INSTRUCTIONS

BOOKLET
For installation, use and maintenance

HOT WATER BOILERS

I.VAR INDUSTRY S.r.l.

Via S. Pierino, 4 (Z.A.I.) - 37060 Trevenzuolo – VERONA - Italy
Telefono 045/6680082 - Telefax 045/6680051 - P.IVA 02835480233
e-mail: info@ivarindustry.it – Web site: www.ivarindustry.it
SUPERAC

code: ist-Superac-ing rev.01

Dear Customer,

Thank you for choosing a boiler by IVAR INDUSTRY.

In your interest and to maintain the highest level of performance and duration
of your appliance, we recommend that you follow the instructions contained
in this booklet and have regular maintenance performed by qualified
personnel.
We would like to remind you that failure to follow the instructions contained
in this booklet may invalidate the guarantee

0085

IMPORTANT
It is possible to install on these boilers, even other
burners that are not included in the enclosed lists,
provided that the required values of furnace
thermal output and counterpressure are respected.
 CONTENTS

GENERAL INSTRUCTIONS
General warnins…………….………………………………………….page 4
Basic safety rules……….....…................…........................................page 5
Boiler description ...............…….......…..…................................... page 6
Technical specifications..………………….…………………………...page 8
Identification elements...............................……………..........….….. page 9
pare part list…………………………………..………………………..page 9

USER
Start up……………………...........................................………........ page 10
Turning off...........................................................................………. page 11
Cleaning............................................................................……….... page 11
Maintenance.......................................................................………... page 11

INSTALLATION TECHNICIAN
Product receipt…............................................................…….......... page 12
Dimensions...........................................................................…….....page 13
Installation.........................................................................……........page 15
Installation premises……………………..…………………………....page 15
Discharge of combustion products....................................……..........page 15
Hydraulic connection..............................................................……....page 16
Electrical system...............................................................……..….. page 17
The condensate problem…………………………………..…………..page 17
Fuel supply…………….......................................…................……...page 19
Burner connection..........................................………........…….........page 19
Cover assembling (only SUPERAC 93 ÷ 1045)..………………….….page 20
Control panel assembly…........................................................……...page 22

ASSISTANCE AND MAINTENANCE

Preliminary operations prior to first start up……….…………….…page 23
First start up............................................................................……...page 24
First start up and further checks……….............…....................….....page 24
Maintenance........................................................…...............……....page 25
Door opening and adjustment…..............................................….......page 26
Boiler cleaning………………………..……………..………………page 26
Checks after boiler cleaning…............................................…...........page 27
Troubleshooting……..............................................................….......page 27
 GENERAL WARNINGS FAULT: smell of gas and/or unburnt products.
REMEDY:
This instruction booklet is an integral and essential part of the product. - check the seal of the fuel supply system (if gas fuel);
- check the hermetic seal of the smoke circuit (door, smoke box, boiler/flue
Should the appliance be sold or transferred to another owner, or if you move connection);
and leave the appliance behind, always ensure that this booklet accompanies
the appliance so that the new owner and/or installation technician can consult
it. FAULT: the boiler reaches the appropriate temperature but the heating
system is cold.
This appliance must be used for the purpose for which it was specifically REMEDY:
intended. - check that no air is in the system and that circulaiton pumps are working
All contractual or non-contractual responsibility of the manufacturer is well;
excluded in the event of damages to persons, animals or things caused by - check the ambience thermostat setting.
errors in installation, adjustment, maintenance and improper use.

