Dial gauges – Electronic and Analogue

www.tesatechnology.com
www.tesagroup.com F1 -1
 D i a l g a u ges – E l ec t r o n i c a n d A n a l og u e

EASY-TO-USE AND VERSATILE

For more than 50 years we have been producing and distributing a wide range of easy-to-use and
versatile dial gauges. Our experience allows us to offer a wide choice of different models.
–– Electronic indicators with combined analogue/digital display using the most up-to-date technology.
–– Mechanical dial gauges equipped with high-precision movements and double-action shockproof
mechanisms. Measuring spans up to 100 mm.
Choice of Dial Gauge or Electronic Indicator
–– Digital indication provides error-free reading of the measured value. There is no need to read frac-
tions of scale divisions.
–– Analogue indication offers the advantage of being able to smoothly adjust the increase or de-
crease of the dimension to be measured on the workpiece. This type of indication is best suited for
dynamic measurements such as determining axial and radial runout errors.
–– Electronic indicators provide many additional functions compared to the mechanical models. For
more information, refer to the section on electronic indicators.
–– The inspection of axial and radial runout errors frequently requires the use of instruments with
the lowest hysteresis characteristic. Our electronic indicators, precision dial gauges and dial test
indicators meet this requirement.
–– In order to significantly reduce the effect of systematic errors, it is recommended to carry out
comparative measurements. Only deviations from the nominal dimension will be displayed. High
precision, small range electronic indicators are the ideal instruments for these types of measure-
ments.
–– These same instruments also enable avoiding major errors in reading millimetres.
Standards and Definitions
The international ISO 463:2006 standard replaces national standards dealing with mechanical dial
gauges. All the same, new definitions and standard requirements pertaining to measuring proce-
dures, although valid, imply changes in design and metrological characteristics, which cannot be
entirely indicated in this catalogue. This standard, is defined in the matrix "Product Specification
(GPS) – dimensional measuring instruments". It only defines the requirements for the most important
characteristics.
Therefore, all tolerance limits indicated in this catalogue which refer to metrological characteristics
are based on our own internal standards.

Electronic indicators and short range precision indica- Mechanical dial gauges.
tors. Definitions used in this section: Definitions used in this section for the maximum permis-
sible errors of a metrological characteristic (MPE):
Total permissible error in 1 measuring direction Deviation span (error of indication within the
over the entire measuring range measuring range)
within the partial measuring range Deviation span (error of indication) within the
partial measuring range
in the 2 measuring directions Total deviation span (error of indication within
the measuring range)
Repeatability limit Repeatability limit (reliability) of indication

Max. hysteresis Hysteresis of indication

20
error (of indication) of a measuring instrument, µm

20
error (of indication) of a measuring instrument, µm

deviation span fe
15 15
hysteresis hysteresis fu

10
max. perm. errors of indication

10
span fges
total deviation

5 5
max. error of indication

0 0

-5 -5 local measuring span

local measuring span

-10 -10
downward plunger movement downward plunger movement
-15 uppward plunger movement
-15 uppward plunger movement

-20 -20

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

(conventional) true value, mm (conventional) true value, mm

F-22 www.tesagroup.com
 D i a l g a u ges – E l ec t r o n i C

Resolution 0,01
mm = ±0,25 mm
TESA DIGICO 205 / 305
Resolution to 0,001 –– Dual LC Display, digital and analogue.
mm =
±0,025 mm –– Mechanical tolerance markers.
6-decade LC display –– Dimensions according to DIN 878.
field, plus minus
sign
Main functions
Digit size 10 x 5 mm
(H x L) ON/Auto OFF – Data output – Counting sense reversal – Keypad lock.
Combined analogue
and numerical
display
Glass scale with
incremental
divisions,
capacitive
MI or MIE type:
metric/inch
conversion

≤2N

≤ 2 m/s

Full-metal housing
with front face in
polyamide. Stainless
steel plunger.M2,5
mounting thread for
measuring insert.
RS232,
opto-coupled

3V lithium battery
type CR2032
7

1 year to 2 years

EN 50081-1
EN 50082-1
51,8

150 g
ø57,1
120

Transport case with

1 lithium battery
29

01961000
Inspection report
68,2

with declaration of
17,5

ø8 h6
conformity
ø4

26,3

mm in mm in μm μm
01930230 DIGICO 205 MI 12,5 0.5 0,01 0.0005 20 10
01930231 DIGICO 305 MI 12,5 0.5 0,001 0.00005 8 2

www.tesagroup.com F3 -3
 D i a l g a u ges – E l ec t r o n i C

TESA DIGICO 400 / 500 Resolution 0,01 mm

= ±0,25 mm Resolu-
–– Measuring modes ABS/REL. tion 0,001 mm =
± 0,025 mm
–– Dual LC Display, digital and analogue
–– Rotation through 270° of display and key functions. 6-decade LC display
field plus minus sign
–– Mechanical tolerance marks.
–– Graphical display of tolerance limits. Digit size 10 x 5
(H x L)
Measuring functions and modes Combined analogue
and numerical
ON – Auto OFF – PRESET mode – Tolerance mode – Data output – Counting sense display
reversal – Keypad lock – Metric/Inch units – Full RESET. Glass scale with in-
cremental divisions,
capacitive

Conversion mm/in

Measuring force:
<2N

≤ 2 m/s

Full-metal housing,
front face in
polyamide. Stainless
steel plunger, .
M2,5 mounting
thread for mea-
suring insert.
RS232,
opto-coupled

3V lithium battery,
type CR2032

1 year to 2 years

7 7 7 EN 50081-1
EN 50082-1
Shipping case in-
cluding one lithium
battery 01961000
51,8

Inspection report
53,1

with declaration of
conformity
ø57,1
ø57,1

ø57,1
121,5

134,4

(134,6)
29
28,5

ø8 h6
17,5

82,8
68,4
18,4

ø8 h6

ø4

26,3
27

27

mm in mm in μm μm g
01930240 DIGICO 405 MI 12,5 0.5 0,01 0.0005 20 10 – 150
01930241 DIGICO 410 MI 25 1 0,01 0.0005 20 10 – 162
01930250 DIGICO 505 MI 12,5 0.5 0,001 0.00005 4 2 – 150
01930255 DIGICO 505 MIP, protected 12,5 0.5 0,001 0.00005 4 2 IP62 150

