1011 454 En

Operating instructions and spare parts list

Manual powder gun

OptiSelect GM03

Translation of the original operating instructions

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Documentation OptiSelect GM03

© Copyright 2010 Gema Switzerland GmbH

All rights reserved.

This publication is protected by copyright. Unauthorized copying is

prohibited by law. No part of this publication may be reproduced,
photocopied, translated, stored on a retrieval system or transmitted in
any form or by any means for any purpose, neither as a whole nor
partially, without the express written consent of Gema Switzerland
GmbH.
MagicCompact, MagicCylinder, MagicPlus, MagicControl, OptiFlex,
OptiControl, OptiGun, OptiSelect, OptiStar and SuperCorona are
registered trademarks of Gema Switzerland GmbH.
OptiFlow, OptiCenter, OptiMove, OptiSpeeder, OptiFeed, OptiSpray,
OptiSieve, OptiAir, OptiPlus, OptiMaster, MultiTronic, EquiFlow, Precise
Charge Control (PCC), Smart Inline Technology (SIT) and Digital Valve
Control (DVC) are trademarks of Gema Switzerland GmbH.
All other product names are trademarks or registered trademarks of their
respective holders.
Reference is made in this manual to different trademarks or registered
trademarks. Such references do not mean that the manufacturers
concerned approve of or are bound in any form by this manual. We have
endeavored to retain the preferred spelling of the trademarks, and
registered trademarks of the copyright holders.
To the best of our knowledge and belief, the information contained in this
publication was correct and valid on the date of publication. Gema
Switzerland GmbH makes no representations or warranties with respect
to the contents or use of this publication, and reserves the right to revise
this publication and make changes to its content without prior notice.
For the latest information about Gema products, visit
www.gemapowdercoating.com.
For patent information, see www.gemapowdercoating.com/patents or
www.gemapowdercoating.us/patents.

Printed in Switzerland

Gema Switzerland GmbH

Mövenstrasse 17
9015 St.Gallen
Switzerland
Phone: +41-71-313 83 00
Fax.: +41-71-313 83 83
E-Mail: info@gema.eu.com
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Table of contents
General safety regulations 3
Safety symbols (pictograms)................................................................................... 3
Proper use............................................................................................................... 3
Product-specific safety measures ........................................................................... 4
OptiSelect GM03 manual powder gun ....................................................... 4

About this manual 5

General information ................................................................................................ 5

Product description 7
Field of application .................................................................................................. 7
Utilization.................................................................................................... 7
Reasonably foreseeable misuse ................................................................ 7
Technical data ......................................................................................................... 8
Electrical data ............................................................................................ 8
Dimensions ................................................................................................ 8
Processible powders .................................................................................. 8
Design and function ................................................................................................ 9
General view .............................................................................................. 9
Operating elements.................................................................................. 10
Scope of delivery .................................................................................................. 10
Available accessories** ......................................................................................... 11
PowerClean™ module - Option ............................................................... 11
SuperCorona ring ..................................................................................... 12
Principle of function ............................................................................................... 13
High voltage generation ........................................................................... 13
Circuit ....................................................................................................... 13
Powder flow and electrode rinsing air ...................................................... 13
Flat jet nozzle with vented central electrode ............................................ 14
Round jet nozzle with vented deflector and vented central electrode ..... 14
Typical properties – Characteristics of the functions ............................................ 15
Remote control ......................................................................................... 15
Powder hose quick release connection ................................................... 15
Connection for SuperCorona Ring ........................................................... 15

Commissioning 17
Preparation for start-up ......................................................................................... 17
Basic conditions ....................................................................................... 17
Connecting the OptiSelect GM03 manual powder gun ........................................ 17

Initial start-up 19
Operation .............................................................................................................. 20
Setting of total air ..................................................................................... 20
Setting the powder quantity ..................................................................... 20
Setting the electrode rinsing air ............................................................... 21
Activation of the PowerClean function ..................................................... 22

OptiSelect GM03 Table of contents • 1

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Activate/deactivate the program change via remote control ................................ 23

Cleaning and maintenance 25

Cleaning................................................................................................................ 25
Cleaning the manual powder gun ............................................................ 25
Cleaning the spray nozzle ....................................................................... 26
Maintenance ......................................................................................................... 26
Replacing parts ........................................................................................ 27

