Quality Management System

DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

PROJECT M/S GODREJ CENTRE YERWADA, PUNE

CLIENT M/s. GODREJ FUND MANAGEMENT

PMC COLLIERS INTERNATIONAL

CONTRACTOR MICRON ELECTRICALS

METHOD STATEMENT
FOR PLUMBING

Prepared by Reviewed by Approved by

Name
Designatio
n

Signature

Date
 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

INTRODUCTION

This document describes the appropriate methods of executing various plumbing

installationsrelevanttotheproject.

PURPOSE

The purpose of this document is to describe the planned method of execution of

variousactivities of plumbing installation. Thisdocument shall be used as reference
and guide, priortostartof anyactivityatproject.

CONTENTS

Methodstatements

REFERENCE

1. Tool&Tackles
2. CPVCpipessuspendedfromCeiling
3. Pressuretesting
4. C.IPipeForDrainage
5. ShaftPiping(WaterSupply&Drainage)
6. Submersibledewatering/pitpumps
7. SurfacemountedPumps(transferpumps)
8. Commissioning
9. Safety Measures

1. TOOLS & TACKLES

 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

Site engineer and supervisor shall ensure all necessary tools & tackles are available at site
prior tocommencementof work. All power tools to be tested and tagged by HSE and
Temporary ElectricalTeambeforestartof work. Description

1. BasicHandTools

2. ElectricHandCutter
3. ElectricGrinder
4. ExcavationToolsNeededAsPerSiteRequirement, IfAny,
5. SubmersibleDewateringPump,IfRequired

MATERIALS I\

1. MSAngles
2. GISheets
3. MS Flats
4. AnchorM10,M12
5. Nut-bolts,washers
6. Primer
7. EnamelPaint

RESPONSIBILITIES

Thefollowinglistofpeoplewillbetheresponsiblefortheinstallationworks
AllworkerstobeinductedbyHSEpersonnel,allworkersmustunderstandthesafetysignageandconcepto
fworks.
 HSE Pre-StartBriefing mustbeconductedalong withtheworkers beforestartofwork

 WMSbriefingneedstobedoneandproperlydocumented

SITE ENGINEER & SITE SUPERVISOR

TheSiteEngineer&SiteSupervisorwillmanageallinstallationsuntiltheworksarecompletedinallrespec
tsandinfullcompliance.
 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

SAFETYIN-CHARGE:
 Carryingouttoolboxtalksbeforestartingworktoalltheemployeesincludingsub-
contractorpeoples
 Carryingoutchecks toallthetools,PPE materials,machineandscaffoldingladder.
 Monitoringtheallworkbeingcarriedouttositepremiseswithpropersafetymeasuresbeinga
dhered.
 Carryingout properdocumentationofallthecheckscarriedout atsite.
 Obtainnecessaryapprovalssuchashotwork/ heightworkpermits.

PROCEEDURE
Materialreceipt,safetyrequirements,workpermitsetc.,
 Ensuringallthematerialsareavailableinsiteandproperlystacked.
 ProperworkpermitsbeingobtainedfromEHSmanager.
 Ensuringsiteclearanceavailabletoexecutetheworks.
 AllfiresafetyequipmentsuchasFireExtinguishers,fireblanket,firebucketswithsandasreq
uiredbeplacedinworkarea.
 EnsuringallToolsandEquipment’smustbetaggedpriortouse/start thework.
 Ensuringproper barricadingofworkarea(fabrication/Installation).

Fabricationworks

 Anglecutting,grinding,weldingetc.,shallbecarriedout indesignatedareasonly.

 Barricadingshallbedone infabricationarewithrequiredfiresafetyequipment.

 AllrelevantPPE’ssuchasliftinggloves,weldinggloves,hardhats,safetyboots,weldingshi
elds,weldingapronsetc.,shallbedeployedfortheworkers.
 Angles shallbecuttorequiredlengths usingstandcutting machine.

 Allsharpedgesshallbegrindedtoformsmoothsurface.

 Cutanglestobetackedusingweldingmachinetoformaframeworkasperfabricationdrawin
gs.
 CorrectnessshallbecrosscheckedwithRight angles,spiritlevelsetc.,

 Fullweldingshallbecarried outuponcorrectness.
 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

 Fabricatedframeworkshallbeshiftedtolocationthroughagreedrouteandproperlifting&s
hiftingarrangement.