F-4
 D i a l g a u ges – E l ec t r o n i c

Resolution 0,01 mm
= ± 0,25 mm Resolu-
TESA DIGICO 600
tion 0,001 mm = –– Measuring modes ABS/REL.
± 0,025 mm
–– Dual LC Display.
6-decade LC display –– Display rotation through 270°. Same goes for the key functions.
field plus minus sign
–– Mechanical tolerance marks.
Digit size 10 x 5 mm –– Graphical display of tolerance limits.
(H x L)
Combined analogue Measuring functions and modes
and numerical
display ON – Auto OFF – PRESET mode – Tolerance mode – Measured value storage
Glass scale with in- • Max • Min • Max-Min (TIR) – Data output – Counting sense reversal – Keypad
cremental divisions,
capacitive lock – Metric/Inch units – Full RESET.

Conversion mm/in

Measuring force:
<2N

≤ 2 m/s

Full-metal housing
with front face in
polyamide. Stainless
steel plunger.
M2,5 mounting
thread for mea-
suring insert.
RS232,
opto-coupled

3V lithium battery,
type CR2032

1 year to 2 years

EN 50081-1
EN 50082-1
Transport case with
1 lithium battery 7
01961000
Inspection report
with eclaration of
conformity
70

Ø57,1
176,5
52,5

106,5

Ø8 h6
15,3

Ø4

33,4

mm in mm in μm μm g
01930256 DIGICO 605 MI 12,5 0.5 0,001 0.00005 4 2 150
01930257 DIGICO 610 MI 25 1 0,001 0.00005 5 2 162

F-5
 D i a l g a u ges – E l ec t r o n i c

TESA DIGICO 705 Resolution to 0,01

mm = ± 0,25 mm
For use with 2-point contact bore gauges. Allows setting of the dial gauge to the Resolution 0,001
mm =
smallest setting ring value. ± 0,025 mm
–– Same functions as DIGICO 600. 6-decade LC display
field, plus minus
sign
Digit size 10 x 5 mm
(H x L)
Combined analogue
and numerical
display
Glass scale with in-
cremental divisions,
capacitive

Conversion mm/in

Measuring force
<2N

≤ 2 m/s

Full-metal housing
with front face in
polyamide. Stainless
steel plunger,
M2,5 mounting
thread for the mea-
suring insert.
RS232,
opto-coupled

3V lithium battery,
type CR2032

mm in mm in μm μm g 1 to 2 years
01930258 DIGICO 705 MI 12,5 0.5 0,001 0.00005 4 2 150
EN 50081-1 EN
50082-1
Transport case with
1 lithium battery
01961000
Inspection report
with declaration of
conformity

Accessories for TESA DIGICO 200 – 700

01962002 External power supply

01961000 Lithium battery, 3V, CR2032
04761054 Battery charger 100 ÷ 200 VAC / 50 ÷ 60 Hz, 6,6 Vdc, 750 mAh supplied without
power cable
04761055 Cable EU for charger 0471054
04761056 Power cable US for charger 0471054
- Measuring inserts, see chapter "Measuring inserts for dial gauges, axial probes and other hand tools".
- Backs and retraction devices, see chapter "Devices for plunger retraction" and "Backs for Dial Gauges".
- Connectivity, see corresponding chapter.

F-6
 D i a l g a u ges – E l ec t r o n i c

According
to selected
TESA DIGICO 1 / 2
tolerances These two indicators are remarkable for their multiple simple functions, long
30,4 mm (DIGICO 1) or measuring travel and high accuracy.
60,4 mm (DIGICO 2)
40 mm
scale length –– Analogue/digital display combined with the possibility of orienting the ana-
logue display in different positions.
According to selected –– Zero setting at any point within the measuring span.
tolerances
–– Data input via the keypad.
6 decades plus minus –– Counting direction reversible.
sign
–– Entry of limit values for classification through displayed symbols. Additional
9 x 4,5 mm digit green, red or amber coloured background whenever the instrument is connec-
size (H x W)
ted to mains.
LC display with –– Storage of measured values through the functions: "Maximum value", "Mini-
backlight,
with 25 divisions mum value" or "Maximum value minus minimum value".
Incremental
glass scale

Metric/inch conversion 49 29

DIGICO 1: 2 μm
DIGICO 2: 3 μm

1 μm

1 μm

199 / 233
DIGICO 1: max. 1 m/s 18/17

DIGICO 2: max. 2 m/s

Plunger guided on a ø8 h6 9

20
plain bearing M2,5

57 / 86,5
mounting thread fo ø4,5
measuring insert.

30 / 60
6
RS232

3,6 V lithium battery or

mains adapter

≈ 1000 h with
lithium battery
mm in mm in
0,002%/°C
01930000 DIGICO 1 30 1.18 0,001 0.00005
DIGICO case in 01930001 DIGICO 2 60 3.36 0,001 0.00005
standard execution:
IP54 (IEC 60529) Optional accessories:
290 g (DIGICO 1)
310 g (DIGICO 2) 04761037 Mains adaptor 230V for DIGICO 1 or 2
Moved mass through 04761057 Mains adaptor 110V for DIGICO 1 or 2
the plunger: 01960007 3.5 V lithium battery, LR6, AA
28 g (DIGICO 1)
27 g (DIGICO 2) 01960005 Bottom mounted lift lever
Supplied in transport 04768000 Hand switch for manually triggering data transfer.
packing with 1 lithium
battery Jack plug connector, 1,8 m
01960007 – TESA SPC PRINTER printer
1 lift lever 01960005 – TESATRONIC TT display units
Inspection report
with a declaration of
conformity

Force de mesure

DIGICO 1 DIGICO 2
Measuring force* close to measuring plunger stop
– Bottom 0.85 N ± 0.15 N 0.90 N ± 0.20 N
– Top 1.10 N ± 0.20 N 1.45 N ± 0.25 N
Hysteresis* 0.10 N 0.15 N
* Valid with indicator in vertical position, measuring plunger oriented downwards and in static measure-
ment.

