Deadman Switch and Accessories

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FUELLING COMPONENTS LIMITED >

ELECTRIC DEADMAN HANDSWITCH


COMPACT AND
LIGHTWEIGHT

ROBUST HEAVY DUTY


DESIGN

TOTALLY SEALED

EFFECTIVE CABLE
STRAIN RELIEF

Introduction.
Intrinsically safe electric control of a
pneumatically operated valve is now the most will not pull out of the switch if it is fitted
widely used method of controlling aircraft correctly, as shown overleaf. The reed switch is
refuelling from either bowsers, hydrant operated by a positively retained permanent
dispensers, or fixed systems. This method is also magnet fitted to a Stainless Steel trigger, which is
increasingly used to control tanker loading and secured to the main switch body by a Stainless
offloading operations. Simply holding the Steel pin.
handswitch allows the operation to commence and
continue, while releasing the handswitch invokes Cable termination is inside the body and uses a
the ‘deadman’ principle and will close down the two way screwed terminal block, and we can
operation, terminating flow. Because the supply the handswitch either with or without
handswitch is the point of control, it must be cable fitted. The free end of the cable can be
reliable, and yet sufficiently robust to survive the terminated in your own junction box or with a
most arduous operating conditions. A failure weatherproof Niphan 2 pin Plug and Socket. A
could have catastrophic consequences. full range of operating spares is also available
from stock.
The Handswitch.
Aljac Fuelling Components offers you a How To Order.
lightweight Polypropylene handswitch which is Simply Quote the following part numbers.
comfortable for the operator to hold for long Electric Deadman Handswitch, no cable. Part
periods, and yet robust enough to survive in the Number 0100400010.
hostile operating environment. Coiled Suzie Cable (approx. 5m metres fully
extended). Part Number 0100400103.
The handswitch is based on a magnetic reed Coiled Suzie Cable (approx. 14m metres fully
switch housed in a hermetically sealed glass phial extended). Part Number 0100400100.
which in turn is encapsulated inside an easily Coiled Suzie Cable (approx. 22m metres fully
removeable element. The body of the handswitch extended). Part Number 0100400102.
is fully sealed against water, fuel, dirt or dust Niphan Plug with Strain Relief Gland. Part
ingress to IP67 standard and has an integral cable Number 0100400311.
strain relief feature WHICH WORKS. The cable Mating Niphan 2 Pin Flanged Socket. Part
Number 0100400320.
—–—————————————————–———————————————————–———–——
Aljac Fuelling Components Ltd., Pitfield House, Station Approach, Shepperton, Middx. TW17 8AN. UK.
Tel: 44 (0) 1932 269869. Fax: 44 (0) 1932 269230. email: sales@aljac.com
DSS0810-11a
Sectional Drawing.

Cable Installation.
1. Unscrew the End Cap and pass the cable through the Gland/End Cap, do not tighten the Gland Nut
yet.
2. Cut the cable sheath back by approximately 40 mm and bare the ends for connection to the
Terminal Block. Use 2 off cable ties to double knot the cable as shown below.
3. Carefully unscrew the Terminal Block and withdraw the Reed Switch element from the Housing.
4. Connect the cable to the Terminal Block and replace the Reed Switch Element and Terminal Block
into the Housing. Tighten the Fixing Screw.
5. Make sure the Gland Nut is fully loose. While preventing the cable rotating relative to the
Housing, tighten the End Cap sufficient to prevent it being unscrewed by hand.
6. Tighten the Gland Nut and check the Deadman Handswitch for correct operation.

Note. For dismantling always loosen the Gland Nut FULLY before unscrewing the End Cap so
that the cable does not rotate relative to the Housing.

Cable Strain Relief Method. Detailed Specification.


Nett Weight: 250g (Deadman Handswitch only).
Contacts: Normally open, 15A rated.
Switching Current: 0.5A max (AC or DC).
Switching Voltage: 200V DC or 125V AC max.
Switching element hermetically sealed and
potted, so no approvals are required for use as an
intrinsically safe switch .
Cable Gland: To suit cable 5-10 mm diameter.

WARNING. This Switch is for use in intrinsically safe current limited circuits only.
If it is installed or tested in higher Voltage or Current applications the Reed Switch
contacts will be welded together and warranty claims will not be accepted.
DEADMAN CABLES AND SPARE PARTS
Deadman Cable Specification.
Twin 0.75 sq mm 24 x 0.2 stranded copper conductors, black/red PVC covered, with internal fillers and
identifiers, Orange PU covered to 6mm outside diameter. Working temperature range minus 20 degC to
plus 70degC.
Deadman Suzie Spiral Cable, 5 metres.
1.1m closed length with 200mm straight tails,
approximately 5 metres fully extended, 23mm
coil outside diameter.
Part no. 0100400103
Deadman Suzie Spiral Cable, 14 metres.
2.5m closed length with 200mm straight tails,
approximately 14 metres fully extended, 23mm
coil outside diameter.
Part no. 0100400100

Deadman Suzie Spiral Cable, 22 metres.


4.7m closed length with 200mm straight tails,
approximately 22 metres fully extended, 23mm
coil outside diameter.
Part no. 0100400102
NOTE. THIS CABLE HAS A HEAT
SHRINK SLEEVE FITTED BUT THE
CABLE IS CONTINUOUS, THERE IS NO
JOIN.
Deadman Cable, Straight (Not Coiled).
Part no. 0100400101. Sold per metre length.

Niphan Plugs and Sockets.


Industrial metal cased plugs and sockets, bright Zinc plated Brass, weatherproof to IP66.
Niphan plug + strain relief gland (highly recommended). Part no. 0100400311
Niphan 2 pin flanged socket. Part no. 0100400320

Electric Deadman Handswitch Spare Parts .

Magnet set,
Part no. 0100400012

Spring,
Part no. 0100400015

Plastic button,
Part no. 0100400014

Reed Switch,
Part no. 0100400011
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