SM471 Introduction (Eng Ver1)

Fast & Flexible Chip Shooter
SM-Series
SM471
Introduction
Warning For safety, be sure to read the manual before using this machine and
follow the instruction in this manual.
People who have not received training on this machine should not
handle it.
Fast & Flexible Chip Shooter
SM-Series
SM471
Introduction
Version 1published in : Apr, 2012.04 (MMI Version 4.000)
Samsung Techwin Co., Ltd.

No part of this publication may be reproduced without the written permission of Samsung Techwin Co.,
Ltd.
Copyright © 2012 Samsung Techwin Co., Ltd. All rights reserved.
 This manual and the hardware/software described in this manual are under the protection of
copyright law.
 Except for making copies of software for normal use under the copyright law, reproduction of the
contents of this manual, in whole or in part, without the prior written permission of Samsung
Techwin Co., Ltd. is prohibited.
 Windows XP Embedded is a registered trademark of Microsoft Co., Ltd..
 SM471 is registered trademark of Samsung Techwin Co., Ltd.
 Samsung Techwin Co., Ltd. guarantees that the information handled in this manual is correct and
reliable. However, Samsung Techwin Co., Ltd. shall not assume responsibility for any situation
occurred due to inaccurate description or typographical error.
 The contents and specifications in this manual are subject to change without advance notice. For
detailed information on future revisions, you can visit the web site of our Business Division.
 Our manuals must meet the needs of you, the users. You can help us provide the most useful,
thorough, and accurate information available. Please send inquiries or comments concerning
mistakes, typographical errors and omissions contained in this manual as well as ideas for
improvement to the following address.
The representative address of Samsung Techwin Co., Ltd. is as follows:

701, sampyung-dong, bundang-gu, seongnam-si, gyeonggi-do, Republic of Korea
Samsung Techwin Co., Ltd.

(http://www.samsung-smt.com)
Service Call Center
E-mail: smtcs@samsung.com
STS Co., Ltd. (The representative C/S Company)

388-134, Singal-dong, Giheung-gu, Yongin-si, Gyeonggi-do, Republic of Korea (Post Code: 446-598)
Tel: +82-31-281-6900
Fax:+82-31-281-9206
Warning The machine should be moved wrapped in durable packing
materials and with covers for electrical protection.
Operating the machine without taking proper safety measures or

in an inappropriate place may cause damage to the machine or
personal death or injury.
If the door switch was removed artificially, since the equipment

does not stop even though the door opens during operation, the
user may get injured. Do not remove the door switch artificially.
Never attempt to modify the equipment without prior consent of

Samsung Techwin Co., Ltd. or repairs it in a manner not stated in
this manual. Samsung Techwin Co., Ltd. is not responsible for
problems caused by machine repairs performed in a manner not
mentioned in this manual, or any modifications carried out without
prior approval
Be sure to turn off the power switch and then close the air-valve
before maintenance or repair. If it is not followed, personal
injuries could occur.
Checking the sensor or correcting an error while the equipment

status is 'READY' could result in personal injury.
Press the 'EMG' switch to release the 'READY' and perform

sensor adjustment and take measures against the error after
pressing the 'STOP' button.
The system infected by a virus could make the machine

malfunction and the damage by malfunction could occur.
We do not take responsibility for any damage to the data due to

infection by a virus. Therefore, perform a virus check periodically
to prevent the data from being infected by a virus.
Observe the cautions when using the USB memory. (Refer to "2.3
PC Specification" of the Introduction Manual)
Table of Contents
Table of Contents
Main Contents
Preface .................................................................................................................................. i
Caution [Before operating this machine] .......................................................................... i
About Safety .................................................................................................................... ii
Safety Precaution ........................................................................................................... iii
About Warranty .............................................................................................................. ix
About virus protection ...................................................................................................... x
About This Manual ......................................................................................................... xi
Page Layout ..................................................................................................................xiii
Explanation of Terminologies ....................................................................................... xiv
Chapter1.Features and Component Specifications of Machine ............................... 1 - 1
1.1. Features of machine ........................................................................................ 1-1
1.1.1. Hardware Characteristics .................................................................... 1-3
1.1.2. Software Characteristics ..................................................................... 1-4
1.2. Standard .......................................................................................................... 1-5
1.2.1. Applicable component ......................................................................... 1-5
1.2.2. Applicable component sizes ............................................................... 1-6
1.2.3. The placement precision ..................................................................... 1-7
1.2.4. The placement Speed ......................................................................... 1-7
Chapter2.Specifications of Machine ............................................................................ 2 - 1
2.1. Mechanical Specifications ................................................................................ 2 - 1
2.1.1. Size and mass of the machine ............................................................ 2 - 1
2.1.2. Requirements for air pressure ............................................................ 2 - 2
2.1.3. Environmental conditions .................................................................... 2 - 2
2.1.4. Noise ................................................................................................... 2 - 3
2.2. Electrical Specifications ................................................................................... 2 - 4
2.2.1. Electrical Specifications ...................................................................... 2 - 4
2.3. PC Specifications ............................................................................................. 2 - 5
2.3.1. User Interface Computer ..................................................................... 2 - 5
2.3.2. Host Line Computer ............................................................................ 2 - 5
2.4. XY-Axis Specifications ..................................................................................... 2 - 7
2.5. Head Specifications ......................................................................................... 2 - 8
2.6. Board Specifications ........................................................................................ 2 - 9
2.6.1. PCB sizes, allowable deflection error ................................................. 2 - 9
2.6.2. Conditions for PCB ............................................................................. 2 - 9
2.7. PCB Transport Specifications ........................................................................ 2 - 10
2.7.1. PCB Transport System ..................................................................... 2 - 10
2.7.2. PCB conveyor system height ............................................................ 2 - 10
1
Samsung Component Placer SM471 Introduction
2.7.3. Edge Regulator Pressure Setting(Edge Fixer) ................................. 2 - 10

2.8. Nozzle Specifications .................................................................................... 2 - 11
2.8.1. General nozzles ............................................................................... 2 - 11
2.9. Accessible slots for each head ...................................................................... 2 - 13
Chapter3. Configuration and Name of Machine ......................................................... 3 - 1
3.1. Exterior (Name of Each Part) .......................................................................... 3-1
3.2. System Configuration ...................................................................................... 3-3
3.2.1. Mechanical part configuration ............................................................ 3-3
3.2.2. Control part configuration ................................................................... 3-4
3.3. Coordinate System .......................................................................................... 3-5
3.3.1. X, Y-axis ............................................................................................. 3-5
3.3.2. Z-axis .................................................................................................. 3-5
3.3.3. Theta (R)-Axis .................................................................................... 3-6
3.3.4. Conveyor Axis .................................................................................... 3-7
Chapter4. Panel Operations .......................................................................................... 4 - 1
4.1. Switching of Operation Panel .......................................................................... 4 - 1
4.2. Standards for Lighting Signal Light ................................................................. 4 - 4
4.3. Button Manipulation of Teaching Box .............................................................. 4 - 5
Chapter5. Sensor Functions .......................................................................................... 5 - 1
5.1. Door Switch ..................................................................................................... 5-1
5.2. Feeder Check Sensor ..................................................................................... 5-2
5.3. Board Detection Sensor .................................................................................. 5-2
5.4. Sensors on the Machine .................................................................................. 5-5
5.4.1. The Sensor Lay-Out ........................................................................... 5-5
5.4.2. The Sensor Part List ........................................................................... 5-6
Chapter6. Module Function ........................................................................................... 6 - 1
6.1. Head Assembly ............................................................................................... 6 - 1
6.1.1. Head Assembly .................................................................................. 6 - 1
6.2. X-Y Frame Part ............................................................................................... 6 - 2
6.2.1. Configuration ...................................................................................... 6 - 2
6.3. PCB Transport System .................................................................................... 6 - 2
6.3.1. Configuration ...................................................................................... 6 - 2
6.3.2. Functions ............................................................................................ 6 - 3
6.4. Detection of Improper Component Pickups ..................................................... 6 - 5
6.5. PCB Coordinate Correction Function (Fiducial Mark Recognition) ................. 6 - 6
6.5.1. Fiducial Inspection .............................................................................. 6 - 7
6.6. Flying Vision .................................................................................................. 6 - 10
6.6.1. Overview .......................................................................................... 6 - 10
6.6.2. Lighting Path Control ........................................................................ 6 - 10
6.6.3. Illumination ....................................................................................... 6 - 11
6.7. ANC (Auto Nozzle Changer) ......................................................................... 6 - 13
6.8. Nozzle ........................................................................................................... 6 - 14
2
Table of Contents
6.8.1. Nozzle types ..................................................................................... 6 - 14

6.9. Feeder Base .................................................................................................. 6 - 15
6.10. Component Supply Feeders .......................................................................... 6 - 15
6.10.1. SMN Tape feeder .............................................................................. 6 - 16
6.10.2. SME Tape Feeder (Motor driven) ..................................................... 6 - 22
6.10.3. Vibration stick feeder ........................................................................ 6 - 27
6.11. Pneumatic Part .............................................................................................. 6 - 28
Chapter7.Transfer & Installation Procedure ................................................................ 7 - 1
7.1. Installation procedure ....................................................................................... 7 - 1
7.1.1. Machine Unloading ............................................................................. 7 - 1
7.1.2. Unpacking and Bringing the Machine In ............................................. 7 - 2
7.1.3. Machine installation ............................................................................ 7 - 3
7.1.4. Installation of accessories ................................................................... 7 - 6
7.1.5. Power Connection ............................................................................. 7 - 16
7.1.6. Motor I/O Check ................................................................................ 7 - 20
7.1.7. Communication Interface Between Machines ................................... 7 - 21
7.1.8. Warming Up ...................................................................................... 7 - 24
7.2. Calibration and Final Check ........................................................................... 7 - 24
7.3. Preparation for the Component Supply Device .............................................. 7 - 25
7.4. Conveyor Set-up ............................................................................................ 7 - 25
7.5. Backup Pin Set-up ......................................................................................... 7 - 26
3
Preface
Preface
We are sincerely to you for buying the Component Placer (hereinafter referred to as the
“machine”) manufactured by Samsung Techwin Co, Ltd.
A Component Placer is a machine that picks a component from a component supply
device such as feeders and places the component on the supplied PCB.
This machine has driving units with high-speed, devices operated by vacuum pressure, and
the power module with high-voltage. If the machine is not properly operated, the operator
could be injured severely.
The user here includes personnel involved in software programming, installation,
maintenance, and repair of system hardware and supply devices such as feeders.
Caution [Before operating this machine]
 Before operating this machine, please read this manual and understand its contents.
Please keep this manual near the machine at all times so that it can be referred to as
necessary.
 People who have not received training on this machine should not handle it.
 Samsung also provides a training program for operating this machine. For details,
please contact the local agent designated by Samsung Techwin Co., Ltd.
 To assure safety in the operation and maintenance of the machine, it is very important
for the user to know the location of potential safety hazard. Please refer to “Safety
Precaution” for more information.
 Never attempt to modify the equipment without prior consent of Samsung Techwin
Co., Ltd. or repairs it in a manner not stated in this manual.
Samsung Techwin Co., Ltd. STS Co., Ltd.

(http://www.samsung-smt.com) The Representative C/S Company
Service Call Center 388-134, Singal-dong, Giheung-gu,
E-mail: smtcs@samsung.com Yongin-si, Gyeonggi-do, Republic of
Korea (Post Code: 446-598)
Tel: +82-31-281-6900
Fax: +82-31-281-9206
i
About Safety
For correct and safe operation of this machine, regulations and instructions related to
safety mentioned in this manual should be always observed.
 The basic points to be observed while in operating this machine are as follows.
 In order to operate the machine properly and safely, the person who operates this
machine must receive appropriate training.
 When performing machine inspection, part replacement, repair or internal setup,
turn off the power supply.
 Repair and maintenance of this machine not contained in this manual shall be
performed by the service personnel authorized by Samsung Techwin Co., Ltd. No
repair and maintenance should be done by a customer at his or her discretion.
Unexpected accident may occur.
 Do not insert a part of a human body (hand, head, etc.) within the range of motion
of the driving part during the operation of this machine. That could lead to
personal injury.
 When taking measures against an error to minimize the damage after an
unexpected accident occurs, put a hand on the EMG switch of the teaching box to
prepare to stop the machine whenever necessary.
 Do not use the machine where inflammable gas is present or contamination is
severe.
 Cautions to be exercised for the safety are described as follows in this manual.
Danger If remarks following this symbol are not observed, accidents

involving serious personal injury and death may occur.
Therefore, one must follow the instructions without fail.
Warning If remarks following this symbol are not observed, accidents

involving personal injury may occur. Therefore, one must
follow the instructions without fail.
Caution If remarks following this symbol are not observed, damage

to the machine, embedded program, data, etc. may occur,
or accidents involving personal injury may occur. Therefore,
one must follow the instructions without fail.
ii
Preface
Safety Precaution
Following labels described in each section are attached on specific position of this
machine. Follow the instructions on each label for operating this machine safely.
If a label has come off or has damaged, put a new one on a specific position referring to the
following figures. For ordering a new label or offering any comment, questions, please
contact to the business department or the local agent designated by Samsung Techwin Co.,
Ltd.
 Front View of the Machine
The following labels are attached on the front part of this machine.
Figure1.1 Safety labels attached on the front part of the machine
Do not open the door during operation.