F-7
 D i a l g a u ges – E l ec t r o n i c

TESA DIGICO 12 5-digit LC display

+ sign
Designed to operate in a rugged environment, resistant to spray of liquids (IP65)
– 44 mm dial diameter – Provides the advantages of mechanical precision with Digit height 6 mm
digital reading
20 μm
TESA DIGICO 12 – Standard
–– 44 mm dial casing diameter.
Repeatability: 5 μm
–– Resistant against cutting oils and coolants (IP65).
–– RS232 SIMPLEX data output combined with external power supply.
–– Inductive measuring system, patented. 0,5 to 0,9 (± 0,15) N
–– Choice between absolute "ABS" and relative "REL" measuring modes.
–– Digital display. Max. 2 m/sec
–– Setting of PRESET value (±130 mm).
–– Inverse measuring direction. Number of measure-
–– Direct conversion of metric/inch units. ments per second: 7
–– Automatic shutdown.
Zero setting of
display

RS232

3 V lithium battery,
type CR 3032

Battery life
> 3500 hours
Working tempéra-
ture range:
5°C to 40°C
Protection level:
IP65 (CEI 629)

EN 61326-1

70 g

Supplied in trans-
port packing with 1
lithium battery,
type CR 2032
19.3
(No 01961000)
5 Inspection report
with a declaration of
conformity
12.5

13
Ø 44
58

8,54
ø1
42.5

58

6,4 ,5
101.8
1,65

101.5
18

13

Ø 8 h6
18
25.8

Ø4
13

mm in mm in Protection
bellows
01930130 12,5 0.5 0,01 0.0005 IP65
01930132 12,5 0.5 0,001 0.00005 IP65
01930131 12,5 0.5 0,01 0.0005 With IP65
01930133 12,5 0.5 0,001 0.00005 With IP65

F-8
 D i a l g a u ges – E l ec t r o n i c

LCD, 5 digits + sign

TESA DIGICO 12 – HP
–– High precision measuring system.
Digit height: 6 mm
–– Resistant to cutting oils and coolants (IP65).
–– Combined analogue/digital display.
Max. permissible
–– Analogue reading from ±0.025 to ±1.25 mm.
error: 4 μm –– NOR/MIN/MAX/MAX-MIN measuring modes.
–– 44 mm dial casing diameter.
Repeatability limit: –– RS 232 data output combined with external power supply.
2 μm
–– Inductive measuring system, patented.
0,4 to 0,75 (± 0,15) N –– Zero-setting of display.
–– Direct conversion of metric/inch units.
–– Shut down: either automatic or blocked.
Max. 2 m/sec

Number of measure-
ments per second: 9

Zero-setting of
display

RS232

3 V lithium battery,
type CR 2032

Battery life:
> 4000 hours
Working tempéra-
ture range:
5°C to 40°C

IP65 (CEI 529)

19.3
EN 61326-1 5
12.5

13
70 g
50.5

Ø 44
Supplied in trans- 8,54
port packing with 1 ø1
50.5
42.5

6,4 ,5
84.8

lithium battery,
1,65
86.5

type CR 2032
(No 01961000)
18

Inspection report
with a declaration of
16.3
13

Ø 8 h6
18

conformity
Ø4
5.5

mm in mm in Protection bellows
01930134 5 0.210 0,001 0.00005 IP65
01930135 5 0.210 0,001 0.00005 With IP65

19,05
9,5

6,4
4
6,

Accessories for TESA DIGICO 12

ø
14,3

26,2

03238013

50 10
03238013 Mounting lug
01961012 Upper lift lever
01960005 Bottom mounted lift lever
04761060 RS 232 cable with external power supply 24.5

01961000 Lithium battery, 3V, CR2032 01961012

F-9
 D i a l g a u ges – A n a l og u e

ETALON HP DIN 879-1 Dimen-

sions according to
High precision comparators EN ISO 463
Full-metal dial ca-
ETALON with short measuring travel sing. Stainless steel
plunger, hardened.
The ultimate in high precision.
Remarkably reliable, even when constantly used for series inspection – Specially ≈1 N
designed for comparative measurements requiring a very low measurement un-
certainty – Measures axial and radial runouts with very low hysteresis. Measuring plunger
on ball-bearings
Adjustable tolerance
markers. Coupling
–– Shockproof movement. Lever and gear transmission system. Long dead travel. thread for retraction
cable.
–– Non-reflecting dial for easy readout. M2,5 thread for
–– Measuring travel limited to less than one revolution of pointer. No possibility of measuring insert
reading errors. 1 measuring insert
already mounted,
–– Fine adjustment with protective knob to prevent accidental displacement of steel ball tip Ø 3.175
the pointer. mm. 1 retraction
cable.

mm mm mm
01419051 0,1 0,001 3,0 50 ÷ 0 ÷ 50 62 –
01419052 0,1 0,001 3,0 50 ÷ 0 ÷ 50 62 IP54

Accuracy

23
0,001 mm 9

Max. perm. errors in one direction 1 µm

throughout the measuring range, Ge
R31

over any selected local range including 0,7 µm

10 scale divisions, Gt
in both measuring directions throughout 1,2 µm
108

the total measuring range, Gges

Repeatabaility limit, rw 0,5 µm
72,5

ø8 h6
18

ø4

Max. hysteresis, fu 0,5 µm

6

F-10
 D i a l G a u ges – A n a l og u e

EN ISO 463
Factory standard
Dial Gauges – PREMIUM Quality
The TOP quality of our dial gauges guarantee the use of the best and most
Rotating dial. With
or without dial lock wear-resistant materials in order to ensure that the most demanding metrolo-
for standard models gical criteria are respected along with a product life that exceeds all other dial
Full-metal dial gauges
casing. Mounting
shank and plunger
in hardened Dial Ø 40 mm – Reading 0,01 mm
stainless steel
Precision dial gauges
With or without
shockproof These precision dial gauges combine excellent metrological properties with
mechanism extra-long life.
Adjustable tolerance
markers. Thread –– Smooth and regular travel, entirely jewel-mounted movement.
M2,5 for measuring –– Full-metal dial casing and bezel.
insert
–– Shockproof mechanism in both directions of plunger movement.
Measuring insert
with 3 mm dia. ball –– Non-reflecting dial.
tip already mounted
Inspection report
with a declaration of
conformity