2. CPVC PIPES SUSPENDED FROM CEILING

 Ensure CPVC pipes & fittings are of approved make and grade.
 Mark pipe lines as shown in the working drawings, if required.
 Prepare pipe assembly by cutting pipes to the required length and using suitable fittings.
Pipe must be cut as square as possible and burrs; filling etc. caused by cutting must
remove from inside and outside of pipe. Test dry fit of joint, then apply solvent cement
evenly and quickly around the pipe and apply light coat of solvent cement inside of
fitting socket. Insert the pipe into the fitting, rotate the pipe ¼ to ½ turn while inserting to
ensure even distribution of solvent within joint. Properly align the fitting and hold
together for 15 seconds.
 For pipes of 3” and above a coat primer shall be applied prior to application of solvent
cement, if recommended by manufacturer.
 Mark position of supports as per working drawings. Fix the anchor fastener, threaded rod
of required length.
 Assemble piping and install in ceiling using clamps.
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DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

 After allowing joints to cure for 24 hours, carryout pressure testing for 7 Kg/Cm2 OR 1.5
times the working pressure, whichever is higher. In case of any leakages, redo the joints;
allow for curing and carryout the test again.

3. PRESSURE TESTING

 The pipes and fittings to be adequately supported

 Install suitable end connectors/adaptors for connections to test equipment excluding one
at the lowest point and one at the highest point.
 Fix the pressure testing pump (hand pump or motor operated) at the lowest point The
system shall be filled from the lowest end to expel the air inside the pipes
 Allow air entrenched in the system to escape and add make up water. This ensures the air
gaps are eliminated from network. Plug the outlet
 Check the pipe joints for any visual leakages
 If any leakages are found remove the water from the pipelines and rectify the joints
 If no leaks are found allow the water to settle to expel any in trapped air to escape
 Once water level in the pipeline becomes steady, Increase the pressure in network to
1.5times of working pressure. Maintain the pressure for 12 hours
 Check the gauge reading after 12 hours, reduction in reading indicates leakage. Check all
the joints & plugs.
 If there is no significant drop in pressure and there is no leakage observed in joints, the
test is OK. The test can be witnessed by client representative & sign off can be taken for
records.
 After the successful completion of the pressure test remove the test plug and drain out
the water
 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

4. C.I HUBLESS PIPE FOR DRAINAGE

Cutting Procedure:
For cutting Hubless Cast Iron Pipes and Fittings, Cutting Machine is recommended (as shown in
figure below), which saves time and cuts the pipe / fitting perpendicularly with straight edges.
Remove the burrs if any, after cutting.

Jointing Procedure:

The joint assembly consists of a specially designed Elastomeric Sleeve

(EPDM gasket) which fits over the end of the pipe or fitting and is clamped
to the pipe or fitting with Stainless Steel (SS-304) Shielded clamp.

Place the gasket on one end of pipe or fitting & the stainless steel clamp &
shield assembly on the other end of pipe or fitting

Firmly seat the pipe or fitting ends against the integrally melded centre stop
inside the EPDM rubber gasket

Slide the stainless steel shield & clamp assembly over the EPDM rubber
gasket and tighten the bands. For larger diameters couplings which have
four bands, the inner bands should be tightened first and then the outer
bands. In all cases, when tightening bands they should be tightened
…………………… alternately to insure that the coupling shield is dranup uniformly.
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DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

Horizontal Pipe Suspended

1. Hubless pipe installed in horizontal position shall be supported at every coupling. The hanger
shall be placed within 450mm of the coupling (See Figure 1). Joints used for connecting
Hubless pipes possess sufficient shear strength to require one hanger per joint. For DN
200mm and above Hubless Pipes, hanger shall be placed on both sides of the coupling when
installing full 3000mm length (See Figure 2).
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DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

2. Installations requiring multiple joints within a 1.2 Meter developed length shall be supported
at alternate couplings.
3. Support horizontal pipes & fittings sufficiently to maintain alignment & prevent sagging or
Grade reversal
4. Support terminal ends of all Horizontal runs / Branches and each change of direction or
alignment with an approved hanger
5. P-Traps or closet bends installed should be firmly secured against movement in any direction

