Preface

1
SINAMICS/SIMOTION SINAMICS/SIMOTION DCC editor description

______________
Introduction

2
______________
DCC editor functionality
SINAMICS/SIMOTION
3
______________
DCC for SINAMICS

4
SINAMICS/SIMOTION DCC editor ______________
DCC for SIMOTION
description
A
Programming and Operating Manual
______________
Appendix

11/2009
6SL3097-4AN00-0BP0
Legal information
Legal information
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damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
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WARNING
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CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
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be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
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The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
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Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
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Siemens AG Ordernumber: 6SL3097-4AN00-0BP0 Copyright © Siemens AG 2009.

Industry Sector Technical data subject to change
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Preface

SIMOTION Documentation
An overview of the SIMOTION documentation can be found in a separate list of references.
This documentation is included as electronic documentation with the supplied SIMOTION
SCOUT.
The SIMOTION documentation consists of 9 documentation packages containing
approximately 80 SIMOTION documents and documents on related systems (e.g.
SINAMICS).
The following documentation packages are available for SIMOTION V4.1 SP4:
● SIMOTION Engineering System
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P350
● SIMOTION D4xx
● SIMOTION Supplementary Documentation

SINAMICS documentation
The SINAMICS documentation is organized into 2 parts:
● General documentation/catalogs
● Manufacturer/service documentation
A current overview of the documentation in the available languages can be found on the
Internet:
http://www.siemens.com/motioncontrol
Select the menu items "Support" --> "Technical Documentation" --> "Overview of
Publications."
The Internet version of DOConCD (DOConWEB) is available on the Internet:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (Frequently Asked Questions) are
available on the Internet:
http://www.siemens.com/motioncontrol
Follow the menu item "Support".

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 3
Preface

Further documentation for the DCC editor

● SINAMICS/SIMOTION Function Manual, Description of the standard DCC blocks

SINAMICS/SIMOTION DCC editor description

4 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
 Preface

Hotline and Internet addresses

Siemens Internet address

The latest information about SIMOTION products, product support, and FAQs can be found
on the Internet at:
● General information:
– http://www.siemens.de/simotion (German)
– http://www.siemens.com/simotion (international)
● Downloading documentation
Further links for downloading files from Service & Support.
http://support.automation.siemens.com/WW/view/en/10805436
● Individually compiling documentation on the basis of Siemens contents with the My
Documentation Manager (MDM), refer to http://www.siemens.com/mdm
My Documentation Manager provides you with a range of features for creating your own
documentation.
● FAQs
You can find information on FAQs (frequently asked questions) by clicking
http://support.automation.siemens.com/WW/view/en/10805436/133000.

Additional support
We also offer introductory courses to help you familiarize yourself with SIMOTION.
For more information, please contact your regional Training Center or the main Training
Center in 90027 Nuremberg, Germany.
Information about training courses on offer can be found at:
www.sitrain.com

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 5
Preface

Technical support
If you have any technical questions, please contact our hotline:

Europe / Africa
Phone +49 180 5050 222 (subject to charge)
Fax +49 180 5050 223
€0.14/min from German wire-line network, mobile phone prices may differ.
Internet http://www.siemens.com/automation/support-request

Americas
Phone +1 423 262 2522
Fax +1 423 262 2200
E-mail mailto:techsupport.sea@siemens.com

Asia / Pacific
Phone +86 1064 757575
Fax +86 1064 747474
E-mail mailto:support.asia.automation@siemens.com

Note
Country-specific telephone numbers for technical support are provided under the following
Internet address:
http://www.automation.siemens.com/partner

Questions about this documentation

If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:

Fax +49 9131- 98 2176

E-mail mailto:docu.motioncontrol@siemens.com

SINAMICS/SIMOTION DCC editor description

6 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
Table of contents

Preface ...................................................................................................................................................... 3
1 Introduction.............................................................................................................................................. 11
2 DCC editor functionality ........................................................................................................................... 17
2.1 Overview ......................................................................................................................................17
2.2 Requirement.................................................................................................................................19
2.3 Establish the project requirements ..............................................................................................20
2.3.1 Create a project............................................................................................................................20
2.3.2 Inserting a device into a project ...................................................................................................21
2.3.3 Inserting the DCC chart in a project.............................................................................................23
2.3.4 Inserting a new chart (subchart) ..................................................................................................27
2.3.5 Inserting new chart partitions .......................................................................................................27
2.3.6 View and representation ..............................................................................................................28
2.4 Library handling ...........................................................................................................................29
2.4.1 Importing block libraries ...............................................................................................................29
2.4.2 Updating the block library ............................................................................................................30
2.4.3 Changing the block library language ...........................................................................................32
2.4.4 Removing block libraries from the configuration..........................................................................34
2.4.5 Exchanging the basic library version for installed libraries ..........................................................35
2.5 Handling blocks............................................................................................................................36
2.5.1 Introduction ..................................................................................................................................36
2.5.2 Inserting blocks in the DCC editor ...............................................................................................36
2.5.3 Inserting text.................................................................................................................................38
2.5.4 Specifying execution properties ...................................................................................................40
2.5.5 Editing block connections ............................................................................................................41
2.5.5.1 General ........................................................................................................................................41
2.5.5.2 Block connection properties.........................................................................................................41
2.5.6 Interconnecting blocks .................................................................................................................44
2.5.7 Data type abbreviation in the DCC for connection and transformer blocks.................................45
2.5.8 Interconnection to chart connections ...........................................................................................46
2.5.9 Interconnection to global operands in DCC SIMOTION ..............................................................47
2.5.10 Deleting blocks.............................................................................................................................47
2.6 Compiling .....................................................................................................................................48
2.6.1 Consistency check without code generation................................................................................48
2.6.2 Compiling the DCC in the DCC editor .........................................................................................49
2.6.3 Error log .......................................................................................................................................51
2.7 Editing configurations further .......................................................................................................52
2.7.1 Editing programs further: overview ..............................................................................................52
2.7.2 Changing the block library ...........................................................................................................52
2.7.3 Copying of charts or chart sections .............................................................................................53
2.7.4 Search in the project from STARTER/SCOUT ............................................................................55
2.7.5 Replace in the project from STARTER/SCOUT ..........................................................................56
2.8 Test mode ....................................................................................................................................57
2.8.1 Test modes ..................................................................................................................................57
2.8.2 Monitoring in laboratory mode .....................................................................................................58

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Table of contents

2.8.3 Monitoring in process mode ........................................................................................................ 58

2.8.4 Logging on/logging off connections for testing............................................................................ 59
2.8.5 Activating/deactivating connection monitoring ............................................................................ 59
2.8.6 Activating test mode.................................................................................................................... 60
2.8.7 Monitoring test mode................................................................................................................... 61
2.8.8 Enabling the value and trend display during a test ..................................................................... 62
2.8.9 Editing DCCs in test mode .......................................................................................................... 63
2.8.10 Deactivating test mode................................................................................................................ 64
2.8.11 Changing online during test mode .............................................................................................. 64
2.8.11.1 Preliminary remark ...................................................................................................................... 64
2.8.11.2 Changing values at block inputs online....................................................................................... 65
2.8.11.3 Deleting an interconnection online.............................................................................................. 65
2.8.11.4 Establishing an interconnection online........................................................................................ 66
2.8.11.5 Moving interconnections online................................................................................................... 66
2.8.11.6 Inserting a block online ............................................................................................................... 67
2.8.11.7 Deleting a block online ................................................................................................................ 67
2.8.11.8 Inserting comments in the chart.................................................................................................. 68
2.8.11.9 Changing comments in the chart ................................................................................................ 68
2.8.11.10 Moving blocks in the chart........................................................................................................... 68
2.8.11.11 Consistency of the charts in test mode ....................................................................................... 68
2.9 Reference data............................................................................................................................ 70
2.9.1 Chart reference data ................................................................................................................... 70
2.9.2 List of block types........................................................................................................................ 71
2.9.3 Cross References List Execution Groups (only for DCC-SIMOTION)........................................ 71
2.9.4 List of operand cross references................................................................................................. 72
2.10 Know-how Protection .................................................................................................................. 73
2.10.1 Information on know-how Protection........................................................................................... 73
2.11 Startup behavior.......................................................................................................................... 77
2.12 Software upgrade and module exchange ................................................................................... 78
2.13 Version information ..................................................................................................................... 79
3 DCC for SINAMICS ................................................................................................................................. 81
3.1 Overview ..................................................................................................................................... 81
3.1.1 Introduction ................................................................................................................................. 81
3.1.2 Software requirements ................................................................................................................ 81
3.1.3 SINAMICS system integration..................................................................................................... 82
3.1.3.1 Applications and features............................................................................................................ 82
3.1.3.2 Execution groups in the DCC editor............................................................................................ 83
3.1.3.3 Fixed execution groups ............................................................................................................... 85
3.1.3.4 Free execution groups ................................................................................................................ 95
3.1.3.5 Execution sequence order, creating new execution groups ....................................................... 96
3.1.3.6 Creating customer-specific parameters ("declare") .................................................................... 98
3.1.3.7 Interconnection with SINAMICS parameters ............................................................................ 102
3.1.3.8 Copy charts within a project ...................................................................................................... 104
3.1.3.9 Copy charts between projects................................................................................................... 104
3.1.4 Computing time load, memory requirement and assignment of the HW sampling times......... 105
3.1.4.1 Computing time load for the SINAMICS V2.5 and V2.6 software versions .............................. 105
3.1.4.2 Computing time load as of software version V4.3 .................................................................... 107
3.1.4.3 Memory requirement for software version SINAMICS V2.6 ..................................................... 110
3.1.4.4 Memory requirement as of software version SINAMICS V4.3.................................................. 112
3.1.4.5 Number of possible different hardware sampling times............................................................ 112
3.2 Working with DCC SINAMICS .................................................................................................. 114

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 Table of contents

3.2.1 Preliminary remarks on configuration ........................................................................................114

3.2.2 Creating a new project ...............................................................................................................115
3.2.3 Inserting a DCC .........................................................................................................................116
3.2.4 Inserting blocks ..........................................................................................................................118
3.2.5 Interconnecting blocks ...............................................................................................................119
3.2.6 Parameterizing block connections in the chart ..........................................................................119
3.2.7 Publishing block connections as parameters.............................................................................121
3.2.8 Compiling the DCC chart in the DCC editor ..............................................................................123
3.2.9 Setting execution sequence within an execution group.............................................................124
3.2.10 Setting sampling time for an execution group............................................................................124
3.2.11 Loading the DCC technology option onto the CF card of the drive device................................125
3.2.12 Downloading compiled DCC chart into the drive .......................................................................127
3.2.13 Displaying values of block connections online...........................................................................127
3.2.14 Interconnection to the BICO parameters of the basic system in DCC SINAMICS ....................129
3.2.15 BICO interconnections and reading back parameters...............................................................130
3.2.16 Record with the trace signals from the DCC chart.....................................................................131
3.2.17 Archiving a project .....................................................................................................................133
3.2.18 Creating documentation.............................................................................................................133
3.3 Connecting the DCC to the drive ...............................................................................................135
3.3.1 Overview ....................................................................................................................................135
3.3.2 Calculating a DCC chart with per-unit variables ........................................................................135
3.3.3 Calculating a DCC chart with absolute variables.......................................................................137
3.3.3.1 Example 2.1 (interconnecting input value).................................................................................137
3.3.3.2 Example 2.2 (interconnecting output value) ..............................................................................139
3.3.4 Interconnecting DCC signals with communication interfaces IF1 and IF2 ................................141
3.3.4.1 Preliminary remark.....................................................................................................................141
3.3.4.2 Interconnecting received process data with DCC......................................................................141
3.3.4.3 Interconnecting sent process data with DCC.............................................................................141
3.4 DCC SINAMICS specifications ..................................................................................................142
3.4.1 Rules for assigning names in the DCC editor............................................................................142
3.4.2 Field/name lengths and conventions .........................................................................................143
3.4.3 Representation of the dynamic value display ............................................................................143
4 DCC for SIMOTION ............................................................................................................................... 145
4.1 Overview ....................................................................................................................................145
4.1.1 Introduction ................................................................................................................................145
4.1.2 Software requirements...............................................................................................................145
4.1.3 SIMOTION system integration ...................................................................................................146
4.1.3.1 Execution level, execution group and execution sequence.......................................................146
4.1.3.2 HMI variables (publishing of variables and @ variables)...........................................................149
4.1.3.3 Interconnecting with SIMOTION variables.................................................................................151
4.1.4 Creating block libraries ..............................................................................................................154
4.1.4.1 Fundamentals ............................................................................................................................154
4.1.4.2 Creating comments for DCB libraries you have created yourself..............................................157
4.1.4.3 Special features of the 1:N interconnection of chart connection inputs.....................................158
4.1.4.4 Reliance of the generated block on the underlying block libraries ............................................159
4.1.4.5 Creating an installable DCB library from DCC libraries .............................................................160
4.1.4.6 Creating the online help for block libraries.................................................................................161
4.1.4.7 Installation and uninstallation of DCB libraries ..........................................................................164
4.1.5 DCC and SIMOTION trace ........................................................................................................165
4.2 Working with DCC SIMOTION...................................................................................................166
4.2.1 Preliminary remarks on configuration ........................................................................................166
4.2.2 Creating a project.......................................................................................................................167
4.2.3 Inserting a chart .........................................................................................................................167

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Table of contents

4.2.4 Inserting blocks ......................................................................................................................... 168

4.2.5 Interconnecting blocks .............................................................................................................. 169
4.2.6 Parameterizing block connections in the chart ......................................................................... 169
4.2.7 Default connection values for delta downloads......................................................................... 171
4.2.8 Compiling the DCC in the DCC editor....................................................................................... 172
4.2.9 Loading the compiled DCC ....................................................................................................... 174
4.2.10 Starting the CPU ....................................................................................................................... 174
4.2.11 Enable attribute, execution groups ........................................................................................... 174
4.2.12 Creating documentation ............................................................................................................ 174
4.3 DCC SIMOTION specifications ................................................................................................. 176
4.3.1 Rules for assigning names in the DCC editor ........................................................................... 176
4.3.2 Field/name lengths and conventions ........................................................................................ 177
4.3.3 Representation of the dynamic value display ........................................................................... 178
4.4 Faults and warnings .................................................................................................................. 179
4.4.1 Notes on error message display ............................................................................................... 179
A Appendix................................................................................................................................................ 181
A.1 List of abbreviations .................................................................................................................. 181
A.2 Glossary .................................................................................................................................... 182
Index...................................................................................................................................................... 185

SINAMICS/SIMOTION DCC editor description

10 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
Introduction 1
Drive Control Chart (DCC) for SINAMICS and SIMOTION means
graphic configuration and expansion of the device functionality by means of freely available
control, arithmetic and logic blocks
Drive Control Chart (DCC) expands the facility for the simplest possible configuring of
technological functions both for the SIMOTION motion control system as well as for the
SINAMICS drive system. This opens up a new dimension for users for adapting the specified
systems to the specific functions of their machines. DCC has no restriction with regard to the
number of usable functions; this is only limited by the performance capability of the target
platform.