Part where this label is attached contains
moving parts, it is very dangerous if the user
open the cover while operating.
iii
As the current with high-voltage flows inside

the cover or in the area near the switch,
take precautions against electric shock.
Be sure to turn off the main switch in the
left-lower cover of the rear side before
maintenance.
Do not remove the safety device. It could

cause personal injuries or serious
problems.
Do not put a hand in during operation.

disassembles any part or opens the cover
while operating.
Stop the machine before servicing.
Stop the machine before maintenance or
error troubleshooting.
iv
Preface
 Rear View of the Machine

The following labels are attached on the rear part of this machine.
Figure1.2 Safety labels attached on the rear part of the machine
Do not open the door during operation.

open the cover while operating.
As the current with high-voltage flows inside

the cover or in the area near the switch,
take precautions against electric shock.
Be sure to turn off the main switch in the
left-lower cover of the rear side before
maintenance.
v
Do not put a hand in during operation.

disassembles any part or opens the cover
while operating.
Stop the machine before servicing.
Stop the machine before maintenance or
error troubleshooting.
Do not modify the door key.

Unauthorized modification of the door key is
prohibited. It may be dangerous.
Name Plate (Machine Name Plate)

Describes the model name, serial number
and basic specifications of the machine.
Check the pneumatic pressure and voltage
specified in the name plate and operate the
machine in compliance with the
specifications.
 Internal Part of the Machine.

The following labels are attached on the rear part of this machine.
Figure1.3 Safety labels attached to the inside of the machine at the front
vi
Preface
Figure1.4 Safety labels attached on the inside of the machine at the rear
Do not touch the head assembly.
Be careful of electric shock.

Turn off the main switch before performing
maintenance since fatal personnel injury
may occur. Be careful of the residual
current.
vii
Do not remove safety function. It may cause

serious injuries and troubles.
Check before service.

Remove power & air-source only for
authorized personnel.
viii
Preface
About Warranty
The warranty is issued to cover the following machine faults and malfunctions.
What is covered by If any part of the machine fails to function properly under normal
the warranty usage due to defects in material or workmanship, it will be repaired by
Samsung Techwin Co.,Ltd. at no charge for either parts or labor.
Time period of the The term of this warranty shall expire for any of the following cases.
warranty  25 months after shipment
 2 years after completion of installation
What is not Any of the following cases are not covered by this warranty.
covered by the  Data lost due to HDD damage. Back up is desirable.
warranty
 Malfunction of the machine due to running applications, which are
not any part of the machine, or infected by any computer viruses.
 Normal wear and tear due to long-term use or faults arising from
normal use (natural fading of coating and plating, wearing-out of
parts, etc.)
 Delicate changes do not affect the functional quality of the product
(such as noise of an operating controller, sound of a rotating
motor, etc.)
 Faults due to the ambient conditions (moisture, impurities, dust on
the machine, oil mist, etc.)
 When a machine failure occurs due to a mistake made by the
customer
Faults resulting from the following cases are not covered by this
warranty as well.
 Natural disasters such as earthquake, typhoon, flood, lightning
strike, etc., or accident, and fire
 Reconstruction which is not approved by our company or agents
 Not performing back up for the data stored in the machine
 Use of parts or lubricating oil which are not designated
 Insufficient or faulty maintenance or inspection.
 Adjustments performed by persons other than designated agents
However, the contents of the warranty stipulated at the time of purchase take
precedence over the above coverage.
ix
About virus protection

For the safe use of the equipment, it shall be maintained normal through virus protection
activity.
 Basic items to be observed for virus protection are as follows.
 Install the vaccine program to check the virus and treat it periodically.
 Execute the vaccine program to check the virus without fail before starting the
equipment and preparing production. Executing the virus vaccine program during
production may affect the performance of the equipment.
 Update the vaccine program engine periodically. Use the PC without virus as an
update server when updating the vaccine program engine for the equipment
system.
For the corresponding PC, update the vaccine program engine periodically
through the Internet and perform configuration in the vaccine program to update
the vaccine program engine of the equipment, with the updated file sharing the
stored folder with the equipment system.
 When loading a PCB file or storing it in the system using the storage media
including USB, perform virus check first on the corresponding storage media and
check if there is no problem.
 When using the shared folder after setting it in the equipment system as necessary,
set the password before using the shared folder without fail.
x
Preface
About This Manual

 Composition of this Manual
The manual for this machine is comprised as follows.
 Introduction
Provides an overall description of the machine as follows;
Characteristics, specifications, name of each unit in the equipment, configuration
and function of each unit, and installation and start-up operation of the equipment.
 Handbook
 Operation Handbook
Describes briefly a series of processes that is performed by the operator.
 Maintenance Handbook
Describes briefly basic points related to maintenance of the machine;
Preparation for maintenance, daily inspection, periodical inspection, cleaning
and lubrication method, definition of consumables including replacement time
and method.
 Administrator’s Guide
Describes the program for PCB production or various system setups related to the
machine;User’s account administration and authority setup, board definition,
component registration, feeding device setup, step programming, optimization,
production setup, teaching and placement test, machine calibration, system setup,
machine diagnosis, utility menu setup and production information management
 Troubleshooting Guide
Describes definition and the method used to take measures against the errors.
Describes definition and solution for error codes and the errors not defined.
 Operation Training
This is utilized as teaching material for the machine operation training course.
Actual training will be given for overall processes including board definition, part
registration, feeding device installation and optimizer utilization.
 Technical Reference
Provides part information for the maintenance and various technical drawings.
xi
 Symbols other than safety marks used in this manual

The meanings of symbols used in this manual are as follows:
ReferenceReference indicates a part to be referred to.
Memo Describes useful information related to the text or definition of terms.
xii
Preface
Page Layout
1: Chapter Title / Manual Name

2: Chapter Title
3: Figure (Chapter number)-(Serial number) (Title of the figure)
Indicates that this is the first figure of Chapter 4 and that the title of the figure is
‘Operation Panel’.
4: Chapter number – page (Indicates the first page of Chapter 4)
xiii
Explanation of Terminologies
 Vision Recognition System
Performs position check during teaching and fiducial mark check and component
shape recognition through vision system.
 Fiducial Camera
The teaching camera module includes the fiducial camera and fiducial camera
illumination. It is mainly used for position check and fiducial mark recognition
during teaching.
 Flying Vision
‘Flying Camera’ and ‘Flying Camera Illumination’ are called ‘Flying Vision’
altogether.
1: Fiducial Camera
2: Fiducial Camera Illumination
3: Flying Camera
4: Flyingl Camera Illumination
 Tape Feeder
Installed in the feeder base, this is the device that feeds the components rolled in the
component case of the reel shape. After placing the SM feeder in the feeder base, the
locking device must be locked as shown in the following figure.
xiv
Preface
1: Locking handle
 Head Assembly
The head assembly consists of a high speed head and a precision head body supporting
the mechanisms or pneumatic devices in the head assembly, spindle and its driving
motor, and the flying vision module and fiducial camera that recognize the component
shape.
 Module
Refers to an individual unit that can be combined with other units to form an entire
system, which can be operated independently.
 Spindle
Refers to a small rotating shaft belonging to the head assembly of the machine. It has a
xv
nozzle holder at its end. The precisely driven timing belt and servo motor move the Z-
axis for component pick-up and placement and the micro step motor moves the R-axis
for correction of component position.
 Micro Chip
Refers to a very small chip such as the 0402, 0603 chip.
 Pitch
Refers to the spacing between two corresponding points.
 Timing Belt
Refers to the rubber belt connecting the driving shaft of the motor and the actual drive
shaft. It enables precise driving control due to its gear ratio, which considers the
driving ratio between two shafts.
xvi
Preface
1: Z-axis Timing Belt

2: R-axis Timing Belt
 Twin Servo System

Means the method of driving the Y-axis using two servo motors by installing Y-axis
driving motors at both of Y-axis frames in order to improve the driving speed.
Therefore, skew compensation must be performed after installation or movement of
the machine.
 AC Servo Motor
Refers to the motor driven by AC power. It has an encoder for precise driving control.
The encoder mounted on the motor driving shaft transmits the movement of the motor
shaft in pulse form to the motor driving control device. This is done to provide
information for the calibration of the input and output applied to the motor so that they
become identical.
 Fiducial Mark
The fiducial mark on the PCB is recognized using the fiducial camera. The placement
point on the PCB is corrected referring to the information of the recognized fiducial
mark. There are various shapes of fiducial marks: circle, diamond, rectangle,
rectangle2, triangle, cross, butterfly, sharp, etc.
 MMI (Man-Machine Interface)

Refers to the system where man and machine work together. By simple manipulation
xvii
it can give commands to the machine. It is a software program that controls the
machine.
 FOV (Field Of View)
Signifies the video images shown on the vision monitor (or SMVision Window).
Generally, FOV is classified based on the video image width. For instance, ‘FOV
16mm’ means the actual width of the video image is 16mm.
 Lead Pitch
Refers to the spacing between the leads of the components.
1: Lead Pitch
 Stage Vision Recognition

Means that the component shape is recognized by the stage camera.
 Option
Refers to the items to be selected by the user, if necessary, when purchasing the
machine.
 IPC Standard
Means the standard setup by IPC (Association Connecting Electronics Industries). In
this manual, this indicates conditions for measuring the placement speed.
 CPH (Component Per Hour)
Signifies the number of parts placed in a defined time.
 Conveyor Regulator
Refers to the device that sets up the pneumatic pressure supplied to the pneumatic
systems of the conveyor.
xviii
Preface
 SMPS (Switch Mode Power Supply)

Power supply unit often referred to as ‘Switching Power Supply’.
 Teaching Box (Teaching Box or Jog Box)
A device employed during manual operation of the machine. Mainly used for
teaching.
 Frame for moving conveyor (Moving Frame)
A conveyor, consisting of two frames such as fixed frame and moving frame, is a
device transporting the PCB. The fixed type frame is fixed, whereas the moving frame
adjusts the conveyor width moving along the width of the PCB.
 Working Area
Refers to the conveyer operating area where components are placed.
 Level
A level measuring device used to level the machine.
 Downflow
Means that an object or fluid flows from a higher point to a lower point.
 Main Circuit Breaker (MCCB)
A circuit breaker for the main power that is supplied to the machine. It is installed at
the bottom left at the rear side of the machine.
xix
xx
Features and Component Specifications of Machine
Chapter1. Features and Component

Specifications of Machine
1.1. Features of machine
The SM471 model is a dual gantry machine that realizes the highest productivity and is
equipped with a chip shooter, an advantage of the SM411 model, as well as advanced
hardware including a high performance head while maintaining the applicability to various
types of parts.
The features of the machine are as follows.
 High Efficiency and Convenience:
 Chip placement speed: 75,000 CPH (Chip 1608, optimum condition).
 An electrically driven feeder can be used in conjunction with a pneumatic feeder.
 An integrated vacuum pump is provided (air consumption less than 50Nlℓ/min).
 Provides an option that allows a fiducial camera for fine chips to be attached left
and right.
 An IT communication option is provided by default that allows the part pitch of an
electrically driven feeder to be automatically adjusted.
 The function that automatically adjusts the part pickup position increases the
simultaneous pickup rate of 0603 parts (electrically driven feeder).
 “Zero” PCB Loading Time realized.
 Rapid job change through common use of the part library.
 Job change by applying the feeder workstation and docking cart.
 High Reliability
 High placement accuracy ± 50μm (0402 Chip, Micro CSP, IC).
 Default application of PC (Antistatic Polycarbonate) window material to prevent
static electricity.
 Applicable to Micro CSPs, high-gloss ICs and connectors by reinforcing three
types of lighting system.
 Increased horizontality of the backup table.
 Automatic thermal mapping function.
 High flexibility against the change of part and PCB board
 Parts including 0402 ~ □14mm as well as less than 14mm connector part can be
placed.
 Applicable to PCBs of various sizes (L50 x W40 mm ~ L510 x W460 m
 Two PCBs can be worked on simultaneously (Max. 250mm).(option)
1-1
 Application of SMART as a S/W platform