Fault remedying 29
General information .............................................................................................. 29

Spare parts list 31

Ordering spare parts............................................................................................. 31
OptiSelect GM03 manual powder gun - Spare parts list ...................................... 32
Remarks .................................................................................................. 32
OptiSelect GM03 manual powder gun - Spare parts list ...................................... 33
PowerClean™ module (Option)............................................................................ 34
OptiSelect GM03 manual powder gun - SuperCorona ......................................... 35
OptiSelect GM03 manual powder gun - accessories ........................................... 36
OptiSelect GM03 flat jet nozzles – overview (wearing parts) .................. 36
OptiSelect GM03 rounded spray nozzles – overview (wearing parts) .... 37
OptiSelect GM03 gun extensions ............................................................ 38
OptiSelect GM03 spray nozzles for extensions – overview (wearing parts)39
Powder hoses – overview........................................................................ 40
Other accessories.................................................................................... 41

2 • Table of contents OptiSelect GM03

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General safety regulations

This chapter sets out the fundamental safety regulations that must be
followed by the user and third parties using the OptiSelect GM03 manual
powder gun.
These safety regulations must be read and understood in full before the
OptiSelect GM03 is put into operation.

Safety symbols (pictograms)

The following warnings with their meanings can be found in the Gema
Switzerland operating instructions. The general safety precautions must
also be followed as well as the regulations in the operating instructions.

DANGER!
Danger due to electrically live or moving parts. Possible consequences:
death or serious injury

WARNING!
Improper use of the equipment could damage the machine or cause it to
malfunction. Possible consequences: minor injuries or damage to
equipment

INFORMATION!
Useful tips and other information

Proper use
1. The OptiSelect GM03 is built to the latest specification and
conforms to the recognized technical safety regulations and is
designed for the normal application of powder coating.
2. Any other use is considered non-compliant. The manufacturer
shall not be liable for damage resulting from such use; the user
bears sole responsibility for such actions. Gema Switzerland
GmbH must be consulted prior to any use of the OptiSelect
GM03 for any purposes or substances other than those indicated
in our guidelines.
3. Observance of the operating, service and maintenance
instructions specified by the manufacturer is also part of
conformity of use. The OptiSelect GM03 should only be used,
maintained and started up by trained personnel, who are

OptiSelect GM03 General safety regulations • 3

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informed about and are familiar with the possible hazards

involved.
4. Start-up (i.e. the execution of intended operational tasks) is
forbidden until it has been established that the OptiSelect GM03
has been set up and wired according to the guidelines for
machinery (2006/42 EC). EN 60204-1 (machine safety) must
also be observed.
5. Unauthorized modifications to the OptiSelect GM03 exempt the
manufacturer from any liability from resulting damage.
6. The relevant accident prevention regulations, as well as other
generally recognized safety regulations, occupational health and
structural regulations are to be observed.
7. Furthermore, the country-specific safety regulations also must be
observed.

Product-specific safety measures

- Installation work performed by the customer must be carried
out according to local regulations.
- All components must be grounded according to the local
regulations before start-up.

OptiSelect GM03 manual powder gun

The OptiSelect GM03 manual powder gun is a component of the system
and is thus integrated into the safety system of the plant.
If it is to be used in a manner outside the scope of the safety concept,
then corresponding measures must be taken.

NOTE:
For further security information, see the more detailed Gema safety
regulations!

4 • General safety regulations OptiSelect GM03

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About this manual

General information
This operating manual contains all the important information you require
for the working with the OptiSelect GM03 manual powder gun. It will
safely guide you through the start-up process and give you references
and tips for the optimal use of your new powder coating system.
Information about the function mode of the individual system components
– booth, gun control unit or powder injector – should be referenced to
their enclosed corresponding documents.

DANGER:
Working without operating instructions
Working without operating instructions or with individual pages
from the operating instructions may result in damage to property
and personal injury if relevant safety information is not observed.
► Before working with the device, organize the required documents and
read the section "Safety regulations".
► Work should only be carried out in accordance with the instructions of
the relevant documents.
► Always work with the complete original document.

