An 4129
An 4129
An 4129
Is Now
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1. Introduction FAN7601.
It contains the following blocks.
This application note describes the operation and features of • Start-up circuit and reference
the FAN7601. This device is a BCDMOS programmable • Oscillator
frequency current mode PWM controller which is designed • Soft start and latch
for off-line adapter applications and auxiliary power • Current sense and feed back
supplies. To reduce power loss at light and no load, the • Burst mode
FAN7601 operates in burst mode and it includes a start-up • Output drive
switch to reduce the losses in the start-up circuit.
Because of the internal start-up switch and burst mode oper-
ation, it is possible to supply an output power of 0.5W with
under 1W input power when the input line voltage is 265V.
On no load condition, input power is under 0.3W.
The FAN7601 offers a latch protection pin for the protection
of the system e.g. over voltage protection and/or thermal
shutdown.
The internal over voltage protection function shuts down the
IC operation when the supply voltage reaches 19V.
In addition, a soft start function is provided, and the soft start
time can be varied. Figure 1 shows a block diagram for the
Vref Vstr
8 1
7 Vcc
Enable
Start-up
OVP +
5V Ref
Circuit − 19V
Rt/Ct 4 OSC
UVLO +
Vref − 12V/8V
12uA
S Q
1.5V R 6 OUT
Latch/SS 3
OVP
+ S Q
− R +
Delay Circuit
2.5V −
Reset 2 CS/FB
+ Circuit 0.97V/0.9V
− Start-up
1V Circuit
+
− Latch/SS
GND 5 −
1V
Rev. 1.0.1
©2003 Fairchild Semiconductor Corporation
AN4129 APPLICATION NOTE
2. Device Block Description current is supplied to the Vcc capacitor from the Vcc wind-
ing. Therefore the Vcc capacitor must be large enough to
1. Start-up Circuit And Reference supply sufficient current during the soft start time when
starting up. The value of the Vcc capacitor is determined by
The FAN7601 contains a start-up switch to reduce power
(1) where 4V is the UVLO hysteresis and 2mA is the IC
loss in the external start-up circuit of conventional PWM
operating current and 1mA is the start-up current.
converters. The internal start-up circuit charges the Vcc
capacitor with a 1mA current source if the line is connected
until the soft start is completed as shown in Fig. 2. The soft Tss ⋅ ( 2mA – 1mA + Q g ⋅ f sw )
C Vcc > ------------------------------------------------------------------------------ (1)
start function starts when the Vcc voltage reaches the start 4V
threshold voltage(typically 12V) and it ends when the Figure 4 shows the Vcc voltage when starting up with a 47uF
LATCH/SS pin voltage reaches 1V. The internal start-up capacitor and a FQPF7N60 MOSFET. The input line voltage
circuit starts charging the Vcc capacitor again if the Vcc is 265V and the soft start time is about 40ms.
voltage is lowered to the minimum operating voltage
(typically 8V). In such a case the UVLO block shuts down
the output drive circuit and some other blocks to reduce the
IC current, and the soft start capacitor is discharged to zero
voltage. If the Vcc voltage reaches the start threshold volt- VTH
age, the IC starts switching again and the soft start capacitor
Vcc
is charged from zero voltage. The internal start-up circuit VTL
supplies
current until the soft start is completed . Start-up
Current
Soft Start
Vcc
Voltage
VTH 1.5V
1V
VTL Soft Start t
Time
Start-up
Current
Figure 3. Typical Start-up Sequence for FAN7601
Soft Start
1.5V Voltage
1V
Soft Start t
Time
Figure 2. Start-up Current and Vcc Voltage
2. Oscillator
The oscillator frequency is programmed by selecting the
values of Rt and Ct. The capacitor Ct is charged from the 5V
reference through the resistor Rt to approximately 2.5V and 1 8
Vref
discharged to 1.25V by an internal current sink. Figure 5
R1 2 7
shows the oscillator frequency characteristics according to PNP
the variation of Rt and Ct. The values of Rt and Ct can be
NTC 3 Latch 6
chosen with reference to Fig. 5.