The manufacturer's responsibility is excluded for all damage to persons and/or FAULT: the safety valve of the boiler intervenes often.
things resulting from a clear risk for the user which he could have avoided by REMEDY:
taking suitable safety measures. - check the system loading pressure;
- check the efficiency of the expansion vessel;
After having removed the packaging, check the contents for breakages. If you - check the calibration of the valve itself.
are in doubt do not use the appliance, contact your supplier.
Do not leave the packaging materials (wooden cage, nails, staples, plastic bags,
polystyrene foam, etc.) within the reach of children, as they are potential FAULT: water on the floor near the smoke box (condensate).
sources of risk. REMEDY:
- check that the probes have been positioned correctly, the boiler
The installation must be performed in compliance with the regulations in force, thermostat has been regulated correctly (between 60 and 90°C) and
following the manufacturer's instructions, by professionally qualified works well.
personnel. - verify that the discharge in the fumes box is connected with a gathering
The term “professionally qualified personnel” means persons with specific ground;
technical skills in the sector of heating systems and components for domestic - verify that the anticondensate pump and its regulation (if it is present)
use and domestic hot water production. correctly work;
- check that the temperature of the return water of the plant are not less than
To guarantee the efficiency of the appliance and ensure correct operation, it is 50°C.
indispensable to have regular maintenance performed by professionally
qualified personnel, following the manufacturer's instructions.
Any repairs to the appliance must be carried out using only original spare FAULT: membranes overheating due to lack of water in the boiler.
parts. REMEDY:
Turn off the burner, do not pour water and do not open the door; wait until
If you decide not to use the appliance for a long period, ensure you have the ambience temperature is restored before performing any operation.
professionally qualified personnel to carry out the necessary operations to
preserve the generator:
- set the boiler main switch and the general switch on “off”;
- close fuel and water on-off valve;
- empty the thermal system in case of freezing conditions.
FAULT: the burner turns on well but turns off immediately after. GENERAL SAFETY RULES
REMEDY:
- check the pilot flame, the air calibration and that the burner appliance The use of any component utilising energy power, fuels and water requires
works correctly. that certain fundamental rules be respected, such as:

Do not allow children or unskilled people to use the appliance;

FAULT: the burner is difficult to be adjusted and/or no output.
REMEDY: If you notice smell of gas, do not turn on electric switches, household
- check for the cleannes of burner, boiler, boiler/flue pipes and flue; appliances, telephone or any other objects that could cause sparks. If this is
- check the hermetic seal of the smoke circuit (door, smoke box, boiler/flue the case:
connection); - open doors and windows immediately to clear the air in the room;
- check that the fuel supply is flowing regularly and verify the effective - turn off the fuel taps;
power of the burner; - contact professional qualified personnel.
- check for the presence of scale and carry out a chemical washing
Do not touch the appliance with wet or damp parts of the body and/or with
bare feet.
FAULT: the boiler gets easily covered with soot. Do not perform any maintenance and cleaning operations without having
REMEDY: disconnected the electric power and turned off the fuel supply tap(s).
- check the buener regulation (smoke analysis);
- check the fuel quality; Do not pull, disconnect, unwind electric cables coming from the boiler, even if
- check the flue for clogging and the cleannes of the burner air intake (dust). they are disconnected from the mains supply.

Do not block or reduce the ventilation openings in the room to prevent the
FAULT: the boiler does not reach set temperature. formation or toxic and explosive mixtures caused by gas leakage; it is also
REMEDY: uneconomic and polluting because it causes bad combustion.
- check that the smoke side and water side of the boiler are clean;
- check the combination, regulation and performance of the burner; Do not expose the appliance to atmospheric agents.
- check the regulation of the pressure switches and that they work The generator has not been designed to work outdoors and is not provided
correctly; with automatic anti-freezing systems. Keep the boiler turned on in freezing
- check the position of the thermostat gauges; conditions.
- ensure that the boiler capacity is appropriate for the plant.
Other important warnings to be respected:

FAULT: the safety thermostat intervenes. - If the power cable of the appliance is damaged, have it replaced by
REMEDY: professionally qualified personnel;
- check electric wires; - do not fix (and do not allow other persons to fix) electric cables on the
- check that the gauges bulbs are positioned correctly and all thermostats are system pipes or near sources of heat;
working correctly. - ensure that the earthing cables of the appliance are not connected to the
water system;
- do not touch the hot parts of the system (in particular the door and the
smoke box) as they normally remain hot even for some time after the
appliance has been turned off.
In the event of a water leak, turn off the system and contact exclusively
professionally qualified personnel.
 DESCRIPTION OF THE APPLIANCE CHECKS AFTER BOILER CLEANING OPERATIONS

The steel boiler from the SUPERAC range is a high performance generator for After performing maintenance and cleaning operations, repeat the preliminary
heating systems up to 90°C. When combined with a hot water tank, this start up inspection (see page 23), check the burner calibration and perform a
generator can be used also for the production of domestic hot water. smoke analysis to ensure that the correct degree has been reached.