 Maintains compatibility for PCB file and part data between SM4 series machines.
 Provides convenience by unifying the MMI user interface of SM4 series
machines.
 Improved vision system algorithm
 Provides automatic recognition function for a part of specific shape.
 Provides chip turnover check function.
 Provides reinforced capability to recognize a coil part and aluminum capacitor.
 Provides automatic recognition function for multi BGA part
 Provides function to automatically compensate the position for tape feeder pickup
 Convenient user interface
 Applies a design for easy and quick maintenance by user.
 Applies the automatic machine maintenance software interlocked with the
machine.
 Supported by the Samsung T-Solution with improved functions.
1-2
1.1.1. Hardware Characteristics

 SM411 is designed to operate more quickly by improving the head of the existing
SM411 machine.
Distance between
Description Number of Spindles
Spindles
SM411 6 30mm
SM471 10 15mm
Figure1.1 Head Assembly
1: R-Axis Motor
2: Flying Vision
3: Spindle
 Has reinforced the reliability of the control system and further increased the part
recognition and placement speed by being equipped with high performance hardware
that allows high-speed serial communication.
 Improves the simultaneous pickup rate of fine parts including 0603 parts by applying
automatic pitch adjustment and automatic pickup position adjustment functions since
it can be equipped with an electrically driven feeder by default.
In addition, this machine can perform pocket teaching of the entire area of the feeder
including 0603 by installing a fiducial camera at both sides of the head. (One fiducial
camera is installed by default and two can be installed as an option.)
 Able to work on even special ICs that are difficult to recognize including CSP, LED,
connectors, etc., since it is equipped with various lighting systems.
 In order to reduce air consumption, a vacuum pump is provided inside the machine as
an option.
1-3
 Applies an advanced low heat generating Quad Core CPU to improve the reliability of
control devices and increases productivity through ultra-high speed communication.
 Applies super-high speed serial PCI-Exp communication, significantly reducing the
number of signal cables in the axis control board. This prevents failure that may be
caused by defective contact of the cables and connectors, reinforcing the reliability of
the machine.
 Apples a linkage mechanism to the backup table, which allows the horizontality to be
maintained precisely, and secures the clamping reliability.
 Applies dual lane to realize the production mode suitable for the characteristics of the
PCB and allows a PCB Loading Time of “Zero”.
 Able to work on various IC parts including 0402 parts, Micro CSP, etc., by using a
mega pixel flying camera.
1.1.2. Software Characteristics

 The placement speed was increased by improving the placement sequence.
 The part recognition speed, applicability to part and reliability was improved by
improving the vision system software.
 The overall part recognition was enhanced by reducing the image recognition time
through optimization of the image photographing and transmitting time.
 The part applicability range for large parts became widened by improving the split
recognition algorithm. (Applicable up to □55mm part when applying FOV
45mm).
 The part recognition reliability and checking function were enhanced by
improving the part recognition algorithm.
 Applied embedded Microsoft Windows XP as an OS of the machine. and Supported
with various languages.
 The user convenience of the user interface, MMI was enhanced.
 The user authorization function was enforced.
 The production monitoring and production reporting function were added.
 The user file management function was improved.
 Provides the automatic maintenance function interlocked with the machine.
1-4
1.2. Standard
1.2.1. Applicable component
1.2.1.1. Configuration of the head and vision recognition system

The vision recognition systems related to the components placed are as shown in the
following table.
Table1.1Configuration of the Head and Vision Recognition System
Gantry1 Head Structure

Classifi Vision
cation Head 1 Head 3 Head 5 Head 7 Head 9 System
Head 2 Head 4 Head 6 Head 8 Head 10
24mm 24mm 24mm 24mm 24mm

Vision Vision Vision Vision Vision
Gantry2 Head Structure FOV

24mm /
SM471 Head 11 Head 13 Head 15 Head 17 Head 19 Mega
Head 12 Head 14 Head 16 Head 18 Head 20 Pixel
24mm 24mm 24mm 24mm 24mm

Vision Vision Vision Vision Vision
Memo The Gantry 1 (Front) and Gantry 2 (Rear) consists of 10 heads and 5
vision cameras (FOV 24mm). One vision camera is in charge of two
heads. For more details, refer to “1.2.2. Applicable Part Size”.
1-5
1.2.2. Applicable component sizes
1.2.2.1. Flying vision recognition system

The sizes of components applicable to this machine are prescribed in the following table,
and is applicable to general components usage as well.
Table1.1Applicable Component Sizes (vision recognition system)
Components
Classification
FOV 24mm Mega Pixel Camera
Chips 0402 ~ □ 14mm
Less than □14mm,

IC, Connector
Lead Pitch : Greater than 0.5mm
Less than □14mm,

BGA, CSP
Ball Pitch : Greater than 0.5mm
Maximum Height 12mm
1-6
1.2.3. The placement precision

The placement precision for applicable components type is shown in the following table,
and is applicable to general components usage as well.
The degree of placement may be different according to the composition of options for the
camera used for recognition of parts.
Table1.1The placement precision
Classification Specification (XY: mm, θ : °) Remarks
Chip 0402 XY : ± 0.05 , θ : ±5.0 , Cpk ≥ 1.0 FOV24mm Mega
Chip 0603 XY : ± 0.08 , θ : ±5.0 , Cpk ≥ 1.0
Chip 1005 XY : ± 0.10 , θ : ±5.0 , Cpk ≥ 1.0
Lead IC 0.4 P XY : ± 0.05 , θ : ±0.2 , Cpk ≥ 1.0 FOV24mm Mega
Lead IC 0.5 P XY : ± 0.06 , θ : ±0.3 , Cpk ≥ 1.0
BGA 0.5 P XY : ± 0.06 , θ : ±0.25 , Cpk ≥ 1.0 FOV24mm Mega
BGA 0.65 P XY : ± 0.10 , θ : ±0.50 , Cpk ≥ 1.0
Memo The θ axis, whose concept is identical to the R axis, means the
rotating axis of the head.
1.2.4. The placement Speed

The following data concerns the speed of placement for each part. The actual cycle time
can vary depending on the size of PCB, frequency of the nozzle replacement, etc.
1.2.4.1. General features

 Speed
Optimum speed is specified.
 The placed component: 1608 chip
 Time Measurement
Based on simultaneous pickup, Fly Vision
1-7
1.2.4.1.1. The pick and place cycle time
Table1.1The pick and place speed
Classifi
SM411 Remarks
cation
Chip 75000 CPH (1608) Simultaneous Pickup Standard Fly Vision
Memo In actual placement, the conditions that determine the cycle time may
vary depending on many factors such as the type of components, size
of PCB, placement position, etc. For more detailed information,
please contact our business department or the local agent.
Chapter2. Specifications of Machine

2.1. Mechanical Specifications
2.1.1. Size and mass of the machine

 Height (Under the condition that the height of the PCB upper surface is 900 mm)
1: Length: 1,650 mm
2: Width: 1,690 mm
3: Up to the upper surface of cover: 1,485 mm
4: Up to the upper surface of signal light: 1,995 mm
2-1
 Mass (The mass which does not include the Docking Cart and Feeder.)
Type Mass (kg) Height of Conveyor
SM471 1,820 900mm

(Standard) 1,880 950mm
SM471 1,790 900mm

(Docking Option) 1,850 950mm
2.1.2. Requirements for air pressure

 Pressure
 Primary pressure : 0. 5 ~ 0.7 Mpa (5.0 ~ 7.0 kgf/cm Supperscript)
 Secondary pressure : 0.45 ~ 0.55 Mpa (4.5 ~ 5.5 kgf/cm Supperscript)
 Air Consumption: Maximum 350 Nℓ/min
 Conditions for input pneumatic system
 Main piping: Outer diameter greater than 20mm
 Outer diameter of input hose: greater than 12mm
 Length of input hose: less than 5m
 Dry Air: air dew point of -17℃ or less
2.1.3. Environmental conditions

 During operation
 Temperature: +10 °C ~ +35 °C
 Recommendation operation temperature: +20 °C ~ +28 °C
 Humidity: RH 30% ~ RH 80% (non-condensation state)
However, it must be less than 70% at temperatures above 30°C and the machine
temperature must be maintained so that condensate is not generated.
 During shipment or storage (in states other than during operation)
 Temperature : -10 °C ~ +60 °C
 Humidity : RH 10% ~ RH 90% (non-condensation state)
However, the wet bulb temperature must be less than 35°C at temperatures above
35°C and the machine temperature must be maintained so that condensate is not
generated.
2-2
Memo In the case of components (pitch less than 0.4 mm) requiring high
precision, place them at the temperature within ± 4°C from the
temperature at which calibration was done.
2.1.4. Noise
The machine has a noise level not exceeding 75 dB (70~71 dB) with the front and rear
covers closed. The noise is measured at the upper surfaces of the front and rear feeder
bases while operating the machine at 100% speed and driving all x-axis, y-axis, and z-axis
to the maximum speed.
2-3
2.2. Electrical Specifications
2.2.1. Electrical Specifications

 Power requirements
 AC 200±18V / 208±19V / 220±20V / 240±22V / 380±25V / 415±28V (shall be
changed the terminal of the transformer) 6 types of voltage are available.
 3phase AC 220±20V (Based on factory setup unless otherwise required.)

 <TRANS SPECIFICATION>
1. Capacity: 5.0 KVA
2. Frequency: 50/60Hz
3. Phase: 3Ø
2-4
4. Connection: Y-Y
5. Rated primary voltage: 3phase 200/208/220/240/380/415 VAC
Rated primary voltage: 6.96 A
6. Secondary #1: 1Ø220 - 2 KVA
Secondary #2: 3Ø220 - 3 KVA
 Total power consumption of the machine: 4.7 KVA(Maximum)
 Frequency: 50 / 60 Hz
Danger If unspecified voltage is used or power input is changed

improperly, fire could occur and a death from electric shock
could occur.
A trained repair and maintenance operator or our
authorized C/S personnel must do change of power input.
2.3. PC Specifications
2.3.1. User Interface Computer
2.3.1.1. Software
 SM411 MMI Software
2.3.2. Host Line Computer
2.3.2.1. Hardware
 Windows XP Embedded
 CPU Intel Pentium™ i5
 Backplane: PICMG, PCI, PCIE-1X, PCIE-16X
 HDD: 200GBytes
 Memory: DDR3 2GBytes
 Keyboard: Mini Keyboard (86 Key)
 Mouse: Optical mouse
 USB Port is available
2-5
2.3.2.2. Display
 Monitor: 15.1 inch TFT LCD (1024 x 768)
Memo The specifications of the machine can be altered without prior notice
to improve the product performance.
CautionCautions to be exercised when using the USB memory

1. Do not use the memory card reader in the equipment.
2. Do not use USB interface devices such as Mp3, digital camera,
and PDA.
3. Do not use the USB port for recharging.
4. Do not use or keep the USB memory where strong static
electricity or electrical noise occurs easily, where the temperature
and humidity are high, and where corrosion may occur.
5. Exercise care so that dust or foreign material does not contact
with the surface of the USB memory. If the USB is contaminated
with dirt, clean it using a soft cloth.
6. We are not responsible for the use of the USB memory in the
following manner:
 Problem occurred due to virus infection.
 Extinction or destruction of data due to long-term use.
 Extinction or destruction of stored data due to abnormal use.
2-6
2.4. XY-Axis Specifications

Table2.1XY-Axis Specifications
Classification Specifications Remarks
X-axis: AC Servo + Ball Screw 750 W

Mechanism
Y-axis: AC Servo + Ball Screw (Twin) 1000 W * 2
Decelerating ratio X-axis 1:1, Y-axis 1:1
Repeatability ± 0.01 mm
X-axis:3.0 µm/pulse
Resolution
Y-axis: 3.0 µm/pulse
763.6 mm H/W Limit

X-Axis range
759.5 mm S/W Limit
778.3 mm H/W Limit

Y-Axis range
773.5 mm S/W Limit
The type of 29,400 mm/s2 X-axis

controlling speed 29,400 mm/s2 Y-axis
2-7
2.5. Head Specifications

Table2.1Head Specifications
Classification Item Specifications Remarks
Spindle Gantry1(Front): 10ea 1 Nozzle Optional

Gantry2(Rear): 10ea
The pitch that the parts

supplied by 8mm, 12mm, and
Head pitch 15 mm
16mm tape feeder can be
simultaneously picked up.
Mechanism AC Servo motor + Belt & LM Motor: 20W
Movement Max. 88 mm Stopper to stopper

Z-axis
range
Resolution 0.003 mm/pulse
Repeatability ± 0.01 mm
Micro stepping motor + Head 1/2, 3/4, 5/6, 7/8, 9/10

Belt & Pulley Pair
Mechanism
Head 11/12, 13/14, 15/16, 17/
18, 19/20 Pair
R-axis
Movement Unlimited
Head
range
Resolution 0.018 °/pulse
Repeatability ± 0.05 °
AC servo motor + Belt & Motor: 50 W

Mechanism
Swing Mirror
Cam
Resolution 0.018˚ /pulse
Repeatability ± 0.02˚
Clamping Taper clamp + Ball

Method
Nozzle holder
Number of 3
Clamping ball
Cushion Cushion None Cushion Installation for

Nozzle
Recognizant method Fly Camera (CCD) Digital Lighting Control
2-8
2.6. Board Specifications
2.6.1. PCB sizes, allowable deflection error

Table2.1PCB specification O: Standard, ◎: Factory Option, X: , Not Applicable
Classification Specification SM471 Remarks

Single Lane
(L)510mm x (W)460mm Greater than (L)460mm –
O
Buffer is Not available.
Maximum Size
(L)460mm x (W)250mm Dual Lane
(L)610mm x (W)460mm ◎ Single Lane
(L)610mm x (W)250mm ◎ Dual Lane
Minimum Size (L)50mm x (W)40mm
Thickness 0.38 mm ~ 4.2 mm
Movable PCB 2.0 Kg
Allowable (Upper):0.5mm
deflection error (Lower):1.5mm
Part up/down (Upper):12mm
Symmetry (Lower):30mm
2.6.2. Conditions for PCB
Figure2.1 Conditions for PCB Limit
There is a 4.75mm extra spacing at the edge of the board. The upper margin is 12mm,
2-9
while the lower margin is 30mm.

