1 s2.0 S0038110105001073 Main
1 s2.0 S0038110105001073 Main
1 s2.0 S0038110105001073 Main
www.elsevier.com/locate/sse
a
Centro Nacional de Microelectrónica, CNM-CSIC, Campus UAB, 08193 Bellaterra, Barcelona, Spain
b
Departament d’Enginyeria Electrònica, ETSE, Universitat Autònoma de Barcelona, 08193 Bellaterra, Barcelona, Spain
c
Departament d’Enginyeria Electrònica, Elèctrica i Automàtica, ETSE, Universitat Rovira i Virgili, 43007-Tarragona, Spain
Received 20 October 2004; received in revised form 14 February 2005; accepted 28 March 2005
Abstract
The effect of the scaling down on the electrical performance of trench power MOSFET structures is investigated in this work by
means of numerical simulation tools. Layout dimensions of trench power MOSFETs have been continuously reduced in order to
decrease the specific on-resistance, maintaining equal vertical dimensions. Nowadays, the last scaling efforts provide trench width
and distance between two consecutive trenches in the submicron range. The resultant short distance between gates is expected to
induce significant modifications in the device electrical performances, since the fully depletion condition will be feasible in the body
region. Hence, the influence of the fully depleted body on the on-state resistance, threshold voltage, breakdown voltage, parasitic
bipolar transistor and internal capacitances are features of particular interest. Furthermore, device reliability aspects, such as hot-
carrier and self-heating effects, are evaluated by numerical simulation in trench power MOSFETs for the first time.
2005 Elsevier Ltd. All rights reserved.
Keywords: Power MOSFETs; Trench semiconductor devices; Gate–drain charge; Double-gate devices
0038-1101/$ - see front matter 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.sse.2005.03.026
966 J. Roig et al. / Solid-State Electronics 49 (2005) 965–975
Fig. 3. (a) DG MOSFET structure used to analyse the Channel Resistance in trench power MOSFETs (b) Channel Resistance vs. distance between
trenches at Vd = 0.1 V and Vg = 3, 5 and 10 V.
respectively. Since the RON_channel component has been dominance of RON_drift or RON_channel depends on the
demonstrated to be accurate, the discrepancies are basi- gate bias. For instance, in Dtrench = 0.1 lm case, the
cally due to the rough approach when calculating the RON_drift value ranges from 25% at Vg = 2 V to more
RON_drift value. Indeed, Eq. (7) has been obtained than 60% at Vg = 4 V. Note also from Table 1 that the
assuming that the current spreads into the drift with a DG MOSFET model is not applied to the Dtrench =
constant 45 angle. In order to obtain a major accuracy, 0.5 lm case since the fully depletion is not achieved. In
some works have introduced a spreading angle or a fit- addition, there are no data for Vg = 2 V in Dtrench =
ting parameter [11,21] which has to be tuned depending 0.5 lm because the transistor is still not conducting, as
on the structure characteristics. Therefore, a more gen- inferred from Fig. 3.
eral expression for Eq. (7) is
8 h i 2.3. Forward biasing safe operating area
>
> 1 Dtrench þLtrench
ln Dtrench þLtrench
þ L Dtrench
;
> qld N d
> 2tana Ltrench drift 2tana
>
>
< trench < L
D In order to avoid the parasitic bipolar activation in
2tana drift
RON drift ¼ h i trench power MOSFETs, the grounded source contact
> 1 Dtrench þLtrench ln Dtrench þLtrench ;
>
>
> qld N d 2tana Ltrench is normally connected to the body region. Subsequently,
>
>
: Dtrench the N+ source area is lower than the contact source area
2tana
P L drift
(see Fig. 1a). In the performed simulations, Dtrench is
ð8Þ
reduced preserving the percentage of the source elec-
where a is related with the trench power MOSFET geo- trode area (about 50%) directly connected to the body;
metrical parameters by i.e. trench power MOSFET with shorted source. How-
ever, the scaling down process inherently increases the
Ltrench Ldrift
tan a ¼ c 1 ð9Þ complexity of the source engineering design. Hence,
Dtrench þ Ltrench Ldrift þ ðLtrench =2Þ
trench power MOSFET structures without shorted
This expression has been previously applied in the heat source with Dtrench = 0.1 and 0.5 lm have been analysed.
spreading effect modelling [22] to correct the constant Although the source-to-body connection is not relevant
spreading angle approach. Thus, an analogy between in the final RON · S value, it is expected to have an
the current and the heat spreading effects is used to pro- important impact in the activation of the parasitic bipo-
vide a general expression for RON_drift. The c factor has lar transistor.