This is a en-bloc pressurized combustion flame-inversion boiler. The flame Check the seal of the fuel supply system. This inspection is absolutely
produced by the burner develops into the furnace and as it is closed on the necessary when gaseous fuels are used.
bottom, the fluegas returns to the anterior part, and through the cavity
obtained in the front door insulation it enters into the tube system. Check the perfect seal of the smoke circuit and, if needed, replace worn seals.

Here the flugas is obliged to make a whirling run through the turbolators, Check the seal of the pipe system to avoid time-wasting water changes and
which increase the convective heat transfer. refilling which could also increase the risk of scaling.
In this way it obtains the maximum absorption of heat without harmful
thermal stresses and above all it has a useful output superior to 90%. Should the boiler inside walls be scaled, a chemical washing is needed to
remove scale. This operation must be performed by qualified companies.
After the tube system, the fluegas is collected in the smoke chamber and
conveyed to the chimney. The specification of the plant water should be examined and, if needed, a
treatmen system should be installed.
The boiler can be equipped with all the traditional liquid or gaseous burners.
The burner is installed on a hinge door; in this way the regulation and Never leave highly inflammable substance containers in the premises where the
maintenace operation of the boiler and of the burner are facilitate, it is not boiler has been installed.
necessary to disassemble the burner.

The thermal insulation of the boiler body is obtained by applying a pad of TROUBLESHOOTING
highly insulating mineral wall.
Elegant pre-painted steel panels complete the outside finish Below is the description of the most common faults and their remedy:

The pre-wired control panel for the boiler automatic operation is positioned FAULT: the burner does not turn on.
on top of the boiler itself. REMEDY:
The electrical diagram is housed inside the control panel. - check electric connections;
- check the regular fuel supply;
An electronic climate adjusting system can be installed on request and - check the integrity and the cleanness of the fuel supply system and that
provides the boiler temperature adjustment as well as many other auxiliary no air is present;
functions. - check that ignition sparks form regularly and the burner appliance works
correctly;
- check the boiler safety thermostat intervention with manual reset;
- check the calibration of the environment thermostat.

27
 OPENING AND ADJUSTMENT OF THE DOOR

The door can be opened from both sides (except for models 2910÷4070). 2 1 5 6 3 4 9 10
The opening is normally from left to right. r m v
To open the door, remove the fixing nuts from the left side.

To change the direction of opening of the front door with help of lifting
equipment, work as follow:
- hood the front door to the lifting equipment through the foreseen 2 holes
that are in the superior part;
- take away the 4 tightening nuts; s
- unthread the front door;
- unscrew the 2 jam nuts left on the tie rods and screw them on the tie rods
8 7
on the other side;
- remount the big door having care of threading the jam nuts seat in the
front door bushes;
- screw the 4 fixing nuts. 1 Boiler body
2 Front door
To adjust and tighten: 3 Support burner plate
- release the regulation jam nuts without let them go out from the bush seat of 4 Pilot flam
the door; 5 Smoke chamber
- tighten the locking screw only as far as required to censure a uniform airtight 6 Smoke exhaust
closure. 7 Cleaning door
- lock the regulation jam nuts against the door bush. 8 Smokes condensate discharge
9 Identification plate
Normally, at all maintenance operations the door adjustment should be 10 Control panel
inspected. r Heating return
m Heating flow
v Safety valve or espansion vessel
s discharge
CLEANING THE BOILER

The boiler should be cleaned at least once a year to remove carbon deposits
from the heat transfer surfaces

Open the door, open the cleaning door and take the turbolators out.

Clean the smoke tubes using a steel brush and remove the soot from the
fornace and the rear cleaning door.