DCC comprises the DCC editor and the DCB library (block library with standard DCC
blocks).

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 11
Introduction

The user-friendly DCC editor enables easy graphic configuration and a clear representation
of control loop structures as well as a high degree of reusability of existing charts.
The open-loop and closed-loop control functionality is defined by using multi-instance-
capable blocks (Drive Control Blocks, DCBs) from a pre-defined library (DCB library) that are
selected and graphically linked by dragging and dropping. Test and diagnostic functions
allow verification of program behavior or the identification of causes in the event of errors.
The block library contains a large selection of control, arithmetic and logic blocks as well as
extensive open-loop and closed-loop control functions.
All commonly used logic functions are available for selection (AND, XOR, On/Off delay, RS
flipflop, counters, etc.) for the logic operation, evaluation and acquisition of binary signals.
Diverse arithmetic functions such as absolute-value generation, dividers and
minimum/maximum analysis are available for monitoring and evaluating numeric variables.
In addition to the drive control, axial winder functions, PI controllers, ramp-function
generators or sweep generators can be configured simply and without problem.
Almost unlimited programming of control structures is possible in conjunction with the
SIMOTION motion control system. These can then be combined with other program sections
to form an overall program.
Drive Control Chart for SINAMICS drives also provides a convenient basis for resolving
drive-level open-loop and closed-loop control tasks directly in the converter. This results in
further adaptability of SINAMICS for the tasks set. On-site processing in the drive supports
modular machine concepts and results in increased overall machine performance.

SINAMICS/SIMOTION DCC editor description

12 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
 Introduction

● With SINAMICS, DCC can be activated simultaneously on several drive objects (DOs) on
a drive unit. With SIMOTION, several DCCs can be created in a program container.
● Block library with management, arithmetic, control, logic and complex blocks.
● Graphic component connection editor with various editing, macro, help, search,
comparison and print functions.
● Simple configuration of axial winder functions, PI controller, ramp-function generator or
sweep generator.
● Execution environment for SIMOTION with sampling times that can be selected and
mixed, and consistent data transfer between sampling times.
● Execution environment for SINAMICS with the option of embedding technology in
SINAMICS using BICO technology so that applications can be set via configured
parameters. Up to 10 different sampling times can be configured.

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 13
Introduction

● Diagnostics environment with signal display, diagnostic and trace functions.

● Scalability with different performance features and quantity structures in DCC SIMOTION
and DCC SINAMICS.

Note
The DCC editor is a programming system based on CFC (Continuous Function Chart).
The following sections describe the principles of DCC operation that have not already
been covered in the manual titled "CFC Manual for S7".

Note
Further references for the DCC editor:
SINAMICS/SIMOTION Function Manual, Description of the standard DCC blocks

Differences between DCC SIMOTION and DCC SINAMICS

DCC SIMOTION and DCC SINAMICS differ to some extent in their mode of operation. The
basic differences are listed below:

Table 1- 1 Differences between DCC SIMOTION and DCC SINAMICS

SIMOTION SINAMICS
System integration Via interconnection to variables of the Via adjustable parameter or
basic system interconnection via BICO parameter to
the basic system
Execution system Any number of execution groups that Maximum of 10 execution groups that
can be assigned five time slices can be assigned 10 different sampling
(depending on the system cycle times
clocks)
Consistency in the data transfer Consistent data transfer also across Consistency in the data transfer must
the time slices be established by the user, when
required, by means of standard blocks
(SAH_X)
Use of libraries Additional libraries can be used No additional libraries can be used
(Page 154)
Scope of standard blocks See SINAMICS/SIMOTION Function See SINAMICS/SIMOTION Function
Manual, Description of the standard Manual, Description of the standard
DCC blocks DCC blocks

SINAMICS/SIMOTION DCC editor description

14 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
 Introduction

Availability of DCC features

Table 1- 2 Availability of DCC features

Feature Available from version

Monitoring and tracing of published parameters SINAMICS 2.5 / SIMOTION 4.1
Online changes in test mode and tracing of unpublished SINAMICS 2.6 / SIMOTION 4.1
block connections
Read back of BICO interconnections from the target device SINAMICS 2.5 / DCC 2.0.3 / STARTER/SCOUT 4.1.3
Creation of installable libraries SINAMICS 2.5 / DCC 2.0.3 / STARTER/SCOUT 4.1.3
Installation of block libraries in the case of an opened SCOUT V4.1.2
SCOUT
Online insertion and deletion of block instances SINAMICS 2.6 / SIMOTION 4.1.2
Online changes, insertion and deletion of interconnections SINAMICS 2.6 / SIMOTION 4.1.2
Display of reference data for DCC charts SCOUT/STARTER 4.1.3
Search and replace for DCC sheet bar interconnections SCOUT/STARTER 4.1.2
Compiling without DCC license SCOUT/STARTER 4.1.3
Creating C-block libraries automated from DCC libraries DCC 2.0.3
Fixed execution group "BEFORE actual position value" SINAMICS 4.3
Available HW sampling times for CU320 = 25 SINAMICS 4.3

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 15
DCC editor functionality 2
2.1 Overview
The product offers a modular, scalable technology option, which has chiefly been developed
for drive-related, continuous open-loop and closed-loop control engineering tasks.
The DCC technology option for SIMOTION controllers and SINAMICS drives can be
configured graphically using the Drive Control Chart editor (referred to below as DCC editor),
which is based on CFC. The following figure illustrates the data flow of the configuration data
when configuring with the DCC technology option:

'&& &)&

$GG

0XO

&RQILJXULQJ &RPSLOLQJ

6&28767$57(5

%ORFNW\SHLPSRUW /RDG

6,027,21'&%OLEUDU\ 6,027,21

6,1$0,&6'&%OLEUDU\ 6,1$0,&6

Figure 2-1 Flow of configuration data

SINAMICS/SIMOTION DCC editor description

Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0 17
DCC editor functionality
2.1 Overview

1. When a new chart is created, the block types are taken from the device-specific block
library and inserted in the DCC editor's block manager.
2. The DCC editor is used to create charts, in which you can insert, parameterize and
interconnect blocks.
3. When you compile the charts, an intermediate code is created.
4. This is downloaded to the device or drive unit using STARTER/SCOUT.

SINAMICS/SIMOTION DCC editor description

18 Programming and Operating Manual, 11/2009, 6SL3097-4AN00-0BP0
 DCC editor functionality
2.2 Requirement

2.2 Requirement
This description refers to the following device SW versions:
● DCC 2.0.5
● SIMOTION P, C, D as of Version 4.1.5
● SINAMICS Integrated of the SIMOTION D410 as of Version 2.5
● SINAMICS Integrated of the SIMOTION D as of Version 2.6
● SINAMICS S120, S150, SM150, G130, G150, GM150, GL150 as of Version 4.3
● SINAMICS DCM as of Version 1.1
Except for the load level, the SINAMICS DC MASTER as of Version 1.1 supports the
same function scope as SINAMICS S120 as of Version 4.3.
Detailed information about SINAMICS DC MASTER as of Version 1.1 is contained in the
SINAMICS DC MASTER 6RA80 DC Converters operating instructions.
● At least CFC 7.0.1.3 must be installed as of DCC 2.0.3.
As well as the SIMOTION SCOUT and STARTER engineering tools as of V4.1.3

Note
Configuration should not be carried out in SIMATIC Manager, but directly using
SCOUT/STARTER. SIMATIC Manager uses a type of syntax for naming new charts that
causes an error when they are compiled in SIMOTION SCOUT/STARTER.
If errors occur when charts are being compiled in SIMOTION SCOUT/STARTER, it is
possible to generate a comprehensive error report by compiling them again in the DCC
editor. To do this, activate Display all messages with 'Save and compile all' on the Compiler
tab under the Settings menu command in SIMOTION SCOUT. A corresponding error report
is automatically created in STARTER.

Note
The DCC editor is installed automatically with the SIMOTION SCOUT/STARTER
engineering system. An appropriate program license is required for the DCC editor. This is
on the USB stick supplied with the DCC SIMOTION or DCC SINAMICS product.

Note
It is only possible to print DCCs in the DCC editor, but not in SIMOTION SCOUT/STARTER.

Note
Only context-sensitive help is available for the DCC blocks, i.e. the descriptions cannot be
accessed from the main help page.

Note
If the DCC charts are opened with a different CFC version than the one with which they were
created, this may lead to inconsistencies within the project. The DCC chart must be
recompiled and reloaded. DCC charts that have been edited with CFC 7.1 can no longer be
edited with CFC 7.0.1.3.

SINAMICS/SIMOTION DCC editor description

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2.3 Establish the project requirements

2.3 Establish the project requirements

2.3.1 Create a project

You must create a new project in the SIMOTION SCOUT/STARTER engineering system
before using the DCC editor.

Procedure
Proceed as follows to create a project:
1. Start the SIMOTION SCOUT/STARTER engineering system.
2. Execute the Project > New function from the menu bar.
3. In the New Project window, enter the name of the project in the Name field.

Figure 2-2 Window - New Project

4. Click OK to close the window.

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The new project is created and then automatically opened.

Note
Convention for assigning names for projects
The project name may contain a maximum of 24 characters. The folder name is generated
using the first eight characters of the project name. It is therefore important to ensure that the
first eight characters of the project name are unambiguous.

2.3.2 Inserting a device into a project

SIMOTION
Proceed as follows to insert a device into a project:
1. Open an existing SIMOTION SCOUT project if a project is not already open.
2. Execute the Create new device command.

Figure 2-3 SIMOTION: Create new device

3. In the Create new device window, select the required device and close the window with
OK.

Note
For further information on the Open HW Config switch, please refer to the documentation
for SIMOTION SCOUT.

All requirements for creating a DCC in the project have now been met.

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SINAMICS
1. Open an existing project or create a new project in which you want to insert a SINAMICS
drive unit (e.g. SINAMICS S120 CU 320). Note that the SINAMICS S110 (CU 305
module) does not support DCC.

Figure 2-4 Inserting a device into a project

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2.3.3 Inserting the DCC chart in a project

You can now insert a DCC into the existing project.

Procedure
1. Select a device from the project.
2. SIMOTION:
Execute the Insert DCC function from the PROGRAM subitem of the device.
SINAMICS, STARTER:
Execute the Insert DCC function on the desired drive object. There may only be one DCC
on a drive object.

Figure 2-5 SIMOTION SCOUT: Inserting a DCC

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Figure 2-6 Inserting a DCC in the CU drive object of a SINAMICS CU3x0.x drive unit with
STARTER

Figure 2-7 SIMOTION D4xx: Inserting a DCC SINAMICS chart on the drive object of the CU with
SCOUT

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3. The Insert DCC window appears.

Figure 2-8 Window - Insert DCC

4. Assign a name to the DCC.

The DCC has now been created.
If you have selected the Open editor automatically option in the Insert DCC window then the
DCC editor opens automatically. When opening the DCC for the first time, the Import DCB
library window is automatically displayed.

Note
Convention for assigning names to charts
The chart name may contain a maximum of 22 characters.

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Explanation of the various types of chart

There are three different types of chart:
● Basic chart
● Chart partition
● Subchart
Charts that are visible within SIMOTION SCOUT/STARTER or the SIMATIC Manager are
designated as basic charts. Every basic chart has up to 26 chart partitions and each of these
partitions comprises six sheets. Embedded charts - the subcharts - can be used within each
sheet. Each of these subcharts may also have its own chart partitions and subcharts. A
maximum number of eight nesting levels with subcharts is possible.
Subcharts are not visible as charts in SIMOTION SCOUT/STARTER or in the SIMATIC
Manager.
The following graphic clarifies the connection between the three types of chart.

6KHHW

6XEFKDUW

&KDUWSDUWLWLRQV

Figure 2-9 Connection between the types of chart in the DCC editor

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2.3.4 Inserting a new chart (subchart)

A chart (subchart) can be inserted in another chart (chart-in-chart-technique). Hierarchical
structures can be formed here. Each inserted chart can be opened and, like every other
chart, edited further and therefore changed individually. A chart can be encapsulated for
further use, i.e. chart connections added. Which block connections are provided at the chart
connections can also be specified individually.

Requirement
You have already created a DCC in the SIMOTION SCOUT/STARTER engineering system
which is opened in the DCC editor.

Procedure
1. Use View > Overview or the button to switch from the page view to the chart
overview. The six pages of the selected DCC are now shown.
2. You can now insert new subcharts using the menu item Insert new chart in the context
menu and open these by right-clicking the subchart and selecting the Open command in
the context menu.

2.3.5 Inserting new chart partitions

Requirement
You have already created a DCC in the SIMOTION SCOUT/STARTER engineering system
which is opened in the DCC editor.

Procedure
1. Insert a new chart partition in the desired position using the menu items Insert > Chart
partition > In front of current chart partition or At the end.
2. Alternatively, you can right-click an already existing chart partition on the tab and select
Insert chart partition in front of current chart partition or Insert chart partition at the end.

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2.3.6 View and representation

Going into the page view or overview representation

To change to the page view from the overview representation, right-click an empty space in
the chart and select Display this page in the context menu that appears. The names of the
block connections are displayed in this enlarged view.
To change to the overview representation from the page view, right-click an empty space in
the chart and select Overview in the context menu that appears.
You can also switch to the page view and back to the overview again by double-clicking an
empty area on a page.
It is also possible to switch between the page view and overview representation using the
View menu.
You can switch to a page view with the block catalog displayed on the left using the View ->
Catalog menu.

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2.4 Library handling

2.4 Library handling

2.4.1 Importing block libraries

When first creating a chart in SCOUT/STARTER, you may be prompted to import a block
library for the selected device platform. The block types are imported in the language that
has been set. You can select this in the dialog box. If the desired language is not available,
English is used instead.
How to import block libraries:
● Open a chart from the relevant configuration and click Options > Block types.
The Import window appears. Click OK to close the window. In the window Import DCB
Libraries, the block libraries installed on your programming device are listed under
Libraries installed in SCOUT/STARTER. Under Libraries imported in the chart, all
libraries which have already been imported into this configuration are listed.
● Select the library to be imported under Libraries installed in SCOUT/STARTER and click
>>. The import process is triggered when you click Accept.
Checks are performed when a block library is imported.
The names of the block libraries are defined on the basis of a naming convention. The
individual parts of the name are explained in the following table. The part in question is
shown in bold each time.