OptiSelect GM03 About this manual • 5

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Product description

Field of application
The OptiSelect GM03 manual powder gun is exclusively intended for
electrostatic coating using organic powders. Any other use is considered
non-compliant. The manufacturer is not responsible for any incorrect use
and the risks associated with such actions are assumed by the user
alone!

OptiSelect GM03 manual powder gun

Utilization
The manual powder gun type OptiSelect is suited for the electrostatic
coating of objects (in all shapes and geometries) that must be grounded.

Reasonably foreseeable misuse

- Coating of non grounded objects
- Use of enameled powder
- Incorrectly configured values for powder conveyance
- Incorrectly configured values for electrode rinsing air
- Use of moist powder

OptiSelect GM03 Product description • 7

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Technical data

Electrical data
OptiSelect GM03
Nominal input voltage eff. 10 V
Frequency 18 kHz (average)
Nominal output voltage 100 kV
negative
Polarity
(optional positive)
Max. output current 100 µA
High voltage display with LED
Ignition protection Ex 2 mJ T6
0 °C - +40 °C
Temperature range
(+32 °F - +104 °F)
Max. surface temperature 85 °C (+185 °F)
Protection type IP64

Approvals 0102 II 2 D
PTB11 ATEX 5006

Dimensions
OptiSelect GM03
Weight 520 g

Processible powders
OptiSelect GM03
Plastic powder yes
Metallic powder yes
Enamel powder no

8 • Product description OptiSelect GM03

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Design and function

General view
6 3 2 1

17
20

16

19
11
15

1 Spray nozzle system 11 Gun cable

2 Threaded sleeve 15 Powder hose connection
3 Shaft 16 Rinsing air connection
6 Cover with remote control and 17 Trigger
hooks
7 Remote control 19 Powder hose quick release
connection
9 Gun handle 20 SuperCorona - connection

OptiSelect GM03 Product description • 9

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Operating elements
LED and remote control buttons

L1

T1

T2

T3

Operating elements

Designation Function
L1 Display High voltage (intensity)
T1 Powder output + key
T2 Powder output - key
T3 Activate/stop rinsing process key

Scope of delivery
- OptiSelect GM03 manual powder gun with gun cable
(6 m), negative polarity
- Powder hose (6 m, ID 10 mm)
- Rinsing air hose (6 m)
- Flat jet nozzle NF20, complete (incl. electrode holder)
- Flat jet nozzle NF21
- Cable tie with Velcro closure
- Gun cleaning brush
- Spare parts kit
- Operating manual

10 • Product description OptiSelect GM03

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Available accessories**
- Rinsing module (with OptiStar CG09/CG13 manual
powder gun control unit only)
- SuperCorona ring
- Flat jet nozzle (for specific applications)
- Round jet nozzles
- Gun extension 150 and 300 mm
- Gun cable extensions
- Application cup 150 and 500 ml
- Multi-spray adapter
- Various adapters for connection to earlier generations of
control units
- Gloves, anti-static
**for more information, see spare parts list

PowerClean™ module - Option

Field of application
The PowerClean module can be used in combination with the
OptiStar CG09/CG13 control unit.
The PowerClean module provides increased stability in application
processes. It prevents the bridging phenomena that can lead to short
circuiting when handling powders such as metallic powders.
In moist or tropical environments, any moisture is driven from the injector,
powder hose and powder gun. The color change is also accelerated
during non-extreme color switches.

PowerClean module

OptiSelect GM03 Product description • 11

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SuperCorona ring
Field of application
The SuperCorona is an optional extension for the OptiSelect GM03
manual powder gun, allowing for a better surface quality when coating
with the powder coating equipment.
When coating wheel rims, drawers, radiators, lamps etc. the surface
quality is exceptional, also in places with higher coating layer
requirements. By coating with several powder types, an "orange peel"
finish can be completely avoided. By coating with structure powder, the
"picture frame effect" is hardly visible.
The performance of the OptiSelect with SuperCorona is convincing due
to its very good charging and very high deposition rate as well as an
improved penetration into Faraday cages. The distance between nozzle
and workpiece can be reduced to 100 mm without influencing the surface
finish.

SuperCorona - retrofit

Due to its modular structure, the OptiSelect Manual powder gun can be
fast and easily extended with the light SuperCorona (approx. 60 g). With
the additional SuperCorona ring attached to the OptiSelect gun, it
remains repair-friendly and easy for maintenance.