The board is supported by using a back-up pin with 132.3mm height.
 PCB fixing method
The machine fixes PCB's with a position-fixing pin. Another method of fixing the side
of PCB's can also be selected, and a combination of the above two methods is possible.
 PCB transport direction

It is possible to transfer PCB from left to right or vice versa. It is desirable that the user
request for our assistance for switching the transport direction.
2.7. PCB Transport Specifications
2.7.1. PCB Transport System

 Type: 3 stage independent transfer method, flat belt transfer
 PCB fixing method
 Side Edge Fixer
 PCB feed direction: from the left to the right (basic specification)
 PCB feed speed: 0 ~ 0.5 m/sec
 PCB Transport Rail Width adjustment: Auto
2.7.2. PCB conveyor system height

 Standard: 900.0mm ± 20.0mm
 Semi-Standard: 952.50mm ± 12.5mm (CE Standard)
Memo For inquiries on PCB Transport system height other than that listed
above, please contact our Business Department or the local agent.
2.7.3. Edge Regulator Pressure Setting(Edge Fixer)

 0.38t ~ 1.5t = 1.0kgf / cm2 (0.1Mpa)
 1.5t ~ 4t = 2.0kgf / cm2 (0.2Mpa)
2-10
2.8. Nozzle Specifications
2.8.1. General nozzles

Nozzles should be properly selected according to the type and size of the components. The
nozzle should be selected correctly since it may cause improper adsorption, or improper
placement problems. The nozzles generally used are shown in belowTable. For accurate
pickup and placement, a proper nozzle should be selected in reference to the minimum
suction area of each component.
Table2.1General Nozzles
Nozzle
CN020 CN030 CN040 CN065 CN140 CN220 CN400
name
Shape
Outer Φ 0.50 Φ 0.60 Φ 0.75 Φ 1.20 Φ 2.2 Φ 3.6 Φ 6.0

diameter
Inner Φ 0.16 Φ 0.28 Φ 0.38 Φ 0.65 Φ 1.4 Φ 2.2 Φ 4.0

diameter
Table2.2Examples of Applying General Nozzles to Components
Minimum
Nozzle
component Major component types
name
width
CN020 0.2~0.5 Only 0402 Chip
CN030 0.3 ~ 1.5 Only 0603 Chip
CN040 0.5 ~ 1.25 Only 1005 Chip
1608, 2012, 3216, Melf, Hemt, SSOP03,

CN065 0.8 ~ 2.5
TR(23), TR2, Chip-Tantal(3012)
3216, 6432, Chip-Aluminum(5753), Chip-

CN140 2.5 ~ 4.0 Tantal(7343), TR(13), Trimmer, SOP2(04),
SOP(48), SSOP08
Chip-Aluminum(7268), SOP(48), Connector,

CN220 4.0 ~ 7.0
QFP(48), Chip-Coil(8280), Chip-Tantal(8060)
2-11
Minimum
Nozzle
component Major component types
name
width
Chip-Aluminum (9082), SOP(66), SOP2(50),

CN400 7.0 ~ 10.0 QFP(44), PLCC(18), SOJ2, Connector, TR(22),
BGA (208G), Chip-Coil(1212)
Caution The machine might operate irregularly if standard regular

nozzles are not used.
1. Failure of nozzle change
2. Dislocation of nozzle during operation
3. Failure of component pick up
Be sure to use standard regular nozzles.
Memo Our company can supply various nozzle types are not included in
“Table 1.1“ to satisfy the user requirement. For inquiries on special
nozzles, please contact our C/S company (STS) or local agent.
2-12
2.9. Accessible slots for each head

The following table shows each head of the SM471 and front and rear side feeder base
slots accessible by the move camera.
 Accessible slots (shaded cells)
The slot in which the feeder is installed shall be set up so that the components are
picked up using an accessible head.
 Inaccessible slots (white cells)
If the feeders installed in these slots are set up so that the components are picked up
using an inaccessible head, an error occurs.
Table2.1Accessible slots for each head
Base on the front of the gantry (Same for both front and rear sides)
Feeder Base Slot 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ~ 50 51 52 53 54 55 56 57 58 59 60
Fiducial Camera 　　　　　　　　　　　　　　　　　　　　　　　　
Head 1 　　　　　　　　　　　　　　　　　　　　　　　　
Head 2 　　　　　　　　　　　　　　　　　　　　　　　　
Head 3 　　　　　　　　　　　　　　　　　　　　　　　　
Head 4 　　　　　　　　　　　　　　　　　　　　　　　　
Head 5 　　　　　　　　　　　　　　　　　　　　　　　　
Head 6 　　　　　　　　　　　　　　　　　　　　　　　　
2-13
Configuration and Name of Machine
Chapter3. Configuration and Name of

Machine
3.1. Exterior (Name of Each Part)
Figure3.1 Exterior
No. Name No. Name

1 Signal Light 7 Front Operation Panel
2 Safe Cover 8 Teaching box
3 Feeder Station 9 Keyboard
4 Pressure Gauge 10 Mouse
5 Regulator 11 Safeguard Overrides Key
Switch
6 Front LCD Monitor 12 Main Switch
3-1
No. Name No. Name

1 SMEMA Cable Connector 6 Rear Operation Panel
2 Main Switch 7 Keyboard
(Main Power Switch)
3 Motor Driver AMP 8 Air Inlet
4 Power Breaker 9 Air Filter & Mist Filter
5 Rear LCD Monitor
3-2
3.2. System Configuration
3.2.1. Mechanical part configuration
Figure3.2 Mechanical Part Configuration Diagram
Mechanical Part Confuguration of SM471
Pneumatic
Main Frame XY Gantry Head1 Head2 Conveyor&BUT Cover Feeder Base ANC System
Base Frame X-Gantry1 Z Axis (20Axis) Z Axis (20 Axis) Work Station Extemal Front Front Mist Seperate
. Motor/Encoder . Motor . Motor .Width Control Cover Rear Rear
. Frame . Spline . Spline
Electrical Unit X-Gantry2 Theta Axis Theta Axis Entry Shuttle Operation Docking Cart Pressure
. Control Part . Motor/Encoder (10 Axis) (10 Axis) Panel Feeder Base Gauge
. Drive Part . Frame . Motor . Motor (Option)
Y Axis S Axis (2 Axis) S Axis (2 Axis) Exit Shuttle Acrylic Regulater

. Motor/Encoder . Motor . Motor Window
. Frame
Flying Camera Flying Camera Electrical
. FOV 24mm . FOV 24mm Module Manifold
. FOV 24mm Mega . FOV 24mm Mega
Pixel Cam. (Option) Pixel Cam. (Option)
Fiducial Fiducial Backup Table

Camera Camera
Nozzle Nozzle
Pneumatic Pneumatic
3-3
3.2.2. Control part configuration
Figure3.3 Control part configuration Diagram
3-4
3.3. Coordinate System

The basic coordinate system is shown in the following figure.
Figure3.4 Coordinate System of Machine
3.3.1. X, Y-axis
Used to indicate the positions of the head, ANC, placement position, and board fiducial
mark.
3.3.2. Z-axis
Indicates the position of the head’s nozzle end. The position of the upper surface of the
fixed board is indicated as ‘0’.
3-5
3.3.3. Theta (R)-Axis

Indicates the angle for centering a component by the head. The counterclockwise rotation
is indicated as +, while clockwise rotation is indicated as -.
1: Z-axis Height
2: R-axis Direction of Rotation (+)
3-6
3.3.4. Conveyor Axis

Adjusts the conveyor width by moving the conveyor movable frame based on the
conveyor fixed frame.
1: Entry Shuttle
2: Exit Shuttle
3: Fixed Frame
4: Moving Frame
3-7
Panel Operations
Chapter4. Panel Operations

4.1. Switching of Operation Panel
Figure4.1 Operation Panel
1: Emergency Switch
2: Safeguard overri de key Switch
3: Main Switch
Switching operation on the operation panel is described below.

 Main switch
Has a function of supplying or stopping the main power to the machine. Power is
supplied to a controller by turning the switch. A power lamp is lighted and a working
screen is shown on the programming monitor after a short delay. During the initial
stage, power is not turned on for the drivers such as motor. The power should be
turned off only after terminating the MMI. If the power is suddenly turned off, the data
and the main body may be damaged and the machine malfunction may occur at the
next power up.
4-1
Warning If power supply is cut off suddenly, it could result in the

damage of data and machine.
And the machine might be damaged due to abnormal
operation when power is supplied again.Before turning off
power, be sure to end the MMI, turn off the main switch,
then turn on the main switch after 5-10 seconds.
 Safeguard override key switch

This is used for the door interlock bypass. It should be used limitedly only when
performing initial setting or maintenance of the machine.
Warning The Safeguard override key switch must be used by the

designated responsible personnel. It must be carefully used
for machine operation.
 Operation Panel (OP Panel)

Consists of buttons for machine operation and the emergency stop switch.
 STOP button (Red Color)
This is a button for temporary stopping of the operation. Automatic operation of
this machine is temporarily stopped if this button is pressed. If this button is
pressed while the placement is in progress, the operation is stopped after the
present operation is completed. This button can also be used for turning off alarm
sound due to an error.
 START button (Green Color)
This is a switch for initiating the operation of this machine. Automatic operation is
initiated if this switch is pressed.
Warning Pressing the START button without checking the presence

of worker nearby could cause injury.Be sure to check if
there is any worker near the machine before pressing the
START button.
 READY button
This is a switch for initiating the operation of this machine. The power is supplied
to the driving systems such as motor. It is used to put the machine into the standby
status after power-up. ‘EMG (emergency stop)’ switch can be pressed to release
the standby state.
4-2
Panel Operations
 RESET button (Yellow Color)

Used to stop production in a machine that has paused automatic production or to
release the error in a machine that has been paused due to an error. Pressing this
button in a machine to which an error has occurred will change the state of the
machine from 'FREEZE' or 'EMER' to 'IDLE'. The ‘Reset’ button cannot be
activated during automatic operation of this machine.
 F/R SELECTS button
It is the button that determines which one of the front operation panel and rear
operation panel will have the control authority. Whether or not the corresponding
operation panel has the control authority depends on the status of this button.
When initializing the machine, the front is set to have right for control by default.
(Front side by default.)
If the select button is pressed and maintained for a second, the LED button is
turned on and the right for control is transferred to the rear side. It takes 0.3~1
seconds to change the right for control from the front OP panel to the rear OP
panel. The same applies when changing the right for control reversely.
The same applies for the rear side. The following table shows this briefly.
Front panel select Rear panel select

Right for control
button LED status button LED status
Front On Off
Rear On Off
 Feeder change button

The button used to replace the feeders on the front and rear feeder base. When this
button is pressed, the head unit of the machine come to the safety zone for easy
feeder change.
 EMG (Emergency Stop) switch
This is an emergency stop switch. Operation of this machine is immediately
suspended if this switch is pressed in case of an emergency.
Supply of all powers except for the power to a computer is ceased. The emergency
stop status can be released by turning the ‘EMG’ switch in the direction of the
arrow and pressing the RESET button.
4-3
4.2. Standards for Lighting Signal Light