Table 2- 1 Naming convention for block libraries

Part of the block library name Meaning

TPdcblib_SIMOTION_4_1_2.2.0 [7.0] Library identifier
TPdcblib_SIMOTION_4_1_2.2.0 [7.0] Target platform
TPdcblib_SIMOTION_4_1_2.2.0 [7.0] Target system version
TPdcblib_SIMOTION_4_1_2.2.0 [7.0] Library version
TPdcblib_SIMOTION_4_1_2.2.0 [7.0] Build version

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2.4 Library handling

2.4.2 Updating the block library

You can update the block libraries via the menu Options > Block types.
How to update block libraries:
● Open a chart from the relevant configuration and click Options > Block types.
● The Import window is displayed. Click OK to close the window. In the window Import DCB
Libraries, the block libraries installed on your programming device are listed under
Libraries installed in SCOUT/STARTER. Under Libraries imported in the chart, all
libraries which have already been imported into this configuration are listed.

Figure 2-10 Updating the block library

Updating libraries after a device upgrade

After an upgrade of a device version, the library version must be updated manually - as
opposed to copying DCC charts to other device types where compatible libraries are
automatically updated.

Note
The standard library is automatically installed during setup, however if you accidentally
uninstall the library it can be reinstalled via the DCC setup.
The libraries for SINAMICS can also be installed via the SSPs (SINAMICS Support
Packages).
The libraries for SIMOTION are also available via the menu command Extras -> Install
libraries. See also Creation of block libraries (Page 154)

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● Check which previously imported libraries have a new version installed, by inspecting the
version of the library under Libraries installed in SCOUT/STARTER and Libraries
imported in the chart.
● Select the library to be updated under Libraries installed in SCOUT/STARTER and click
>>.
● Click Accept.
● The progress of the update is displayed in a window.

Note
In SINAMICS, you can check a selected device in the engineering system using the
Select technology packages function in the context menu as to whether all required block
libraries and technology packages have been activated.

Note
In SIMOTION, the library is automatically loaded to the device during the project
download. In SINAMICS, this action must be performed explicitly by the user before the
project download. (Page 125)

The library to be imported is checked to see whether it contains a block type that has already
been imported with another library.

Error log
If an error is detected when a library is being imported, an error log with details of the causes
of the error is displayed.

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2.4.3 Changing the block library language

You can customize the language of the block type comments via the menu Options > Block
types.
How to change the language of the block types in a block library:
Checks are performed when a block library is updated.
● Open a chart from the relevant configuration and click Options > Block types.
● The Import window appears. Click OK to close the window.

Figure 2-11 Import window

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● The Import DCB Libraries window appears. The block libraries installed on your
programming device are listed under Libraries installed in SCOUT/STARTER. Under
Libraries imported in the chart all libraries which have already been imported into this
configuration are listed.
● Select the desired language in the selection list of available languages. The selected
language affects all imported libraries.

Figure 2-12 Changing the block library language

● Click Accept.
● The progress of the update is displayed in a window.

Note
Comments regarding the block types remain in the language in which they were created.
The comments regarding block pins are translated if they have not already been altered
manually.

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2.4 Library handling

2.4.4 Removing block libraries from the configuration

You can delete block libraries whose block types are no longer required in the configuration
concerned via the menu Options > Block types.
How to delete block libraries:
● Ensure that the block types from the block library to be deleted are no longer to be used
at all in the charts of the configuration.
● Open a chart from the relevant configuration and click Options > Block types.
● The Import window appears. Click OK to close the window.
● The Import DCB libraries window appears. The block libraries installed on your
programming device are listed under Libraries installed in SCOUT/STARTER. Under
Libraries imported in the chart, all libraries which have already been imported into this
configuration are listed.
● Select the library to be deleted under Libraries imported in the chart and click <<. The
deletion process is triggered when you click Accept.
Checks are performed when a block library is deleted. All unused block types of the library
will be removed from the selection list of the block types in the DCC editor; used block types
remain in the list. The chart cannot be compiled without an imported library if instances of the
library are still present in the chart.

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2.4.5 Exchanging the basic library version for installed libraries

The basic libraries are selected from the DCC charts used in the dialog Options → Block
types of the DCC editor.
If there are no DCC sources available at the DCC charts, you can open a dialog via the
context menu Block types of the DCC chart, where you can exchange the block libraries
used.

Figure 2-13 Block types

Mark the library in the left-hand column and press Accept.

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2.5 Handling blocks

2.5 Handling blocks

2.5.1 Introduction
In this section, you will learn which block types are available and how you can insert blocks
in a DCC and delete them. You will also learn how to edit block connections.

Note
The online help provides detailed information (incl. timing diagram and plant view) for the
individual blocks. To start the help, select the required block in the chart or in the block
catalog and press the F1 key.

2.5.2 Inserting blocks in the DCC editor

Block types in the DCC editor

The block type inventory featured in the block catalog depends on both the device type and
the version of the library. You will find the directories for the block families, as well as the
directories All blocks (containing all blocks) and Other blocks (blocks that are not assigned to
a family), in the block catalog. The names of the block families in the DCC editor are always
in English.

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Inserting a block

Figure 2-14 Inserting blocks

● Open a block family in the Closed-loop control family with the closed-loop control blocks.
● Select the required block and insert it in the chart using drag-and-drop. Only the outline of
the block in dashed lines is displayed during the copying procedure. Release the mouse
button at the required point.
● To search for a block, enter its name in the input field of the block catalog and click the
binoculars button. The search process begins.

Note
If blocks are superimposed on the chart with other elements, such as other blocks or the
sheet bar, the superimposed block will be displayed in gray and its connections will not
be visible. You must reposition the blocks to ensure that all block information can be
viewed.

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2.5.3 Inserting text

You can add comments to your DCC that you enter in text fields. You can place these at any
free position in the chart.

Procedure
Select the New text command via the directories of the block types and insert it in the chart
using drag-and-drop. Release the mouse button at the required point.

Figure 2-15 Inserting a text field

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Alternatively, you can right-click at the desired position in the chart and select the Insert new
text command in the context menu. Note that this option is only available offline.

Figure 2-16 Inserting new text

You can adapt the size of the text field to your requirements by selecting the black points at
the corners and the sides and dragging them to the desired size.
You can change your comments by clicking the text field and then entering or editing your
text.

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2.5.4 Specifying execution properties

You can display or change the execution properties of all the used blocks of the program.
You can display the properties in the toolbar via Edit > Execution sequence or via the
button.

Figure 2-17 Execution editor of the dccReg1 chart with the execution groups Tsg_dccReg1 and Tsg2

In this window, you can also change the insert point in the execution sequence by dragging
the block to the desired position. The assignment of a block to an execution group can be
changed in the same way.
New inserted blocks are always placed in the execution system behind the block that is
defined as predecessor. By default, this is always the block that has been inserted last. If a
block is to be inserted in the execution sequence behind an already existing block, select the
block with the desired offset in the overview, right-click and select the Predecessor for insert
point function in the menu. The block now defined as predecessor block is displayed in light
green in the DCC editor.

Figure 2-18 Block context menu: Defining predecessor for insert point

The active execution position is displayed in the status bar. This is at the bottom right in the
execution editor.

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2.5.5 Editing block connections

2.5.5.1 General
There are two types of block connection (inputs and outputs), each of which has a distinct
function and is edited in a particular way.
The following sections contain further information about handling the block connections in
the DCC.

2.5.5.2 Block connection properties

You can double-click each of the individual connections to parameterize it. Alternatively, the
Properties - Connection window can also be displayed as follows:
1. Select the desired connection.
2. Select Object properties in the context menu.
3. The Properties - Connection window appears.
However, it is easier to parameterize the inputs as follows:
● Double-click a block header. The Properties - Block window appears. You can also open
the Properties - Block window via the Object properties context menu command of the
block or via the Edit > Object properties menu command.
● Click the Connections tab. The parameters in fields with a gray background cannot be
changed.
● Enter the required values in the table and click OK to close the dialog box.

Input values
At the block inputs, a value can be entered in the Value field of the properties dialog box. If
the input is not interconnected, it always has the specified value. With interconnected blocks,
the output value of the upstream block always applies in the initialization phase and in the
first cycle.

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Output values
At the block outputs, a value can be entered in the Value field of the properties dialog box. In
the first cycle however, the specified value is overwritten by the calculated value.

Note
Special feature with hidden block connections
In the DCC editor, you can hide block connections to improve the clarity of the configured
charts. However, the hidden block connections remain active in the DCC, so their values are
still evaluated. With generic blocks, you can also reduce the number of block connections in
the DCC editor. The hidden connections are assigned default values. However, the hidden
block connections remain active in the target system, so their values are still evaluated.
It should also be noted that the inputs of these blocks must be interconnected consecutively,
starting from the first connection.

Number of block inputs

The number of inputs could be increased for the AND, ADD, MAS, MIS, MUL, NAND, NOR,
OR and XOR blocks from the standard library. However, the DCC editor can only evaluate
four input signals per block, and therefore this is not permitted. If the demand is greater, the
block must be called several times. The note above also applies to data-type-specific
variants of the blocks listed above.

Note
The specified limits for the possible number of connections 2...120 are not valid; the above-
mentioned limit of four input signals applies.

Pseudo comments
Comments at block connections that start with @ are pseudo comments; they influence the
function of the block connection and serve as interfaces to the basic system.
For further information about the pseudo comments, see:
● @ variables (SIMOTION) (Page 149)
● Creating customer-specific parameters ("declare") (Page 98)

Block connection units

The block connection units that can be set in the Properties dialog box serve only as
comments in the DCC editor - the values are not used for automatic conversions.

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Configuring the block display

You can change the display of the blocks. You can change the block width via Options >
Settings > Block / sheet bar width.....
You can change the names of the block inputs/outputs via Options > Settings > Display in
the submenu Connections.
The block type can be displayed in the form of both text and graphics. This can be
configured via Options > Settings > Display in the submenu Block headers.
If you want to display more than the first eight characters of the comment, then select
Options > Settings > Block / sheet bar width. Then in the Blocks / Sheet Bars window, set
the block width to Wide. The first twelve characters of the comment are now displayed at the
connection.

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2.5.6 Interconnecting blocks

Blocks can be interconnected with one another. The outputs of a block then form the inputs
for further blocks.

Requirement
The inputs and outputs of the blocks must possess compatible data types so that they can
be interconnected. An overview of which data types can be interconnected is shown below:

Table 2- 2 Conversions

Input Output Description

WORD INT Interconnection of a word variable to an integer variable
INT WORD Interconnection of an integer variable to a word variable
DWORD DINT Interconnection of a double word variable to a double integer variable
DINT DWORD Interconnection of a double integer variable to a double word variable
BYTE SINT Interconnection of a byte variable to a short integer variable
SINT BYTE Interconnection of a short integer variable to a byte variable
USINT BYTE Interconnection of an unsigned short integer variable to a byte variable
BYTE USINT Interconnection of a byte variable to an unsigned short integer variable
USINT SINT Interconnection of an unsigned short integer variable to a short integer
variable
SINT USINT Interconnection of a short integer variable to an unsigned short integer
variable
UINT WORD Interconnection of an unsigned integer variable to a word variable
WORD UINT Interconnection of a word variable to an unsigned integer variable
UINT INT Interconnection of an unsigned integer variable to an integer variable
INT UINT Interconnection of an integer variable to an unsigned integer variable
UDINT DWORD Interconnection of an unsigned double integer variable to a double
word variable
DWORD UDINT Interconnection of a double word variable to an unsigned double
integer variable
UDINT DINT Interconnection of an unsigned double integer variable to a double
integer variable
DINT UDINT Interconnection of a double integer variable to an unsigned double
integer variable
SDTIME REAL Interconnection of an SDTime variable to a real variable

Procedure
Connect the output of the first block (source) with the input of the second block (sink). You
can create this connection either by using drag-and-drop or by latching them together
(clicking the relevant input connection and output connection once).
The connection line is automatically drawn from the output of the first block to the input of the
second block.

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2.5.7 Data type abbreviation in the DCC for connection and transformer blocks

Table 2- 3 Table of data types

Abbreviation Keyword Name Bits

BO BOOL Logical number 8
BY BYTE Sequence of 8 bits 8
DI DINT Double integer 32
DW DWORD Sequence of 32 bits 32
I INT Integer 16
PC LREAL Double floating-point 64
number
Accuracy according to
IEEE754
R REAL Floating-point number 32
SI SINT Signed short integer 8
TS SDTIME The SDTIME data type 32
is derived from the
REAL data type; 1.0
corresponds to 1.0 ms
Negative values are not
defined.
UD UDINT Unsigned double 32
integer
UI UINT Unsigned integer 16
US USINT Unsigned short integer 8
W WORD Sequence of 16 bits 16

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2.5.8 Interconnection to chart connections

A chart can be encapsulated for further use, i.e. chart connections added. Which block
connections are provided at the chart connections can also be specified individually.

Procedure
1. Model your DCC in the DCC editor.
2. Select the Chart Connections window via View -> Chart connections or with the
button. The chart connections (IN, OUT, IN_OUT) are shown in this window.

Note
Please note that chart connections of type IN_OUT are not permitted in DCC!

Figure 2-19 Screenshot showing chart connections area of the window

3. Define the required chart connections.

4. Interconnect the block connection to the chart connection. There are three ways of doing
this:
– Option 1:
Drag the block connection using drag-and-drop to IN (for inputs) or to OUT (for
outputs) and keep the Ctrl key pressed. A chart connection is now created
automatically.
– Option 2:
Select the interface type (IN or OUT) from the left pane and then drag the desired
block connection into the last (empty) line in the right pane using drag-and-drop.
– Option 3:
Right-click the block connection to be interconnected and select Interconnection to the
chart interface in the context menu. Then select the appropriate chart connection in
the Insert/Change Interconnection to the Chart Interface window. Click OK to close the
window.

Note
The interconnection to the chart connection by the context menu is available only
when at least one chart connection exists already. The first interconnection to the
chart connection functions only with drag&drop.

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The block connection is interconnected to the chart connection. The assignment is displayed
in the variables sheet bar of the DCC editor. The block interface is defined as part of
assigning block connections to the interface.

Note
DCC SINAMICS: The use of chart connections is only permitted for subcharts.