Testing & Inspection

A water or hydrostatic test is the most common test used to inspect a completed cast iron
soil pipe installation. This is the recommended test in most plumbing codes. The purpose of the
test is to locate any leaks at the joints and correct these prior to the closing in of the piping or
backfilling of the underground piping. To isolate each floor or section being tested, test plugs are
inserted through test tees in the stacks. All other openings should be plugged or capped with test
plugs or test caps. Prior to the beginning of the test, all bends, changes of direction and ends of
runs should be properly restrained. During the test, thrust forces are exerted at these locations.
Thrust is equal to the hydrostatic pressure multiplied by area. Thrust pressure, if not restrained,
will result in joint movement or separation causing failure of the test.
Prior to testing, cap or plug all openings in the lower section of the section to be tested. Fill the
system to be tested with water at the highest point. As water fills a vertical cylinder or a vertical
pipe it creates hydrostatic pressure. The pressure increases as the height of the water in the
vertical pipe increases.

5. SHAFT VERTICAL PIPE DRAINAGE & WATER SUPPLY

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DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

 Mark for brackets at 1.5 m spacing on shaft walls. Fix brackets as per the details shown
on working drawings.
 Mark pipe lines as shown in the working drawings, if required.
 Clamp pipe assemblies on to the brackets. Make sure the pipes are in line (horizontal
runs) or in plumb (vertical stacks)
 Provide branches on the pipe assembly for connections to internal pipe work.
 Provide isolation valves on water supply pipes at locations shown on working drawings.
 Conduct hydrostatic testing for the water lines for pressure of 9 bar at lowest point pipes
for duration of 4 hours.
 Provide identification labels at each floor level.
 Terminate soil, waste and vent pipes with vent cowls at specified heights above terrace
level
 Terminate water supply risers with automatic air vent with isolating valves as per
drawings
 Connect the soil stack(s) to inspection chamber at ground level
 Connect the waste stack (s) to the gully trap at ground level. Connect the gully trap to the
inspection chamber

6. SUBMERSIBLE DEWATERING/ PIT PUMPS

 Ensure the collection sump/ tank is clean (free from construction materials),
position the pumps at locations indicated in working drawings.
 Provide non return valve at the pump discharge with due care to the flow direction
marked in the valve.
 Provide isolation valve and connect delivery line of individual pumps to the
header.
 Ensure the pipe works impose no strain at the pump.
 If the pumps are not provided with inbuilt float, ensure float switch connected
with panel is installed prior to use.
 Ensure proper power connections are made as per the manufacturer’s
recommendation.
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StatementsForPlumbingWorks

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 Test run the pump, ensure proper setting of float switches for cut-in and cut-off of
sump pumps.
 In case of any abnormal sound, shut off the pump and ask manufacturer to attend
the same. Post confirmation of manufacturer, the pump can be put to use.

7. SURFACE MOUNTED PUMPS (TRANSFER PUMPS)

 Position the pumps at locations indicated in working drawings

 Ensure the impeller is free to rotate, fix the pump base/base frame to the bed by
using anchor bolts of suitable size.
 Ensure strainer is provided in suction and flow direction of the same is proper.
 Connect the suction line of pump with specified piping
 Ensure non return valve is provided at the discharge and flow direction of the
same is proper.
 Connect the discharge of individual pump to the discharge header. Ensure the pipe
works impose no strain at the pump.
 Ensure proper power connections are made as per the manufacturer’s
recommendation
 Provide level controller/ dry run protection.
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DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

 Test runs the pumps for short duration. The pump can be put to use if the direction
of rotation of impeller is proper and there is no abnormal vibration or noise is
noticed.

