An Organization Study On Rydon Industries at CBE
An Organization Study On Rydon Industries at CBE
An Organization Study On Rydon Industries at CBE
LIMITED AT COIMBATORE
TABLE OF CONTENTS
NO NO
Executive Summary
1.INTRODUCTION
1.1.2 Products
IV 4. MARKETING DEPARTMENT
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5.1.4 Key Responsibilities
VI FINANCE DEPARTMENT
8.3 Conclusion
Bibliography
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Executive summary
India enjoys a strong position in the global heavy vehicles market as it is the largest
tractor producer, second-largest bus manufacturer, and third-largest heavy truck manufacturer
in the world. India’s annual production of automobiles in FY22 was 22.93 million vehicles.
India has a strong market in terms of domestic demand and exports. In FY23, total passenger
vehicle sales reached 3.89 million.
In FY23, total automobile exports from India stood at 47, 61,487. This sector's share
of the national GDP increased from 2.77% in 1992-1993 to around 7.1% presently. It
employs about 19 million people directly and indirectly. India is also a prominent auto
exporter and has strong export growth expectations for the near future. In addition, several
initiatives by the Government of India such as the Automotive Mission Plan 2026, scrap page
policy, and production-linked incentive scheme in the Indian market are expected to make
India one of the global leaders in the two-wheeler and four-wheeler market by 2022.
To provide students the opportunity to test their interest in a particular career before
Internships will increase a student's sense of responsibility and good work habits.
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CHAPTER – I
The Internship and Practicum Program is a variable credit program that provides
second year students the opportunity to participate in a course designed to integrate
traditional classroom learning with academically related, real world, practical work
experience. The purpose of the Internship Program is to afford specific and necessary
learning that is not accessible to students in the traditional classroom setting. Students
choosing to enrol in an internship course are expected to develop quality studies, research
outcomes or projects that provide appropriate field-based work experiences related to their
academic programs. This experience is expected to focus on active learning. In addition, the
internship should clearly complement and add to learning from previous courses and
expected learning identified in the students approved academic program of study from
manufacturing industry.
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1.1 COMPANY PROFILE
It is one of India’s leading power transmission solution providers that cater to the
needs of various industrial sectors. The basis of our consistent growth has been the long-term
relationship with our select clientele by offering them nothing but the best. Over the past two
decades, our manufacturing capabilities have increased over 160 times.
Our Promise
It is built around the promise of reliability. You may be a supplier or an end user,
either case; we cater and deliver to your needs incorporating our best expertise. So when you
buy, you are buying into reliability, for life
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Our Organization
Our close-knit teams work in synergies that help us in building and ensuring
reliability. We share a cumulative field experience of 100+ years in our senior management
team which boasts of a fair share of technical expertise, administration prowess, and business
acumen.
Our Team
Our team is more than 250 strong and we believe in the all-round development of our
employees. Every attempt is made to nurture them to become a multi-skilled personality
1. Accounts& Finance
2. Manufacturing
3. Quality assurance
4. HR & Administration
5. Marketing & Sales
INFRASTRUCTURE
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Rydon is an ISO 9001:2008 certified company.
1.1.2 PRODUCTS
Chain Coupling: Constructed of two-strand chains and two sprockets. Can be connected and
separated without moving the equipment by winding the chains over and removing them
from the sprockets.
Body Construction: The body consists of two dedicated sprockets with hardened teeth and
two-strand roller chains.
Nylon couplings are compact and require no lubrication. They operate over a wide
temperature range at speeds up to 5000 RPM and are effectively used in applications such as
Motor/ Generator sets, pump sets and many lights to medium duty industrial coupling
applications. No lubrications are ever required, eliminating the need for seals. The resilient
nature of nylon material makes the contact of the hubs and sleeves almost frictionless.
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Jaw Coupling
Jaw couplings are characterized by small dimensions, low weight and low mass
moments of inertia yet transmit high torques. Running quality and service life of the coupling
are improved by accurate all-over machining. Their application is ideal for transmitting
torque while damping torsional vibrations and absorbing shocks produced by the uneven
operation of certain prime movers.