2.5.9 Interconnection to global operands in DCC SIMOTION

Global operands are connection partners located outside of the DCCs.
Interconnections to global operands are entered in the sheet bar.
Where DCC is concerned, the interconnection of global operands serves as an interface to
the basic system. You use this function to connect to ST/IO/system variables (in the case of
DCC SIMOTION) or BICO parameters (in the case of DCC SINAMICS) in the drive.

Procedure
You can make an interconnection to a global operand as follows:
1. Open the DCC.
2. Right-click the block connection to be interconnected and select Interconnection to
operand in the context menu.
3. Now select the global operand to be interconnected in the DCC Signal Selection window.
4. Click OK to close the window.
The block connection is interconnected to the selected global operand.

2.5.10 Deleting blocks

If you want to delete a block from the chart, select it and click Edit > Delete. You can also
delete blocks using the context menu.
When blocks are deleted, the connections to the block connections are also removed.
Output interconnections must first be deleted manually.
If you delete a block in online mode on which the outputs are interconnected with inputs of
other blocks, the current signal values will become valid at the inputs of these blocks. These
are taken over in the DCC and also saved to the card in the target system at the next RAM
to ROM. In offline mode, the default values take effect again at the inputs after deletion of
the upstream block.
If you delete a block on which the inputs or outputs are interconnected to chart connections,
the connections are deleted, but not the chart connections. If these are not required, you
must delete them separately in the Chart connections field.

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2.6 Compiling

2.6 Compiling

2.6.1 Consistency check without code generation

General
Some of the conditions that have to be met if a valid configuration is to be created from
DCCs can only be checked once charts have been created.
This procedure is carried out automatically at certain points, e.g. when a project or charts are
compiled.

Performing a consistency check

The contents of DCCs can be checked at any time.
To check consistency, click Chart > Check consistency > Charts as program...
The Logs dialog box is displayed automatically after the consistency check. Here, errors are
indicated by an "E" and warnings by a "W".

Error log
You can also display the result of the consistency check via Options > Logs in the
Consistency check tab.

Note
If charts are deleted from previously compiled and downloaded projects, this can lead to
inconsistencies during the next compilation/download, as the overall chart execution system
has to be adjusted.

Note
Cross-chart consistency checks are performed only after the compilation of the charts.
The consistency check from the DCC chart always applies to the last compilation result.

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2.6.2 Compiling the DCC in the DCC editor

Compiling
Please note that before the first compilation of a chart in a project, the project must first be
saved in STARTER/SIMOTION SCOUT (via the menu command Project -> Save or with the
button).

Figure 2-20 SIMOTION: Compiling a DCC

You can begin compiling with Chart > Compile > Charts as program ... or with the
button.

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Compilation options
You can select the scope of the compilation:
● Scope: Only compile changes
Only those parts of the configuration that have been changed since the last compilation
are recompiled. When recompiling, this option reduces compilation time.

Note
All the configuration charts will be checked for consistency, even if you select the Only
compile changes option.

● Scope: Compile all

The entire contents of the configuration are compiled, regardless of whether the
configuration has been changed since the last compilation.
● Scope: Compile individual chart
The selected chart is compiled, regardless of whether the configuration has been
changed since the last compilation.
Additionally, you can select whether a map listing is to be generated and whether it should
be canceled in the event of an error occurring in a chart. A map listing is a list of the global
objects, the cross reference and the blocks used in the chart.
The map listing is saved in subfolder U7\debug in the project path.

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Figure 2-21 SINAMICS: Compiling a DCC

2.6.3 Error log

On completion of the compilation procedure, a detailed compilation log appears. Here, errors
are indicated by an "E" and warnings by a "W".
● To navigate to the block that caused the error, select the error line in the log and click Go
to, or double-click the error line.
● The log can be displayed again at a later point via the menu Options > Logs and, if
necessary, can also be printed out.

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2.7 Editing configurations further

2.7.1 Editing programs further: overview

This section describes more options for editing an existing program.
The following subjects are covered:
● Changing the block library
● Copy and paste charts or block groups between drive devices

2.7.2 Changing the block library

If you want to transfer an existing configuration to a new SCOUT/STARTER version, you can
change the library version at a later point. The blocks will be adapted accordingly.

Procedure
1. Open a chart from the relevant configuration and select Options > Block types in the
menu.
2. The Import window is displayed. Click OK to close the window. In the window Import DCB
Libraries, the block libraries installed on your programming device are listed under
Libraries installed in SCOUT/STARTER. Under Libraries imported in the chart, all
libraries which have already been imported into this configuration are listed.
3. Check which previously imported libraries have a new version installed, by inspecting the
version of the library under Libraries installed in SCOUT/STARTER and Libraries
imported in the chart.
4. Select the library to be updated under Libraries installed in SCOUT/STARTER and click
>>.
5. Click Accept.
6. The progress of the update is displayed in a window.

Response
The changes made compared with the old version are transferred to your existing
configuration.

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2.7.3 Copying of charts or chart sections

In the STARTER and SIMOTION SCOUT engineering systems, charts can be copied within
a drive object (SINAMICS) or devices (SIMOTION), between various SIMOTION devices or
SINAMICS devices as well as between charts. It is also possible to select block groups
within a DCC and insert them in other charts of the same device family using copy and
paste.

Note
The copying of charts or block groups between SINAMICS devices and SIMOTION devices
and vice versa is not supported.

Copying a chart in SIMOTION SCOUT

To copy a chart in SIMOTION SCOUT, proceed as follows:
1. Open the SIMOTION SCOUT engineering system.
2. Select the source device from the project view.
3. Open the PROGRAMS subitem of the device.
4. Select an existing DCC and select the Copy command in the context menu of the chart.
5. Select the target device from the project view.
6. Open the PROGRAMS subitem of the device.
7. Select the Paste command in the context menu of the PROGRAMS subitem of the
device.
The chart has been copied from the source device to the target device.

Copying a chart in STARTER

To copy a chart in STARTER, proceed as follows:
1. Open the STARTER engineering system.
2. Select the source drive unit in the project overview.
3. Open, for example, the Control_Unit subitem of the device.
4. Select an existing DCC and select the Copy command in the context menu of the chart.
5. Select the target drive unit in the project overview.
6. Open, for example, the Control_Unit subitem of the device.
7. Select the Paste command in the context menu of the Control_Unit subitem of the drive
unit.
The chart has been copied from the source drive unit to the target drive unit.

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WARNING
After copying, you must check whether the interconnections of published block connections
in the chart copy have to be adapted to another drive object as a result of the copying.
During copying, no automatic adaptation of the interconnections of the chart copy is made
to the basic system or to other DCCs.
Overall chart interconnections are converted into text interconnections when copied.

Note
Only one DCC per drive object may be created in the STARTER engineering system.

Note
If charts are to be copied from one project to another, then STARTER or SCOUT must be
started twice as only one project can be opened in each. Please note that, outside the
engineering system, you can only copy and not cut.

Note
When copying a device, the associated charts are also copied.
An XML export or XML import of individual charts is not possible, but the associated DCCs
are contained in the project export.

See Copying charts between projects (Page 104).

Copying block groups in the DCC editor

In the DCC editor, you can copy parts from one chart and insert them in another chart. To do
this, you must open the source chart and the target chart in the DCC editor.
1. Use the lasso function to select the subsection of the source chart to be copied and
select the Edit > Copy command in the menu bar.
2. Change to the target chart.
3. Select the Edit > Paste command in the menu bar.
The block group has been inserted in the target chart.

Block numbering
When copying blocks or block groups in the DCC editor, the name of the new block is
formed as follows: if numeric characters are present at the end of the name, these are all
deleted up to the first non-numeric character and replaced by the next free numeric
character. It is therefore recommendable to allocate names consisting of letters (and numeric
characters) such as block, block1, block2, etc.

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Location of the insertion in the execution sequence

Blocks are always inserted into the execution sequence behind the selected block and the
most recently added block is always selected automatically.
If a block is to be inserted in the execution sequence behind an existing block, select the
block in the overview or in the chart and right-click the function Predecessor for insert point
in the menu.
You can change the execution sequence at any time via the Edit > Execution sequence
menu command or the button.
See also Specify execution properties (Page 40)

2.7.4 Search in the project from STARTER/SCOUT

You can use the sheet bar to search for variables and SINAMICS parameters in DCC charts
in the open project. The contents of alias definitions can also be found using the search
function.
Open the dialog via the menu Edit > Search in project or using the shortcut Ctrl + Shift + F.
The results are displayed in the search results tab of the detail view.

Figure 2-22 Searching in the project

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2.7.5 Replace in the project from STARTER/SCOUT

The Replace in project function is based on the Search in project function.
You can use the Replace in project function to quickly adjust the interconnections to the
system after copying and inserting DCCs.
Open the dialog via the menu Edit > Replace in project or using the shortcut Ctrl + Shift + G.
When you carry out a replacement, both the results found and the replacement term are
displayed in the Search result tab of the detail view. The text can be edited again here.
Use the Replace button to replace all search results selected using the check box.

Figure 2-23 Replacing in the project

Note
Symbols that are defined from the DCC, so-called @ parameters, DCC parameters
(SINAMICS), links to BICO parameters are not considered when searching/replacing.

Boundary conditions
● As of DCC 2.0.2, the symbols (variable in sheet bar) and alias definitions used in the
DCC can also be searched for and replaced.
● The CFC editor must be closed during the search/replace operation.
● If the CFC chart sources have been deleted or the charts have know-how protection,
searching/replacing of the sheet bar elements is not possible.
● It is not possible to undo these changes.

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2.8 Test mode

2.8.1 Test modes

There are two types of test mode: .
● Process mode
Select this test mode if you want to monitor the behavior of individual instances, e.g. for
the error analysis. When test mode is activated, all blocks are set to the status Monitoring
off. In this test mode, you must select the relevant block connections and explicitly log
them on for monitoring.
● Laboratory mode
Laboratory mode is used for convenient, efficient testing and commissioning. When test
mode is activated, all blocks are set to the status Monitoring on.
You can select the desired test mode in edit mode using the menu commands in the Test
menu. Once a test mode has been selected it is not possible to switch between them.

Test settings
You can specify the Monitoring cycle via the menu Test > Test settings. This displays the
Test Settings window.

Figure 2-24 Test settings

In this window, you can set the monitoring cycle for the objects that have been logged on for
testing, i.e. the cycle time for updating these objects. The monitoring cycles can be set in 1
to 100 steps each of 100 milliseconds (SIMOTION). Only whole seconds can be set as
monitoring time for SINAMICS.

Note
If you have logged on many objects for the test, it is better to use a slower updating cycle.

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2.8.2 Monitoring in laboratory mode

When test mode is activated, the Monitoring on function, or , will also be activated for
DCC charts in Laboratory mode.
This means that, in test mode, you can also display the development of the values for those
block connections that are logged on for display, i.e. the values will be read out and
displayed cyclically. You can change the options relating to this dynamic value display and
the connection parameters in test mode.

Saving settings
The logging on of blocks for monitoring is rejected when the online test is exited. The
settings of the block interfaces with regard to the test are saved in the project.

Display of values during the test

Current values of block interfaces are displayed when they are logged on for the test and
their block is logged on for monitoring.

2.8.3 Monitoring in process mode

In process mode, the Monitoring off function, or , is activated. This means that you must
first select the blocks that you want to monitor (by highlighting them in the chart) before
dynamic display can take place. You then need to execute the menu command Monitoring
on.
Conversely, you can exclude individual blocks from being monitored if there are too many
(highlight the block and execute the menu command Monitoring off).

NOTICE
If the monitoring function has been deactivated and you highlight a connection in order to
log it on for testing via , monitoring is activated for this connection and for all previously
logged-on connections of this block.

By activating test mode, connections are also established with the CPU for all connections
listed within a value display window. Activate monitoring by selecting the individual
connections in the Monitoring column.

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2.8.4 Logging on/logging off connections for testing

In edit mode or test mode (process or laboratory mode), you can log on individual block or
chart connections for testing:
● Highlight the connection and select Test > Log on connections or click the button in
the toolbar.
When this is performed in test mode, monitoring is also activated, i.e. the connection is
displayed with a yellow background and with its current value. If monitoring has been
deactivated for this block, it will also be activated for all connections that were logged on for
testing prior to this.
In edit mode or test mode (process or laboratory mode), you can log off individual block or
chart connections for testing:
● Select Test > Log off connections or click the button in the toolbar.

Note
Alternatively, it is also possible to log on/log off all connections of a block for testing in
edit mode by highlighting a block, selecting Object properties via the context menu, and
selecting or deselecting the individual connections in the For testing column of the
Connections tab.

2.8.5 Activating/deactivating connection monitoring

You can activate/deactivate monitoring (displaying the current values at the connection) of
the block connections logged on for testing:
● Automatically, by activating test mode in laboratory mode.
● Via Test > Monitoring on or via the button in the toolbar. In both laboratory mode and
process mode, this function concerns only the blocks previously selected in the chart.
● You can deactivate monitoring (meaning that values at the connections will no longer be
updated) via Test > Monitoring off or by using the button. In both laboratory mode
and process mode, this function concerns only the blocks previously selected in the chart.
All input and output values that have been activated for monitoring purposes are updated in
accordance with the set monitoring cycle.

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2.8.6 Activating test mode

To activate test mode, proceed as follows:
● Click the Test mode button in the toolbar

or click Test > Test mode.

Test mode is activated. The menu item is identified by a check mark. Depending on the
selected test operating mode, the text Test: RUN(laboratory mode) or Test: RUN(process
mode) is displayed in the status bar with a green background. Any menu functions that are
not permitted in test mode are displayed as deactivated (grayed out).

Note
If the DCCs are different in the editor and in the target device, then they can behave
differently, see Consistency of charts in test mode (Page 68).

Requirements for starting test mode

The use of test mode requires an online connection to the device.
As long as the DCCs are identical online and offline, test mode is activated immediately. If
the DCCs do not have the same version in the RT system and in the engineering system,
values can still be monitored in test mode, but in order to make further changes the
consistency must first be restored by uploading the changes from the target system (in this
case the changes are not visible in the editor) or by downloading the current version from the
engineering system.
If you have made changes to connections or block types in the DCC, you will be informed
that you can still monitor and trace values when test mode starts.

Figure 2-25 Test mode - changes to connections or block types

Online changes can only be performed after the DCC has been recompiled and downloaded
to the target system. You are informed about this fact when starting test mode and can
return to editing mode or activate test mode for monitoring purposes - as shown in the
following dialog box.