01410210 353 353E

mm mm mm mm N
01410210 TESA YR 5 5,4 0,01 0,5 0 ÷ 25 ÷ 50
01416013 MERCER X185-1 5 5,4 0,01 0,5 0 ÷ 25 ÷ 0 –
01416014 MERCER 186-1 5 5,4 0,01 0,5 0 ÷ 25 ÷ 50 –
01412010 TESA YE 5 5,4 0,01 0,5 0 ÷ 25 ÷ 50 – –
353 COMPAC 353 5 5,4 0,01 0,5 0 ÷ 25 ÷ 50 –
353E COMPAC 353E IP54 5 5,4 0,01 0,5 0 ÷ 25 ÷ 50 IP54
6.5 14.5

ø10
29

Permissible limits of a metrological characteristic (MPE/MPL)

ø40
ø37

0,01 mm
(77.4)
37
48.4

ø8 h6
Deviation span 12 µm
ø4

Deviation span within partial measuring 6 µm

6

span 0,10 mm 01410210

ø3

ø5

Total deviation span 14 µm 6.5 14.5

ø10

Repeatability limit 3 µm
30

Max. hysteresis 3 µm
ø40
ø37
37

Measuring force = 1,4 N ø8 h6

57

– IP54 model =2N

6

353E
ø3

ø5

F-11
 D i a l G a u ges – A n a l og u e

Dial Ø 57 and 58 mm – Reading 0,01 mm EN ISO 463

Factory standard
Precision dial gauges
Rotating dial. With
or without dial lock
for standard models
Full-metal dial
casing. Mounting
shank and plunger
in hardened stain-
less steel
With or without an-
ti-shock mechanism
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with Ø 3 mm ball tip
01410610 512K 532E 01416021 already mounted
Inspection report
with declaration of
conformity

mm mm mm mm
01410610 TESA YR 10 10,5 0,01 1 0 ÷ 50 ÷ 100
01410611 TESA YR 10 10,5 0,01 1 0 ÷ 50 ÷ 0
01412310 TESA YE 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – –
01416021 MERCER 251-1 10 10,5 0,01 1 0 ÷ 50 ÷ 100 –
512K COMPAC 512K 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – –
532 COMPAC 532 10 10,5 0,01 1 0 ÷ 50 ÷ 100 –
532E COMPAC 532E IP54 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – IP54
533S COMPAC 533S limited travel ± 0.5 4 0,01 1,27 50 ÷ 0 ÷ 50 –

15.7 9 15.7 9 15.7 10

ø10 ø10

57.5
43
43
ø58

ø57
ø53

ø53

ø58

ø53
(111)

(111)

(142.5)
50

50

50
68

68

ø8h6 ø8 h6
85

ø8 h6

ø4.5 ø4.5
6

ø3 ø3
ø5 ø5
512K 01410610 – 01410611 532E
6

ø3
ø5

Permissible limits of a metrological characteristic (MPE/MPL)

± 0,5 10 mm

Deviation span 7 µm 15 µm

Deviation span within the selected local measuring span 0.10 mm 5 µm 8 µm

Total deviation spanl 9 µm 17 µm

Repeatability limit 3 µm 3 µm

Max. hysteresis 3 µm 3 µm

Measuring force =1N ≤ 1,5 N

– Models IP54 – ≤ 2,2 N

F-12
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 58 mm – Reading 0,01 mm – Long travel

Factory standard
Long range precision dial gauges
Rotating dial. With
or without dial lock.
Full-metal dial
casing. Mounting E

shank and plunger 15.7 D

in hardened stain-
less steel
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with 3 mm ball tip
already mounted
Inspection report
with declaration of
conformity

ø58

A
ø6.4

C
F

B
ø4.5

712 M 2,5 - 6H

6
ø3
ø5

mm mm mm mm
712 COMPAC 712 30 30,5 0,01 1 0 ÷ 50 ÷ 100 – 58
722 COMPAC 722 50 50,5 0,01 1 0 ÷ 50 ÷ 100 – 58
732 COMPAC 732 100 100,5 0,01 1 0 ÷ 50 ÷ 100 – 58

Dimensions Permissible limits of a metrological characteristic (MPE/MPL)

mm 30 mm 50 mm 100 mm 30 mm 50 mm 100 mm

A 148 228 390

Deviation span 20 µm 25 µm 30 µm
B 88 117,2 211,6
Total deviation 25 µm 30 µm 35 µm
span
C 50 60 103,6
Repeatability 3 µm 3 µm 3 µm
D 10 9 9 limit

E 20 19 19 Max. hysteresis 5 µm 5 µm 8 µm

F Ø 8h6 Ø 8h6 Ø 8h6

Measuring force ≤ 2,2 N ≤ 2,5 N ≤ 3,2 N

F-13
 D i a l G a u ges – A n a l og u e

Dial Ø 82 mm – Reading 0,01 mm EN ISO 463

Factory Standard
Precision dial gauges
Rotating dial. With
ot without dial lock
Full-metal dial ca-
19,2 9
sing. Stainless steel
fixing shank and
ø10 plunger, hardened
High performance
shock-proof system
in the 2 directions
M2,5 thread for

43
measuring insert
Measuring insert
with Ø 3 mm ball tip,

ø82

ø53
already mounted

(121)
Inspection report
with declaration of
conformity

60

78
ø8 h6

ø4.5

6
ø3
ø5

01410910 01410910

mm mm mm mm
01410910 10 10,5 0,01 0,1 0 ÷ 50 ÷ 100

Permissible limits of a metrological characteristic (MPE/MPL)