been introduced in Eq. (9) to fit the a value at Ldrift The IdVd curves for Dtrench = 0.1 and 0.5 lm are de-
Ltrench Dtrench condition, where 45 is usually fixed. picted in Fig. 4 at different gate bias for the with shorted
Combining Eq. (8) with Eq. (1) or Eq. (2) and fixing source (with s.s.) and without shorted source (w.o. s.s.)
c = 0.42 (i.e. a = 23 when Ldrift Ltrench Dtrench), a structures. As reckoned in conventional trench power
higher accuracy is obtained in all the cases, as demon- MOSFETs, a great difference between the IdVd family
strated in Table 1. Nevertheless, there is a 20% error curves is found in Dtrench = 0.5 lm structure. In this
for Vg = 4 V and Dtrench = 0.1 lm. This error is basically case, the decrease of the body-to-source potential barrier
due to the neglected dependence of a with the gate volt- because of the impact ionization current (which injects
age. The relation of the current flow line distribution charge in the body) leads to a reduction of the threshold
with Vg has been demonstrated in [13,23]. voltage, which in turn originates a sudden increase of
It is worth to point out that the theoretical RON_drift the drain current (kink effect) [24,25]. At higher values
values extracted from Eq. (8) are 0.032 and of the impact ionization, current the source-to-body
0.068 mX cm2 for Dtrench = 0.1 and 0.5 lm, respectively. junction can become sufficiently forward-biased in order
This means that the RON_drift component has always a to activate the parasitic bipolar transistor. This also
significant contribution to the total RON · S. The pre- explains the premature breakdown observed in this
Table 1
Simulation and theoretical RON · S values for the trench MOSFET structure depicted in Fig. 1 at Vd = 0.1 V
Vg (V) Simulation (mX cm2) Theory (mX cm2)
Eqs. (1) + (7) Eqs. (2) + (7) Eqs. (1) + (8) Eqs. (2) + (8)
Dtrench = 0.5 lm
2 – – – – –
3 0.142 0.080 – 0.120 –
4 0.104 0.058 – 0.098 –
Dtrench = 0.1 lm
2 0.124 0.152 0.126 0.158 0.132
3 0.070 0.057 0.056 0.064 0.062
4 0.066 0.043 0.043 0.050 0.050
970 J. Roig et al. / Solid-State Electronics 49 (2005) 965–975
3. Blocking-state analysis
ever, the Ileakage value is increased when using the ‘‘w.o. 5. Reliability analysis
s.s.’’ structure because of the bipolar activation. In such
a case, the leakage current substantially increases due to 5.1. Self-heating effect
the bipolar transistor gain in both Dtrench = 0.1 and
0.5 lm. Thermal management study at device level has been
scarcely done in trench power MOSFET structures.
Hence, in this section physical insight into the heat gen-
4. Capacitance analysis eration and heat flow mechanisms is provided by numer-
ical simulations to qualitatively analyse the scaling
Small-signal numerical simulations have been used to influence. The same device structure as in the previous
extract the gate-to-drain (Crss), source-to-gate (Ciss) and sections has been used.
source-to-drain (Coss) capacitance values. The different It is worth to remark that, differently from other
capacitance curves as a function of the drain voltage DMOS structures, such as VDMOS [26] and LDMOS
at Vg = 0 V and frequency of 1 MHz are plotted in [27], the trench power MOSFET structure does not
Fig. 5 for the ‘‘with s.s.’’ cases. An important reduction show current crowding owing to the JFET action in
of all the capacitance values is observed when reducing the drift region. In fact, hot spots are found between lat-
the Dtrench value. The Crss capacitance, which is crucial eral depletion regions when this effect is present. As a
to improve the device performance at high frequency consequence, the highest heat generation and maximum
operation, is reduced by 30% approximately when temperature is always placed at the channel region in
reducing Dtrench to 0.1 lm. This is due to the smaller conduction mode (see Fig. 6a and c).
depletion volume in the drift region and, as a result, Regarding the heat generation (see Figs. 6a and 7), an
smaller depletion charge. In some cases, the depletion anomalous behaviour in the heat generation profiles is
charge represents the 45% of the total charge in Crss observed in the Dtrench = 0.1 lm case. The typical heat
[5]. The charge contributions coming from inversion generation in a MOSFET channel normally exhibits a
and accumulation layers are expected not to be signifi- peak in the region where the channel is strangulated
cantly modified at Vg > Vth since the drift and body dop- due to the higher current density. This behaviour can
ing concentrations and the gate length remain equal. be clearly observed in Dtrench = 0.5 lm heat generation
Moreover, a 67% reduction is obtained in the Ciss value curves from Fig. 7. However, the shrinkage of Dtrench
while Coss is reduced three orders of magnitude. The rea- produces the increment of the current density at the
son for the Ciss reduction is similar than in Crss case source contact, thus translating the heat generation peak
when considering the depletion charge in the source- at the source side of the channel region.
body junction. Note that Ciss and Crss are influenced In order to analyse the heat flow in trench power
when shortening the source and drain lengths, respec- MOSFET structure, a very thin heat source (almost
tively, while the gate remains identical. The huge
decrease in the Coss value is due to the reduction of both
source and drain lengths otherwise. In this case, the
reduction of all depletion charge contributions is
important.
