Purchase Sop
Purchase Sop
Purchase Sop
PROCEDURE
PURCHASE
DEPARTMENT
Name Designation Date
Prepared By Ms. Samata Joil Manager HR
CONTROL OF CONFIDENTIALITY
The information contained in this document is the property of Bhagwati
Group, No part of this document may be reproduced in any form without the
prior permission in writing of Bhagwati Group
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Accountable & auditable
Ethically, environmentally, and socially responsible
Economically effective
Conducive to maintaining the organization's ability to
exploit appropriate technological, commercial, and
organizational development as they arise
Capable of identifying, minimizing, and managing
risks that may threaten the supply chain or the wider
organization.
Open to continuous improvement and development
Fair and transparent to all
Table of Contents / Index
DISTRIBUTION LIST
S.No. Copy No. Distributed To Location
1. 01
2. 02
3. 03
4. 04
5. 05
1.0 Objective
The objective of the SOP is to describe the complete process for procuring
goods and services in the company, starting from the indenting stage to the
receipt of the material/ services, till the release of final payment.
2.0 Scope
This SOP applies to all Domestic/Import purchases made in the company and
thus includes purchases of all raw Materials. Components, packing material,
Maintenance items etc.
In-charge purchase is the process owner and is responsible for all activities of
the purchasing process. The purchase organization structure is defined in
Annexure –I
5.0 Definitions:
Standard lead time and MOQ (Minimum Order Quality) of the materials are to
be maintained by the Purchase dept. and shall be circulated to PPC
(Production, Planning & Control)/ user dept. for their planning of the material.
PR is the official intent for initiating any procurement. User releases online /
hard copy PR form duly approved by authorized approvers and sends to
purchase for subsequent process.
A minimum 3-month roiling plan is generally expected for PPC for critical raw
materials and long lead items for purchase to supplier projection to External
Suppliers for their readiness.
For express/emergency purchases shall have the approval of the Unit Head.
The item(s)/may be procured without following the usual procedure of
collecting multiple quotes and comparisons. However, the PR (Purchase
Requisition) has to have duly justifiable reasons in writing for making such
an express/emergency purchase.
Comparison of Quotation:
Based on the approved PR, the PO is the official agreement that is released by
the External Supplier for the supply of ordered items as per the terms and
conditions indicated therein.
For standard BOM items, RFQ is floated to the External Supplier, and
preferably 3 quotes are collected the comparative statement is made, the price
is negotiated and the PO checklist is prepared for the release of the order and
approval.
E-Procurement:
For most of the raw materials/items, BOM items, standard items like……etc.
& capital items the price is finalised through the e-procurement platform. Few
offline quotes are collected to estimate the start price for conducting the e-
bidding process.
For these items, the purchase obtains quotes from preferably from a minimum
of 3 External suppliers, and a comparative statement is made, the price is
finalized through negotiation in the presence of the Purchase Committee.
Note:
PO checklist to be filled up with every PO approval process. (Sample checklist
is annexed)
Material follow-up:
Approved custom House Agents (CHA) and freight forwarders are engaged for
clearing at customs and pickup of imported consignment. After receipt of
shipping documents, Import Purchases dept. forwards details to the Import
Logistics group under EXIM for further clearing process and delivery to
respective plant.
Waybill:
Materials should be received with External Suppliers test reports along with
other statutory documents, The inward quality control team inspects at the
inward stage by the inspection plan. Depending on the item, some of the items
are inspected at the External Suppliers’ works as well. However, the final
acceptance/rejection is done at our work. Based on the quality inspection
reports, the store will generate the GRN (Goods Receipt Note)
Accepted Material:
Material once accepted and cleared by the Quality control department shall
be taken into stock at stores and issued for production according to the
production plan.
Rejected Material:
If the material is rejected at the inward stage, a rejection report with reasons
for rejection will be forwarded to the purchasing department for onward
communication to the External Supplier. The rejected material shall be stored
separately in stores till further disposal.
Rejection returns:
The purchase department depending on the nature of the defect, calls the
External Supplier for rectification/re-work or sends back the replacement
material.
For customized jobs, sub-contract orders shall be released from the approved
External Suppliers list or ancillary. The selection of the External Supplier shall
be done based on comparative quotations as well as evaluating the work
content. The evaluation of work content and rate finalization shall be done by
the Purchase Department in consultation with the HOD of the user dept. The
sub-contract order apart from the rate shall contain the norms for conversion
and the wastage allowed (Retrievable and non-retrievable) wherever
applicable.
Outsourcing:
Reason for Outsourcing:
1. Cost saving
2. Focus on core business
3. Improve quality
4. Operational expertise
Product Realisation:
The details in the purchase order/job work order shall indicate the
controls/specifications and the important quality parameters/specifications
that should be met by the job worker/subcontractor. The contractor shall
produce input material/component test certificates to Bhagwati Group on
demand.
Whenever necessary and as indicated by the functional area in charge, first
article inspection (FAI) shall be ensured by the Purchase Department by
coordinating with the job worker or External Supplier and in-coming
inspection of QA/QC. Details of parameters to be checked shall be laid down
by the design department of Bhagwati and shall be executed by QA/QC.
For the items decided to be outsourced, in the process of selecting the sources
for the purpose, the purchase shall carry out a feasibility study through an
External Supplier registration format and external supplier evaluation.