Performance
In contrast to other flexible couplings, the intermediate members of which are subject
to bending stress and are therefore prone to earlier wear, the flexible teeth of jaw couplings
are subject to pressure only.
The function of a flexible coupling is to transmit torque from one shaft to another and
is particularly use full in cases where limited misalignment may occur and also to absorb
shock loads. Pin Bush Coupling of the cushioned drive type transmits the torque through high
tensile steel bolts to the machine input shaft. Highly developed rubbers components are used
in bushes in absorb loads, tensional vibrations and slight misalignments
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Shaft-hub-connections
Shrink Discs and Cone Clamping Elements: Among the frictional shaft-hub-connections
Shrink Discs and Cone Clamping Elements take an important position. By tightening
clamping screws conical surfaces are pulled together generating radial forces
Sprocket
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Taper bush
The Taper Lock bush, also referred to as a Taper bush or Taper Fit bush, is a locking
mechanism commonly used in Power Transmission Drives for locating pulleys, sprockets,
and couplings to shafts. The Taper Lock bush is pre-bored and keyed to match the required
shaft and keyway diameters.
The outside of the bush is tapered to match the component bore that is to be located
on the shaft. Taper bushes provide a low cost, simple, quick method of securing sprocket,
pulleys and couplings to a wide range of standard metric and imperial dimensioned shafts of
general commercial tolerances and finish.
Torque Limiter
Torque limiter is a protective device that limits torque transmitted in a drive system
by tripping when the torque transmitted exceeds a present value as a result of shack loads,
over loads, or machine jams. It automatically re-engages when the overload torque has
passed, no resetting is required. Torque limiter prevents machine damage and eliminates
costly downtime. The torque limiter utilizes spring loaded friction surfaces for its operations;
slip torque is present by adjustment of the spring force.
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CHAPTER – II
CHAIRMAN
CHIEF FINANCIAL
OFFICER AND DIRECTOR
Production Financial
Marketing
Manager HR. Manager Manager
Manager
Assistant
Manager Assistant HR
Chief Officer
Assistant
Manager
Supervisor
Quality check Accountant
manager
Sales officer
Employees
Auditor
Workers
Sales Man
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CHAPTER-III
3. FUNCTIONS OF DEPARTMENT
Automotive Industry
The Requirements
This applies equally to press lines and automated test facilities, for example engine
assembly lines. Applications such as these make the toughest demands on coupling and
docking systems.
Major automotive manufacturers and suppliers at home and abroad use our multi-
couplings, docking systems and fast-acting ultra slim robot tool changers for car body
production, transfer lines, production lines and test systems. For example, engines mounted
on pallets automatically dock into a test station to undergo cold or hot testing. Our docking
systems supply the engine with fuel, oil, coolant, electrical power and data.
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Our line of pneumatic couplings for compressed air lines and hand tools provide for
operator safety and ergonomics while achieving high efficiency for cost savings. We have
also developed tailor-made coupling systems for critical applications, such as paint lines,
allowing production and assembly to take place without any contamination which would
impair paint consistency.
We specialized as a manufacturer of all types of couplings for tubing and casing pipes
for oil and gas well. is able to provide you products at a reduced rate while still providing a
high quality product. Our 15+ years of manufacturing experience serve worldwide clients.
We will make sure that all of your visions and desires are achieved while getting from us.
As a client of, we are confident that you will come to rely on our coupling
manufacturing expertise, and that our long-term relationship will be one of trust,
commitment, integrity, cost-effectiveness, and positive results. At present we are handling
100+ types and ranges of couplings.
Gear Coupling
Geared Couplings is used to join two rotating shafts for efficient transmission of
Mechanical Power. full gear Flexible Gear Coupling consists of two identical toothed hubs,
two identical flanged sleeves with internal teeth, a gasket, a set of bolts, nuts and spring
washers, lube plugs and two oil/grease retaining O-ring over the hubs Geared Couplings are
manufactured employing tested raw materials through precision manufacturing processes
using special purpose machines, jigs, fixtures, tooling and gauges and are subject to
continuous inspection.