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Figure 2-26 Test mode - loading changes to the target device

2.8.7 Monitoring test mode

In test mode, the values of the connections that have been logged on for monitoring are
displayed with a yellow background.

Logging on connections for testing

You must explicitly log on to test the connections to be tested. For SIMOTION, the log on to
the test can be performed either using the Log on connection button in the menu bar or using
the context menu of the block connection. Select the Log on connection item in the context
menu of the connection. For SINAMICS, go to the Object properties of the block connection
(right-click) and activate the For test property. You can also log on the connections directly
for the test by clicking with pressed Ctrl key.

Changing input values

You can also change all values of non-interconnected inputs in test mode. To show how
changing a value affects execution, assign a new value to an input as follows:
● Double-click the input to be monitored.
● The Properties - Connection window appears. Enter the new value for the block input and
confirm with OK.
● In the chart, you can now see how the value changes on the associated output.

Note
The changed value is only visible when the connection has been logged on for testing.

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Logging off connections from testing

You can log off connections logged on for testing. The log off from the test can be performed
either using the Log off connection button in the menu bar or using the context menu of the
block connection. Select the Log off connection item in the context menu of the connection.
You can also log off the connections directly from the test by clicking with pressed Ctrl key.

2.8.8 Enabling the value and trend display during a test

In test mode, you can use the value and trend display to analyze the input and output values
of blocks.

Enabling the value and trend display

You can open the value and trend display using the View > Value display and View > Trend
display commands in the menu bar of the DCC editor. Each of these is an autonomous
program window. The windows can be arranged using the minimize and maximize functions.
The block interfaces can now be added to the value or trend display using the Insert in value
display and Insert in trend display commands in the context menu. Current values are
displayed when the test mode is switched on.

Figure 2-27 Inserting a block pin into the value or trend display

Settings in the Trend Display window

The Trend Display window displays the block connections added to the trend display in the
form of curves. Each inserted block connection is called a channel, whereby a lower limit and
an upper limit can be specified for each channel.
The number of sample values to be displayed on the time axis is specified in the Display
area of the Trend Display window.
The desired trace parameters can be set in the Trace Parameters window, which can be
accessed via the Change button.

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2.8.9 Editing DCCs in test mode

To a large extent, you can continue to edit your configurations during test mode. An overview
of the changes that can be made during test mode is shown below:

Table 2- 4 Further editing of configurations during test mode

Handling blocks (Page 36)

Inserting blocks Call the block catalog using the View > Catalog command. Open the
block family and use drag-and-drop to move the selected block to the
working area.
Deleting blocks Select the block and use the Edit > Delete command to remove it.
In DCC SINAMICS, blocks for which at least one connection has been
published as a parameter cannot be deleted.
The SAV, SAV_BY, SAV_D, SAV_I and STM blocks cannot be deleted
or inserted online.
Moving blocks Select a block and drag it to the desired position in the chart.
Renaming blocks Select the block, right-click and select the Rename command.
 The new block names apply only to the accesses to the
input/outputs of the block using Java or Trace; the old names
remain valid here.
 For those blocks that use retain data, the retain data block on the
device is also assigned the new name.
Interconnecting blocks (Page 44)
Creating interconnections In the DCC, select the block connections between which you want to
establish a connection.
Note that in DCC SINAMICS, block inputs published as BICO
parameters can only be connected to block outputs published as BICO
parameters or BICO outputs of the basic system. BICO inputs and
BICO outputs of the basic system can still only be connected to block
outputs and inputs published as BICO parameters in the DCC.
Deleting interconnections In the DCC, select the block connection that you want to disconnect.
Then select Edit > Delete to delete it.
Moving interconnections Select the required interconnection and move it with drag&drop.
When moving BICO interconnections, the signal can acquire the value
0 for a few cycles. The no longer interconnected input on the original
connection is permanently assigned the value 0.
Changing the signal value Double-click the block input for which the value is to be changed. The
of an input "Properties - Connection" dialog box appears in which you can change
the value.
Deleting global In the DCC, select the block connection that you want to disconnect.
interconnections to the Then select Edit > Delete to delete it.
sheet bar
Comments (text)
Inserting comments (text) in Select the New text command via the directories of the block types and
the chart insert it in the chart using drag-and-drop. Release the mouse button at
the required point.
Changing comments (text) You can move the text field in the DCC by selecting it and then
in the chart dragging it to the desired position. You can change your comments by
double-clicking the text field and then entering or editing your text.

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2.8.10 Deactivating test mode

Deactivate test mode to return to edit mode.
● Click the Test mode button in the toolbar.

or click Test > Test mode.

Edit mode is reactivated.

2.8.11 Changing online during test mode

2.8.11.1 Preliminary remark

As a general rule, test mode is used for making online changes to values, interconnections
and block instances without stopping the system.
It is not necessary to recompile after changes have been made online.
However, they must be saved with Copy RAM to ROM before Power Off , otherwise they are
lost. This is especially important with regard to SAV blocks.

Note
Please note that online changes can only be made in test mode.

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2.8.11.2 Changing values at block inputs online

Requirement
Only signal values at block inputs that are not interconnected can be changed online.

Procedure
The Properties - Connection window is opened by double-clicking the desired block
connection. A new numerical value can now be entered for the block input in the Value line.
The new value takes effect and is displayed in the chart when Accept is clicked. The window
is closed by clicking OK.

Note
DCC-SINAMICS 2.5: Only signal values of block inputs can be changed online that have not
been published as BICO parameters.
From SINAMICS 2.6. onward, all non-interconnected block inputs can be changed in test
mode. They do not have to be published.

Note
DCC SIMOTION: The signal value at the block input can be changed online, but with active
execution group is overwritten in the next cycle. Whether the signal value at the block input
can be changed online does not depend on whether it has been declared as an HMI variable
or not.

2.8.11.3 Deleting an interconnection online

Procedure
In the DCC, select the block connection that you want to disconnect. Then remove this with
Edit > Delete or with the Del key.

Result
The connecting line between the connections disappears and the last value that was
transferred on the connection appears as input value at the connection.

Note
DCC SIMOTION: Interconnections to chart connections cannot be deleted online!

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2.8.11.4 Establishing an interconnection online

Procedure
In the DCC chart, select the block connection from which you want to establish an
interconnection and drag an interconnection to the block connection to which the
interconnection is to be established.

Result
The connecting line between the selected connections is established and the current value
that has just been transferred appears at the output.

Note
Up to and including DCC-SINAMICS 2.5, a block input published as a BICO parameter may
only be interconnected with outputs published as BICO parameters or with BICO outputs of
the basic system.
Block connections cannot be published in test mode, i.e. new @ parameters inserted.

Note
DCC SIMOTION: Connections to published block inputs in the DCC or global operands
cannot be recreated online.

2.8.11.5 Moving interconnections online

Procedure
Select the required interconnection and move it with drag&drop.

Note
When moving BICO interconnections, the signal can acquire the value 0 for a few cycles.
The no longer interconnected input on the original connection is permanently assigned the
value 0.

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2.8.11.6 Inserting a block online

Procedure
Call the block catalog using the View > Catalog command. Open the block family and use
drag-and-drop to move the selected block to the working area.
The block instance is calculated with the next cycle.
The inserted block instance is assigned a standard name that can subsequently be changed
online: Select the block, right-click and select Rename. Recompilation and loading is only
required if the trend display, trace or monitoring of block connections has been activated.

Note
Whether a block can be added or deleted online is described under "Configuration data" in
the online help for blocks.

Note
Renaming blocks
When blocks are renamed in online mode, a new block is created that replaces the existing
block. This is then recalculated. The initialization values are newly set for the block.
Online renaming allows meaningful names to be assigned also for the online inserting of
module instances.

2.8.11.7 Deleting a block online

Procedure
First delete all output interconnections by selecting the connection and then selecting Edit >
Delete in the editor menu or with the Del key. Then select the block and remove it with the
Del key or the Edit > Delete command.

Note
In SINAMICS, blocks for which at least one connection has been published as a parameter
cannot be deleted.

Note
DCC SIMOTION: Blocks with interconnections to chart connections cannot be deleted
online.

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2.8.11.8 Inserting comments in the chart

Procedure
Select the New text command via the directories of the block types and insert it in the chart
using drag-and-drop. Release the mouse button at the required point.

2.8.11.9 Changing comments in the chart

Procedure
You can change your comments by clicking the text field and then entering or editing your
text.
You can adapt the size of the text field to your requirements by selecting the black points at
the corners and the sides and dragging them to the desired size.

2.8.11.10 Moving blocks in the chart

Procedure
Select the block and drag it to a suitable free position in the chart.

2.8.11.11 Consistency of the charts in test mode

As long as the DCCs are identical in the DCC editor and in the target system, DCCs can be
monitored and changed in test mode.
If the DCCs are different in the engineering system and in the target system, changes can
still be made online as long as the DCCs are not compiled.
If the charts are different in the editor and the target device and the charts have not yet been
compiled, the following dialog box appears:

Figure 2-28 Activating test mode with inconsistencies

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Click "Switch on test mode" to confirm the dialog.

If only the constant values of the chart are different in the CFC and in the target system, the
user can recompile the DCC chart and transfer the changes from the target system to the
CFC with Chart > Read back constant values. Monitoring, tracing and further online changes
can then be performed in test mode.
If the DCCs differ online and offline and the DCCs have already been compiled, a prompt
appears that the DCCs are different online and offline.
● If only the constant values of the charts are different, you can restore the consistency
using the menu command Chart > Read back constant values.

Figure 2-29 Activate test mode - Read-back constant values

● If the DCC charts differ online and offline and they have already been compiled,
a prompt will inform you of this differentiation. Download the changes into the target
system so that monitoring and changes can be performed in test mode.
The download is performed when the target device is stopped. With SINAMICS, the
download only functions in the "Power-on inhibit" and "Ready for power on" operating
modes.

Figure 2-30 Activating test mode

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2.9 Reference data

2.9 Reference data

2.9.1 Chart reference data

As well as displaying the following information graphically in the DCC, you can use the
"Chart reference data" (Options > Chart reference data) function to display it in the form of a
list and print it out:
● Cross references of accesses to different objects
● Execution sequence
Graphic representation of the entire run sequence of a CPU.
You can use this to check your configuration structure.
You can display and print out the following lists of chart reference data:
● Operand cross references
This list displays all global operands used on the CPU along with the elements that
access them.
● Execution group cross references
This list displays the existing accesses of any DCCs for all execution groups.
● Block type cross references
This list displays the block types used and the positions (on the DCC) where they are
used.

Note
You can also generate the reference data of a DCC or a DCC library via the context
menu with the Reference data > Generate command and then display it via Reference
data > Display.
You can then always display the reference data again, but you only have to generate it
once when first called or after changes to the @ variables.

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2.9 Reference data

2.9.2 List of block types

The list of block types shows where they are used. Unused block types can be deleted.
You can display the list by opening the Chart Ref: Display Chart Reference Data window via
the Options > Chart reference data menu item. Now select the View > Block types menu
item or use the button in this window.

Column heading Meaning

Block type Block name (e.g. ADD)
Chart Name of the DCC in which the block is used
Block Name of the block instance (e.g. Integrator1)
Block comment Block comment

Note
Double-clicking one of the displayed block types opens the associated chart and the
selected block type is highlighted.

2.9.3 Cross References List Execution Groups (only for DCC-SIMOTION)

The list shows the existing accesses from arbitrary DCCs to the enable attribute of the
execution group for all execution groups of the active CPU (the enable attribute can be used
to switch individual execution groups on and off, see Enable attribute, execution groups
(Page 174)).
You can display the list by opening the Chart Ref: Display Chart Reference Data window via
the Options > Chart reference data menu item. Now select the View > Chart element cross
references > Execution group menu item or use the button in this window.

Column heading Meaning

Execution group Group name
(R/W) Read (R) or write (W) access
Chart DCC name
Chart element Name of the interconnected block and connection
Element comment Block comment
Type Block type (e.g. ADD)

Note
The names selected in the execution system (i.e. the names of the execution groups and
execution levels) for each device must be unique.

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2.9 Reference data

2.9.4 List of operand cross references

This is a list of the global operands used on the CPU or the drive unit, along with the block
connections that they are connected to.
You can display this list when you display the Plan Ref: Chart Reference Data window from
the Options > Open chart reference data menu item. Now select the View > Chart element
cross references > Operand menu item or use the button in this window.

Table 2- 5 Global operands

Column heading Meaning

Symbol Name of the global operand
Address Blank
Data type Keyword of the data type used
(R/W) Read (R) or write (W) access
Chart DCC name
Chart element Name of the interconnected block and connection
Element comment Block comment
Type Block type (e.g. ADD)

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2.10 Know-how Protection

2.10 Know-how Protection

2.10.1 Information on know-how Protection

The SIMOTION SCOUT/STARTER Engineering System provides know-how protection
functions. This protects individual DCCs to prevent unauthorized access to chart information.

Setting the know-how protection function

A chart can be protected as follows:
1. Select the chart in the SIMOTION SCOUT/STARTER.
2. In the context menu of the DCC, execute the Know-how protection > Set function in
offline mode.

Figure 2-31 Setting know-how protection for a DCC

3. When using the know-how protection function for the first time, you will be prompted to
enter the required access data (login & password) for protection of the chart in the Know-
How Manager window. Close the Know-How Manager window via the OK button.

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2.10 Know-how Protection

Figure 2-32 Know-how manager

The chart is now shown grayed out.

You can also define a general logon with password in the Project -> Know-how protection
menu item, which then is used automatically for setting the know-how protection on the
selected chart. Although you are then automatically logged on with this logon, you can at
anytime log off from the Project -> Know-how protection menu item.

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2.10 Know-how Protection

Activating the know-how protection function

To activate the know-how protection, you must log off the logged-on user in the Know-how
manager window (access to the Know-how manager is via Project > Know-how protection in
the menu). The protected DCCs of the opened project are then locked and cannot be
opened. Only by entering the password can you remove the lock and open the DCCs.

Figure 2-33 Know-how manager

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2.10 Know-how Protection

Deleting the know-how protection function

To delete the know-how protection, you must first be logged on (if you are not already logged
on, you are automatically prompted to do this during the procedure described below).
You can delete the know-how protection of a chart as follows:
1. Select the chart in the SIMOTION SCOUT/STARTER.
2. In the context menu of the DCC, execute Know-how protection > Delete.
3. Close the Know-how manager window via the OK button after entering the password.

Figure 2-34 Know-how manager

Note
The know-how protection is not automatically reactivated in SIMOTION
SCOUT/STARTER when you close the DCC.