Reports & MIS:
MIS report will generated for periodical review.
For advance payments, the “Down Payment” option is tagged in the system for
finance to prepare a cheque. For others/balance payments, a hard copy
cheque indent is filled up and sent to the finance for the processes of payment
(Sample cheque indent is annexed)
Debit Note:
Concerned section IC shall raise requisitions for general & and consumable
items based on average consumption levels and store stock. These shall be
approved by the concerned division head or plant head.
6.4 Requirement of other departments:
All requisitions shall be based on the approved budget for capital items. AON-
Acceptance of Necessity Documents is generally approved by the
CMD/Directors/COO. The requisitions shall be raised by respective
departments and approved by the plant head.
External supplier evaluation is also carried out periodically for already listed
external suppliers.
Enlistment of External Supplier – Approved External Supplier’s list
On the closure of all SCAR (open issues if any – except mutually agreed
for/extended issues with a clear action plan to close them) Bhagwati External
Suppliers evaluation team shall recommend the external supplier for
enlistment in the approved external supplier list (Refer serial Nos. 2& 3 of
above criteria).
Master Data Team is requested through HOD purchase by mail for the
addition of a new External supplier. Other changes like external supplier
name, address, commercial details, deletion or blocking of an external
supplier, etc. are also informed to the master data team through mail.
Subsequently “External Supplier Master” is created/ changed/ deleted/
blocked.
After a new external supplier is registered can asked to forward the sample as
per our specifications/drawings for evaluation.
First article inspection:
After receiving the initial samples from the external suppliers, it is verified by
the QC department as per drawing or specification. A report, which is called a
First Article Inspection (FAI) is made based on Dimensional inspection,
physical appearance, chemical analysis, etc. FAI reports are sent to the
external supplier for their reference and compliance.
Approved external supplier list:
Services related to calibration, testing, etc. shall be evaluated once to form a part of
the approved services suppliers list wherever applicable.
External supplier performance rating and classification:
Analysis and review of the approved external supplier is done every quarter based on
the performance of the external supplier for the supplied lots (BOM items) and
updated by criteria given in Table – 1 with subsequent external supplier performance
rating. External supplier/service supplier evaluation report from the system.
Sending RFQ
Against purchase requisitions, requests for quotations (RFQ) for the supply of
goods and services are requested from the system and are sent to the approved
external suppliers through post/e-mail.
Comparison of Quotations:
Quotes received are manually entered into the system for the generation of
comparative statements. However manual comparative statements are
prepared for comparison based on landed cost and other influencing
parameters like lead time, payment terms, and after-sales services, etc.
The approved PO is then sent to an external supplier with the latest print of
the drawing/specifications by e-mail or post. The superseded
drawing/specification shall be withdrawn from the external supplier to make
sure that the external supplier does not produce/supply as per the old
drawing/specification. Any special requirement e.g. vendor’s compliance with
quality, and safety requirements (EMS/OHSAS), joining inspection of external
suppliers' premises, or any other controls shall be specifically mentioned in
the PO in line with the requirement. External suppliers shall send an order
acceptance (OA) after receipt of an order from Bhagwati Group and send the
certificate of conformity (CoC) wherever applicable. PO check list vide
Annexure V.
When there is no change in the price and other terms, the old reference may
be considered for approval and release of a repeat purchase order.
Cash Purchases:
Production items:
For services required by other departments like maintenance, R&D, etc., the
service requisition is raised by respective users and approved by the
department head. Service orders are released after the study of quotations,
comparisons, and due approval of the user dept. Another ordering process
shall be as described in Sl. No.8.1.
The material from the external supplier’s premises is collected by our contract
van. At times, local external suppliers also arrange delivery to respective
plants as per their arrangements on a freight prepaid/to-pay basis.
Rejection:
If the material is rejected at the inward stage, a rejection report with reasons
for rejection shall be forwarded by the quality control department to the
purchasing department. The rejected material shall be stored separately in
stores. The purchase department depending on the nature of the defects calls
the external supplier and requests the external supplier for the corrective
action report against the relevant request (SCAR/CAR). The decision shall be
taken for rectification/re-work or for sending back the material for
replacement.
Documentation:
External suppliers shall fill up the CAR/SCAR form and send it to purchase
indicating corrective actions taken by them.
Once the invoice verification is done and verified by finance, the payments to
the external suppliers/service providers are processed as per the payment
terms indicated in the PO.
Following are various monthly reviews for additional checks and controls.
Purchase Organisation:
1. The central purchase team (Domestic and Import) sitting at the Mumbai office
deals generally with all A, B, and selectively C class items.
2. Local purchase team sitting respective plants deals generally with all C glass
items, maintenance/emergency Items, consumable items, cash purchases, and
service orders.
Note: items handled by the respective team are shown in the following table.
Categorization and classification of items with procurement strategy:
PUR PR TO BUYER
PUR RFQ
PUR COMPARISON
PUR NEGOTIATION
APPROVAL FOR
PUR
ORDERING
RELEASING OF PO TO
PUR
SUPPLIER
ORDER IF ADVANCE
SUPPLIER ACCEPTANCE PROCESS
USER/QC ACCEPT/REJECT/DISPATCH
REJECTION
QC INWARD INSPECTION