SuperCorona assembly
Before fitting the SuperCorona ring, make sure that the connection and
the plug-in connector are free from grease and powder, otherwise the
electric contact cannot be guaranteed.

CLICK

1. 2.

12 • Product description OptiSelect GM03

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Principle of function

High voltage generation

The control unit supplies a high-frequency low voltage signal of approx.
10 V eff. This voltage is fed through the gun cable (11) to the high voltage
cascade (4) in the gun body.
In the high voltage cascade (4), the low voltage is high-transformed in a
first step (c). This primary high voltage is subsequently rectified and
multiplied in the high voltage cascade in a second step (d), until the
required high voltage is obtained at the end (approx. 100 kV). The high
voltage is now fed to the electrode (e) within the spray nozzle.

Circuit
In addition to the modulated low voltage needed for high voltage
generation, there are signal lines fed trough the gun cable. The control
signals are used for monitoring gun trigger status and gun remote control
functions.
The gun is released by a touch-free switch, which is operated by a
magnet in the trigger (17). The gun control unit switches on the
modulated low voltage, the powder transport and the rinsing air.

c d e
Reed contact
(maker)

17

Magnet

11

OptiSelect GM03 manual powder gun – Circuitry

Powder flow and electrode rinsing air

The electrode rinsing air is used by vented spray nozzles and is
connected with its designated connection on the rear side of the gun
control unit (see the operating manual of the gun control unit). The
functions of the spray nozzles are described in the corresponding section
of this manual.

OptiSelect GM03 Product description • 13

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Flat jet nozzle with vented central electrode

The vented flat jet nozzle serves for the spraying and the charging of the
powder. The powder is charged by the central electrode. The high
voltage created in the gun cascade is guided through the center
electrode.

High voltage

Rinsing air

In order to prevent powder from sintering on the electrode, compressed

air is used during the spray process.
The rinsing air adjustment on the gun control unit is described in the
corresponding operating manual.

Round jet nozzle with vented deflector and

vented central electrode
The vented deflector is used, to give the powder stream emerging from
the gun, a cloud formation. The powder is charged by the central
electrode. The high voltage created in the gun cascade is guided through
the center electrode.

High voltage

Rinsing air

Since powder can accumulate on the baffle plate, it must be rinsed with
compressed air.
The rinsing air adjustment on the gun control unit is described in the
corresponding operating manual.

14 • Product description OptiSelect GM03

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Typical properties – Characteristics of the functions

Remote control
- Adapt powder output (The powder output is correspondingly
increased or reduced) – factory setting
or
- Program change (It is switching between programs P01-P20)

- Activate/stop PowerClean process (injector, powder hose

and gun are rinsed) – only if the optional PowerClean module
is present and attached
- Switching between the possibility to modify the powder
output or to change programs (without optional PowerClean
module)

Powder hose quick release connection

- Quick and simple connection and disconnection from powder
hose and application cup

Connection for SuperCorona Ring

- Quick and simple connection and disconnection of
SuperCorona ring

OptiSelect GM03 Product description • 15

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Commissioning

Preparation for start-up

Basic conditions
When starting up the OptiSelect GM03 powder control unit, the following
general conditions impacting the coating results must be taken into
consideration:
- Gun correctly connected
- Gun control unit correctly connected
- Corresponding power and compressed air supply available
- Powder preparation and powder quality

Connecting the OptiSelect GM03 manual powder gun

The OptiSelect GM03 manual powder gun is delivered ready-to-use by
the manufacturer. Just a few cables and hoses must be connected.

NOTE:
The compressed air must be free of oil and water!

The gun is connected as follows:

1. Connect electrode rinsing air hose and powder hose to gun
2. Lay out gun cable, electrode rinsing air hose and powder
hose and bind using Velcro strips (included)
3. Connect the gun cable plug to the socket 2.3 on the rear side
of the control unit
4. Connect electrode rinsing air hose to coupling 1.4
5. Connect powder hose to injector

OptiSelect GM03 Commissioning • 17

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Gun

Maintenance unit

5.5 bar 6 - 10 bar

Fluidizing
air hose

Injector

PowerClean
module
(Option)

Connection instructions - overview

18 • Commissioning OptiSelect GM03

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Initial start-up

NOTE:
If a malfunction occurs, see the troubleshooting guide, as well as
the gun control unit operating manual!