Canceling the know-how protection

If you want to open a know-how-protected DCC, you can do this by double-clicking as usual.
If you are already logged on, the know-how protection is automatically canceled, if you are
not logged on, you are automatically prompted to do so when opening.

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2.11 Startup behavior

2.11 Startup behavior

With regard to the startup behavior, note that the respective initialization value is active at
the block connections during startup and then the calculated value in each following cycle.
For more detailed information on the start-up behavior, please see Chapter Characteristics
of block connections (Page 41).

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2.12 Software upgrade and module exchange

2.12 Software upgrade and module exchange

Scout or Starter projects that contain DCC charts and are compiled with V4.1.1 or V4.1.2 can
be opened and loaded with Scout / Starter V4.1.3, even without a DCC license.
This applies regardless of whether or not the DCC chart sources (i.e. original project) are
available.

Note
This specification is applicable as long as the device version does not change. Following a
replacement with a new device version, the DCB library versions present on the new device
must be imported and the DCC recompiled. The corresponding DCC license (CFC for
SIMOTION / SINAMICS) is required for this.

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2.13 Version information

2.13 Version information

Proceed as follows to display the version information:
1. Left-click the Help -> Info... menu item in STARTER/SCOUT
2. Click the System information... button in the following Information dialog

Figure 2-35 Version information - Information

3. The System Information dialog with the system information appears.

Figure 2-36 Version information - System information

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3.1 Overview

3.1.1 Introduction
This product brief is intended for first-time users who are not yet familiar with the DCC
program package. Using a short example, you will find out how to create a new DCC,
interconnect DCBs (drive control blocks; function blocks), compile the chart, download it to
the target device and test it.

Note
In most cases, there are a number of options for working with the DCC editor (e.g. using the
keyboard). In this example, one option is used. Apart from a few exceptions, no alternative
methods of operation are explored here.

3.1.2 Software requirements

The software requirements for DCC are the same as those for SINAMICS STARTER.
You will additionally need:
● DCC SINAMICS software option package

Note
The DCC SINAMICS option package contains on a USB stick the Step7 CFC license
required for the DCC editor. The installation is made using the Step7 Automation License
Manager (refer to the help of the Step7 Automation License Manager). The Step7
Automation License Manager program is installed automatically together with STARTER.

When the product is supplied, the DCC technology option is not yet available on the drive
unit. The DCC technology option must be loaded onto the drive unit's CF card in a separate
operation using SIMOTION SCOUT or STARTER. The SINAMICS CU3x0, SINAMICS CUD
or the SIMOTION D4xx then must be switched off and on once. Only then can the DCCs be
downloaded and run on the drive objects.
There is only ever one DCC on a drive object. DCC can be activated simultaneously on
several drive objects on a drive unit. DCC is not available on SINAMICS S110 drive units
(CU305 module).

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3.1.3 SINAMICS system integration

3.1.3.1 Applications and features

Application
A logic operation, which connects several states (e.g. access control, plant status) to a
control signal (e.g. ON command), is required for controlling the drive system in a wide
variety of applications.
As well as logic operations, a number of arithmetical operations / storing elements are
increasingly becoming a requirement in drive systems.

Note
This additional functionality increases the computing time load. This means that the
maximum possible configuration for a Control Unit is restricted.

Drive Control Chart (DCC) functionality is available for every drive object of the drive unit
listed in the following table.

Table 3- 1 Drive object types for DCC SINAMICS

Drive object type Object number (r0107) Meaning

CU_S 1 Control Unit SINAMICS S (SINAMICS
S120/S150)
CU_G 2 Control Unit SINAMICS G (SINAMICS
G130/G150)
CU_I 3 Control Unit SINAMICS Integrated
CU_CX32 4 Controller Extension for boosting the
computing performance
CU_GM 5 Control Unit SINAMICS GM
CU_DC 6 SINAMICS DC MASTER Control Unit
CU_GL 7 Control Unit SINAMICS GL
CU_SL 101 Control Unit SINAMICS SL
A_INF 10 Active infeed control
SERVO 11 Servo control
VECTOR 12 Vector control
VECTORMV 13 Vector control for SINAMICS GM
VECTORGL 14 Vector control for SINAMICS GL
VECTORSL 16 Vector control for SINAMICS SL
DC_CTRL 17 Closed-loop control for DC drives
S_INF 20 Smart infeed control
B_INF 30 Basic infeed control
A_INFMV 40 Active infeed control for SINAMICS SM150
B_INFMV 41 Basic infeed control for SINAMICS GM150
TB30 100 Terminal Board 30

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Drive object type Object number (r0107) Meaning

TM31 200 Terminal Module 31
TM41 201 Terminal Module 41
TM15DI/DO 204 Terminal Module 15 (for SINAMICS)
TM120 207 Temperature evaluation with safe electrical
isolation
DO encoder 300 Drive object encoder

3.1.3.2 Execution groups in the DCC editor

Description
Exactly one DCC can be created per drive object (DO = drive object). This DCC can contain
up to ten execution groups.

Execution groups in the DCC editor

Execution groups are groups of blocks. The blocks of an execution group are started in a
defined sequence at a specified time and are calculated cyclically one after the other within a
specified sampling time.
In the DCC editor a maximum of ten execution groups (execution group 1 to 10) can be
defined per drive object (DO) and thereby per basic chart (see also: SINAMICS system
integration > Execution sequence, creating new execution groups). In the project navigator
of STARTER / SCOUT (context menu of the chart, menu command Set execution groups ...)
fixed or free execution groups of the drive object can be assigned to the previously defined
execution groups.

WARNING
If the assignment of an execution group is changed in the Set execution groups window (or
in parameter p21000[] ), the affected execution group is initially logged off during time slice
management and then logged on once again with the new assignment. The execution
group is not calculated during the period between logging off and logging back on. The log-
on and log-off take place in a background process of the drive unit; the duration is therefore
not defined and is determined by the current CPU time load of the drive unit. (This affects
the path of the output signal in the case of time-dependent blocks, e.g. the DIF
differentiator.) Prior to the first calculation cycle after logging back on, internal status
variables of the blocks are partially reset. For both of these reasons, this can result in jumps
in the output signal of blocks, which for example can affect the torque/force setpoint and (in
the case of operated axes) also the torque/actual force value. Logic signals can also
acquire an unexpected state at this point of operation.

If the change to the execution group also results in a change to the sampling time, internal
constants or factors are automatically adjusted for time-dependent blocks (BF, DCA, DIF,
DT1, INT, MFP, PCL, PDE, PDF, PIC, PST, PT1, RGE, RGJ, WBG).
Note that the execution groups created in the chart are only visible in the Set execution
groups window after the chart has been compiled.

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In the offline mode of the STARTER / SCOUT V4.1.x, r21002 and r21003 are always
displayed with the value 0 in the Set Execution Groups window.

Figure 3-1 Set Execution Groups window

The execution groups created in the DCC editor must be assigned to the "Fixed execution
groups" and the "Free execution groups" of the SINAMICS drive object.

Note
For the p21000 parameter (Properties execution group) and so also in the context menu of
the "Set sampling times" chart, the write access for enabled controller is blocked in at least
one drive axis or infeed. The old value automatically takes effect again in this case. If
necessary, switch off all drive axes and infeeds, and make a new attempt.

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3.1.3.3 Fixed execution groups

Fixed execution groups

A "fixed execution group" is called at a fixed position in the system execution using the
sampling time of the corresponding system function.
The following fixed execution groups are available for SINAMICS as of FW Version 2.5:
● Read in AFTER digital inputs
This execution group is called after the current values of the digital inputs have been read
in on this drive object type and the corresponding binector outputs have been written.
The sampling time of this execution group corresponds to the sampling time of the CU
inputs/outputs (p0799) or the digital inputs/outputs of the TB30, TM31 and TM41
(p4099[0]).
● Output BEFORE digital outputs
This execution group is called before the digital outputs are output on this drive object
type.
The sampling time of this execution group corresponds to the sampling time of the CU
inputs/outputs (p0799) or the inputs/outputs of the TB30, TM31 and TM41 (p4099[0]).
● Read in AFTER analog inputs
This execution group is called after the current values of the analog inputs have been
read in on this drive object type and the corresponding binector outputs have been
written.
The sampling time of this execution group corresponds to the sampling time of the
inputs/outputs of the TB30, TM31 and TM41 (p4099[1]).
● Output BEFORE analog outputs
This execution group is called before writing is performed on the analog outputs.
The sampling time of this execution group corresponds to the sampling time of the
inputs/outputs of the TB30, TM31 and TM41 (p4099[1]).
● BEFORE speed controller
This execution group is called before the speed controller additional setpoint values
"n_reg n_set1" (p1155) and "n_reg n_set2" (p1160) are read into FP3080. The sampling
time of the speed controller (p0115[1]) produces the call, but a minimum sampling time of
1 ms is required.
● BEFORE speed setpoint channel
This execution group is called before function block diagrams 3010, 3020, 3030, 3040
and subsequent charts are calculated, if the setpoint channel has been activated
(p0108.8 = 1). If no setpoint channel has been configured (p0108.8 = 0), calculation takes
place before function block diagram 3095. The setpoint channel sampling time produces
the call (p0115[3]).
● BEFORE position controller
This execution group is called after the actual position value preparation (function block
diagram 4010) has been calculated and before the position controller (function block
diagrams 4015, 4020 and 4025) is calculated. The sampling time of this execution group
corresponds to the sampling time of the position controller (p0115[4]).

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● BEFORE actual position value

This execution group is called before the actual position value preparation (function block
diagram 4010) has been calculated and before the position controller (function block
diagrams 4015, 4020 and 4025) is calculated. The sampling time of this execution group
corresponds to the sampling time of the position controller (p0115[4]). (Available as of
V4.3).
● BEFORE basic positioner
This execution group is called before the basic positioner function module (function block
diagrams 3610 to 3650) is calculated. The sampling time of this execution group
corresponds to the sampling time of the basic positioner function module (p0115[5]).
● BEFORE standard technology controller
This execution group is called before the technology controller function module is
calculated (p0108.16 = 1) (function block diagrams 7950, 7954 and 7958). The sampling
time of this execution group corresponds to the sampling time of the technology controller
(p0115[6]).
● Receive AFTER IF1 PROFIdrive PZD 1)
This execution group is called after cyclic process data has been received via
communication interface IF1 (e.g. via the integrated PROFIBUS interface) and output to
connector outputs r2050[..], r2060[..], binector outputs r2090 - r2093 and connector
binector transformers r2094 and r2095.
The sampling time of this execution group corresponds to the PROFIdrive PZD sampling
time. As of SINAMICS FW Version 2.5, communication interface IF1 (Interface 1) is
always used by the PROFIBUS interface inside the CU or, if a CBE20 has been inserted
in the option slot, PROFINET.
The parameter p0092 can be used to set whether the load calculation (r9976[]) evaluates
the execution group for the isochronous operation (p0092 = 1) or the non-isochronous
operation (p0092 = 0) during the SINAMICS startup.

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Non-isochronous operation (r2043.1 = 0):

For SINAMICS software versions V2.5 and V2.6, the PROFIBUS data is sent and
received immediately after each other at the start of the IF1 PROFIdrive PZD sampling
time.
At the start of the IF1 PROFIdrive PZD sampling time set in p2048, the PROFIBUS data
is sent first and then the process data received. In the case of non-isochronous cyclic
communication at the IF1 communication interface, the execution group is cyclically
calculated with the sampling time of the IF1 communication interface (p2048), i.e. after
writing the connector outputs for the process data (PZD) r2050[..], r2060[..], r2090 - r2093
and after calculating the connector binector transformer r2094 and r2095.
As of SINAMICS software version V4.3, the PROFIBUS data is received and sent at two
separate times. The process data is received at the start of the IF1 PROFIdrive PZD
sampling time set in p2048. In the case of non-isochronous cyclic communication at the
IF1 communication interface, the execution group is cyclically calculated with the
sampling time of the IF1 communication interface (p2048) after receiving the data, i.e.
after writing the connector outputs for the process data (PZD) r2050[..], r2060[..], r2090 -
r2093 and after calculating the connector binector transformer r2094 and r2095.
For calculating the utilization of system r9976 correctly, p092 must be = 0 (== factory
setting) in non-isochronous operation.

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Isochronous operation (r2043.1 = 1):

In isochronous operation, the times at which the data is received from the master (To), the
data is sent to the master (Ti) and the DP cycle time (TDP) 3) are configured in the master.
Internally, the calls to To and Ti are realized using a state machine that is called cyclically
with sampling time TZu, e.g. for standard servo drive objects with the current controller
sampling time of 125 µs. The sampling time TZu = 125 µs, however, is at least as large as
the largest current controller sampling time (e.g. for the vector, 250 µs, 375 µs or 500 µs).
This means only integer multiples of TZu >= 125 µs can be set 3) as times Ti and To for the
drive.
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Figure 3-2 Calling the "Receive AFTER IF1 PROFIdrive PZD" execution group for isochronous
PROFIBUS communication. See also 3).

Received data (sent by the master) is always processed and made available at the end of
the sampling time (no -1) TZu, so that the received process data remains valid until the
start of the next sampling period at the time To = no • TZu at r2050[..], r2060[..], r2090 -
r2095. Thus, in the last sampling time TZu before To. The "Receive AFTER IF1
PROFIdrive PZD" execution group is then calculated in the following first sampling time
TZu after To.

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The calculation must be completed within the sampling time TZu; otherwise, warning
A01053 "System overload detected" or a time-slice overflow (F01205) will occur. For this
reason, only the absolute minimum number of DCBs that are necessary for the required
function should be calculated in this execution group.
The CPU time available for this execution group falls the more drive axes are calculated
on the CU since the current controllers (and also the speed controller for the servo) of the
drive axes are also calculated in the sampling time p0115[0] = TZu (>=125 µs).

If the utilization calculation is to be executed during ramp-up of the CU for isochronous

operation (unfavorable case regarding degree of utilization), p092 = 1 must be set.
Otherwise (p092 = 0) the utilization in r9976 will be updated only after switchover to
isochronous operation. The increased maximum overall utilization in isochronous
operation will be displayed only in r9976.

If you want to calculate a larger number of DCBs, check whether you cannot configure
this
better with the "Receive AFTER IF1 PROFIdr. flexible PZD" execution group.

Note
Note for this execution group that the higher computing time load in isochronous
operation is considered by the load calculation only at the time of the transition (specified
by the PROFIBUS master) into the isochronous operation. This means after the startup of
the drive device, the load of the complete system initially still lies within the permitted
range and only with the transition into the isochronous operation does the drive device
shutdown with fault F1054 (system limits exceeded).