/SS
4 5
R2 Css
1000
Ct=
680pF
820pF
1nF
Figure 6. Thermal Protection Circuit
2.2nF
3.3nF Figure 7 shows an output over voltage protection circuit. If
100 4.7nF
the output voltage exceeds the sum of the zener diode
Frequency (kHz)
8.2nF
10nF voltage and the photo coupler forward voltage drop, then the
capacitor Css is charged. In parallel with Css, a 1MΩ resistor
is connected because of the leakage
10
current of the photo coupler. If a 1MΩ is not connected the
leakage current of the photo coupler charges the Css up, and
the latch protection operates abnormally.
1
0 10 20 30 40 50
trolled.
8
Vcc
7
To MOSFET Gat
6
Out
Rfb
Current Sense Ifb 5
Comparator Rf
CS/FB PN2907
Isw
+ 3
− Latch/SS Cf
− Rs
1V
3. Design Example
1V 1V
CS/FB
A 50W adapter is designed to illustrate the design procedure.
DC
CS/FB
DC Offset The system parameters are as follows.
On Time Offset On Time
GND GND
- Maximum output power(Po) : 50W
(a) Heavy Load Condition (b) Light Load Condition - Input voltage range : 85Vrms~265Vrms
- Output voltage(Vo) : 12.1V
Figure 9. CS/FB Pin Voltage Waveforms - AC line frequency(fac) : 60Hz
5. Burst Mode - Adapter efficiency(η) : > 80%
The FAN7601 contains a burst mode block to reduce power - Switching frequency(fsw) : 91kHz
loss at light and no load. A hysteresis comparator senses the
CS/FB offset voltage for the burst mode. The FAN7601 1. DC Link Capacitor and Bridge Diode
enters burst mode when the offset voltage of the CS/FB pin The DC link voltage becomes minimum when the output
is higher than 0.97V and exits the burst mode while the off- power is maximum and input line voltage is lowest. The
set voltage is lower than 0.9V. The offset voltage is sensed minimum DC link voltage can be calculated using (3).
during the switch-off time. In the burst mod block, there are
2 Po_max
about 4~8 switching cycles delay to filter the noise. By this Vdc_min = 2 ⋅ Vac_min – -------------------------------- (3)
η ⋅ Cdc ⋅ fac
burst mode, a power consumption of less than 1W can be
achieved in standby mode. If the minimum voltage is chosen then the capacitance can
be calculated by (4).
6. Output Drive Po_max
Cdc > -------------------------------------------------------------------------------------------
- (4)
The FAN7601 contains a single totem-pole output stage, η ⋅ fac ⋅ ( 2Vac_min – Vdc_min )
2 2
designed specifically for a direct drive of a power MOSFET.
The drive output is capable of up to 100mA peak current
with typical rise and fall times of 45ns, 35ns respectively If we choose the minimum voltage to be 70% of the peak
with a 1.0nF load. Additional circuitry has been added to line voltage( 2 ⋅ 85V ) then Cdc must be larger than 142uF.
keep the drive output in a sinking mode whenever the UVLO The selected value is 150uF.
is active. This characteristic eliminates the need for an Figure 11 shows an experimental result for a 50W demo
external gate pull-down resistor. board with a 150uF capacitor. Because the measured
The output drive capability can be improved by adding one efficiency is 84%, the minimum voltage is about 90V.
PNP bipolar transistor as shown in Fig. 10. In general, the
on-resistance is high to prevent voltage spike at turn-on, only
the turn-off characteristic is improved.
Vdc_min
tc = -------------------- × arc cos --------------------------------------
1
(5)
2π ⋅ fac 2 ⋅ Vac_min
Vdc_link 2 ⋅ fac
I BD ( RMS ) = 2 ⋅ ( 2 ⋅ Vac_min – Vdc_min ) ⋅ Cdc ⋅ ---------------- (6)
3 ⋅ tc
Vac
The calculated value is 1.3A and the selected bridge diode is
Iac KBP206(600V/2A).