7
MODEL 93 105 150 190 230 290 345 405
SUPERAC
Rated output 93 104. 151. 192 233 291 349 407 kW
7 2
Furnace thermal output 103 115. 167 211 257 320 384 449 kW
5
Furnace counterpressure 0.5 0.7 1.2 1.2 1.5 2.3 3.3 4.4 mbar
Water side loading loss (∆t 4.5 5.6 11.8 6.9 10 16.3 23 31 mbar
15°C)
Boiler water content 119 119 155 228 228 285 276 329 dm3
Max boiler working pressure 5 5 5 6 6 6 6 6 bar
Min boiler return temperature 50 50 50 50 50 50 50 50 °C
allowed
Max boiler temperature 100 100 100 100 100 100 100 100 °C
allowed
Weight in empty conditions 270 280 340 450 460 590 630 700 kg

MODEL 465 520 580 695 810 930 1045

SUPERAC
Rated output 465 523 581 700 820 940 1060 kW
Furnace thermal output 511 577 637 771 899 1027 1156 kW
Furnace counterpressure 3.3 4.3 4.8 4.5 5.6 5.4 6 mbar
Water side loading loss (∆t 18 22 28 18 25 33 40 mbar
15°C)
Boiler water content 402 402 476 697 795 733 817 dm3
Max boiler working pressure 6 6 6 6 6 6 6 bar
Min boiler return temperat ure 50 50 50 50 50 50 50 °C
allowed
Max boiler temperature 100 100 100 100 100 100 100 °C
allowed
Weight in empty conditions 900 910 1000 1270 1400 1500 1650 kg

MODEL 1220 1450 1860 2330 2910 3490 4070

SUPERAC
Rated output 1240 1480 1890 2360 2960 3550 4150 kW
Furnace thermal output 1349 1606 2056 2570 3213 3855 4497 kW
Furnace counterpressure 6.5 6.8 7 7.2 7.5 7.8 9 mbar
Water side loading loss (∆t 36 54 45 70 64 90 120 mbar
15°C)
Boiler water content 1277 1372 2010 2163 3155 3292 4839 dm3
Max boiler working pressure 6 6 6 6 6 6 6 bar
Min boiler return temperature 50 50 50 50 50 50 50 °C
allowed
Max boiler temperature 100 100 100 100 100 100 100 °C
allowed
Weight in empty conditions 2100 2350 3450 3850 5200 5800 8000 kg
TECHNICAL SPECIFICATIONS It is very important to inspect the boiler/flue fitting seal because of the above
reasons.

Check the pumps correct sense of direction.

Check the total standstill of the appliance by turning off the main switch.

After all conditions have been satisfied, the burner must be tested at the boiler
max. output by examining the combustion products to reach the correct
combustion as well as the less polluting emissions as possible.

Smoke temperature under normal working conditions ranges from approx. 170
÷200°C.

When the boiler is working, the pressure of the water contained in the system
increases. Therefore, ensure that its highest value does not exceed the boiler
max pressure.

MAINTENANCE

Periodical maintenance is essential for safety, output and the generator life
span.
Furthermore, it is mandatory and it must be carried out by professional
qualified personnel.

Before any servicing, it is recommended that a combustion analysis be

performed to find out the operating conditions as well as indications on how
to intervene.

After the combustion analysis has been performed and before any other
operations:
- power off the system by turning off the main general switch;
- close the fuel on-off cocks.
 IDENTIFICATION ELEMENTS
FIRST START UP
The appliance can be identified through the TECHNICAL PLATE that
After performing the preliminary checks, to power on the boiler it is contains the performing values and identification data.
necessary: The plate is applied in the front right upper part.

- that the boiler thermostat on the control panel is set between 60 and 90°C, For any servicing and spare part the correct identification of the boiler model
according to the type of heating plant; will facilitate all operations.