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● Send BEFORE IF1 PROFIdrive PZD 1)

This execution group is called before cyclic process data is sent via communication
interface IF1 (e.g. the integrated PROFIBUS interface), i.e. before calculating the
connector binector transformer p2080 – p2084 and reading in the connector inputs
p2051[..], p2061[..].
The sampling time of this execution group corresponds to the PROFIdrive PZD sampling
time. As of SINAMICS firmware Version 2.5, communication interface IF1 is always used
by the PROFIBUS interface inside the CU or, if a CBE20 is inserted in the option slot,
PROFINET.
The parameter p0092 can be used to set whether the load calculation (r9976[]) evaluates
the execution group for the isochronous operation (p0092 = 1) or the non-isochronous
operation (p0092 = 0) during the SINAMICS startup.

Non-isochronous operation (r2043.1 = 0):

For SINAMICS software versions V2.5 and V2.6, the PROFIBUS data is sent and
received (in this sequence) immediately after each other at the start of the IF1
PROFIdrive PZD sampling time.
The "Send BEFORE IF1 PROFIdrive PZD" execution group is processed at the end of
the IF1 PROFIdrive PZD sampling time before the data is sent at the start of the next
sampling time. After computing the execution group, at the end of the sampling time, the
connector binector transformer p2080 – p2084 is still calculated and the connector inputs
p2051[..], p2061[..] read in. This means all send data is present completely at the end of
the sampling time and will be sent at the start of the next sampling time.

As of SINAMICS software version V4.3, the PROFIBUS data is received and sent at two
separate times.
The "Send BEFORE IF1 PROFIdrive PZD" execution group is processed at the end of
the IF1 PROFIdrive PZD sampling time before the complete data is still sent at the end of
the sampling time. For the non-isochronous (cyclical) communication at the
communications interface IF1, the execution group is calculated cyclically with the
sampling time of the interface IF1 (p2048) (before sending the data), i.e. also before
calculating the connector binector transformer p2080 – p2084 and reading in the
connector inputs p2051[..], p2061[..].
For calculating the utilization of system r9976 correctly, p092 must be = 0 (== factory
setting) in non-isochronous operation.

Isochronous operation (r2043.1 = 1):

In isochronous operation, the times at which the data is received from the master (To), the
data is sent to the master (Ti) and the DP cycle time (TDP) 3) are configured in the master.
Internally, the calls to To and Ti are realized using a state machine that is called cyclically
with sampling time TZu, e.g. for standard servo drive objects with the current controller
sampling time of 125 µs. The sampling time TZu = 125 µs, however, is at least as large as
the largest current controller sampling time (e.g. for the vector 250 µs, 375 µs or 500 µs).

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This means only integer multiples of TZu >= 125 µs can be set 3) as times Ti and To for the
drive.
→ Ti = ni • TZu and TDP = nDP * TZu

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Figure 3-3 Calling the "Send BEFORE IF1 PROFIdrive PZD" execution group for isochronous PROFIBUS
communication. See also 3).

The "Send BEFORE IF1 PROFIdrive PZD" execution group is calculated in the last
sampling time TZu before the data is sent to the master and before Ti, i.e. also before
calculating the binector connector transformer p2080 – p2084 and reading in the
connector inputs p2051[..], p2061[..].

The calculation of the execution group must be completed within sampling time Ta];
otherwise, a fault F1054 system limit exceeded (V4.3), a warning A01053 "System
overload measured" (V2.x) or a time-slice overflow (F01205) occurs. For this reason, only
the absolute minimum number of DCBs that are necessary for the required function
should be calculated in this execution group.
The CPU time available for this execution group becomes smaller the more drive axes
are calculated on the CU because the current controller (and the speed controller for the
servo) of the drive axes are also calculated in sampling time p0115[0] = TZu.

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If the utilization calculation during the ramp-up of the CU has already executed the
isochronous operation (the more unfavorable configuration regarding the utilization of the
CU), then p092 must be set to = 1. Otherwise (p092 = 0) the utilization in r9976 will be
updated only after switchover to isochronous operation. The increased maximum overall
utilization in isochronous operation will be displayed only in r9976.

Note
Note for this execution group that the higher computing time load in isochronous
operation is considered by the load calculation only at the time of the transition (specified
by the PROFIBUS master) into the isochronous operation. This means after the startup of
the drive device, the load of the complete system initially still lies within the permitted
range and only with the transition into the isochronous operation does the drive device
shutdown with fault F1054 (system limits exceeded).

● Receive AFTER IF2 PZD 2)

For the communications interface IF2, the CAN bus interconnection CBC10, the CBE20
or the PROFIBUS interface (see description p8839[..]) on the CU can be used. This
execution group is available only on the CU_S, CU_G, CU_GM, CU_GL, SERVO,
VECTOR, VECTORMV, VECTORSL and VECTOR_GL drive object types.
The execution group will be called once the connectors r8850[..], r8860[..] are written with
the receive data and the calculation of the connector binector transformers r8894 and
r8895 performed. The sampling time of this execution group corresponds to the IF2 PZD
sampling time in p8848.
● Send BEFORE IF2 PZD 2)
For the communications interface IF2, the CAN bus interconnection CBC10, the CBE20
or the PROFIBUS interface (see description p8839[..]) on the CU can be used. This
execution group is available only on the CU_S, CU_G, CU_GM, CU_GL, SERVO,
VECTOR, VECTORMV, VECTORSL and VECTOR_GL drive object types.
The execution group is called before the binector connector transformers p8880 – p8884
are calculated and the connector inputs p8851[..], p8861[..] with the send data read. The
sampling time of this execution group corresponds to the IF2 PZD sampling time in
p8848.

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● Receive AFTER IF1 PROFIdr. flexible PZD 1)

This execution group is called after cyclic process data has been received via
communication interface IF1 (e.g. via the integrated PROFIBUS interface) and output to
connector outputs r2050[..], r2060[..], binector outputs r2090 - r2093 and connector
binector transformers r2094 and r2095.
The sampling time of this execution group corresponds to the PROFIdrive PZD sampling
time. The only difference from the Receive AFTER IF1 PROFIdrive PZD execution group
is the way in which the execution group behaves in isochronous mode. Even in
isochronous mode, this execution group is called using the PROFIdrive PZD sampling
time configured in the Master as with any other time slot. This means that initially all time
slots with a shorter sampling time are called at time To depending on the validity of the
receive data (current controller, possibly speed controller). This execution group is called
as first only when the TDP sampling time starts to be processed. You basically do not
know how often the higher priority, shorter sampling times of the current and speed
controller are calculated before this execution group starts to be processed. Processing
of this execution group is also interrupted by shorter sampling times.
The benefit of this execution group is that considerably more blocks can be calculated
than in the Receive AFTER IF1 PROFIdrive PZD execution group because the
calculation does not have to be completed after current controller sampling time p0115[0].

1) IF1 is the abbreviation for communication interface 1. With SINAMICS V2.5 and
SIMOTION V4.1, this refers to the integrated PROFIBUS interface or - if a CBE20
has been inserted in the option slot - the PROFINET interface. IF1 supports the
PROFIdrive profile and isochronous operation.
2) IF2 is the abbreviation for communication interface 2. With SINAMICS V2.5, IF2 can
only be used by the CAN bus when a CBC10 module has been inserted in the option
slot.
3) For TDP, Ti and To, the formulas and limit values listed in the Function Manual FH1→
Communication → Communication via PROFIBUS DP → Motion Control with
PROFIBUS → "Time settings and Meanings" table apply.

Not every fixed execution group is available on every drive object type. This means, for
instance, that SERVO, VECTOR, VECTORMV... drive object types do not contain any digital
or analog inputs; therefore, the fixed execution groups for the digital inputs/outputs and
analog inputs/outputs are not available here.
Please ensure that the sampling time for DCC SINAMICS is restricted to below 1 ms. As a
property of an execution group, select a fixed execution group in which the sampling time for
the assigned system function is < 1 ms. This execution group will thus only be called with the
sampling time of 1 ms, and will thereby deviate from the assigned system function. Fault
F51004 (see r0947) is set to indicate this deviation. The fault value of the fault (r0949) + 1
gives the number of the execution group where the deviation has occurred.

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Example for the automatic limitation of the sampling time:

On the SERVO drive object type, select "BEFORE speed controller" as a fixed execution
group.
The system function corresponding to this is the speed controller.
The sampling time of the speed controller is p0115[1] = 125 µs in the factory setting of
p0112 = 3.
In contrast to the sampling time of the speed controller, the sampling time of the DCC
execution group is set automatically to 1 ms.
Please also refer to the description of parameter p0112 in the SINAMICS List Manual.

WARNING
In the case of an online change to the sampling time (execution group) the START method
of the block is called. Initializations in the START method can result in jumps in the signal
path.

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3.1.3.4 Free execution groups

Free execution groups

The "free execution groups" are only defined by their sampling time (p21000 = 1 to 256 and
p21000 = 1001 to 1096). The sampling times are provided centrally for all drive objects on a
SINAMICS drive unit. A sampling time can be used simultaneously by several drive objects
and several DCC execution groups. The sampling times are created in two different ways.
The two methods have different limits for the maximum possible number of different
sampling times.
● Free execution groups whose sampling times are created in the hardware:
With the hardware sampling times, in p21000[0...9] each integer multiple of the basic
sampling time (read-only in r21002) ranging from 1 * r21002 to 256 * r21002 can be
generated with the following limits:
– Minimum sampling time = 1 ms
– Maximum sampling time = (r21003 - r21002) < r21003 (approx. 8 ms; on the D410 of
the DP cycle).
– On the D410 drive unit, r21003 always matches the DP cycle (PROFIBUS T_DP cycle
clock) or with the send cycle clock for PROFINET. If 1 ms is configured as DP cycle /
send cycle for PROFINET, this means no hardware sampling times (but only software
sampling times) from DCC are used on this device.
– The number of hardware sampling times on a drive device is limited. The number of
still available hardware sampling times can be read from r7903 (as of SINAMICS
V2.6). Further information is contained in Chapter DCC for SINAMICS → Overview →
Computing time load, memory requirement and assignment of the HW sampling times
→ Number of possible different hardware sampling times (Page 112).

Note
As regards offline configuration using STARTER commissioning software, values 0 -
256 can be entered in p21000[0..9], even if this violates the limits stated above for the
hardware sampling times from 1 ms ... <r21003. This will only be detected once the
Control Unit has been downloaded, and will result in the use of a replacement value
and the F51004 fault. If the set value is too small, 1 ms will be set as substitute value;
if it is too large, the next largest SW sampling time will be set.

– On the drive objects of the CU, TB30, TM15 DIDO, TM 31 and TM41, the sampling
time for additional functions p0115[0] = 4 ms is preset. If you want to configure a DCC
execution group with a smaller sampling time on these drive objects, you should first
set the sampling time for the additional functions p0115[0] on this drive object to the
value of the smallest desired sampling time. To do this, p0009 = 3 must first be set.
Only then is it possible to change p0115[0]. For the new value for p0115[0] to take
effect, p0009 = 0 must be reset.

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● Free execution groups whose sampling times are created in the software:
The software sampling times are generated as an integer multiple of the basic value for
software sampling times (read out in parameter r21003).
The possible set values for the software sampling times (1 * r21003 - 96 * r21003) can be
taken from the parameter description for p21000 (see Function Manual, Description of the
standard DCC blocks, in the appendix in the Parameters section).

WARNING
The START method of the block is called for an online change to the sampling time
(execution group). Initializations in the START method can result in jumps in the signal
path.

3.1.3.5 Execution sequence order, creating new execution groups

When a CFC is created, a new execution group with the same name as the chart will be
created automatically. All blocks that are inserted into the chart will be automatically
assigned in the insertion sequence of this execution group.
The computing sequence of the blocks within the execution group is specified by the
configuration. If no other execution sequence is specified by the user, the execution
sequence corresponds to the insertion sequence of the blocks within an execution group.
If the execution sequence with this execution group is to be changed, new execution groups
added or the assignment of blocks to the execution groups changed, these properties can be
changed in the execution editor. To do this, go offline in the STARTER and then open the
chart. In the DCC editor, the execution sequence button can be used to activate and
deactivate the execution editor.
The center column of the execution editor contains the chart with its chart name. The
execution group(s) are arranged hierarchically below. If you want to create additional
execution groups, select the Insert execution group… item from the context menu of the
chart (right-click the chart). The individual blocks can be moved between the execution
groups or within an execution group using drag-and-drop. The details given in the Pos
column (e.g. 1 / 2) correspond to the name in the bottom line in the right-hand part of the
block header with a colored background. The 1st digit stands for the execution group
(between 1… 10) and the 2nd digit for the sequence within the execution group. The
execution sequence can be changed by dragging & dropping into the center column.

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Figure 3-4 Context menu, Insert execution group...

Note
1. The assignment of identical names for DCCs in different drive objects is not permitted.
2. The assignment of identical names for execution groups in different drive objects is not
permitted.

If the same fixed or free execution group of the drive object is assigned to several execution
groups in the DCC editor, the execution groups of the DCC editor will be calculated in the
sequence from top (calculated first) to bottom (calculated last) as shown in the "Set
Execution Groups (Sampling Times)" window.

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3.1.3.6 Creating customer-specific parameters ("declare")

The properties of the input and output connections of blocks can be edited in the DCC editor
in the properties window of the block connection. Input connections may not be
interconnected in the default setting of the DCC editor. The properties window of the
connection is opened by double-clicking the connection or by selecting Object properties in
the context menu of the connection.

Figure 3-5 Properties - Connection window of the connection S (= Set) of the block INT
(= INTegrator)

In SINAMICS, input and output connections of blocks can be published as parameters.

"Publish" means that users create the parameters themselves (parameter numbers and
parameter text). This is the prerequisite in order to interconnect the block connections using
BICO parameters to the basic system in order to assign the values to the input connections
using adjustable parameters and to monitor the values of the output connections using
parameters. The parameter number 251 in the above figure and in the following figure is
arbitrary.