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Geared Couplings are designed and manufactured to accommodate Angular, Parallel
and Axial Misalignments. Up to Plus/Minus 1.5 Degree angular misalignment capacity is
provided in standard Couplings.
Features
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3.1.3 CONTINUOUS WINDING PROCESS
Pipe technology is using the continuous advancing mandrel process which represents
the state of the art in pipe production. Using technology developed by material specialists, a
very compressed laminate is created that maximises the contribution from the three basic raw
materials glass-fibre, resin and sand. A sand fortifier is used to provide increased stiffness by
adding extra thickness, placed near the neutral axis in the core.
COUPLINGS PRODUCTION
The double bell couplings are manufactured on the continuous winding equipment
and under the corresponding strict control procedures as the pipes. The coupling pipe process
is tailor made in order to manufacture the coupling laminate, which is specifically designed to
fit the two grooves for the lip gaskets. The grooves are grinded in a separate operation after
manufacturing of the base coupling pipe. The coupling is cut to the required length during the
grinding operation. Every coupling is pressure tested with water to two times the operation
pressure before the coupling is mounted to the pipe.
PRODUCT DESCRIPTION:
We manufacture premium quality Automobile Coupling which is slack free and has
rigid connection. It also enables jerk free start and braking optimum riding comfort is
provided which prevents overriding of coaches in case of an accident
The Polymers which are used for making Automobile Coupling are Nitrile and
EPDM.
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We also manufacture Rubber Couplings, Star Coupling, HRC Coupling, Tyre
Coupling, Snap wrap Coupling, Flexible Coupling, Industrial Couplings and
Automobile Couplings in various sizes and shapes for varied Applications.
Passenger cars are motor vehicles with at least four wheels, used for the transport of
passengers, and comprising no more than eight seats in addition to the driver's seat. Light
commercial vehicles (LCV) are motor vehicles with at least four wheels, used for the carriage
of goods. Mass given in tons (metric tons) is used as a limit between light commercial
vehicles and heavy trucks.
This limit depends on national and professional definitions and varies between 3.5 and 7
tons. Minibuses, derived from light commercial vehicles, are used for the transport of
passengers, comprising more than eight seats in addition to the driver's seat and having a
maximum mass between 3.5 and 7 tons.
Manufacturing
Process Final Coupling Products
Coupling stock
Saw Cutting
O. D. Turning
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Boring
Threading
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CHAPTER-IV
4. MARKETING DEPARTMENT
"Marketing management is 'the art and science of choosing target markets and getting,
keeping, and growing customers through creating, delivering, and communicating superior
customer value'
The marketing department has overall responsibility for growing revenue, increasing
market share and contributing to company growth and profitability. In a small business, the
marketing department may just be one person, or it may include a marketing director or
manager plus marketing executives responsible for functions such as advertising, publications
or events.
Research
Promotions
Marketing departments carry out promotional strategies for products and services, and
some may also incorporate promotional activities, such as public relations, for the business as
a whole. The promotions staffs assists the sales force with sales promotions; offers public
relations support for product launches, trade shows and other events; purchases advertising
that illustrates product benefits and features; and pitches the product to media outlets.
Promotion activities range from creating awareness of a product to persuading customers to
try and then buy the product.
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4.1.1 Business Development
Marketing works closely with sales in generating new business. Employees entice
prospects to engage with your company in some way, even if it’s just visiting the website,
and then uses incentives to get customers to continue thinking about the product so that the
sales team can convince them to buy the product.
This is called generating leads. Not every lead turns into a paying customer, so
business development is on-going. It can also include identifying new markets for existing
products or discovering a need that current customers have for a modified version of an
existing product.
Strategy
The senior member of the marketing department takes responsibility for setting
marketing strategy in line with overall company strategy and objectives. The strategy may be
to increase share in a specific market sector, for example, to enter a new sector, or to open a
new channel of distribution, such as the Internet, to reach a wider geographical market. The
marketing department reaches agreement on strategy with the board or senior management
team before planning campaigns in detail.