8. COMMISSIONING

1. Preparation for Testing and Commissioning

 Check for any visual defects on the system
 Ensure all related personnel are informed in advance
 Ensure proper checklist prepared before commencement
 Ensure proper testing kits are available
 Ensure proper cleanliness around the testing & commissioning area
 Ensure sufficient water and power availability

2. Testing and Commissioning of Drainage services

 Check for any visual defects on the services
 Check for proper supports
 Check the slope of the pipe works by pouring the water through floor traps, Wash
basins and Water Closets
 Ensure proper water flows between the manhole chambers
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DocumentTitle:Method
StatementsForPlumbingWorks

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 Ensure water seal is maintained in the floor traps and Water closets
 Ensure water seal is maintained in the bottle traps and P traps
 Ensure the water seal traps are easily replaceable

3. Testing and Commissioning of Water supply services

 Check for any visual defects on the services
 Check for proper supports installation
 Ensure the isolating valves are working smoothly
 Ensure angle valve are working in full open and close condition
 Check for any visual leakages in all accessories joints

4. Testing and Commissioning of Pumps

 Ensure system cleaned and flushed
 Ensure the system carried out pressure test
 Check strainer for correct position and cleanliness
 Check the position of NRV
 Ensure all the pipe work provided with adequate supports
 Check the water flow direction
 Check all the components, bolts are tight
 Check pipe work impose no strain at the pump connection
 Check the incoming power supply, cable size, ELCB rating, fuse etc.
 Check wiring tightness of the incoming supply and control panel wiring
 Set the pressure switch to required cut-in and cut-out pressure
 Ensure pump rotation is correct
 Ensure required level of water available
 Ensure the pump is pumping to the required head and flow
 Note down the motor and pump details
9. SAFETY MEASURE
 Quality Management System
DocumentTitle:Method
StatementsForPlumbingWorks

WMS:MATLS:01 Rev. 00

All necessary PPE and safety gear shall be worn at all times during the execution of work in full
compliance with safety requirements, i.e. Helmets, Safety Shoes, Hand gloves and Safety signs
etc.
 Personal PPE, viz. Safety Shoe, Safety Helmet, Reflector Jacket
 Wooden shuttering to be provided for loose soil in deep excavation, if required
9.1 Safety Checks
 Safety checks will be made prior to commencement of work in order to ensure that
materials and equipment are in safe working order in accordance with project and site
regulations.
 Ensure that all the access means-scaffolding, stepladders are of good quality and strength.
Do not use weak or broken scaffolding or stepladders. Always use hard hats at the
construction premises.
 Wear hand gloves whenever working at site.
 Wear Goggles of adequate visibility, whenever using gas torches, grinders, cutting
machines, or doing chipping, drilling etc. Do not use goggles with starched glasses or of
poor visibility.
 Wear safety belts whenever working at heights exceeding 1.5m
 Safety shoes must be worn always.
 Wear full body harness when working at heights exceeding 4m and secure to a strong
building or other structure.

9.2 Material Lifting

 Lifting of any material or equipment should be done only by means of chain/electric
hoists appropriately supported.
 Avoid standing right below to items being raised.
Always use proper slings other approved media for binding the item being lifted.
 Ensure adequate lighting and ventilation whenever working in confined spaces. Carryout
works in such areas, only when free entrance and exit from and to the area is ensured and
entry/exit is continually manned during the whole working period.
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 Application of paints, primers, thinners varnishes etc. should be carried out at ventilated
places only.

9.3. Health, Safety, Security & Environment

 Site general HSE procedures will be followed at all times. In case of any emergency, the
HSE Officer (and / or the most senior employee present), must stop the work
immediately and make necessary emergency arrangements for personnel to report to the
assembly points as indicated during the site safety induction course.
 All personnel involved in the task will be briefed about the work method statement and
safe procedure of doing the work will be explained.
 Tool box talk to conduct once in a week.
 Pre start brief to be conducted every day.
 All Electrical tools & machines should be inspected and tagged according to the current
colour code before starting the work.
 Only authorized person is allowed to operate the power tools.
 Only good quality hand tools to be provided for work.
 All hand tools need to be inspected by site supervisor on regular basis.
 Use of proper safety shoes, safety helmets, gloves, eye protection, nose mask and any
other safety accessories as required during paving block works.
 Work area and access ways are to be free from debris, materials and all tripping hazards.
 All equipment must meet the HSE standards as described in the specification.
 Permit to work system need to follow when working at night.
 Maintain good communication when shifting any materials by manual.
 Workers should shift the materials according to manual handling capacity.
 Provide warning boards/tapes wherever necessary.
 Other than the designed areas, In-take of food is restricted.
 Smoking is restricted.
 WMS and RAR need to be discussed with concerned workers and supervisor.
 Proper Lighting to be arrangements if the work extended till night.