Indicates the operation status of the machine in the combination of lamps with three
colors. The user can check the machine status at a glance by looking at only the signal
light.
For more details about how to set the signal light, refer to “13.4.2. Lamp” in the
Administrator’s Guide.
 Lighting of a red lamp
Indicates the stop status through self-diagnosis of the system. Warning sounds ring
continuously and messages are indicated as the red lamp is lighted.
 Flashing of a red lamp
Indicates either the pressing of the ‘EMG’ switch or the emergency stop status through
self-diagnosis of the system. Warning sounds ring continuously and messages are
indicated as the red lamp is flashed.
 Lighting of a yellow lamp
Indicates the standby status of operation.
 Flashing of a yellow lamp
Indicates either component shortage in the tray feeder or adsorption error. Warning
sounds ring continuously and messages are indicated as the yellow(or blue) lamp is
flashed.
 Lighting of a green lamp
Indicates that this machine is currently being operated automatically.
 Flashing of a green lamp
Indicates temporary stop status. Automatic operation can be resumed by pressing the
START button.
Figure4.2 Signal Light
RED
YELLOW (BLUE)
GREEN
4-4
Panel Operations
4.3. Button Manipulation of Teaching Box

Used for manipulating and homing the head as well as teaching the component pick-up
and placement point. The teaching box has a switch selecting the items to teach, X-Y
adjustment button, Z-axis Up/Down button, rotating motion button, etc. These switches
and buttons are arranged in the teaching box separately and the teaching box has an LED
indicating the buttons currently in use.
A teaching box also can be used only when the yellow lamp in the signal tower. The
buttons on the teaching box are explained below.
Figure4.3 Teaching Box
SM321
FREE
1
2
Warning During teaching, the operator or people near the operator

could be injured due to operation error or insufficient
checking of surroundings.Before start teaching, check the
device to teach one more time, and check whether there is
any worker near the machine.
Caution Placing a floppy disk near the area where the magnet is
attached on the back of Teaching Box could erase the data
in it.Do not place a floppy disk near the area where the
magnet is attached on the back of Teaching Box.
4-5
 Speed Level Up/Down

This selects operation speed in the jog mode. After the jog mod has been selected, the
machine operation is speeded up if <Up> button is pressed, or slows down if <Down>
button is pressed. The operation speed can be selected in 5-steps.
 FREE
In case of an emergency, press this button to stop the operation immediately. It shuts
off all power supplies except to the computer. It performs the same function as the
<EMG> on the operation panel of the main body.
 ◄►▲▼ button
These buttons indicate the direction of movement or rotation of each axis. Each mode
or axis has different operation.
 Mode=Jog or Bang, Axis=XY have been selected
▲: The head part is moved in the +Y-direction.
►: The head part is moved in the +X-direction.
▼: The head part is moved in the -Y-direction.
◄: The head part is moved in the -X-direction.
 Mode=Jog or Bang, Axis=XY have been selected
▲: The nozzle is lifted in the +Z direction.
►: The nozzle is rotated in the clockwise direction.
▼: The nozzle is lowered in the -Z direction.
◄: The nozzle is rotated in the counterclockwise direction..
 Mode=Jog or Bang, Axis=S have been selected
▲: Moves the mirror up clockwise.
►: Ignored.
▼: Moves the mirror down counterclockwise.
◄: Ignored.
 Mode=Jog or Bang, Axis=W/Cv have been selected
▲: Moves the conveyor rear frame in the +Y direction to increase the conveyor
width.
►: Moves the conveyor rear frame in the +Y direction to increase the conveyor
width.
▼: - Moves the conveyor rear frame in the -Y direction to reduce the conveyor
width.
◄: - Moves the conveyor at work-area in the -X direction.
 Mode=Home have been selected
▲: Ignored.
4-6
Panel Operations
►: Ignored.
▼: The head is moved to the original position (Return to home position).
◄: Ignored.
 Mode
Modes such as Jog, Bang, and Home are selected. As this button is pressed, LED for
indicating the corresponding mode is alternately turned on in the order of Jog  Bang
 Home  Lights-out  Jog ... Each mode functions as follows:
 Jog: Each axis is moved by this mode.
 Bang: Each axis is moved by a minute distance by this mode..
 Home: The original position (origin point) of each mode is found by this mode.
 Axis
An object to be operated on is selected. As this button is pressed, LED is alternately
turned on in the order of XY  Z/R  S  W/Cv  Lights-out  XY..., and the
object of operation is switched accordingly. Each functions as follows:
 XY: A moving object is designated in the XY-direction of the head.
 Z/R: A moving object is designated in the Z and rotational directions of the
nozzle.
 S: A moving object is designated in rotational directions of the mirror.
 W/Cv: A moving object is designated in the X-direction and Y-direction of the
conveyor.
 Lights-out: For Home mode selected, returns to the original position for X, Y, Z
and R.
 Head
If a mode other than Home is selected in the Mode and Z/R in the Axis is selected, the
corresponding number for the head that is the object of operation is designated.If the
W/C/B is selected on the Axis, conveyor or BUT that is the object of operation is
designated.
 G.SEL
When manipulating the teaching box, the gantry to be moved must be selected first,
with the exception of the conveyor manipulation. Select the gantry to be moved.
4-7
4-8
Sensor Functions
Chapter5. Sensor Functions

5.1. Door Switch
Door switches for detecting the opening/closing status of the front and rear doors are
attached to this machine respectively.
Figure5.1 Door Switch
If the door is open while this machine is running, the door switch is activated and the
system comes into the emergency stop status. The emergency stop status is released if the
door is closed. In order to resume the operation, press ‘READY’ button on the operation
panel to release the emergency status, then press ‘START’ button.
Warning If the safety sensor of the door is cancelled arbitrarily, the

machine will not stop even though the door is opened
during operation, which could cause injury. The safety
sensor of the door must not be cancelled arbitrarily.
5-1
5.2. Feeder Check Sensor

Feeder check sensors are installed at the front and rear of this machine. The system comes
into the emergency stop status if the feeder is not installed correctly at the feeder base. In
this case, verify that the feeder is installed properly.
1: Light emitting section

2: Light receiving section
Caution If the feeder loose sensor is cancelled arbitrarily, the head

and the feeder might collide as a loose feeder cannot be
sensed.Do not cancel the feeder loose sensor arbitrarily.
5.3. Board Detection Sensor

There are nine board detection sensors installed on the PCB take-in and take-out paths of
5-2
Sensor Functions
the conveyor.
Figure5.2 Installing Position of PCB Detection Sensors
No. Name Function

1 Input Sensor Detects take-in of PCB into this machine from the
previous process.
2 Wait Sensor Detects PCB in the Wait buffer (at the wait position).
3 Place Sensor Detects PCB in the place buffer (at the placement
position).
4 Quick-Load Detects PCB completed placement so that the PCB in
Sensor the wait buffer can be loaded quickly.
5 Output Sensor Detects PCB taken out from the machine.
6 Exit Sensor2 Detects the PCB that was transferred to the exit station
properly.
7 BoardOut Sensor Detects that the PCB is completed transferred from the
current machine to the next machine.
The red LED is turned on when an object is recognized.
5-3
Figure5.3 Sensor Adjustment
1: Sensor Window
Warning Adjusting the sensor or correcting an error while the

machine is ready could result in personal injury.
Be sure to adjust the sensor or correct an error in the stop
status (idle mode) after canceling the ready status.
5-4
Sensor Functions
5.4. Sensors on the Machine
5.4.1. The Sensor Lay-Out
5-5
5.4.2. The Sensor Part List

Table5.1The taxble of sensor part list
No PART NO PART NAME TYPE Q’TY REMARK
1 J3212022A PHOTO_SENSOR EE-SX674 6 X/Y-AXIS HOME/LIMIT
2 J3212027A Z-HOME_SENSOR 10
3 J32121021A R-HOME_SENSOR 1
4 J90831135A ANC SENSOR SM33-CV010 1 ANC SENSOR OPEN / CLOSE
5 J90831287B FEEDER UNLOCK SENSOR SM411- 4 FEEDER UNLOCK CHECK

CS034-3
6 J3211048A PHOTO SENSOR E3S-LS3N 4 PCB DETECTING (Work Station)
7 J3212004A PHOTO SENSOR EE-SX672A 5 AUTO PCB WIDTH-HOME/LIMIT
8 J3212027A PHOTO_SENSOR 5
9 J34091002A SAFETY DOOR SWITCH D4NS-2BF 2 CHECK DOOR OPEN
10 J3212002A VACUUM SENSOR 4
11 J90831139A FRONT AREA SENSOR SM33-CV016 1 SAFETY SENSOR
J90831141A REAR AREA SM33-CV018 1 SAFETY SENSOR
5-6
Module Function
Chapter6. Module Function

6.1. Head Assembly
6.1.1. Head Assembly
Figure6.1 Head Assembly
1: Air Module
2: Fiducial Camera
3: Mirror Axis motor
4: Fly Camera
5: R Axis motor
6: Z Axis motor
 The head assembly is manufactured in one module; the module is composed of 10

spindle units.
 Each spindle has a corresponding flying vision camera. Work is performed by the
vision recognition method. All spindles are arranged at regular intervals of 15 mm for
simultaneous pickups from the SM feeder.
Warning While the Z axis of head is down, inserting a hand under the
head while the machine is in operation could result in injury.
Do not insert a hand under the head while the machine is in
operation.
6-1
6.2. X-Y Frame Part
6.2.1. Configuration
Figure6.2 X-Y Frame
1: Head
2: X Frame
3: Y Frame
6.3. PCB Transport System
6.3.1. Configuration
A PCB conveyor system transfers PCBs transferred from the previous machine,
determines the position for part placement and secures PCBs. Since SM471 model has two
work conveyor lanes, when placing parts on a small PCB, it can load two PCBs at the front
and rear work zone simultaneously for part placement.
SM471 model features that it consists of two trains and three stages of: 1) Entry Shuttle
Conveyor (St00) that transports and distributes the PCBs transferred from the previous
machine to the front and rear work conveyor lanes; 2) Work Conveyor that secures a PCB
for part placement; and 3) Exit Shuttle Conveyor (St02) that collects part placed PCBs
from two lanes, so that it can minimize the PCB replacing time. In addition, it improves
the PCB flatness by securing a PCB at the bottom.
6-2
Module Function
Figure6.3 The PCB conveyor system configuration is shown below.
6.3.2. Functions
Functions for each element are as follows.
 Conveyor Module
It becomes the base for the Entry Shuttle Conveyor Frame, Work Conveyor Frame,
Exit Shuttle Conveyor Frame PCB flow and various parts are attached for each unit.
6-3
Figure6.4 PCB Conveyor Module
 PCB detect Sensor Assembly

It plays a role to check the existence of the PCB at each section on the conveyor.
There are sensors to detect the PCB In and PCB Out for each of Entry Shuttle, Front
Work, Rear Work and Exit Shuttle, thereby monitoring stable PCB flow.
 Belt Assembly
It consists of step motor and flat belt and is driven with the PCB transfer belts being
divided separately for each unit. The PCB can be clamped at the working area by
using a belt.
 Conveyor width adjustment part
Adjusts the width of rails according to the size of PCB. It is composed of LM guide,
Ball screw, Motor, Zone sensor.
Caution Adjusting the conveyor width without checking conveyor

obstruction or the existence of foreign substance could
damage the conveyor.
Be sure to check conveyor obstruction and the existence of
foreign substance before adjusting the conveyor width.
 Shuttle Assembly
There is an entry shuttle and an exit shuttle. The entry shuttle distributes PCBs to two
work conveyors while the exit shuttle, which consists of LM guide ball screw, motor,
position detection sensor, etc., moves back and forth to collect the PCBs in order
6-4
Module Function
from the two work conveyors.