- that the environment thermostat is set on 20°C approx.; IMPORTANT: ensure that the technical plate has been applied onto the
boiler: if not, ask your installation technician to apply it.
- that the main switch is turned "ON";

- that the main switch is pressed from the control panel (the lighting button is SPARE PART LIST
lightened);
Spare parts recommended for two working years:
The appliance will run an ignition cycle which will last until set temperatures
have been reached. 1 working thermostat 1 safety thermostat
After this operation has been completed, the system will run automatically. 1 door gasket 1 smoke box gasket
1 pilot flame glass 1 pilot flame gasket
1 burner plate gasket
FIRST START UP AND FURTHER CHECKS
The following parts may also be supplied in the event of accidental damage or
After the start up operations have been carried out, the appliance must be malfunctioning:
tested for standstill and further start up. Therefore:
- thermometer
- modify the boiler thermostat setting; - complete control panel
- actuate the main switch from the control panel; - complete door
- modify the environment thermostat setting. - complete smoke chamber
- complete or partial casing
Check the seal of all gaskets on the water and smoke sides. - complete set of turbolators

This operation is of fundamental importance for the gaskets of the door, of the
burner plate and of the smokebox to prevent leakage of toxic and therefore
hazardous combustion fumes into the boiler room. To guarantee the perfect
seal, warm tighten.

The weight of the overhanging burner tends to loosen the gasket of the door at
the top.
 START UP OPERATIONS PRELIMINARY OPERATIONS PRIOR TO STARTING UP FOR THE
FIRST TIME
The boiler first start up operation must be carried out by professionally
qualified personnel. Later, it will start automatically. Before starting up:

The user, for instance, may need to re-start the boiler personally after a long - check that the gauges of setting and control instruments have been
period of inactivity. correctly positioned in the bulbs;

Therefore, ensure: - ensure that the turbolators do not protrude from the front of smoke
tubes;
- that the fuel and thermal plant water cocks are open;
- that the hydraulic system pressure when not working is over 1 bar and - check that the plant has been filled with water, de-areated and that
lower than the boiler max allowed limit; pressure is over 1 bar and lower than the instrument max. allowed
- that the boiler regulation thermostat is set between 60 and 90°C; pressure;
- that the environment thermostat is “ON” and set on 20°C;
- that the plant pumps are not blocked. - check that all control and safety devices are working efficiently and
calibrated appropriately;

Turn on the main general switch and later the main switch from the control - check that the furnace is free from foreign matters;
panel.
- ensure that door refractory casing is not broken;
The appliance will run an ignition cycle which will last until set temperatures
have been reached. - check that the burner tube has been plugged correctly (see page 19);

After this operation has been completed, the system will run automatically. - check that the door has been closed correctly (see page 26);

In case of ignition failures or malfunctioning, turn off the appliance and contact - check that the plant on-off valves are completely open and pumps turn
professionally qualified personnel. correctly;

- ensure that fuel is available and fuel cocks are open.

 CONTROL PANEL INSTALLATION TURNING OFF

The control panel is placed in a box inside the furnace or next to the boiler. In the event of temporary periods of inactivity (week-ends, short trips, etc.)
Voltage 220 V - 50 Hz. with no danger of frost, follow the procedure below:

Open the instrument panel by turning of the self-threading screws. - turn off the main switch on the control panel (OFF);
Extend the instrument gauge capillaries avoiding all damages and pass them - turn of the plant main switch.
through the hole at the bottom of the panel.
Later, take the cover of the boiler casing, pass the gauge capillaries through the CAUTION: if there is danger of frost, do not carry out the above operations
hole and fix the instrument panel to the cover. but:
Lean the cover on the boiler and insert the gauges in the boiler bulbs avoiding
any accidental breakage. - set the ambient thermostat on approx. 10°C.

For mod. SUPERAC 1220÷4070, fix the control panel in the most convenient In the event of a long period of inactivity, follow the procedure below:
position (upon or on the sides of the boiler) using the bracket in outfit.
- turn off the main switch on the control panel (OFF)
CAUTION: all capillary gauges of the panel instruments must be inserted in - turn of the plant main switch.
the boiler body bulbs next to the flow fitting to the heating plant. - close fuel and thermal plant water cocks.

For the electrical connections, proceed according to the instructions in the CAUTION: if there is danger of frost, have the thermal plant emptied by
attached electrical diagram. professional qualified personnel..