NOTE:
The remainder of the start-up procedure for the OptiSelect GM03
manual powder gun is explicitly described in the operating
instructions for the OptiStar CG09/CG13 manual powder gun control
unit (chapter "Initial start-up" and "Daily start-up")!

OptiSelect GM03 Initial start-up • 19

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Operation
DANGER!
During the coating process, the gun can discharge along the body
of the coater if not held using its intended handle, which has been
grounded.
- Always hold gun only by the handle!
- Do not touch any other parts of the gun!

Setting of total air

correct powder cloud too little total air

NOTE:
A total air volume of 4 Nm³/h and a 50% powder share are
recommended as the base values.

Setting the powder quantity

or

much powder little powder

NOTE:
To achieve maximum efficiency, we recommend avoided an overly
high powder volume where possible!

20 • Initial start-up OptiSelect GM03

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Setting the electrode rinsing air

approx.
0.1 Nm³/h

approx.
0.5 Nm³/h

too much electrode rinsing air

OptiSelect GM03 Initial start-up • 21

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Activation of the PowerClean function

NOTE:
For this function, the optional PowerClean™ module must be
present and attached!

1.
- The LCD segments begin to move on the display

NOTE:
The rinsing function can be stopped as required using the P key.

= automatically

= manually
2.

Procedure Effect
- The automatic rinsing process is started
- Injector, powder hose, gun and spray nozzle are purged
using compressed air
automatic
- The automated PowerClean function enables parallel
cleaning of other components, such as the fluid intake
unit, powder container, etc.
- The operator controls the number and length of the
manual PowerClean impulse by pressing the pistol trigger a
second time

After completion of the PowerClean procedure, the controller switches

back to coating mode.

22 • Initial start-up OptiSelect GM03

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Activate/deactivate the program change via remote

control
The remote control function has been set in the factory to change the
powder output only.
If the operator prefers the possibility to switch between the programs, this
function is to be activated/deactivated either on the control unit or on the
gun directly.

NOTE:
This function is activated/deactivated in depending on the system
parameter P01:
► P01=0 by pressing the P key on the gun directly
► P01=1 on the gun control unit

Activate/deactivate the program change function on the

gun control unit

1. Hold key pressed

2. Press key
The display flashes once, and the program change function is
activated/deactivated

OptiSelect GM03 Initial start-up • 23

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Cleaning and maintenance

NOTE:
Regular, careful cleaning and maintenance extends the service life
of the OptiSelect GM03 manual powder gun and ensures long-
lasting, uniform coating quality!
The parts, which are to be replaced during maintenance work, are
available as spare parts. These parts will be found in the
corresponding spare parts list!

Cleaning
Cleaning the manual powder gun
NOTE:
Before cleaning the powder gun, switch off the control unit. The
compressed air used for cleaning must be free of oil and water!

Daily:
1. Blow off the outside of the gun and wipe, clean etc.

Weekly:
2. Remove powder hose
3. Remove the spray nozzle from the gun and clean it with
compressed air
4. Blow through the gun with compressed air, beginning from the
connection in flow direction
5. Clean the integrated gun tube with the brush supplied, if
necessary
6. Blow through the gun with compressed air again
7. Clean the powder hose
8. Reassemble the gun and connect it

WARNING:
The following solvents may not be used to clean the OptiSelect
manual powder gun:
Ethylene chloride, acetone, ethyl acetate, methyl ethyl ketone,
methylene chloride, premium gasoline, turpentine,
tetrachloromethane, toluene, trichloroethylene, xylene!

OptiSelect GM03 Cleaning and maintenance • 25

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NOTE:
Only cleaning agents with a flash point of a least 5 Kelvin above the
ambient temperature, or cleaning places with technical ventilation
are allowed!

Cleaning the spray nozzle

Daily or after every shift
- Clean the inside and outside of the spray nozzle with
compressed air.
Never immerse the parts in solvents!
- Check the seating of the spray nozzles.

WARNING:
Make sure that the threaded sleeve is always tightened well. If the
spray nozzle is just fitted loosely, there is danger of a flash-over of
the gun high voltage, which can damage the gun!