 PCB Stopper
It stops a PCB on the work position and if there is a PCB to be moved to the next area,
it holds the PCB until the PCB is discharged.
 Edge Fixer
This is one way of correcting the position of a PCB prior to the beginning of work
after the PCB has reached the working position. The correction is made in reference
to one side of the PCB by pushing into that edge.
 PCB Clamp
Holds a PCB that is in contact with the belt prior to the beginning of work after the
PCB has reached the working position. It is operated while interlocked with a backup
table.
 Backup Pin
Placement is performed by the up/down movement (Z-axis) and rotating (?-axis)
movement. This is a pin supporting the lower part of the PCB in order to prevent
downward shock to the PCB in the Z-axis, and improve flatness through accurate
placement. The backup pin on the backup table supports the PCB board.
 Backup Table (BUT)
This installs a back-up pin for maintaining the evenness of a PCB, and drives the
PCB clamp, prior to the beginning of work after the PCB has reached the working
position.
Caution Be sure to remove any foreign substance on the BUT and

obstruction before manipulating the BUT.
Otherwise, the conveyor might be damaged.
6.4. Detection of Improper Component Pickups

A vacuum sensor that can detect improper adsorption of components due to fluctuations in
the vacuum pressure during adsorption is provided. A default vacuum pressure values
during pick-up is set for each nozzle, Furthermore, setup of appropriate vacuum pressure
for pickup of each nozzle is possible for successful pickup.
6-5
6.5. PCB Coordinate Correction Function (Fiducial Mark Recognition)

This function is for compensating the placement location based on the recognized position
of the ‘Fiducial Mark’ after recognizing the ‘Fiducial Mark’ indicated in the PCB by the
supplied ‘Moving Camera’.
There are two methods of correction: one is a global correction, the other is a local
correction.
 Global correction
Compensates each position based on one or two points in the PCB. In case of Array
PCB, compensation to each small PCB in the array PCB is possible. (Among the setup
item of the board definition, used for setup of the ‘Fiducial Mark’.)
 Local correction
Compensation of placement position for relevant part is possible by recognizing the
‘Fiducial Mark’ indicated on the major part in the PCB. (Used for setup of ‘Fiducial
Mark’ for compensation of placement position in the step program.)
Memo The correction of fiducial mark recognition coordinate is possible

only if a mark that can serve as a reference on the PCB exists.
Performing a local correction of each component after a global
correction of each PCB allows high-precision placement of the
component by ensuring more reliable correction of the component
position.
Fiducial mark recognition is rather limited for this machine. please
contact our Business Department or the local agent.
6-6
Module Function
6.5.1. Fiducial Inspection
6.5.1.1. Types of fiducial mark
Figure6.5 Types of Fiducial Mark
 Repeatability: ± 5?
 Resolution: 43 ?/pixel ±5%
 Image processing speed: 100 msec (ø 2mm circle)
6.5.1.2. Size and allowable tolerance of fiducial mark

The outer size of each fiducial mark is 0.5 mm - 4.0 mm, and the allowable tolerance
should be within 10%.
6.5.1.3. Clearance Area

Each fiducial mark should have a square clearance area, around which there is no other
marks such as a conductor patterns, remaining leads, markings, etc. The square clearance
area should secure at least 0.5mm from the outer edge of the circumference of the mark. In
other words, there should be no mark within 0.5mm from the boundary of the fiducial
mark.
6-7
6.5.1.4. Basic materials and surface treatment of marks:

All recognition marks should be coated with non-surface-treated copper clad or one of the
following materials.
 Transparent non-oxidizing coating.
 Nickel coating
 Tin coating
 Lead plating
 Gold plating
 Hot-wing reflower solder coating
 Flux coating
Warning Pressing the Start switch without checking the presence of

worker nearby could cause injury.Be sure to check if there
is any worker near the machine before pressing the Start
switch.
Memo The surface of a fiducial mark should appear in complete contrast to

printed circuit part so that it is clearly distinguishable from the
circuits that are already printed. It should always be clean without dirt
or contamination.
6-8
Module Function
6.5.1.5. Evenness of fiducial marks

The surface of a fiducial mark should be even and smooth. Unevenness of the surface
should be within 0.02mm, and a material covering the surface of a fiducial mark should
also be even and smooth (That is, the protruding portion from the fiducial mark surface
should be within 0.02mm.).
6.5.1.6. Bad-Marks
If you don't want a component to be placed on a PCB, indicate the bad-mark on the PCB
(The position of bad-mark should be consistent).
It should appear in complete contrast to the background color of PCB, and have a diameter
of more than 2.5mm.
6-9
6.6. Flying Vision
6.6.1. Overview
‘Flying Vision System’ is a system recognizing parts with vision while moving the 6 head
pickup position to the placement position with 10 heads. 5 CCD cameras attached on the
head recognize components on 10 heads simultaneously. 2 types of multiple step digital
lights can be selected for each head.
Figure6.6 Samsung Flying Vision
1: Fly Camera
2: Illumination
3: Mirror
6.6.2. Lighting Path Control

The flying vision system uses a mirror on the light path so that the horizontally positioned
camera can recognize a vertically positioned component.
During the component pick-up, the mirror attached on the head rotates and moves to the
front of the head. When the component is on the move to the placement position after it
has been picked up, the mirror rotates and moves to the bottom of the head, and the image
of the component is formed through the mirror on the CCD camera attached on the head.
The image is vision treated and the position and angle of the component is recognized. By
using the recognized position and angle of the component, the coordinates of placement
position are adjusted. When the component is placed on the adjusted position, the mirror
rotates and moves to the front of the head again.
6-10
Module Function
Figure6.7 Light path control
6.6.3. Illumination
The flying vision system can use three types of illumination (Side, Outer Coaxial) for each
head. Side illuminating units are installed on the head and the outer illuminating unit is
installed on the Flying vision camera assembly.
6-11
Figure6.8 llumination
1: Flying Vision
2: Coaxial Lighting
3: Side Lighting
4: OuterLighting
6.6.3.1. Coaxial Lighting

Coaxial lighting illuminates whole area of a part. It is used for most of parts and can be
adjusted in 0~15 steps.
6.6.3.2. Side Lighting

The side light is a light illuminating from the side of the component. This light is installed
on a lighting system that moves to the Z axis. When it is not in use, it stays up, and when a
component is recognized, the device comes down and illuminates the component. This
light is used to illuminate the ball during BGA component recognition, and it is also used
to emphasize the outline of Chip and IC components. It is possible to control steps
between 0 - 15.
6.6.3.3. Outer Lighting

The outer light is a light illuminating obliquely from the front of the component. It is used
for most components and it is possible to control steps between 0-15.
6-12
Module Function
6.7. ANC (Auto Nozzle Changer)

The ANC is a shape that is fixed on the machine. It employs a pocket with 35 nozzles for
various types of components. The ANC and Gripper ANC are composed of the alignment
section for aligning the nozzles and the shutter section for holding and guiding the nozzles.
Figure6.9 ANC
No. Name No. Name
1 Calibration Tool Pickup 5 Limit Sensor

Section
2 Align 6 Speed Control Valve
3 Shutter 7 Vacuum Generation Cylinder for

Calibration Tool
4 Open/Close Cylinder
 ANC is an automatic nozzle-switching device that detaches or attaches as the nozzles

are switched to accommodate the component type during the process. The shutter is
opened or closed by a cylinder. Whether the shutter is currently open or closed can be
confirmed by a limit sensor attached to the cylinder.
 Open/close speed of the ANC shutter is controlled by a speed control valve attached to
the cylinder. Up to 34 nozzles can be accepted to ANC, and the time duration for
switching of the nozzle is about 0.5 seconds.
6-13
 As the nozzle of ANC can be change easily at any position, it is possible to either
increase pickups rate or to shorten the placement time by reducing the frequency of the
nozzle switching.
 When placing the calibration tool on the calibration tool pickup section, the vacuum
generation cylinder for the calibration tool generates a vacuum to secure the
calibration tool at that position.
Warning Operating the shutter while a finger is inserted in the ANC

could result in severe injury. Do not insert a finger into the
ANC Hole
6.8. Nozzle
6.8.1. Nozzle types

Nozzles are largely divided into general nozzles and special nozzles (nozzles for non-
standard components).
 General nozzles
Applicable to all generally used components. These components include chips, SOJ,
SOP, PLCC, QFP, etc.
 Special nozzles
 Nozzles for non-standard components
These are for non-standard components of various shapes such as connectors,
sockets, etc. Components with odd shapes can be manufactured and applied.
Caution The machine might operate irregularly if standard regular

nozzles are not used.
1. Failure of nozzle change
2. Dislocation of nozzle during operation
3. Failure of component pick up
Be sure to use standard regular nozzles
6-14
Module Function
6.9. Feeder Base

Components can be supplied during operation by placing the component supply device on
the feeder base. The SM Tape Feeder can be installed at the front and rear of the feeder
base. If necessary, a single tray feeder or a stick feeder for exclusive SM-series can be
installed and used.
Feeder base boards are attached on the left side and right side under the front of the feeder
base, supplies power to the SM feeder and receives input and output signals from the
feeder. Pressurized air is supplied from the air couplers with the same number of slots
under the feeder base board.
Figure6.10 Feeder base
1: Feeder Control Board

2: Air Coupler
Memo The both end slot of the front and rear feeder base (number 1 and 60),
only the 8mm SM tape feeder is available.
6.10. Component Supply Feeders

This is a device for supplying components to the machine during operation. It includes
SMN Tape Feeder, SME Tape Feeder, and Vibration Stick Feeder.
6-15
Caution Manipulating the feeder without getting thoroughly familiar

with the feeder manual could result in feeder damage or
personal injury.
Be sure to get thoroughly familiar with each feeder manual
before manipulating the feeder.
Memo It is possible to install one feeder per slot of the feeder base based on
the 8mm tape feeder.
6.10.1. SMN Tape feeder

There are 9 types of SM Tape Feeders including the feeder only for the 8mm, 12mm,
16mm, 24mm, 32mm, 44mm, 56mm, 72mm and 88mm feeders.
Figure6.11 SMN Tape feeder (8mm)

: ;
43 <
6-16
Module Function
6 8
7
9
No. Name No. Name No. Name
1 Swing Lever 6 Tape Guide 11 Clamping
2 Drain 7 Reel Hanger 12 Dumpbox
3 Pusher Lever 8 Index Module
4 Control Module 9 Shutter
6.10.1.1. Tape feeder standards

 Tape feeder types and feeding pitch
6-17
Table6.1Tape feeder types and feeding pitch
Width of the
Model Pitch (mm)
tape
IT 8mm 0402 Tape Feeder 8 0402 only
IT 8mm 2P Tape Feeder 8 2
IT 8mm 4P Tape Feeder 8 4
IT 12mm Tape Feeder 12 4, 8, 12
IT 16mm Tape Feeder 16 4, 8, 12, 16

IT Tape
IT 24mm Tape Feeder 24 4, 8, 12, 16, 20, 24
Feeder
IT 32mm Tape Feeder 32 4, 8, 12, 16, 20, 24, 32
IT 44mm Tape Feeder 44 4, 8, 12, 16, 20, 24, 32, 40
IT 56mm Tape Feeder 56 4, 8, 12, 16, 20, 24, 32, 40
IT 72mm Tape Feeder 72 4, 8, 12, 16, 20, 24, 32, 40
IT 88mm Tape Feeder 88 4, 8, 12, 16, 20, 24, 32, 40
Non-IT 8mm 0402 Tape Feeder 8 0402 only
Non-IT 8mm 2P Tape Feeder 8 2
Non-IT 8mm 4P Tape Feeder 8 4
Non-IT 12mm Tape Feeder 12 4, 8, 12
Non-IT 16mm Tape Feeder 16 4, 8, 12, 16

Non IT
Tape Non-IT 24mm Tape Feeder 24 4, 8, 12, 16, 20, 24
Feeder
Non-IT 32mm Tape Feeder 32 4, 8, 12, 16, 20, 24, 32
Non-IT 44mm Tape Feeder 44 4, 8, 12, 16, 20, 24, 32, 40
 Applicable reels
Please refer to the following table for the compatible reel diameters from the SM tape
feeder. At this time, the width (W2) of reel for the SM 8mm tape feeder must be less
6-18
Module Function
than 13.0mm.
Table6.2Available reel diameter of SM tape feeder
Width of the Diameters of

Model
tape reel“A”(mm)
8mm Tape Feeder 8 φ178, φ 180
φ178, φ 180,
12mm Tape Feeder 12
φ254, φ 330,φ 380
φ178, φ 180,
16mm Tape Feeder 16
φ254, φ 330,φ 380
φ178, φ 180,
24mm Tape Feeder 24
φ254, φ 330,φ 380
IT/ Non
IT φ178, φ 180,
32mm Tape Feeder 32
φ254, φ 330,φ 380
Tape
Feeder φ178, φ 180,
44mm Tape Feeder 44
φ254, φ 330,φ 380
φ178, φ 180,
56mm Tape Feeder 56
φ254, φ 330,φ 380
φ178, φ 180,
72mm Tape Feeder 72
φ254, φ 330,φ 380
φ178, φ 180,
88mm Tape Feeder 88
φ254, φ 330,φ 380
Figure6.12 Reel size
 Applicable components
Square chips, MELF, TR, SOP, PLCC, odd-type components
(For the SM 8mm Embossing Type Tape Feeder, the maximum length of T2 is 3.5
6-19
mm. for B1, it is 4.35 mm.)
Figure6.13 Embossed Carrier Tape (8/12mm)
 Feeding pitch setting table

Table6.3Table for pitch setting
2mm 4mm 8mm 12mm 16mm 20mm 24mm 32mm 40mm
0402 ○ - - - - - - - -
8mm 2P ○ - - - - - - - -
8mm 4P - ○ - - - - - - -
12mm - ○ ○ ○ - - - - -
16mm - ○ ○ ○ ○ - - - -
24mm - ○ ○ ○ ○ ○ ● - -
32mm - ○ ○ ○ ○ ○ ● ● -
44mm - ○ ○ ○ ○ ○ ● ● ●
56mm - ○ ○ ○ ○ ○ ● ● ●
72mm - ○ ○ ○ ○ ○ ● ● ●
88mm - ○ ○ ○ ○ ○ ● ● ●
○ : Transfers by 1 rotation of the feeder cylinder