Market Research
Market research is a key responsibility for the marketing department. Research helps
the company identify market opportunities and gain a better understanding of customer
needs. It also helps them understand competitors’ strengths and weaknesses so they can take
action to protect business with existing customers or win business from weaker competitors.
The department can carry out its own research by studying industry reports, market
data on websites, or by contacting customers and prospects to survey their needs and
attitudes. Alternatively, they can brief a market research firm to carry out the research.
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Product Development
The marketing department works with Internal or external product development teams
to develop new products or improve existing ones. The department analyzes sales of existing
products and identifies gaps in the product range where there may be opportunities for the
company.
Communications
Sales Support
Cooperation between the sales and marketing departments can improve sales
performance and speed up business growth. The marketing department can provide sales
teams with high-quality leads by running advertisements that include a reply mechanism,
such as a coupon or telephone number, or by encouraging visitors to the company website to
register their details in return for a free newsletter or special report. Marketing also prepares
presentations for the sales team and supplies them with stocks of promotional material to give
to customers and prospects.
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Events
The Marketing Department plays a vital role in promoting the business and mission of
an organization. It serves as the face of your company, coordinating and producing all
materials representing the business. It Depending on your company, the duties of the
Marketing Department may include one or more of the following:
Defining and managing your brand. This involves defining who you are, what you stand
for, what you say about yourself, what you do and how your company acts. This, in turn,
defines the experience you want your customers and partners to have when they interact with
you.
Creating content providing search engine optimization for your website your website is
often the first (and possibly the only) place people go for information about you.
Monitoring and managing social media marketing should contribute to, manage and
maintain your social media pages and accounts and carefully watch what’s being posted
about you online.
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Producing internal communications Your employees need to understand your company, its
values, its goals and its priorities. Marketing is often responsible for employee
communications through a newsletter and/or intranet.
Serving as media liaison When your company is cited in the media, a member of the
marketing department often acts as spokesperson for your company, or guides executives in
how to respond to media queries.
MARKETING DEPARTMENT
General Manager
Deputy General
Deputy Manager
Administration
QUALITY CONTROL:
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R one of the very few companies and first in the family to get ISO 9002 certificate in
April 1993 for three years for all its units of Cold Rolling Mill Complex and now it has got
rectification of ISO 9002 in May 1996 for a further period of 3 years.
Customer
Institutional customer
Concentration of customers on a branch (a given industry branch)
Seasonal character and fluctuation of the orders
Marketing communication
Sales and distribution
Customer service systems
Partner relations of producer and customers
Just in time production
Market position
The department can carry out its own research by studying industry reports, market
data on websites, or by contacting customers and prospects to survey their needs and
attitudes. Alternatively, they can brief a market research firm to carry out the research.
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In competitor analysis, marketers build detailed profiles of each competitor in the
market, focusing on their relative competitive strengths and weaknesses using SWOT
analysis.
Marketing managers will examine each competitor's cost structure, sources of profits,
resources and competencies, competitive positioning and product differentiation, degree of
vertical integration, historical responses to industry developments, and other factors.
Marketing management often conduct market research and marketing research to perform
marketing analysis. Marketers employ a variety of techniques to conduct market research, but
some of the more common include:
Qualitative marketing research, such as focus groups and various types of interviews
Marketing managers may also design and oversee various environmental scanning and
competitive intelligence processes to help identify trends and inform the company's
marketing analysis.
Two customer segments are often selected as targets because they score highly on two
dimensions:
The company has the resources and capabilities to compete for the segment's
business, can meet their needs better than the competition, and can do so profitably.
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The implication of selecting target segments is that the business will subsequently
allocate more resources to acquire and retain customers in the target segment(s) than it will
for other, non-targeted customers.
CHAPTER-V
HRM functions are the tasks and duties human resource managers perform and they
constitute the distinctive approach of HRM. The four major functions which are
acknowledged by most of the literatures are HR planning, recruitment and selection, training
and development, performance and rewards.
On the one hand, they reflect the way it volutes from personnel management which
has the similar components, on the other hand, they are integrated to make a full use of
human capital to contribute to the better performance.