Weekly:
- Remove the spray nozzle and clean on the inside with
compressed air. If sinterings should have formed, then
they have to be removed!

Monthly
- Check spray nozzle for wear
The flat jet nozzle is to be replaced, if:
- the spray pattern is no longer a regular oval
- deeper grooves are in the nozzle slot, or even the wall
thickness is no longer recognizable
- the wedge of the electrode holder is worn
Nozzles with deflectors:
- if the wedge of the electrode holder is worn down, then
the electrode holder is to be replaced

Maintenance
The OptiSelect GM03 is designed to require only a minimum amount of
maintenance.
1. Clean gun with dry cloth, see chapter "Maintenance"
2. Check connection points to powder house.
3. Replace the powder hoses, if necessary.

26 • Cleaning and maintenance OptiSelect GM03

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Replacing parts
Except for the replacement of possible defective parts, there are very few
repairs to be made.

NOTE:
The replacement of the cascade and the repair of the powder gun
cable connection is only permitted by an authorized Gema Service
center! Contact your Gema representative for details!

OptiSelect GM03 Cleaning and maintenance • 27

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Fault remedying

General information

Incident Causes Corrective action

H11 (Help code on Gun not connected Connect the gun
control unit)

Gun plug or gun cable Contact local Gema

defective representative

Remote control on Contact local Gema

powder gun defective representative

Gun LED remains High voltage adjustment Increase high voltage

dark, although the is set too low
gun is triggered
Gun plug or gun cable Contact local Gema
defective representative
LED on gun defective Contact local Gema
representative
Powder does not High voltage and current Check the high voltage
adhere to object, deactivated and current setting
although the gun is
High voltage cascade Contact local Gema
triggered and sprays
defective representative
powder
The objects are not Check the grounding
properly grounded
The gun does not Compressed air not Connect the equipment
spray powder, present to the compressed air
although the control
Injector or nozzle on the Clean the corresponding
unit is switched on
injector, powder hose or part
and the gun trigger is
powder gun clogged
pressed
Insert sleeve in the Clean/replace
injector is clogged
No conveying air:
- Throttle motor Contact local Gema
defective representative
- Solenoid valve
defective
Front plate defective Contact local Gema
representative

OptiSelect GM03 Fault remedying • 29

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Incident Causes Corrective action

Gun achieving only Total air incorrectly Increase the powder
poor spray profile configured quantity and/or total air
volume on the control
unit
Bend or damage to air Check air lines to
lines to injector injector
Insert sleeve in the Replace or insert it
injector worn or not
inserted
Fluidization not running see above

30 • Fault remedying OptiSelect GM03

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Spare parts list

Ordering spare parts

When ordering spare parts for powder coating equipment, please indicate
the following specifications:
- Type and serial number of your powder coating
equipment
- Order number, quantity and description of each spare
part

Example:
- Type OptiSelect GM03
Serial number 1234 5678
- Order no. 203 386, 1 piece, Clamp - Ø 18/15 mm

When ordering cable or hose material, the required length must also be
given. The spare part numbers of this bulk stock is always marked with
an *.
Wearing parts are always marked with a #.
All dimensions of plastic hoses are specified with the external and
internal diameter:
Example:
Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d)

WARNING!
Only original Gema spare parts should be used, because the
explosion protection will also be preserved that way. The use of
spare parts from other manufacturers will invalidate the Gema
guarantee conditions!

OptiSelect GM03 Spare parts list • 31

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OptiSelect GM03 manual powder gun - Spare parts list

Remarks
1. If a part of the gun body should be broken, or the high voltage
cascade in the gun body should be defective, then the whole gun
body has to be sent in for repair!
2. If the powder gun cable is defective, it is to be completely sent in
for repair!

