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    Tecnicas Reunidas S.A: Welding Procedure Specification (WPS)

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    BIIS QAQC Babu Siva
    This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

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    Tecnicas Reunidas S.A: Welding Procedure Specification (WPS)

    Uploaded by

    BIIS QAQC Babu Siva
    32 views2 pages
    This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

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    347-106

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    This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    32 views2 pages

    Tecnicas Reunidas S.A: Welding Procedure Specification (WPS)

    Uploaded by

    BIIS QAQC Babu Siva
    This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

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    Format No: TR-33117-F-04 Rev 0

    TECNICAS REUNIDAS S.A


    WELDING PROCEDURE SPECIFICATION (WPS)
    (As per ASME Section IX Ed.2017, QW-482)
    WPS No : TRSA-33117-PWPS-007 Rev 0
    Procedure Qualification Record No : TRSA-33117-PQR-013 Rev 0
    Welding Process(es) : GTAW
    Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
    JOINTS (QW-402) 8.18
    mm 8
    Joint Design : Fillet Weld
    Backing : Yes (Base Material)
    Backing Material : NA
    Root Spacing : NA
    Retainers : None 5.54 mm

    BASE METALS (QW-403)


    Base Metal : P.NO : 8 Group No: 1 to P.NO : 1 Group No: 1
    OR
    Specification Type & Grade : SA 376 TP 347H
    to Specification Type & Grade : SA 106GrB
    Diameter and Thickness of Test coupon : 60.3mm OD & 5.54 mm (Pipe) and 200*200*8.18 mm (Plate)
    Base Metal Thickness Range
    a) Groove Qualified : NA a) Groove: Weld Production - NA
    b) Fillet Qualified : All fillet b) Fillet: Weld Production - 8 mm
    FILLER METALS (QW-404)
    Process-1
    GTAW
    Specification No. (SFA) : 5.14
    AWS No. (Classification)/Filler : ER NICR-3
    F- No. : 43
    Weld Metal Analysis A- No. : Unassigned
    Size of Filler Metal : 2.4 mm
    Weld Metal Thickness Range
    a) Groove : NA
    b) Fillet : All
    Electrode Trade name : ADOR WELDING / D&H SECHERON/ESAB
    Flux type : NA
    Consumable Insert : NA
    Filler Metal Product Form : NA
    Electrode-Flux (Class) : NA
    Flux Trade Name : NA
    Flux Type : NA
    Filler Addition/Deletion : NA
    Other : NA
    POSITION (QW-405)
    Position of Groove : NA
    Welding Progression (Uphill/Downhill) : UPHILL
    Position of Fillet : 5F
    PRE HEAT (QW-406) POST WELD HEAT TREATMENT(QW-407)
    Pre heat Temperature (Minimum) : 10°C Loading Temperature : NA
    Interpass Temperature (Maximum) : 175°C Rate of Heating : NA
    Pre heat Maintenance : NA Rate of Cooling : NA
    Method of pre-heating (where reqd.) : NA Soaking Temperature : NA
    Soaking Time : NA
    Unloading Temperature : NA

    Page 1 of 2
    TECNICAS REUNIDAS S.A
    WELDING PROCEDURE SPECIFICATION (WPS)
    (As per ASME Section IX Ed.2017, QW-482)
    WPS No : TRSA-33117-PWPS-007 Rev 0
    GAS (QW-408)
    Description Gas(es) Percentage Composition Flow Rate
    Shielding Gas ARGON 99.995% PURE 10-14 LPM
    Trailing Gas None None None
    Backing Gas None None None
    ELECTRICAL CHARACTERISTICS (QW-409)
    Pulsing current or Power source : DC
    Current or Polarity : EN(GTAW)
    Amps Range : 115-125
    Volts Range : 15-17
    Tungsten Electrode Size and Type : 2.5 mm Dia & 2% Ceriated
    Mode of Metal Transfer (for GMAW) : NA
    Electrode Wire Feed Speed Range : NA
    TECHNIQUE (QW-410)
    String or Weave Bead : 1st Stringer
    Orifice or Gas Cup Size : 6 mm to 8 mm
    Initial and Inter pass Cleaning : Grinding/Brushing
    Method of Back gouging : NO
    Oscillation : ≤3 times electrode diameter
    Closed to out Chamber : NA
    Electrode Spacing : NA
    Contact Tube to Work Distance : NA
    Multiple or Single Pass (per side) : Multiple
    Multiple or Single Electrode : Single
    Travel Speed (Range) : 40-50mm/min
    Peening : NO
    Thermal Processes : NONE
    Manual Or Automatic : Manual *NA = Not Applicable
    Filler Metal Current
    Volts Tr.Speed mm/Min
    S.No Pass Process Amps Remarks
    AWS Class. Dia (mm) Polarity Range
    Range

    1 1st GTAW ER NICR-3 2.5 DCEN 115 - 118 15-16 40-50

    2 2nd GTAW ER NICR-3 2.5 DCEN 118-120 16-17 40-50

    Sub-
    3 sequent GTAW ER NICR-3 2.5 DCEN 120-125 16-17 40-50
    passes
    Note(s):
    1. Weaving shall not exceeding 3 times the electrode dia.
    2. Use only Austenitic SS wire brush for cleaning purpose & SS clit shall be used for fit up.

    Signature
    Name
    Date
    FOR: TECNICAS REUNIDAS ENGINEERS INDIA LIMITED

    Page 2 of 2

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