2. Transformer Design
Since 2001, the European Commission has been regulating
no load losses for AC adapters, battery chargers and
external power supplies under 75W.
Table 1 shows the regulation target specification.
Vcc
18V
1
Rs < --------------------------------------------------------------------------------------- (13)
Ns Io D max
-------- ⋅ ----------------------- + Vdc_min
------------------------- ⋅ --------------
Np 1 – D max 2⋅L fsw
6. Output Voltage Sensing Resistor and current peak of the blue line is higher than that of the red
Feedback Loop Design line, more energy is transferred to the secondary side.
Therefore standby power is lower with the higher resistance.
The output voltage sensing circuits cause power loss if the
But if the resistance is too high, the system can become
impedance is too low. The values of the output voltage
unstable. The selected values are 10pF for Cf and 1kΩ for Rf
sensing resistors are selected so that that power loss is under
10mW. The designed values are 27kΩ for the upper resistor .
and 7kΩ for the bottom resistor.
To control output voltage, a KA431 and an optocoupler are
High resistance Low resistance
used as shown in Fig. 15. Equation (15) is the compensator
transfer function. In this equation, k is the current transfer 1V
ratio of the optocoupler and this value is nonlinear.
Filtered informations
CS/FB
Figure 16. Current Sense Waveforms
V fb Rf 1 1 For the stability of the system, capacitor C1 must be high
-------- = k ⋅ -------- ⋅ --------------------------------- ⋅ 1 + ---------------------------- (15
VO R3 R f ⋅ C f ⋅ s + 1 R1 ⋅ C1 ⋅ s enough. C1 can be selected as in (16). The selected value is
1nF.
10 1
C1 > --------- ⋅ ------------------- (16)
fsw 2π ⋅ R1
Vout
Vref
Rt
Rt/Ct
Ct
Vgate 2k
CS/FB
Rf Cf
Latch/SS
On/Off
Control Signal
R206 C204
D202
T1 12 D201 L201
1
C108
R103
BD101
C201 C202
C103
D101 9
3
6 D102
Q101
R108 C222
C107
R107
C110 C111 5
R201
R202
IC301
C102 C112 4 1 R204
LF101
1 8 C203
Vstr Vref 3 2
FAN7601
2 7
CS/FB Vcc
R101 R105
C105 IC201
3 Latch 6
OUT R110
/SS
C101 C109 4 5 R205
D103
RT101
Rt/Ct GND
F101
R109
C106 IC101
AC INPUT
R112 IC302 R207
4 1
R111 3 2
FUSE CAPACITOR
R112 1k - MOSFET
R114 1M - INDUCTOR
R201 1.5k - LF101 23mH -
R203 0 - DIODE
IC BD101 KBP206 -
4. Transformer Specification
1 12
3mm 3mm
Ns
Np 2 9
NVcc
Np
3
5 Ns
NVcc Np
Winding Specification
Pin (S → F) Wire Turns Winding Method
NP 1→2 0.35φ × 2 27
NS 9 → 12 0.65φ × 3 10
NP 2→3 0.35φ × 2 27
NVCC 5→6 0.2φ × 1 10
Electrical Specification
Pin Value Remarks
Inductance 1-3 600uH 100kHz, 1V
Leakage 1-3 15uH 2nd shorted
Core
EER2828
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
1. Life support devices or systems are devices or systems 2. A critical component is any component of a life support
which, (a) are intended for surgical implant into the body, device or system whose failure to perform can be
or (b) support or sustain life, or (c) whose failure to perform reasonably expected to cause the failure of the life support
when properly used in accordance with instructions for use device or system, or to affect its safety or effectiveness.
provided in the labeling, can be reasonably expected to
result in significant injury to the user.
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