Fig. 7. Temperature increment and Heat Generation distributions in With the defined boundary conditions, electro-ther-
Dtrench = 0.5 and 0.1 lm. The biasing conditions are Vg = 3 V mal simulations have been carried out in steady-state
(Dtrench = 0.1 lm), Vg = 3 and 4 V (Dtrench = 0.5 lm) and Vd = 12 V conditions. The obtained temperature profiles perpendic-
in both cases.
ular to the surface are plotted in Fig. 7. Although the heat
generation is smaller in the Dtrench = 0.1 lm case, a higher
temperature is obtained in comparison with the Dtrench =
planar) attached to the gate oxide is considered in the 0.5 lm case. The maximum temperature increments are
channel region. Although a non-uniform heat distribu- 170 and 246 K for Dtrench = 0.5 lm (Vg = 4 V) and
tion in the channel has been discussed before, a uniform Dtrench = 0.1 lm (Vg = 3 V), respectively. The tempera-
heat source is now considered only for illustrative pur- ture peak as well as the maximum heat generation point
poses. The main heat flow paths and the thermal resis- is placed at the channel region in all the cases. Although
tances of a trench power MOSFET structure, drawn in temperature decay towards the bulk substrate bottom is
Fig. 6b, are defined as follows: observed, the variation of the temperature in the direc-
tion parallel to the surface is almost inexistent, as inferred
• Heat flow path 1: the heat flows towards the from Fig. 6c.
source electrode which is set to the room temperature The heat removal through the heat flow paths is
(300 K) through the electrode thermal resistance of paramount importance to determine the reason
(Rth-electrode). The Rth-electrode value depends on the for the temperature increment in the channel region.
type, thickness and layout of the metal layers. In this sense, the Ltrench reduction basically alters the
According to the literature [28], Rth-electrode = 5 · 103 Rth-substrate1 value while the Dtrench reduction influ-
Kcm2/W is a reasonable value. Before reaching to ences both Rth-substrate1 and Rth-body values. It is also
reach the Rth-electrode, the heat flows through Rth-body true that the importance of Rth-substrate1 and Rth-body
which represents the thermal resistance of the body is related to the magnitude of Rth-substrate2 and
region. Rth-electrode, respectively. Hence, Dtrench reduction
• Heat flow path 2: the heat flows towards, the drain can substantially degrade the device thermal perfor-
electrode which is directly set to the room tempera- mance in the case of low Rth-electrode and high
ture; i.e. ideal cooling conditions at bottom substrate. Rth-substrate2 values. In other words, the heat flow path
Hence, the heat flow has to flow through Rth-substrate1 1 is less important when the distance between trenches
and Rth-substrate2, which have been separated for the is reduced.
sake of clarity. Rth-substrate1 is defined as the thermal The electro-thermal coupling effect, which reduces the
resistance corresponding to the substrate part (below electron mobility, can be observed in Fig. 8 from the
the trench bottom) where the heat coming from a IdVd curves corresponding to the Dtrench = 0.1 and
single basic cell is allowed to spread. Differently, 0.5 lm cases. The comparison between the IdVd curves
Rth-substrate2 is the thermal resistance accounting for with and without self-heating effect (SHE) shows a
the part of the substrate where the heat coming from 42% saturation current reduction in the Dtrench = 0.1 lm
the whole active area is spread. As Rth-substrate1 is case at Vd = 12 V, while the decrement in Dtrench =
extended to few microns, it can be easily analysed 0.5 lm is about 29%. These values have been obtained
by 2D numerical simulation considering a striped lay- for a similar dissipated power. In Fig. 8 it is also shown
out configuration. On the other hand, the silicon that the thermal resistance of a single trench power
material included in Rth-substrate2 corresponds to the MOSFET basic cell (Rth = DT/2 · (Id · Vd)) is doubled
main part of the substrate and accounts for the 3D when reducing Dtrench from 0.5 to 0.1 lm.
J. Roig et al. / Solid-State Electronics 49 (2005) 965–975 973
Fig. 8. Drain current (with and without self-heating effect) and Fig. 9. Vertical distribution of interface traps density and normal
thermal resistance vs. drain voltage for Dtrench = 0.5 and 0.1 lm. electric field at the gate. The biasing conditions are Vg = 3 V
(Dtrench = 0.1 lm), Vg = 3 and 4 V (Dtrench = 0.5 lm) and Vd = 12 V
in both cases.
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