10 mm

Deviation span 15 µm

Deviation span within partial measuring span of 0,10 mm 8 µm

Total deviation span 17 µm

Repeatability limit 3 µm

Max. hysteresis 3 µm

Measuring force ≤ 1,4 N

F-14
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 40 mm – Reading 0,002 mm

Factory standard
Precision dial gauges
Rotating dial

Full-metal casing.
Fixing shank and
plunger in hardened
stainless steel
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with Ø 3 mm ball tip
already mounted
Inspection report
with declaration of
conformity

355E 365S

6.5 14.5 6.5 14.5

ø10 ø10
30

29
ø40
ø37

ø40
ø37

(77.4)
37

37
48.4
ø8 h6 ø8 h6
57

ø4
6
6

ø3

ø5
355E 365S
ø3

ø5

mm mm mm mm
355 3 3,3 0,002 0,2 0 ÷ 10 ÷ 20 – 40
355E 3 3,3 0,002 0,2 0 ÷ 10 ÷ 20 – 40 IP 54
365S ±0,08 1,5 0,002 0,2 8÷0÷8 – 40

Permissible limits of a metrological characteristic (MPE/MPL)

±0,08 mm 3 mm

Deviation span 2 µm 10 µm
Deviation span within the selected local measuring 2 µm 6 µm
span 0,10 mm
Total deviation span 4 µm 12 µm

Repeatability limit 1 µm 1,5 µm

Max. hysteresis 1 µm 2 µm

Measuring force ≤ 1,4 N ≤ 1,4 N

– Model IP54 – ≤ 1,7 N

F-15
 D i a l G a u ges – A n a l og u e

Dial Ø 58 mm – Reading 0,002 mm EN ISO 463

Factory standard
Precision dial gauges
Rotating dial. With
or without dial lock.
Full-metal dial
casing. Mounting
shank and plunger
in hardened stain-
less steel
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with 3 mm ball tip
already mounted
Inspection report
with declaration of
01416034 555 565S 555E conformity

15.7 9 15.7 9 15.7 10

ø10 ø10

57.5
43
43

ø58
ø58
ø57

ø53
ø53
ø53

(129)
(105)
(105)

50
50
50

71.5
62
62

ø8 h6
ø8 h6
ø8 h6

ø4.5 ø4.5
6

6
6

ø3 ø3 ø3
ø5
ø5 ø5

01416034 555 555E

mm mm mm mm
01416034 MERCER 253-1 5 5,3 0,002 0,2 0 ÷ 10 ÷ 0 – 58 –
555 COMPAC 555 5 5,3 0,002 0,2 0 ÷ 10 ÷ 20 – 58
555E COMPAC 555E IP54 5 5,3 0,002 0,2 0 ÷ 10 ÷ 20 – 58 IP 54
565S COMPAC 565S limited ±0,08 3,3 0,002 0,2 8÷0÷8 58 –
travel –

Permissible limits of a metrological characteristic (MPE/MPL)

±0,08 mm 5 mm

Deviation span 4 µm 12 µm

Total deviation span 4 µm 14 µm

Repeatability limit 1 µm 2 µm

Max. hysteresis 1 µm 2 µm

Measuring force ≤ 1,5 N ≤ 1,5 N

– Model IP54 – ≤ 1,7 N

F-16
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 40 mm – Reading 0,001 mm

Factory standard
Precision dial gauges
Cardboard box

Full-metal dial
casing. Mounting
shank and plunger
in hardened stain-
less steel
With shock-proof
mechanism, in both
directions
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with 3 mm steel ball
tip already mounted
Inspection report 01410010 01410120
with declaration of
conformity
6.5 14.5 6.5 14.5

ø10 ø10

30
29

ø40
ø37
ø40
ø37

(77.4)

37
37

ø8 h6

57
48.4

ø8 h6

ø4

6
6

ø3
ø3

ø5 ø5

01410010 01410120

mm mm mm mm mm
01410010 TESA YR 1 1,5 0,001 0,1 40 0 ÷ 50 ÷ 100 40 –
01412510 TESA YE 1 1,5 0,001 0,1 40 0 ÷ 50 ÷ 100 – 40 –
01410120 TESA YR IP54 1 1,5 0,001 0,1 40 0 ÷ 50 ÷ 100 – 40 IP 54
367 COMPAC 367 1 1,5 0,001 0,1 40 0 ÷ 5 ÷ 10 – 40 –
367E COMPAC 367E IP54 1 1,5 0,001 0,1 40 0 ÷ 5 ÷ 10 – 40 IP 54

Permissible limits of a metrological characteristic (MPE/MPL)

1 mm

Deviation span 4 µm

Deviation span within the selected local measuring span 0,10 mm 4 µm

Total deviation span 5 µm

Repeatabaility limit 1 µm

Max. hysteresis 1 µm

Measuring force ≤ 1,7 N

– Model IP54 ≤2N

F-17
 D i a l G a u ges – A n a l og u e

Dial Ø 58 mm – Reading 0,001 mm EN ISO 463

Factory standard
Precision dial gauges
Rotating dial

Full-metal dial
casing. Mounting
shank and plunger
in hardened stain-
less steel
Effective anti-shock
in the 2 directions
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with 3 mm Ø ball tip,
already mounted
Inspection report
01412511 556 01412611 with declaration of
conformity
15.7 9 15.7 10

ø10

57.5
43
ø58

ø53

ø58

ø53
(129)
(105)

50
50

62

71.5
ø8 h6
ø8 h6

ø4.5
6

ø3 ø3
ø5 ø5
567 556E

mm mm mm mm
01412511 TESA YE 1 1,5 0,001 0,1 58 0 ÷ 50 ÷ 100 –
01412611 TESA YE 5 5,3 0,001 0,2 58 0 ÷ 100 ÷ 200 –
556 COMPAC 556 5 5,3 0,001 0,2 58 0 ÷ 10 ÷ 20 –
567 COMPAC 567 1 3,3 0,001 0,1 58 0 ÷ 5 ÷ 10 –
556E COMPAC 556E 5 5,3 0,001 0,2 58 0 ÷ 10 ÷ 20 – IP54
IP54
01412711 TESA YE IP54 1 1,5 0,001 0,1 58 0 ÷ 50 ÷ 100 – IP54
01410520 TESA YR IP54 1 3,3 0,001 0,1 58 0 ÷ 50 ÷ 100 – IP54