● : Transfer by driving the feeder cylinder twice
- : Irregular pitch and cannot be set
 Range of compatible part per pitch
The emboss depth ‘A’ (6-14)is different. Contact our designated C/S company (STS)
6-20
Module Function
or local agent.
Figure6.14 Depth of Emboss
 When the component pickup height is different

The reference plane for Z-axis height of the SM tape feeder is beneath (above the main
frame) the tape at the pickup position.
Consequently, height of Z-axis at the pickup position is diverse according to the
thickness of the transportation tape.
1: Tape Guide
2: Tape
3: Frame
6-21
Z>0
Z<0
Z=0
Paper Tape Embossed Tape
1: Tape Guide
2: Frame
The Z value of the pickup point is applied in various ways according to the types of
tape feeders. In addition, it varies depending on the types of supplied tape. In the case
of the embossed tape, the height must be set lower than that of the paper tape.
For embossed tape, set the Z value of the pickup point properly referring to the
component tape standards.
6.10.2. SME Tape Feeder (Motor driven)

There are 7 types of tape feeders including 8mm, 12mm, 16mm, 24mm, 32mm, 44mm,
and 56mm feeders.
Figure6.15 SME Tape Feeder (8mm)

43
5 4
<
7
8
9
:
6-22
Module Function
47 46 45 44
48
4:
49
4;
4<
53
No. Name No. Name No. Name

1 Tape Guide 2 Locker 3 X Eccentric Pin
4 Location Flange 5 Install Guide 6 Clamp Roller
7 Probe Pin 8 Reel Plate 9 Vinyl Cutter
10 Clamp Lever 11 Drain Tensioner 12 Drain Handle
13 Handle 14 Vinyl Box 15 Vinyl Box Door
16 Switch 17 Reel Lever 18 Reel Brake
19 Reel Hanger 20 PCB Cover
6.10.2.1. SME Tape Feeder standards

 Type and feeding pitch of the motor driven tape feeder
Table6.1Type and feeding pitch of the SME tape feeder
Number of
[1] Width of the
Feeder Type Pitch (mm) Occupied
tape (mm)
Slots
SME 8mm Tape Feeder 8 2, 4 1
SME 8mm Tape Feeder (L) 8 2, 4 2 [2]
6-23
Number of
[1] Width of the
Feeder Type Pitch (mm) Occupied
tape (mm)
Slots
SME 12mm Tape Feeder 12 2
SME 24mm Tape Feeder 24 4, 8, 12, 16, 20, 3

24, 28, 32, 36,
SME 32mm Tape Feeder 32 40, 44 [3] 4
[1] Each feeder type provides additional options including an IT function and a
splicing detection function.
[2] For 8mm reels, if the outermost width of the feeder is 13mm, it is possible to have
the feeder occupy only one slot.
[3] For feeders 12mm and larger, the feeding pitch of the parts that can be actually fed
may be limited depending on the height of the part tape pocket. For further details,
contact our CS (STS) or local agent.
 Applicable reels
For the reel diameter applicable to the motor driven tape feeder, refer to the following
table.
Table6.2Reel diameter available for the pneumatic tape feeder
Width of the Diameters of

Model
tape reel“A”(mm)
IT/ Non-IT SME 8mm Tape Feeder 8 φ 178, φ180

Tape
SME 12mm Tape Feeder 12 φ 178, φ180,
Feeder φ 254, φ330, φ 380
SME 16mm Tape Feeder 16
6-24
Module Function
Figure6.16 Reel size
 Applicable components
Square chips, MELF, TR, SOP, PLCC, odd-type components
Figure6.17 Embossed Carrier Tape (12mm)
 Range of compatible part per pitch

The emboss depth ‘A’ (6-14)is different. Contact our designated C/S company (STS)
or local agent.
Figure6.18 Depth of Emboss
 Z-axis height reference surface of motor driven tape feeder

Reference surface for the Z axis height of the motor driven tape feeders is the lower
surface (upper surface of the main frame) at the pickup point.
6-25
Consequently, height of Z-axis at the pickup position is diverse according to the

thickness of the transportation tape.
1: Tape Guide
2: Tape
3: Frame
Z>0
Z<0
Z=0
Paper Tape Embossed Tape
1: Tape Guide
2: Frame
The Z value of the pickup point is applied in various ways according to the types of
tape feeders. In addition, it varies depending on the types of supplied tape. In the case
of the embossed tape, the height must be set lower than that of the paper tape.
For embossed tape, set the Z value of the pickup point properly referring to the
component tape standards.
6-26
Module Function
6.10.3. Vibration stick feeder

A multi-stage vibration stick feeder is a device for directly transferring components
supplied to the stick such as SOP, SOJ, PLCC, etc. along the inclined stick by the vibration
of a vibrator. Components are supplied with the stick aligned horizontally, and up to four
lanes are possible.
Figure6.19 Vibration stick feeder
6-27
6.11. Pneumatic Part

Air pressure is set to 0.45 ~ 0.55 MPa in general, and supplied through the air filter at the
rear part under the machine.
Supplied air is used for operating the SM feeder installed at the feeder base, for driving the
ANC, for vacuuming the head, and for operating stoppers and backup table of the
conveyor.
Figure6.20 Pneumatic Part

Manifold
Pressure Gauge
Air Filter
Regulator
6-28
Module Function
1: Head Air Ass`y

2: Manifold Ass`y
3: Mist Filter
4: Main Air Regulator
5: Vacuum pump
Caution If the pressure is under the appropriate level, the machine

might operate irregularly.
In general, 0.45 ~ 0.55 MPa is appropriate for the air
pressure.
Warning Failure of disconnecting air pressure and power supply for

the repair and maintenance of machine could result in
severe injury.
Be sure to disconnect air pressure and power supply for the
repair and maintenance of machine.
6-29
Transfer & Installation Procedure
Chapter7. Transfer & Installation

Procedure
Initial operation of this machine should be performed according to the following
procedure.
Warning If the machine is installed or test run by an untrained

person, the machine might be damaged and personal injury
could occur.
The installation or test run of machine must be carried out
by our authorized C/S personnel only.
7.1. Installation procedure
7.1.1. Machine Unloading
7.1.1.1. Necessary tools

 The Forklift
 The Crane (If Needed)
 The Security Fence
7.1.1.2. Unloading Sequence

1. Before heading to the site, the personnel in charge of the installation and test operation
shall confirm the shipment detail with the Production Management Department, and
inform the customer of the expected time of arrival at the site.
2. Following arrival at the site, a visual inspection of the external appearance of the
product (box distortion, etc.) shall be performed prior to unloading the machine.
3. Prior to unloading the machine, be sure to check the safety provisions and if necessary,
install the security fence to ensure safety. (ex: working in a high building)
4. The personnel in charge of the sales department shall: receive the delivery
confirmation and acceptance certificates from the operator; check the condition and
quantity of the machine after it has been unloaded; and, sign the receipt to complete
the take-over procedure with the operator.
5. When unloading the machine, the personnel in charge of the installation and test
operation shall give instructions to the workers from the machine handling company to
be careful that there will not be any damage to the machine caused by a forklift or
crane. He/she shall advise them of precautions in handling the fragile parts before they
unload the machine, and see that they use the proper jig and handling machine.
7-1
Unloading work shall be performed using a forklift and crane only.
7.1.2. Unpacking and Bringing the Machine In
7.1.2.1. Necessary Tools

 The Forklift, Hand-lift
 The wrench Set, The wrench Drill
7.1.2.2. Unpacking Sequence

1. Remove the external carton box and steel packing material.
2. Check the Spare Part List of the machine.
3. Move the machine components to the place where the machine is to be installed.
Caution When unpacking the machine, excessive shock may

damage the cover of the machine. Be careful not to apply
excessive force when unpacking the machine.
4. Install the machine that was moved to the designated place after confirming the place
of the installed line from the responsible personnel of the customer.
7-2
Caution If the lift arm (fork) of the forklift touches the bottom of the
machine cover, it may be damaged. The upper surface of
the forklift arm should only come into contact with the flat
surface of the bottom frame of the machine.
Also, ensure that the machine is not tilted. Check the
position of the forklift arm so that it does not damage the
feet or casters.
For the Machine with the Docking Cart, Machine must be
transported by the method of ‘?’. Otherwise, Machine may
be damaged.
5. When moving the machine to its final destination after it has been unloaded from the
pallet, it should be moved with its all foots completely lifted. Hand Lift. In principle, a
hand lift shall be used to move the machine.
Caution When the machine is installed on a surface that is made of

wood or shock absorbing material and not rigid enough,
excessive vibration may be generated during the machine
operation. Be sure to install the machine on a rigid surface.
6. Once the machine has arrived at its designation location, the position of a system line
where the machine is installed should be confirmed by the client’s supervisor.
7. Remove the vinyl sheet, internal packing material and desiccant.
8. Remove the cable-tie fixing the moving head assembly.
9. Remove cable-ties fixing the entry shuttle and the exit shuttle. (SM411)
10. Remove the plate fixing the backup table
7.1.3. Machine installation

 3 levelers
(Specification: 0.02mm/m)
The accuracy of the leveler is 0.02mm/m. The 100mm long leveler is easy to place on
the measuring point.
 2 blocks for leveling
 2 spanners for leveling
 Vernier caliper
7-3
Caution The leveler shall be calibrated before use. The calibration

cycle of the leveler is one year.
7.1.3.2. Installation procedure For Stand Alone

1. When installing the machine in the line, foots shall be adjusted so that they may be
aligned with the conveyor reference surface on the pre-process machine and
afterprocess machine. Align the reference surface between machines within 0.5mm
from the left and right. Before performing height adjustment, remove the front and
rear covers of the machine.
2. The reference levels of the machine are 900mm and 950mm (based on europe
standard, CE). It means the height from the floor to the surface of the PCB (the surface
of the conveyor). However, depending on the floor condition (slope), ±15mm is
allowable.
3. and on the upper surface of the front feeder base simultaneously for horizontal
alignment. The tolerance is 0.05mm/m (one scale is 0.02mm). The level of the
machine shall be measured at two points simultaneously.
 Measuring points
 Y-axis direction
Push the X Gantry to the rear as far as possible and place the head in the
middle. Push the head to the rear side as far as possible, place two level
gauges on the middle of the upper surface of the Y-axis LM Guide and then
conduct measurement. (The center of the level is located on the 12th hole from
the LM Guide hole as a reference.) At this time, take care to ensure that the
leveler does not incline.
 X-axis direction
Put the level gauge on the middle of the upper surface of the front feeder base
and perform measurement.
7-4
4. When adjusting the level of the machine foots, it is recommended to adjust the level in
one direction at a time by combining two foots into one set as per the following figure.
Figure7.1 Adjusting the level between two machines
Adjusting the
No. Work method
leveling
1 Level in the left and Adjust the level of the left and right
right direction. foots in pairs.
2 Level in the front Adjust the level of the front and rear
and rear direction. foots in pairs.
5. The foot of the machine must be supported on the floor with even supporting force. To
achieve this, the locking pressure of the nuts of the leg shall be adjusted so that equal
7-5
force may be applied to the foots. Check if there is any nut loosely tightened. After
level adjustment is completed, tighten the lock nuts for 4 foots.
1: Locking nut
Caution Unless the machine is level, the accuracy of the machine

will be affected. Ensure that the machine is level and check
if foots of the machine are tightened securely.
There must be no grease on the lock nut and foot nut. If
there is grease on them, clean it completely. Otherwise, the
nut is loosened during machine operation, which may
damage the machine.
7.1.4. Installation of accessories

 T Wrench (Other tools provided) or Hex Wrench
 Gear wrench or torque wrench
 Crosshead (Philips) screwdriver, flathead screwdriver
7.1.4.2. List of accessories

 Signal light
 Teching box
 Mouse, Mousepad
 Keyboard
7-6
 Monitor support, Monitor

 Dump box
7.1.4.3. Procedure to install accessories

1. Install the monitor support plate and assemble the connector on the top surface of the
machine and then install 2 sets of monitors. (when assembling, tighten the bolts
completely)
2. Install the signal light with 4 bolts to the left of the top surface, and connect the lamp
with the connector at the left of the inside of the machine.
7-7
3. After aligning the level, install the keyboard and mousepad on the upper covers at the
front and rear sides and install the keyboard, mouse, teaching box, monitor, tower
lamp, etc.
1: Tower lamp
2: Monitor
3: Keyboard, Monitor support
7-8
4. Install two types of dump boxes.
7-9
7.1.4.4. Installation of HDD

1. Unscrew the fixing screws (2 sets) of the lower front panel of the machine and remove
the cover.
2. Pull the control rack assembly out to the front.
3. Check that the serial number of the HDD (Hard Disk Driver) contained in the packing
box is same as the unit number of the machine on the name plate attached to the
machine.
7-10
4. Turn the key as shown in the following figure and assemble the HDD in the Hard
Rack.
5. After assembling, turn the key counterclockwise and check that it is properly
assembled.
7.1.4.5. Pneumatic pressure setup and cable connection