Never fix the electrical cable to the sheet metal of the boiler body, door or
smoxe box CLEANING

Finally, close the panel and re-fit the cover on the boiler casing. Before cleaning operations make sure that:

- the main switch on the control panel has been turned off (OFF);
- the plant main switch has been turned off.

The only part of the boiler that needs to be cleaned by the user is the outer
panelling; use a wet soapy cloth.

If the dirt is particularly difficult to remove, soak with water and denaturated
alcohol.
Do not use abrasive sponges or products and do not clean with jets of water.

MAINTENANCE

Periodic maintenance and measurement of the combustion efficiency are

required by law and the person in charge of the heating system must ensure
that these checks are carried out by professionally qualified personnel.
 PRODUCT RECEIPT Position the superior covers (4) (5) on the boiler.
Before joining them together, prepare the control panel (6) as specified below
Up to mod. SUPERAC 1045: and fix it on the right superior panel as follows: extend the feeler capillaries,
- boiler body without insulation (the box of the electric board, the make then pass through the cover hole and insert them in the wells located
documentation, the mineral wool insulation and the ceramic fiber mattress to near the delivery tube.
seal the fissure of the burner nozzle, is placed into the boiler furnace) Then fix the set to the cover.
- n°1 cardboard box containing the casing.
Then connect the upper covers, placing them at joint on the side covers.

The SUPERAC 1220÷4070 boilers are delivered already insulated and cased.
The box of the electric board, the documentation and the ceramic fiber mattress 5
to seal the fissure of the burner nozzle, is placed into the boiler furnace. 6
4

Handle the boiler body using appropriate equipment using the lifting hooks of
the boiler upper part.
3
Due to ist heavy weight it should not be handled manually.

21
12
Secure the burner to the door by means of the fixing plate so that the flame is DIMENSIONS
parallel and centred in the furnace; if not, combustion problems can occur with
the risk of seriously damaging the boiler. e f

IMPORTANT: after installing the burner, fill any crack between the draught r m v
tube and the hole of the door with the material provided, resistant to 1000°C
(ceramic fibre mat).

This operation prevents overheating of the door which would otherwise be φ H

permanently deformed.
d
If the burner is provided with an air intake connect it through a rubber hose to
s
the intake arranged over the flame pilot light: this way glass remains clear.
If burner has no air intake need to connect it through a rubber hose, remove the B1 A1
intake on the flame pilot light and close the hole with a tap ø 1/8" GAS. B A

The fuel connections to the burner must be positioned in order to permit

complete opening of the boiler door with the burner fitted.

COVER ASSEMBLING (only SUPERAC 93 ÷ 1045)

WARNING: carry out the cover assembling after finished the installation
works.

Extract the mineral wool (1) from the furnace and wrap it around the plantig of
the boiler, starting from the top fixing itn obtaining a hole with the hands. to
the inlet and outlet tubes.
Then lock it adherent to the plating with the out fit hose clamp.

Begin the assembling with the left lateral cover (3), taking care of putting first
the inferior part and then the superior part of the cover on the boiler structural
angles.

Mount the right lateral cover (2) mantaining the some rules used for the left
one.

13
 FUEL SUPPLY

The fuel supply line must comply with current regulations and be laid by
professionally qualified personnel..

Before installation, you are advised to thoroughly clean the inside of all the
fuel supply pipes in order to remove any debris that may affect correct
operation of the boiler.

Check the internal and external seal of the fuel supply system.
If using gas, the connections must be perfectly sealed.

Check that the fuel supply system is provided with the safety and control
devices prescribed by the current regulations.

Never use the plant fuel pipes to earth electric or telephone systems.

Ensure that the boiler can be fed with the type of fuel that will be used.

BURNER CONNECTION

For installation of the burner, the electrical connections and the necessary
settings, consult the burner instruction manual.
Ascertain that the correct type of burner has been chosen for the boiler,
checking the technical specifications of both.
The burner draught tube must be sized as shown below:

FIBRA CERAMICA

Boiler type Burner nozzle

SUPERAC min./max L mm
93÷150 220 / 280
190÷405 250 / 330
465÷1045 320 / 400
1220÷2330 350 / 420
2910÷4070 370 / 500

19
 INSTALLATION

INSTALLATION PREMISES
T
The boiler must be installed in a room that complies with the provisions and
minimum distances provided for by the current regulations and is provided
BOILER with suitably sized air vents.