The overall movement of qualified employees towards the developed coastal cities in
Eastern China means that HR Managers will generally experience major difficulties in
attracting and retaining talented staff in those less developed and lower-tiered cities in
Central and Western Salem– around 84% of young professionals work.
MONETARY BENEFITS
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The following rewards are provided by the Mahindra car company to its employees:
Transport facility
Housing
Medical
Insurance
Other success factors
5.1.3 Employee Remuneration: The process involves deciding upon salaries and wages,
Incentives, Fringe Benefits and Perquisites etc.
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How much people benefit be of PF contribution. ( provident fund 58 years) – 72% of
workers
PF 24% - 6% of workers salary level
What is the contribution on the employee – Yes
What is the contribution on the management – Yes
Recruitment
They advertise job postings, source candidates, screen applicants, conduct preliminary
interviews and coordinate hiring efforts with managers responsible for making the final
selection of candidates.
Safety
One of the main functions of HR is to support workplace safety training and maintain
federally mandated logs for workplace injury and fatality reporting. In addition, HR safety
and risk specialists often work closely with HR benefits specialists to manage the company's
workers compensation issues
Housing
facilities school for the children,
medical, accident,
comparison,
drinking water transport,
insurance,
promotion,
canteen
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Restroom for workers
Human Resource Manager is one of the most important key to open a lock hanging on
the door of success in an organisation. If an Human Resource Manager is efficient enough to
handle and to take out best from his team members any organisation and can achieve more
from his target goals. Human Resource manager plays an very important role in hierarchy,
and also in between the higher management and low level employees. Stated below are major
responsibilities of Human Resource Manager:-
NO. OF WORKERS
Male 186
Female 98
Total workers 284
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CHAPTER-VI
6. FINANCE DEPARTMENT
Financial managers perform data analysis and advise senior managers on profit-
maximizing ideas. Financial managers are responsible for the financial health of an
organization. They produce financial reports, direct investment activities, and develop
strategies and plans for the long-term financial goals of their organization. Financial
managers typically:
Analyze market trends to find opportunities for expansion or for acquiring other
companies,
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The role of the financial manager, particularly in business, is changing in response to
technological advances that have significantly reduced the amount of time it takes to produce
financial reports.
Let’s define financial management as the first part of the introduction to financial
management. For any business, it is important that the finance it procures is invested in a
manner that the returns from the investment are higher than the cost of finance. In a nutshell,
financial management –
Finance Manager
M. MARIYAPPAN
Sources of Finance –
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1. Can borrow money this can be done privately through bank loans.
2. Our company generates money by selling part of itself in the form of shares to
investors, which is known as equity funding.
The introduction to financial management also requires you to understand the scope of
financial management. It is important that financial decisions take care of the shareholders
‘interests.
Further, they are upheld by the maximization of the wealth of the shareholders, which
depends on the increase in net worth, capital invested in the business, and ploughed-back
profits for the growth and prosperity of the organization.
Salary and wages: A salary is a fixed amount paid in exchange for an employee’s services.
Bonus: Bonuses can be set up to directly drive and support the company’s needs
Repairs and maintenance: Repair maintenance for 61,000 to repair expense of oil and
others 20,000
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Transport: Export expenditure of Tamilnadu per month approximate 61,000 the nearest sates
Medical facility for workers: Yes for unexpected incident for hospital expanse charge by
the firm
Other facilities: The Company provisions for the health, safety, welfare and working hours
KVB bank
Indian bank
Indian overseas bank
It prepares and maintains journals book, ledger a/c and a trial balance.
To prepare trading account
To prepare trading profit and loss account
To prepare balance sheet
Rate fixing
Suppliers bill paying
It makes calculation and decision regarding the funds of the company.
Finance Department deals with the financial activities of the company. It consists of different
section.
Inventory section
Costing section
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Bills section
Companies account
Sales tax account
Employee account
Trust account
Financial status:
The captioned unit is already get sanctioned by Indian bank, Chennai a cash credit
limit of Rs.2000.00 lakhs. The capital account as on 31.03.2014 of the partners is Rs.1921.56
lakhs. The units’ turnover for the year 2013-2014 is Rs. 24404.71 lakhs and earns net profit
of Rs.199.01 lakhs.