Permissible limits of a metrological characteristic (MPE/MPL)

1 mm 5 mm

Deviation span 4 µm 12 µm
Deviation span within the selected local 4 µm –
measuring span 0,10 mm

Total deviation span 5 µm 14 µm

Repeatability limit 1 µm 2 µm

Max. hysteresis 1 µm 2 µm

Measuring force ≤ 1,7 N ≤ 1,5 N

– Models IP54 – ≤ 1,7 N

F-18
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 82 mm – Reading 0,001 mm

Factory standard
Precision dial gauges
Rotating dial. With
or wothout dial lock.
Full-metal dial ca-
sing. Stainless steel
fixing shank and
plunger, hardened
High performance
anti-shock system
in both directions
M2,5 thread for
measuring inserts
Measuring insert
with Ø 3 mm ball
tip, already mounted
Inspection report
with a declaration of
conformity

556G
19,2 9

ø10

43
ø82

ø53
(145)

60

72
ø8 h6

ø4.5
6

ø3
ø5

01410810 01410810

mm mm mm mm
01410810 TESA YR 1 3,3 0,001 0,1 0 ÷ 50 ÷ 100 82
556G COMPAC 556G 5 5,3 0,001 0,2 0 ÷ 10 ÷ 20 – 82

Permissible limits in a metrological characteristic (MPE/MPL)

1 mm 5 mm

Deviation span 4 µm 12 µm

Deviation span within partial measuring span of 0,10 mm 4 µm –

Total deviation span 5 µm 14 µm

Repeatability limit 1 µm 2 µm

Max. hysteresis 1 µm 2 µm

Measuring force ≤ 1,7 N ≤ 1,5 N

F-19
 D i a l G a u ges – A n a l og u e

STANDARD Dial Gauges EN ISO 463

Factory standard
The Standard product line offers a range of heavy duty and competitively priced
dial gauges. Rotating dial

Dial Ø 40 / 58 – Reading 0,1 mm Full-metal casing.

Mounting shank and
Precision dial gauges plunger in hardened
stainless steel
Without anti-shock
7 7,5 mechanism
0141760500 7 0141760501 7,5
6 Thread M2,5 for

13
measuring insert
11,5

Measuring insert
7,5 with 3,175 mm
Ø ball tip already
mounted

ø 52
ø 58
ø 37
ø 40

(108)
83
1

1
15,5

ø8
11,5

16,5

ø8

22
26

ø4 ø5
33
13

15
M 2,5 - 6H
0141760500
6

M 2,5 - 6H 0141760501
6

7,5
7,5
13 / 23

0141760503

7,5
ø 52
ø 58

(118 / 138)
1

16,5

ø8
22
43 / 53

ø5
25 / 35

M 2,5 - 6H

014760503
6

mm mm mm mm N
0141760500 10 10,5 0,1 10 0 ÷ 5 ÷ 10 – ≤ 1,0 40
0141760501 10 10,5 0,1 10 0 ÷ 5 ÷ 10 – ≤ 1,0 58
0141760503 30 30,5 0,1 10 0 ÷ 5 ÷ 10 – ≤1,5 58

Permissible limits of a metrological characteristic (MPE/MPL)

0,1 mm

Deviation span 40 µm

Deviation span within partial measuring span of 0.1 mm 25 µm

Total deviation error 55 µm

Repeatability limit 15 µm

Max. hysteresis 15 µm

F-20
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 40 mm – Reading 0,01 mm

Factory standard
Precision dial gauges
Rotating dial
Model 0141760560 provides excellent value for money.
Full-metal casing.
Mounting shank and
plunger in hardened
stainless steel
With or without an-
ti-shock mechanism
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with 3,175 mm
Ø ball tip already
mounted
Inspection report
with declaration of
conformity

0141760560 01419047

7
11,5 / 8 20,5
7 7
6,5

ø40
ø 37
ø 40

(78 / 74,5)

74,5
1

48
ø8 h6
15,5

ø8
11,5

12
21

ø4 ø4
8

6
6

M 2,5 - 6H
0141760560 01419047

mm mm mm mm
0141760560 * ROCH 3 3,4 0,01 0,5 0 ÷ 25 ÷ 50 –
01419047 ETALON 5 - 0,01 0,5 0 ÷ 25 ÷ 50
* With extra reverse numbering in red

Permissible limits of a metrological characteristic (MPE/MPL)

3 mm 5 mm

Deviation span 10 µm 12 µm
Deviation span within the selected partial measuring span 5 µm 6 µm
of 0,1 mm
Total deviation span 12 µm –

Repeatability limit 3 µm 3 µm

Max.hysteresis 3 µm –

Measuring force ≤ 1,4 N ≈1

F-21
 D i a l G a u ges – A n a l og u e

Dial Ø 58 mm – Reading 0,01 mm – Long travel EN ISO 463

Factory standard
Long travel precision dial gauges
Rotating dial

Full-metal casing.
Mounting shank and
plunger in hardened
stainless steel
With or without an-
ti-shock mechansim
Adjustable tolerance
markers. Thread M2,5
for measuring insert
0141761213 Accuracy: see table
0141760624 for max. deviations.
0141760635 If measurements are
carried out with a
downward plunger,
the same must
be mechanically
coupled to the
measuring point
to eliminate all
hysteresis
Measuring insert
with Ø 3,175 mm
steel ball tip,
0141760661 0141760651 already mounted.
Exceptions:
Model numbers
7,5 24 7,5 0141760631 /
0141760631 0141761213 9
0141760624 7,5 0141761213 with
7,5
0141760635 ruby ball tips.
10 / 13

0141760636

25
ø8

7,5
7,5
ø 60,4

ø 54
ø 52
ø 58

ø 58

ø 52
(108 / 105)