The flat surface of the boiler must be positioned horizontally.

The flat surface should be raised from the floor.

To eliminate totally the problem, it should make perfect the above mentioned CAUTION: if the burner is supplied with combustible gas with specific
design to maintaining the temperature of the boiler (55 °C) also by night and weight higher than the specific weight of air, the electric parts must be
add a further temperature limit fuse thermostat tha operate to the unit mixer positioned above 0.5 meters from ground level.
valve not forward to the boiler, water not at 55 °C.
In this way it will guarantee a long life to the boiler. The boiler must not be installed outside as it has not been designed for outdoor
installation and is not provided with automatic anti-freezing systems.
The anticondensate pump capacity is normally the 25-30% of the plant pump
capacity, while the required lift is modest because it was to overcome only the
boiler and the check valve resistance. DISCHARGE OF COMBUSTION PRODUCTS

On the smoke chamber of the SUPERAC boiler there is a connection for the
Correct burner/boiler/flue coupling drastically reduces consumption, optimises
discharge of eventual condensate that should form in the starting phase.
combustion with low emission of contaminants and provides effective
protection against condensation.
Do not connect directly the attach to the network of urban sewers, but to a
gathering ground to controll the extent of the phenomenoun.
The FLUE must be resistant to heat and condensation, thermally insulated,
To survey exactly the phenomenoun, check that the condensate formed in the
hermetically sealed, without bottlenecks or obstructions, as vertical as
chimmey does not pour in the gathering ground.
possible and sized according to current regulations.

The condensate is acid and corrosive, therefore polluting, if it is flown into the
The CONNECTION BETWEEN THE BOILER AND THE FLUE must
drainage system.
comply with the current regulations and legislation and consist of rigid
hermetically sealed pipes resistant to high temperatures, condensation and
Therefore it is necessary, before to drain the tank into the drainage system, to
mechanical stress.
restore the acidity level into levels between pH 6,5 and 9 using neutralizer
For sealing the joints, use materials that can withstand at least 250°C.
products.

Badly sized and shaped flues and couplings between boiler and flue can
amplify the combustion noise, negatively affect the combustion parameters
and cause condensation problems.

CAUTION: non-insulated outlet pipes are a potential source of danger.

 HYDRAULIC CONNECTION You are advised to insulate the heating system pipes to avoid heat dispersion
resulting in increased fuel consumption and environmental pollution.
The choice and installation of the system components is the responsibility of
the installer who must operate in accordance with correct working practice and
the current legislation. ELECTRICAL SYSTEM
Here are some recommendations that should be taken in consideration:
The electrical system must comply with the current regulations and be
- the boiler fittings and the safety valves must not be strained by the installed by professionally qualified personnel..
weight of the system connection pipes: this can be dangerous for the boiler
and the latter must therefore be sustained and appropriately positioned Electrical safety of the equipment is ensured only when it is correctly
connected to an efficient earth system in compliance with the current safety
- Cut-off devices must not under any circumstances be fitted between the regulations.
boiler and the expansion vessel and between the boiler and the safety valves. The manufacturer will not be liable for any damage caused by failure to earth
the system.
- The expansion vessel must be correctly sized (there must be no leaks of
water due to normal expansion) and, if the expansion vessel is closed, the Call professionally qualified personnel to check that the electrical system is
safety valves must open only in exceptional cases in order to minimise any suitable for the maximum power absorbed by the equipment, ensuring in
subsequent introduction of water and in any case to ensure that it is particular that the system cable sections are suitable for the power absorbed
introduced and controlled by one single point in the system. by the equipment.

