Section 16-Part 7-Accuracy of Fabrication

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TENDER#37852-IALP-AW/AP-23

7 ACCURACY OF FABRICATION

7.1 GENERAL

7.1.1 Scope
1 This Part deals with the accuracy of fabrication of structural steel sections.

7.1.2 References
1 The following standards are referred to in this Part:
BS 4............................Structural steel sections
BS 4848......................Hot rolled structural steel sections
BS 5950......................Structural use of steelwork in buildings

7.2 PERMITTED DEVIATIONS

7.2.1 Permitted Deviations In Rolled Components After Fabrication


1 Permitted deviations in rolled components after fabrication (including structural hollow
sections) are given in Table 7.1

Table 7.1
Permitted Deviations in Rolled Components After Fabrication
Item Component Deviation
1 Cross Section after Fabrication In accordance with the tolerances
specified in BS 4 or BS 4848 as
appropriate.
2 Squareness of Ends Not
Prepared for Bearing
See also clause 4.4.3-1.

Plan or Elevation of End


3 Squareness of Ends Prepared for
Bearing
Prepare ends with respect to
the longitudinal axis of the
member. See also Clauses
4.4.3-2 and 4.4.3-3.
Plan or Elevation

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Table 7.1 (Continued)


Permitted Deviations in Rolled Components After Fabrication

Item Component Deviation


4 Straightness on Both Axes

= L/1000 or 3mm
whichever is the greater

5 Length
Length after cutting, measured
on the centre line of the section
of angles.

6 Curved or Cambered
Deviation from intended curve or
camber at mid-length of curved
portion when
measured with web
horizontal.
Deviation = L/1000 or 6mm
whichever is greater

7.2.2 Permitted Deviations for Elements of Fabricated Members


1 Permitted deviation for elements of fabricated members are given in Table 7.2

Table 7.2
Permitted Deviations for Elements of Fabricated Members

Item Component Deviation


1 Position of Fittings
Fittings and components whose
location is crucial to the force path
in the structure, the deviation from
the intended position shall not
exceed .

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Table 7.2 (Continued)


Permitted Deviations for Elements of Fabricated Members

Item Component Deviation


2 Position of Holes
The deviation from the intended
position of an isolated hole, also a
group of holes, relative to each other
shall not exceed

3 Punched Holes

The distortion caused by a


punched hole shall not exceed
(see clause 4.6.3)

= D/10 or 1mm
whichever is the greater

4 Sheared or Cropped Edges of


Plates or Angle

The deviation from a 90 edge


shall not exceed

5 Flatness
Where bearing is specified, the
flatness shall be such that when
measured against a straight edge
not exceeding one metre long,
which is laid against the full
bearing surface in any direction, the
gap does not exceed

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7.2.3 Permitted Deviations In Plate Girder Sections


1 Permitted deviation in plate girder sections are given in Table 7.3
Table 7.3
Permitted Deviations In Plate Girder Sections

Item Component Deviation


1 Depth
Depth on centre Line

2 Flange Width
Width of Bw or Bn

3 Squareness of Section B Flange width


Out of Squareness of Flanges.

=B/100 or 3mm whichever is


greater
4 Web Eccentricity
Intended position of web from
one edge of flange.

5 Flanges B Flange width


Out of flatness

= B/100 or 3mm
whichever is the greater

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Table 7.3 (Continued)


Permitted Deviations In Plate Girder Sections

Item Component Deviation


6 Top Flange of Crane Girder
Out of flatness where the rail w = Rail width + 20 mm
seats.

7 Length
Length on centre line

8 Flange Straightness
Straightness of individual
flanges

= L/1000 or 3mm
whichever is the greater
9 Curved or Cambered
Deviation from intended curve or
camber at mid-length of curved
portion, when measured with the
web horizontal.

Deviation = l/1000 or 6mm


whichever is the greater
10 Web Distortion
Distortion on web depth or gauge length = web depth
gauge length.

= d/150 or 3mm
whichever is the greater

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Table 7.3 (Continued)


Permitted Deviations In Plate Girder Sections

Item Component Deviation


11 Cross Section at Bearings
Squareness of flanges to web

12 Web Stiffeners
Straightness of stiffener out of
plane after welding.

= d/500 or 3mm
whichever is greater

13 Web Stiffeners
Straightness of stiffener in plane
after welding.

= d/250 or 3mm
whichever is greater

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7.2.4 Permitted Deviations in Box Sections

1 Permitted deviation in box sections are given in table 7.4

Table 7.4
Permitted Deviations in Box Sections

Item Component Deviation


1 Plate Widths
Width of Bf or Bw

2 Squareness
Squareness at diaphragm
positions

3 Plate Distortion gauge length = width, w


Distortion on width or gauge
length.

= w/150 or 3mm

whichever is the greater


4 Web or Flange Straightness
Straightness of individual web or
flanges.

= L/1000 or 3mm
whichever is the greater

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Table 7.4 (Continued)


Permitted Deviations in Box Sections

Item Component Deviation


5 Web Stiffners
Straightness in plane with plate
after welding.

= d/500 or 3mm
whichever is the greater

6 Web Stiffners
Straightness out of plane to
plate after welding.

= d/250 or 3mm
whichever is the greater

7 Length
Length on centre line.

8 Curved or Cambered
Deviation from intended curve or
camber at mid-length of curved
portion when measured with the
uncambered side horizontal.
Deviation = L/1000 or 6mm
whichever is the greater

END OF PART

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