1. Connect pneumatic hose to the left fitting of the air filter. At this time, Check if the air
filter is installed or not in the air main source device.
1: Yellow Lamp On
2: Left Fitting
7-11
2. Turning the knob of the regulator, adjust the air pressure to 0.45 ~ 0.55 MPa. (The air
consumption of this machine is max. 260 Nℓ/min.) At this time, the outside diameter
of the pneumatic hose greater than 12mm is recommended.)
1: Air pressure
2: Counterclockwise: Pneumatic pressure decreases
3: Clockwise: Pneumatic pressure increases
Caution If the pneumatic pressure exceeds 0.45~0.55 Mpa, a

problem may occur in the part pickup and placement and
feeder movement. Therefore, check the pneumatic
pressure before performing the work.
A compressor with appropriate capacity for the pneumatic
consumption of the machine must be used. Otherwise, the
reduction of the pneumatic pressure in the machine has
influence on the part placement quality.
7-12
Caution Oil leakage into the pneumatic pipeline due to the

compressor being too old may cause fatal errors in each
machine. Foreign matters like chips and burs remain inside
the pipe once piping work is completed. Therefore, it is
recommended to flush the piping with the pipe ends being
covered with a clean cloth. If the cloth remains clean and
there is no sign of contamination, after a series of flushings,
then connect the pneumatic pipe to the machine. Check if
the air dryer has been installed to prevent moisture
condensing inside the pipe.
In order to prevent the oil inlet into the pipes and freezing to
occur, check if the oil filter and air dryer are installed.
7-13
1: Keyboard Port, Mouse Port, Barcode Cable Connector

2: USB Port, Teaching Box Port
3: Communication Port with Tray Feeder
4: LAN Communication Port
5: SMEMA Communication Cable Connector
7.1.4.6. In-line Installation procedure

The procedure for adjusting the level of the machine is given below.
1. First, align the entry station and exit station based on the fixed frame of the front work
station. Feed the sample PCB in and adjust the conveyor width to the PCB width
7-14
manually and then align the conveyor while pushing the PCB as shown in the
following figure.
2. After moving the new machine near to the existing one, lower the foot of the machine
so that it is aligned level with the existing machine. Then adjust the level keeping the
level difference below 0.05mm/m. (Any slight difference in level can be felt using a
finger tip.)
3. Using a lever, move the machine to the position where the gap between the existing
machine and the edge of the conveyor can be kept between 3~5mm.
4. Perform the procedure of leveling the machine again. (Refer to “7.1.3.2 Installation
procedure For Stand Alone”.)
5. Put the PCBs on each conveyor of the two machines, and set the machines so that the
level difference is 0.05~0.50mm, enough to allow the PCBs to move downward.
Essentially, the slope of the conveyor shall be set to allow for the “Down flow” of the
PCB in the direction in which the PCB is moving.
6. To ensure the straight movement of the PCB between machines, the machines must be
installed correctly so that there will be no unparallel gap at either front or rear side of
the PCB, when the PCB is tightly contacted to the reference line.
7-15
7. The PCB must pass smoothly without being blocked when it is pushed through the
machines by hand at low speed.
8. In the case of level adjustment between two machines, if the leveling of the post-
process machine was finished but the level does not match with the conveyor of the
pre-process machine, perform as follows.
The level of the reference surface must be identical in the left and right side direction
of the PCB (PCB flow direction), and the level difference must be less than 0.1 mm/m
in the front and rear side direction of the PCB. The PCB must pass smoothly without
being blocked when it is pushed through the machines by hand at low speed.
9. For the next procedure, refer to “7.1.3.2 Installation procedure For Stand Alone”.
7.1.5. Power Connection
7.1.5.1. Power Connection Sequence

1. Check the temperature at the place where the machine is installed using the
temperature gauge.
(Recommended temperature: 24 ± 4 ˚C)
allowed Range: 10 ˚C ~ 35 ˚C
2. Check the power supply for the place where the machine is installed.
Ex) 3 phases 220V, Option (3 phases 200, 208, 240, 380, 415V)
3. After checking the power supply to the place of machine installation, check if the
measured voltage is normal or not by using the digital multimeter. The default for
power specification is “3 phases 200±18V/ 208±19V/ 220±20V/ 240±22V/ 380±25V/
415V±28V”.
4. Separate the rear lower panel of the machine by unscrewing the fixing bolts (4 sets).
And check the set of the transformer input voltage.
7-16
(Based on factory setup unless otherwise required. (3 phases 220V))
5. Check the input status of the transformer for the machine and Set the input power of
the transformer according to the voltage supplied to the place of installation.
Caution If the input voltage of the transformer was changed, the

power sticker attached on the machine must be changed
according to the changed voltage. Mark the power supply
on the S/N nameplate in magic oil ink. Otherwise, the
machine may be damaged due to the input of incorrect
power supply.
7-17
Warning If the voltage of the local power supply is unavailable at the

input terminal of the transformer, perform setup with an
input port whose voltage is one step higher than that of the
local power supply (Ex: if the input voltage of the local
power supply is 3 phases and 400V, perform setup of the
transformer input power cable with 415V port).
6. When input voltage setup is completed, assemble the cover (in the reverse order of
disassembly) and connect the main power cable to the main power supply connector
on the rear side of the machine.
7-18
Memo Rating Input voltage: 3 Phase AC 200±18V / 208±19V / 220±20V /

240±22V / 380±25V / 415±28V, 50/60 Hz
Power consumption:4.7 KVA
Grounding: Based on 3rd class grounding, the Mega Test value shall
be less than 100Ω between the ground wire and the machine.
AVR: The AVR is a basic option. It is recommended to have the
capacity margin at more than 20%.
Caution When taking a single phase power from a 3 phase

powersource, any incidental trip of power may cause
phasedistortion, which may lead to damage of the machine.
Toavoid such an occurrence, total use of single phase
poweris recommended to be less than 40% of the total
capacity(Kw). (Ex.: When tray feeder is used)
7. The machine must be grounded with peripheral machine by using the FG terminal
immediately below the main power supply connector.
7-19
7.1.6. Motor I/O Check
7.1.6.1. Procedure
1. Before turning on the main circuit breaker, check again to determine if there is any
obstacle inside the machine or on the conveyor.
2. If the area surrounding the machine is clear, turn on the main switch of the machine.
At this time, check if the front and rear emergency switches are released and the front
and rear doors are closed.
Caution Check the power supply and the inside of the machine
before turning the main switch on. Otherwise, the machine
may be damaged. Check the inside and outside of the
machine before turning the main switch on.
3. If the MMI program is loaded, the I/O of the motor must be checked without pressing
the <Ready> button on the Front OP Panel. Check if the +/- limit sensor and home
sensor operate normally for each motor by sensing the sensors manually. At this time
the XY axes can be moved manually without difficulty.
7-20
7.1.7. Communication Interface Between Machines

When communicate with interface between previous machine and next machine, Execute
referring to the following information.
No. Description
1 The cable connecting to the next machine
2 The cable connecting to the previous machine
 Start input signal (Cable No.: (+), (-))
7-21
The input signal is transmitted from the next process machine, and the voltage
measured at most of the input signal terminals is about 20~22V.
 Ready output signal (Cable No.: , )

The output signal is transmitted from all of the process machines. In general, at most
output signal terminals, the measured resistance is 0Ω when the output signal comes
out from the terminal while it is ∞Ω when there is no output signal.
 When the I/F connector between adjacent machines is different from each other, cut
the cables and connect them referring to the following figure.
 Machines manufactured not in accordance with the SMEMA code such as

SIMENS, SANYO and TDK (RX-11), and machines without dual contact
interface shall be examined specially.
 Machine interface must be decided. (Select 2-contact method or SMEMA method
suitable for the user’s environment.)
7-22
 Select SYS.SETUP menu and lower menu of the conveyor.

 Select ‘Stand Alone’, or Busy input only (2 contacts), or SMEMA in the
<Previous> and <Next> combo box of the <Inline protocol> group.
 Stand Alone: The connection is not established between machines. Setup
is made during manual operation.
 Busy input only: The PCB flows only if the contact is connected in the
next machine.
 SMEMA: The ready signal is given by the previous machine (24V), and
the contact is connected in the next machine.
 Check if the interface between connected machines operates normally by
using the MMI bypass function. At this time, perform test using at least 3
pieces of PCB.
7-23
7.1.8. Warming Up
After the machine installation, warm up the machine for 30 minutes.
Check if there is the abnormal noise from machine and machine operation is normal or not
for the warm-up.
7.2. Calibration and Final Check

1. The machine must be calibrated. Perform calibration of the machine in the following
order by referring to“Chapter 12. Machine Calibration”and“Chapter 13. System
Setup”System Setup” for more details.
2. Feed the test PCB in the ‘Conveyor Utilities’ dialog box and check if the board
detection sensor in each station and other input operates properly.
7-24
3. If it operates normally, operate the machine according to the production procedure.
Caution For moving the position of the machine, you should first
finish PC on the machine and turn off the main switch. And
then pack it following the reverse order of installation
procedure. When the machine is moved completely, Repeat
the installation procedure.
7.3. Preparation for the Component Supply Device

 Prepare for devices that supply components during the process such as tape feeder,
stick feeder, multi-tray feeder, etc. for the production board.
 Please refer to the manual of the corresponding component supply device for guidance
on installation.
7.4. Conveyor Set-up

 Adjust the width of a conveyor.
Preferably, the width of a conveyor should have the margin of about 1mm each at the
front and back when the board is inserted.
7-25
Caution If the conveyor width is set too wide, the board may not be
fixed tightly when it is fixed with the edge fixer. Take
precautions.
7.5. Backup Pin Set-up

Set the backup pin height to 132.3mm and tighten the nut completely. Unscrew the backup
pin nut to adjust the length according to the condition of the surface below the PCB or
PCB jig.
For more details, please refer to “Setting Backup Pin” in “Part VI. Other Check Items” of
the operation handbook.
Figure7.2 Positions of Backup Pins
Caution The back up pin needs to be arranged while the Back Up

Table is lifted, otherwise, it could collide with the board
detection sensor when it is arranged. Be sure to arrange the
back up pin while the back up table is lifted.
Caution If the board is mountable on double-faced, placing the back

up pin wrongly could lead to improper placement.Be sure to
adjust the Back Up Pin position correctly
7-26

SM471 Introduction (Eng Ver1)

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Fast & Flexible Chip Shooter

Samsung Techwin Co., Ltd.

The representative address of Samsung Techwin Co., Ltd. is as follows:

Samsung Techwin Co., Ltd.

STS Co., Ltd. (The representative C/S Company)

Operating the machine without taking proper safety measures or

If the door switch was removed artificially, since the equipment

Never attempt to modify the equipment without prior consent of

Checking the sensor or correcting an error while the equipment

Press the 'EMG' switch to release the 'READY' and perform

The system infected by a virus could make the machine

We do not take responsibility for any damage to the data due to

2.7.3. Edge Regulator Pressure Setting(Edge Fixer) ................................. 2 - 10

6.8.1. Nozzle types ..................................................................................... 6 - 14

Caution [Before operating this machine]

Samsung Techwin Co., Ltd. STS Co., Ltd.

Danger If remarks following this symbol are not observed, accidents

Warning If remarks following this symbol are not observed, accidents

Caution If remarks following this symbol are not observed, damage

Figure1.1 Safety labels attached on the front part of the machine

Do not open the door during operation.

As the current with high-voltage flows inside

Do not remove the safety device. It could

Do not put a hand in during operation.

 Rear View of the Machine

Figure1.2 Safety labels attached on the rear part of the machine

Do not open the door during operation.

As the current with high-voltage flows inside

Do not put a hand in during operation.

Do not modify the door key.

Name Plate (Machine Name Plate)

 Internal Part of the Machine.

Do not touch the head assembly.

Be careful of electric shock.

Do not remove safety function. It may cause

Check before service.

About virus protection

About This Manual

 Symbols other than safety marks used in this manual

ReferenceReference indicates a part to be referred to.

Memo Describes useful information related to the text or definition of terms.

1: Chapter Title / Manual Name

1: Z-axis Timing Belt

 Twin Servo System

 MMI (Man-Machine Interface)

 Stage Vision Recognition

 SMPS (Switch Mode Power Supply)

Chapter1. Features and Component

 Application of SMART as a S/W platform

1.1.1. Hardware Characteristics

Figure1.1 Head Assembly

1.1.2. Software Characteristics

1.2.1. Applicable component

1.2.1.1. Configuration of the head and vision recognition system

Gantry1 Head Structure

24mm 24mm 24mm 24mm 24mm

Gantry2 Head Structure FOV

24mm 24mm 24mm 24mm 24mm

1.2.2. Applicable component sizes