The term loan was sanctioned for the purpose of purchase of plant & machinery and
construction of cold storage building. The firm is regularly remitting the interest as per the
bank payment terms and conditions.
INVESTMENTS
In order to keep up with the growing demand, several auto makers have started
investing heavily in various segments of the industry during the last few months. The
industry has attracted Foreign Direct Investment (FDI) worth US$ 24.21 billion between
April 2000 and March 2020, according to the data released by Department for Promotion of
Industry and Internal Trade (DPIIT). Some of the recent/planned investments and
developments in the automobile sector in India are as follows:
In April 2020, TVS Motor Company bought UK’s iconic sporting motorcycle brand,
Norton, for a sum of about Rs 153 crore (US$ 21.89 million), making its entry into
the top end (above 850cc) segment of the superbike market.
As of May 2019, Jaguar Land Rover (JLR) launched its locally assembled Range
Rover Velar, making JLR cars more affordable by quite some margin.
In March 2020, Lithium Urban Technologies partnered with renewable energy
solutions provider, Fourth Partner Energy, to build charging infrastructure across the
country.
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In January 2020, Tata AutoComp Systems, the auto-components arm of Tata Group
entered a joint venture with Beijing-based Prestolite Electric to enter the electric
vehicle (EV) components market.
CHAPTER-VII
The quality control process starts long before the first production models of a vehicle
roll off the assembly line. When a car company releases a new product, they build prototypes,
which are then tested to find weaknesses, mechanical problems and other details that could be
improved.
Once the prototypes have been vetted and polished, the design goes into production,
where quality control continues on the production line, too. After being built, each car is
tested for problems like fluid and air leaks, mechanical problems and proper assembly.
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The goal of a quality control team is to identify products or services that do not meet a
company’s specified standards of quality.
Quality control is something that's a key part of almost every industry and every job. You
probably engage in your own form of quality control several times a day. If you proofread
your e-mail before you send it, that's a form of quality control.
Even this article is the result of a type of quality control system. The editor who
publishes it onto the HowStuffWorks.com Web site will check the published version for
things like spacing issues, image size and position and broken links.
It's a similar process in auto manufacturing. But you can't put something through quality
control until it's actually built. So, in automobile manufacturing, quality control starts with
the prototype of a car. From there, the prototype is put through its paces.
OBJECTIVES:
1. The basic objectives of quality control are to maintain quality standards in order to
ensure customer satisfaction and to reduce the costs associated with the scrapping of
defective goods.
2. Quality of conformance related to the extent to which the goods that are produced
4. There is a trade-off between the costs associated with the maintenance of quality and the
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6. To this has to be added the costs of prevention (special investigation in to failure,
7. Which have to be balanced against the cost of failure (scrap, reworking, sorting rejects,
8. However, quality control costs can be reduced by the inspection of variables in the
production process.
CHAPTER-VIII
S-STRENGTHS
W-WEAKNESS
Excess manpower
Inadequate compensation payable to employees
No disciplinary action taken for late comers
Less promotional activity
Labourers are rarely availed in market
Competitors must be increase to the firm
O-OPPORTUNITIES
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The company has a good working environment, which is helpful to a harmonious
industrial relations.
T-THREATS
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8.3 CONCLUSION
In review this internship has been an excellent and rewarding experience. I have been
able to meet with so many people that I am sure will be able to help me with opportunities in
the future.
One main thing that I have learned through this internship is time management skills
as well as self-motivation. When I first started I did not think that I was going to be able to
make myself sit in an office for eight hours a day, five days a week. Once I realized what I
had to do I organized my day and work so that I was not overlapping or wasting my hours. I
learned that I needed to be organized and have questions ready for when it was the correct
time to get feedback. From this internship and time management I had to learn how to
motivate myself through being in the office for so many hours. I came up with various
proposals and ideas that the company is still looking into using.
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BIBLIOGRAPHY
Books:
WEBSITES
www.rydon.in
www.coupling industry.in
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