(127)
116
1

ø 8 h6
21,5

ø 8 h6

22
16,5

ø8
22

18
40,8

ø4
33

ø4
22
15

M 2,5 - 6H M 2,5 - 6H
M 2,5
6

0141760651
7,5
7,5

0141760653
7,5

mm mm mm mm N
33

ø8
0141760631 * ROCH 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – ≤ 1,4
0141760635 * ROCH 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – ≤ 1,4
0141760636 ** ROCH 10 10,5 0,01 1 0 ÷ 50 ÷ 100 – ≤ 1,4
ø 52
ø 58

0141761213 *** ROCH 15 15,5 0,01 1 0 ÷ 50 ÷ 100 ≤1,6

(148)

0141760651 ROCH 30 30,5 0,01 1 0 ÷ 50 ÷ 100 – ≤1,6

0141760653 ROCH 30 30,5 0,01 1 0 ÷ 50 ÷ 100 ≤ 2,2
16,5

22

ø8

ø5
0141760624 * ROCH IP54 10 10,5 0,01 1 0 ÷ 50 ÷ 100 ≤2 IP54
0141760661 ≤ 2,2
53

ROCH 50 51 0,01 1 0 ÷ 50 ÷ 100 –

35

M 2,5 - 6H

* With extra reverse numbering in red

6

** With mounted central lug back (see page F-29)

0141760661 7,8
7,5

*** Dial Ø 60,4 mm

7,5
Permissible limits of a metrological characteristic (MPC/MPE)
75,5

ø 11

10 mm 15 mm 30 mm 50 mm
(232)
ø 59
ø 58

Deviation span 15 µm 20 µm 20 µm 25 µm
Deviation span within the selected local 5 µm 5 µm 5 µm 5 µm
measuring span 0,10 mm
36,5
35

ø8
91,5

ø5

Repeatability limit 3 µm 3 µm 3 µm 3 µm
55

M 2,5 - 6H
6

F-22
 D i a l G a u ges – A n a l og u e

EN ISO 463 Dial Ø 58 mm– Reading 0,01 mm –

Factory standard
Standard and long travel
Rotating dial Precision dial gauges
Full-metal casing.
Mounting shank and Standard and long travel models
plunger in hardened
stainless steel
With or without an-
ti-shock mechanism
Adjustable tolerance
markers. Thread
M2,5 for measuring
insert
Measuring insert
with Ø 3,175 mm
steel ball tip,
already mounted
8/11

22,5

7,5

01419048

ø58

148 / 232
22,5
7,5

19 / 36
ø8 h6

89 / 127
ø58

105

35 / 55
69
18

ø8 h6
ø5
ø4
6

01419048 01419050
6

mm mm mm N
01419048 10 0,01 1 0 ÷ 50 ÷ 100 – ≈1 58
01419050 50 0,01 1 0 ÷ 50 ÷ 100 1,5 ÷ 2 58
For magnetic or central lug backs, see backs for ROCH and ETALON dial gauges

Permissible limits for a metrological characteristic (MPE/MPL)

mm 10 50

Deviation span µm 15 25

Deviation span within selected partial measuring span µm 8 12

0,10 mm

Repeatability Limit µm 3 3

F-23
 D i a l g a u ges – A n a l og u e

Dial Gauges – Analogue with back mounted

plunger
Mechanical dial gauges with back mounted plungers differentiate by their
concept of presenting a display which is perpendicular to the movement of the
measuring stem.

Dial Ø 40 mm – Reading 0,01 or 0,002 mm EN ISO 463

Factory standard

Rotating dial

Full-metal casing.
Mounting shank and
plunger in hardened
stainless steel
With anti-shock
mechanism
Adjustable tolerance
CP352S CP353 markers. Thread
M2,5 for measuring
Ø 40 insert. Fastening
with sleeve Ø 8h6
and 25h6
Measuring insert
with Ø 3 mm steel
ball tip, already

32
mounted
Inspection report

7
62.5
with declaration of
21.3 conformity
Ø 8 h6

CP355
Ø4
3.2

Ø3
6

Ø 25 h6

CP353 Ø 37

mm mm mm μm μm μm mm N
CP 353 COMPAC CP353 3 3,2 0,01 14 3 3 0,5 0 ÷ 25 ÷ 50 0,9
CP 355 COMPAC CP355 3 3,2 0,002 14 2 2,5 0,2 0 ÷ 10 ÷ 20 0,9
CP 352S COMPAC CP352S ± 0,4 3,2 0,01 9 3 3 (1) 40 ÷ 0 ÷ 40 0,9
with limited travel
S: Limited range of indication, restricted reading.
The needle makes less than one revolution of the dial, all reading errors due to revolution counter are eliminated.

Dial Ø 40 mm – Reading 0,01 mm EN ISO 463

Factory standard
ø 40

Rotating dial
6,5

ø 38 Full-metal casing.
13

Mounting shank and

ø 34 plunger in hardened
ø 28
stainless steel
7

66

Adjustable tolerance
ø8 markers. Thread
16,5

18

M2,5 for measuring

26

ø4
insert.
Measuring insert
8

M 2,5 - 6H with Ø 3,175 mm

6

steel ball tip,

0141760566 0141760566 already mounted

mm mm mm μm μm μm mm N
0141760566 ROCH 3 3,5 0,01 15 5 15 0,5 0 ÷ 25 ÷ 50 ≤ 1,2
With extra reverse numbering in red

F-24
 Accesso r i es fo r D i a l G a u ges

Inserts for dial gauges, axial probes, etc.

– Execution with M2,5 thread

Spherical measuring inserts, standard. Spherical measuring insert, short

6 5 4 4,1

M2,5

5,4
R1,5
ø3
03510001 Steel 03560007 Carbide

M2,5
ø5
03510002 Carbide
03560001 Sapphire

Spherical measuring inserts, long Spherical measuring inserts, R = 0,5 mm.