- Ensure that the safety valve outlets are connected to an outlet funnel. If Adapters, multiple sockets and extension leads must not be used for general
not, when the valves cut in they will flood the room and the manufacturer will power supply of the equipment from the mains.
accept no liability for this.
For connection to the mains, a twin-pole switch must be provided in
- Ensure that the hydraulic pipes are not used as earth connections for the compliance with the current regulations.
electrical or telephone system. They are not suitable for this use and can
rapidly deteriorate leading to serious damage.
THE CONDENSATE PROBLEM
- Before connecting up the boiler, wash all the system pipes to remove any
debris that could affect correct operation. The condensation of the steam contained in the discharge smokes of the boiler
(condensate), appears when the boiler temperature returning in the boiler is
- If the water available for filling the system is hard (> 15 French degrees) less than 50°C and it is important above all during the morning start up after
or corrosive (pH < 7.2), a treatment plant should be provided otherwise than the boiler has been switched off all night long.
permanent damage can occur.
The condensate is acid and corrosive and, with the passing of time, corrodes
- If the mains water supply contains impurities, a suitable filter must be the plates of the boiler.
fitted.
To avoid the formation of condensate as much as possible, an anticondensate
- Avoid any accidental contact between the heating system water and the pump must be installed as describe below.
sanitary water as the former is not drinkable.
When the burner starts, a thermostat (calibrated to 55 °C) which is placed on
- After connection to the hydraulic system, ensure that the latter is the return water pipe makes contact, and starts the anticondensate pump to
completely de-aerated. reach the stated temperature, and the temporaly extinguishes the
anticondensate pump and switches on the unit pump.
MODEL 93 105 150 190 230 290 345 405
SUPERAC
A 790 790 790 940 940 940 940 940 mm
B 1110 1110 1360 1405 1405 1655 1655 1905 mm
H 880 880 880 990 990 990 990 990 mm
A1 750 750 750 900 900 900 900 900 mm
Dimensions B1 760 760 1010 1010 1010 1260 1260 1510 mm
d 460 460 460 510 510 510 510 510 mm
e 430 430 430 465 465 465 465 465 mm
f 260 260 510 450 450 700 700 950 mm
r/m 2“ 2“ 2“ 65 65 65 65 65 DN
Fittings v 1”1/ 1”1/ 1”1/ 1”1/ 1”1/ 1”1/ 1”1/ 1”1/ DN
4 4 4 2 2 2 2 2
s ¾” ¾” ¾” ¾” ¾” ¾” ¾” ¾” DN
∅ 200 200 200 220 220 220 220 220 mm

MODEL 465 520 580 695 810 930 1045

SUPERAC
A 1040 1040 1040 1240 1240 1240 1240 mm
B 1990 1990 2290 2345 2545 2545 2795 mm
H 1150 1150 1150 1280 1280 1280 1280 mm
A1 1000 1000 1000 1200 1200 1200 1200 mm
Dimensions B1 1512 1512 1812 1814 2014 2014 2264 mm
d 595 595 595 640 640 640 640 mm
e 625 625 625 625 625 625 625 mm
f 792 792 1092 974 1174 1174 1424 mm
r/m 80 80 80 100 100 100 100 DN
Fittings v 2” 2” 2” 65 65 65 65 DN
s ¾” ¾” ¾” ¾” ¾” ¾” ¾” DN
∅ 250 250 250 350 350 350 350 mm

MODEL 1220 1450 1860 2330 2910 3490 4070

SUPERAC
A 1380 1380 1610 1610 1800 1800 2000 mm
B 2950 3200 3245 3535 3955 4255 4790 mm
H 1500 1500 1800 1800 2000 2000 2210 mm
A1 1380 1380 1610 1610 1800 1800 2000 mm
Dimensions B1 2416 2666 2680 2970 3320 3620 4024 mm
d 810 810 965 965 1070 1070 1700 mm
e 430 430 430 430 510 510 522 mm
f 1700 1950 1440 1730 1700 2000 2200 mm
r/m 125 125 150 150 200 200 200 DN
Fittings v 80 80 100 100 125 125 125 DN
s 1”1/2 1”1/2 1”1/2 1”1/2 1”1/2 1”1/2 1”1/2 DN
∅ 400 400 450 450 500 500 600 mm