OptiSelect GM03 manual powder gun - complete

A negative polarity, incl. gun cable - 2 m, rinsing air hose - 6 m, flat jet nozzle, brush 1008 070
and parts kit, without powder hose
OptiSelect GM03 manual powder gun - complete
positive polarity, incl. gun cable - 6 m, rinsing air hose - 6 m, flat jet nozzle, brush 1008 073
and parts kit, without powder hose
B Manual powder gun shaft OptiSelect GM03 (incl. cascade) with:
Gun cable 2 m, negative polarity (–) 1007 971
Gun cable 6 m, negative polarity (–) 1007 972
Gun cable 12 m, negative polarity (–) 1007 973
Gun cable 2 m, positive polarity (+) 1007 974
Gun cable 6 m, positive polarity (+) 1007 975
Gun cable 12 m, positive polarity (+) 1007 968
1 Threaded sleeve - complete 1007 229#
2 Flat jet nozzle NF20 - complete 1007 931#
2.1 Electrode holder - complete 1007 683#
2.2 Flat jet nozzle NF20 1007 934#
Parts set (not shown), consisting of: 1002 359
Cleaning brush - Ø 12 mm 389 765
Flat jet nozzle NF21 1007 935#
Cable clamp 303 070
Hose connector – complete, for hose interior Ø 11-12 mm 1001 340

Powder hose - Ø 10 mm (not shown) 1001 673*#

Powder hose - Ø 11 mm (not shown) 105 139*#
# Wearing part

32 • Spare parts list OptiSelect GM03

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OptiSelect GM03 manual powder gun - Spare parts list

2
2.1
2.2
1

OptiSelect GM03 manual powder gun – spare parts list

OptiSelect GM03 Spare parts list • 33

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PowerClean™ module (Option)

PowerClean module - complete 1009 528
1 Elastomer valve 1000 089#
2 O ring - Ø 16x2 mm, anti-static 1007 794#
3 Fluidizing tube bearing 1007 356
4 Fluidizing tube 1007 355
5 Retaining bracket 1009 524
6 Gasket 1010 101
7 O-ring – Ø 27x2 mm 1009 525
# Wearing part

6
5

1
7

PowerClean module – Spare parts

34 • Spare parts list OptiSelect GM03

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OptiSelect GM03 manual powder gun - SuperCorona

1 SuperCorona PC05 1008 165#
# Wearing part

SuperCorona –spare parts

OptiSelect GM03 Spare parts list • 35

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OptiSelect GM03 manual powder gun - accessories

OptiSelect GM03 flat jet nozzles – overview (wearing parts)

Field of
A B A+B Threaded sleeve
application

Profiles/flat parts NF20

(standard nozzle) 1007 931

NF20 1007 934

Complex profiles NF21

1007 229
and depressions 1007 932

NF21 1007 935 1007 683

NF24
Large surfaces
1008 142

NF24 1008 147 1008 326

36 • Spare parts list OptiSelect GM03

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OptiSelect GM03 rounded spray nozzles – overview (wearing parts)

Field of
A B A+B Threaded sleeve Deflectors
application

Suitable for large NS04

Ø 16 mm 331 341
surfaces 1008 150
Ø 24 mm 331 333
1008 152
NS04 1008 151 Ø 32 mm 331 325
1007 229
Ø 50 mm 345 822

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OptiSelect GM03 gun extensions

Gun extensions

L = 150 mm L = 300 mm

without nozzle
1007 718 1007 719

with Flat jet nozzle

NF25 1007 746 1007 747

with Round jet nozzle

NS09 1007 748 1007 749

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OptiSelect GM03 spray nozzles for extensions – overview (wearing parts)

Field of
A B A+B Threaded sleeve Deflectors
application

NF25
Profiles/flat parts --
1007 743

NF25 1007 735

1007 684
Complex profiles NF26
--
and depressions 1007 744

NF26 1007 742 1007 740

Suitable for large NS09

Ø 16 mm 331 341
surfaces 1008 259
1008 258 Ø 24 mm 331 333
NS09 1008 257
Ø 32 mm 331 325
Ø 50 mm 345 822

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Powder hoses – overview

Powder hose Field of application Diameter Parts No. Material Type Remarks

Fast color changes Ø 11/16 mm 105 139 POE 66 antistatic

Fast color changes – Ø 10/15 mm 1001 673 POE 74 antistatic

low powder flow

Fast color changes – Ø 12/18 mm 1001 674 POE 75 antistatic

high powder flow

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Other accessories

150 ml 500 ml

Application cup

1004 552 1002 069

Gun extension
cables
L=6 m 1002 161
L=14 m 1002 162

Antistatic gloves
(1 pair)

800 254

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42 • Spare parts list OptiSelect GM03