ø5
L

ø5

r0
03560019 Steel

,5
8

03560020 Carbide
ø3

03560021 Ruby

L mm
03560035 Steel 5
03560036 Steel 10
03560037 Steel 15
03560038 Steel 20
03560039 Steel 30
03560040 Steel 40

Spherical measuring inserts Spherical measuring insert with 4 interchan-

geable pins, R = 1,5 mm
18
M2,5

16/26/36/46
D
ø5

R1,5
ø1,5

D, mm
03560051 Carbide 1
03560052 Carbide 2
03560053 Carbide 3 L, mm
03560054 Carbide 4 03510201 Steel 16, 26, 36, 46
03560055 Carbide 5
03560056 Carbide 6
03560057 Carbide 7
03560058 Carbide 8

Spherical measuring inserts Spherical measuring inserts

6
6
ø10

r16
03510101 Steel R5 03560017 Steel
03510102 Carbide 03560018 Carbide

F-25
 Accesso r i es fo r D i a l G a u ges

Measuring insert with offset (A)

Measuring insert with offset (A)
Pointed measuring face
Pointed measuring face
Lock nut for radial alignment.
Lock nut for radial alignment.
1,6 15

0,5
6,5

12

ø2

ø7
03510401 Steel 6 03560063 Steel
0,3
ø5

0,4
Measuring insert with needle contact Measuring inserts with ball-bearing rollers
point Lock nut for radial alignment
3,0 8
17,25
2,0
7,5

1,5
0,003
5

03560030 Steel 1.6

7

Shape
03560010 Cylindrical Steel
03560011 Domed Steel

Inserts with a knife blade measuring face

Lock nut for radial alignment Inserts with a knife blade steel face
8
Lock nut for radial alignment
L
0.3

0,2
ø5

ø5

L, mm
03560031 5
03560032 10
ø2
ø3.4

03560033 15
03560034 20

03560024 Steel
03560025 Carbide

Insert with a cylindrical measuring face Insert with a narrow, off-centre measuring face
Lock nut for radial alignment Lock nut for radial alignment
2,5
6,5

0,5
1
3,3

5
03510502 Carbide 03510602 Carbide 16
6
3,3
5

ø2

F-26
 Accesso r i es fo r D i a l G a u ges

Insert with a narrow measuring face Inserts with a flat measuring face.
6
Parallelism adjustable

øD
Lock nut for radial alignment
16
2,3
ø4

2,5
ø4
03510702 Carbide ø7,5

0,5
03510801 2,5 Steel
03510802 2,5 Carbide
03560022 3,4 Steel
03560023 3,4 Carbide

Insert with a flat measuring face Inserts with a flat L1

Parallelism adjustable measuring face, in

ø5
Counter-nut for radial alignment steel L

ø2
16
2,3
ø2,5

03510902 Métal dur L, mm L1, mm

ø4

03560026 5 2,8
ø7,5 03560027 10 7,8
03560028 15 12,8
03560029 20 17,8

Inserts with flat measuring face

Inserts with interchangeable pins
Flat measuring face
ø5

20 ø10
5 6
ø5

03560008 Steel
03560009 Carbide
ø1.5

8 3,6 5

03560012 5 Steel
03560013 5 Carbide
ø20

03560014 10 Steel
03560015 10 Carbide
03560016 20 Steel

Extensions for measuring inserts

rallonge

Connectors for measuring inserts

ø5

L, mm L
03560042 10
ø5

03560043 15
M2,5
M2,6

10
03560044 20
03560045 25
03560046 30
03560047 35
Outside Inside 03560048 40
03560092 M2,5 M2 03560049 45
03560065 M3 M2,5 03560050 50

F-27
 Accesso r i es fo r D i a l G a u ges

Extensions for measuring inserts.

M2,5
L, mm
03540501 10 ø4

03540502 15
03540503 20
03540504 40

– Executions with a m2 coupling thread

Spherical measuring inserts, M2 thread Spherical measuring inserts, R = 5 mm,

3 3
M2 thread
L
5
ø1,5
ø4

M2

ø4

M2

M2
1

5
R

s=3 s=3
5
R

s=3
ø3,5

mm
03510204 R1 Carbide
03510103 R5 Carbide
L, mm
03510202 Carbide 16
03510203 Carbide 26

Measuring insert with cylindrical measuring Extensions for measuring inserts, M2

face. Lock nut for radial alignment,
M2 thread L
M2,5

6
2,5

L, mm
03540505 10
M2
ø4

ø4
03540506 15
03510503 Carbide s=3
2

F-28
 Accesso r i es fo r D i a l G a u ges

Additional accessories for dial gauges

Device for plunger retraction for mounting on the Device for plunger retraction for mounting on the top
bottom stem stem

Consisting of: mm
03540104 - 03540101: Lever 03560004 Ø 40
- 03540102: Washer 03560005 Ø 58

90° angle probe. For the transmission of move-

ments of the measuring plunger. Max. travel up to
Retraction lever Bottom mounted lift lever 10 mm. For dial gauges of 0,01 mm

01960005 Bottom mounted Contains only lifting 03560006 90° angular 03560012; Insert with flat
lift lever lever probe measuring face, Ø 5 mm

Matt chrome Backs for ROCH and ETALON Dial Gauges Backs for dial gauges TESA YR – YE / MERCER
plated except / COMPAC / DIGICO 200-700 – Ø 40 mm dial
for tinted model
numbers 01460010,
34
46
21
models 19 19
01460011

ø6.4
ø6.4
16

6.3 8.5
6.3 8.5
ø5
A
5 13 B

Bezel Back,
diameter, mm 01460008 A – Back with central lug
mm 01460009 B – Back with offset lug
01462004 40 34 Back with central lug
01462005 58, 60, 80 46 Back with central lug

Dull chrome-plated Backs for dial gauges TESA YR – YE / MERCER / COMPAC / DIGICO 200-700 – Ø 58 and 82mm dial mo-
except for model dels
numbers 01460016,
01460017.
19 19
ø6.4
ø6.4

01460014 C – Back with central lug

01460015 D – Back with offset lug
6.3 9
6.3 9

C D

F-29
F-30