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Figure 3-6 Structure of the block connection comment

The parameter name, which follows the parameter number separated by a space, is
displayed in the STARTER expert list.
The data type of the published input/output is taken over by the block connection.
For the "publishing" of block inputs, a distinction must be made between adjustable
parameters (without asterisk) and BICO parameters (with asterisk).
For the "publishing" of block outputs, the following distinction must be made:
● Without asterisk: pure monitoring parameter that cannot be interconnected and that can
be recorded with the trace function.
● With asterisk: as for the case without asterisk, but additional interconnection possible.
Block inputs to be published may not be already interconnected in the default setting of the
DCC editor. If necessary, an existing interconnection must first be deleted. To do this, click
the interconnection in the chart to mark it and select Delete interconnection(s) in the context
menu. In this DCC editor setting, the comment shown for a block input interconnected with a
different block is always that of the connected block output.
If you want to remove this constraint, select Options > Settings > Display ... in the DCC
editor and deactivate the Interconnection comment checkbox under Parameters and close
the window with OK. Already interconnected block inputs can now be published without
having to delete the interconnection first.
A parameter number may only be used just once in a chart. The DCC editor does not check
when the parameter number is entered in the properties window of the connection whether
this parameter number is already used in the chart. The multiple use of the parameter
numbers will be indicated as error only when the chart is compiled.
The parameter numbers of the charts are represented on the number range from p21500 to
p25999 of the expert list of the STARTER. With each DCC, it is possible to specify where the
parameter range of the chart is to begin. This can be performed in the Parameters tab in the
properties window of the chart in STARTER, using the parameter number base.

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Figure 3-7 Property window of the dccReg1 chart for setting the parameter number base

The parameter number in STARTER has the following form:

● Parameter number in the chart + base parameter number + 21500;
where 21500 is the first parameter number available for DCC. The parameter number
base must always be >= 0. The parameter number base can be changed.

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Figure 3-8 Examples of parameter definitions

Example 1: For an interconnection of the block connection with the SINAMICS basic system,
the connection must be published as BICO parameter.
Example 2: Each block output connection can be published as BICO parameter. The signal
on this output can be recorded with the trace.
Example 3: Each block output connection can be published as (not interconnectable with
other BICO parameters) display parameter. The signal on this output can be recorded with
the trace. The block input can be interconnected to every other non-published block input.
Example 4: The block input connection X of the ADD 1 block is published as adjustable
parameter.

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Example 5: Because the block input connection X of the ADD 2 is published as BICO
parameter, the block output connection interconnected with it must also be published as
BICO parameter. It is, however, possible in the DCC editor to interconnect ADD 1 Y with
ADD 2 X when only the block input ADD 2 X is published. This results in an error message
when the chart is compiled. The signal value of a block input published as BICO parameter
cannot be recorded with the trace.

Note
No help function can be created for @parameters.

Display of the parameters

If the parameters configured on the block connections are to be displayed in the DCC editor,
then select Options > Settings > Display ... and select Comment under Connections. The
first eight characters of the comment are then displayed at the respective block connections
in the block symbols.

3.1.3.7 Interconnection with SINAMICS parameters

You can interconnect with SINAMICS BICO parameters in the DCC editor.

Procedure
Interconnection can be performed as follows:
1. Creating customer-specific parameters ("Publishing", @ parameters); see Creating
customer-specific parameters (Page 98).

Note
In the DCC editor, block connections can initially be connected with the drive's BICO
parameters without the need to publish them as parameters. However, this will cause
errors when compiling the chart, since only block connections that have been published
as @* parameters can be connected to the drive's BICO parameters.

2. Select the block connection to be interconnected.

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3. Right-click and select Interconnection with operand... from the context menu. The DCC
Signal Selection window appears.

Figure 3-9 Signal selection

4. Select the parameter to be interconnected.

5. Click OK to close the window.
From this point on, the selected block connection is interconnected with the SINAMICS
parameter and the parameter is displayed in the sheet bar of the DCC editor.

Note
BICO parameters defined in other DCC charts will not be displayed in the signal selection
list.
Links to BICO parameters in other DCC charts can be drawn in the DCC editor directly
between the charts.

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3.1.3.8 Copy charts within a project

In STARTER, DCCs can be copied from one drive object to other drive objects.
1. Open your project in STARTER.
2. Open in the project navigator the drive object with the source chart.
3. Select the source chart and select the Copy command in the context menu of the chart.
4. Mark the target drive object.
5. Select the Paste command in the context menu of the target drive object.
The chart has been copied from the source drive object to the target drive object.

WARNING
After copying, you must check whether the interconnections from and to published block
connections in the chart copy have to be adapted to another drive object as a result of the
copying. During copying, no automatic adaptation of the interconnections of the chart copy
is made to the basic system or to other DCCs.

3.1.3.9 Copy charts between projects

In STARTER, DCCs can be copied from one (source) project into another (target) project.
1. Open your project with the source chart in STARTER.
2. Open STARTER a second time and open there the target project in which the chart is to
be copied.
3. Open in the project navigator the drive object with the source chart.
4. Select the source chart and select the Copy command in the context menu of the chart.
5. Mark the target drive object in the target project.
6. Select the Paste command in the context menu of the target drive object.
The chart has been copied from the source project to the marked drive object of the target
project.

WARNING
After copying, you must check whether the interconnections from and to published block
connections in the chart copy have to be adapted to another drive object as a result of the
copying. During copying, no automatic adaptation of the interconnections of the chart copy
is made to the basic system or to other DCCs.

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3.1.4 Computing time load, memory requirement and assignment of the HW sampling
times
The following statements govern the use of DCC-SINAMICS on the SINAMICS S120, S150,
G130, G150 and (on the SINAMICS_Integrated in) SIMOTION D4xx devices. Details about
other devices are contained in the associated device documentation.

3.1.4.1 Computing time load for the SINAMICS V2.5 and V2.6 software versions
The processing of blocks requires computing time. This means with the computing of DCC
execution groups, it is no longer possible to calculate the maximum quantity structure for
drive objects of a CU3x0, D4xx and CX32.
The resulting computing time load is dependent on the following:
● Number of calculated execution groups
● Sampling time of execution groups
● Number of calculated blocks
● Calculated block types
● For some blocks, it depends on the parameterization (e.g. the setting of enable
connections)
Parameter r9976 (system load; can be found on the CU's drive object) is available in the
system as an online tool. The average value for the computing time load in r9976[1] should
always be below 85.0%. Likewise, the maximum value for the computing time load in
r9976[5] should always be below 85.0%. Exceeding the computing time load limit of 90%
triggers warning A50512. The warning is reset if the computing time load falls below 88%.
The computing time load should not fall below the limit of 85.0% so that the response time of
the STARTER/SCOUT engineering tool is not too greatly restricted.
If the computing time load increases to the point that it is no longer possible for all blocks
and system functions assigned to a sampling time to be completed within this sampling time,
the drive unit switches off and outputs fault F01205: "CU: Time-slice overflow".
Offline mode enables the SIZER engineering tool to make an approximate statement
regarding whether a configuration can be calculated on a CU3x0 or D4xx. The additional
computing time load is not taken into account by activating the DCCs.

NOTICE
The computing time load reaches its maximum value when the following conditions are
met:
 All necessary function modules are activated.
 All drives and infeeds are in the operational status.
 Closed-loop control in the final configuration is approved on all drives and infeeds.
 Configured isochronous data transfer is used.
The values displayed in r9976 are thoroughly smoothed internally. A change in the
computing time load is therefore only displayed in full in r9976 after 2 - 3 minutes.

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If, during OFFLINE configuration, it is not certain whether the limit value for the computing
time load of 85% (r9976[1] and r9976[5]) will be adhered to, you can initially call the
execution groups being used in a very large sampling time (e.g. 96 * r21003). After checking
the actual system load in r9976, you can then gradually select execution groups with shorter
sampling times right through to the execution group that is intended for the application in
question.
During OFFLINE configuration, the following should be carried out:
● Activate all necessary function modules on the drive objects.
● Assign all necessary blocks to their execution groups.
● Establish all connections, both between the blocks and to the drive objects (as long as
this still makes sense even if an increased sampling time is being used).

The following applies as a rough configuration aid to SERVO drives:

If one A-INF infeed is configured on a SINAMICS CU320 with the sampling times set in the
factory (p0112 = 2 == LOW → p115[0] = 250 µs) and three SERVO drive axes are configured
with the speed and current controller sampling times set in the factory (p0112 = 3 ==
STANDARD → p0115[1] = p0115[0] =125 µs) and the function modules and without
isochronous PROFIBUS/PROFINET communication set in the factory, one DCC chart with
50 blocks can be calculated on each of the three drive objects in an execution group with a
sampling time of 2 ms.
The following (functional single) blocks have been used in a chart in this case:
AND, OR, XOR, NOT, BF, CTR, MUX8, NAND, NCM, SH_DW, ADD, SUB, MUL, DIV, AVA,
MAS, MIS, PLI20, DEL, DEZ, SUB_D, SUB_I, MUL_D, MUL_I, DIV_D, DIV_I, AVA_D, SII,
STM, DLB, DX8, DX8D, MFP, PCL, PDE, PDF, PST, RSR, DFR, BSW, NSW, LIM, PT1,
INT, DIF, LVM, LIM_D, PC, PIC, RGE

In a sampling time of 1 ms, only around half the blocks can be calculated. Around twice as
many can be calculated in a 4 ms sampling time.
A SERVO axis with standard sampling times omitted from the maximum configuration thus
permits the use of approximately 50 blocks (of the above-mentioned types) for a sampling
period of 2 ms.
Approximately 50 blocks (of the above-mentioned types) in an execution group increase the
computing time load of the CU by approximately 11%.

The following applies as a rough configuration aid to VECTOR drives:

If one A-INF infeed is configured on a SINAMICS CU320 with the sampling times set in the
factory (p0112 = 2 == LOW → p115[0] = 250 µs), two VECTOR drive axes are configured
with the speed controller sampling times p0115[1] = 2000 µs and the current controller
sampling times p0115[0] = 500 µs (p0115[2] = p0115[3] = p0115[4] = 2000 µs) and the
function modules and without isochronous PROFIBUS/PROFINET communication set in the
factory, one DCC chart with approx. 70 blocks (type selection, see above for SERVO) can be
calculated on two drive objects in an execution group with a sampling time of 2 ms.
This means approx. 70 blocks (type selection, see above for SERVO) increase the
computing time load by approx. 15%.
In a sampling time of 1 ms, only around half the blocks can be calculated. Around twice as
many can be calculated in a 4 ms sampling time.

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The following generally applies:

You can of course use any blocks you want in your project. Using other block types may
produce other results in terms of the number of blocks that can be calculated and the
computing time load. Blocks with a very extensive functionality of course require a greater
computing time. Note that the computing time needed for some blocks also depends on the
values configured at the connections, e.g. whether an enable connection is set.
When measuring the computing time load, all connections should therefore be set to their
final configuration values wherever possible.
When commissioning a configuration, the current computing time load must always be
checked online on the drive unit for compliance with the limits stated at the start for r9976[1]
and r9976[5].

3.1.4.2 Computing time load as of software version V4.3

With software version SINAMICS V4.3, DCC is available for the new higher performance
CU320-2 module. As of software V4.3, after a download (DL) or a parameter change (e.g. of
the sampling time of an execution group), the control unit (CU) uses the configuring data to
determine the expected computing time load (including the loading by DCCs) and indicates
this for the complete system in parameter r9976 (the system load that can be found on the
drive object of the CU). If the calculated average computing time load for the complete
system r9976[1] or the maximum load in a sampling time r9976[5] (including interruptions
due to shorter sampling times) exceeds the maximum value of 100.00%, this causes the
setting of fault F1054 (CU: System limit exceeded). The fault F1054 causes all infeeds and
drive axes calculated on the CU to be switched off. The load is calculated on the CU, i.e. the
load values are displayed in the STARTER/SCOUT only in online mode.
The resulting computing time load caused by DCC depends on the following:
● Number of calculated execution groups
● Sampling time of the execution groups
● Number of calculated blocks
● Calculated block types
● When using the execution groups "Receive PZD AFTER IF1 PROFIdrive" and "Send
PZD BEFORE IF1 PROFIdrive" of the bus configuration (isochronous/ not isochronous;
see chapterFixed execution groups (Page 85))

The proportional computing time load caused by DCC is displayed on the drive objects on
which DCCs are configured in the parameter r21005[0…9] for the execution groups 1 to 10
(as of SINAMICS V4.3). Note that the average computing time load for an execution group k
can be calculated only when this is registered for cyclical processing (p21000[k-1] ≠ 0, in the
STARTER/SCOUT in the context menu of the chart → Set sampling times).
In contrast to software versions V2.5 and V2.6, a parameter change (in online mode of the
STARTER) that affects the computing time load (e.g. change of the sampling time of a DCC
execution group) causes an immediate recalculation of r9976 (and r21005) by the drive
device. For parameters that may only be changed in the device states C1 (commissioning 1)
or C2 , i.e. may only be changed in STARTER/SCOUT offline mode (e.g. p0115), the new
value of the computing time load in r9976 will be displayed only after the project download
and the subsequent CU startup.

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As of V4.3, the permitted maximum value of the computing time load r9976 increases
practically to 99.99%. (For values > 100.00%, fault F1054 will be set; this simultaneously
causes an OFF2 on all drive objects of the CU.)

As rough configuration aid, the following is true for SERVO drives with the current controller
sampling time p0115[0] = 125 µs and the speed controller sampling time p0115[1] = 125 µs:
1. If on a SINAMICS CU320-2 one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), six SERVO drive axes with the speed and
current controller sampling times set in the factory (p0112 = 3 == STANDARD → p0115[1]
= p0115[0] =125 μs), the function modules set in the factory setting, one TB30 2) and with
isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms are configured,
one DCC with approx. 50 blocks can be calculated in an execution group with a sampling
time of 2 ms.
2. If on a SINAMICS CU320-2 one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), 5 SERVO drive axes with the speed and
current controller sampling times set in the factory (p0112 = 3 == STANDARD → p0115[1]
= p0115[0] =125 μs), the function modules set in the factory setting, 1 TB30 2), 3 TM31 2)
and isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms are
configured, one (1) DCC chart with approx. 75 blocks can be calculated 1) in an execution
group with a sampling time of 2 ms.
3. For each additional omitted SERVO axis, approximately 75 additional blocks 1) can be
calculated in the sampling time of 2 ms.

As rough configuration aid, the following is true for VECTOR drives with the current controller
sampling time p0115[0] = 500 µs and the speed controller sampling time p0115[1] = 2000 µs
(p0115[3] = 2000 µs, p0115[4]=2000 µs):
For more than three VECTOR axes on a CU320-2, the current controller sampling time will
be increased automatically to the value p0115[0] = 500 µs. This automatically increases the
speed controller sampling time to 2 ms.
1. If, on a SINAMICS CU320-2, one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), six VECTOR drive axes with the current
controller sampling times p0115[0] = 500 μs, the speed controller sampling time p0115[1]
= 2000 µs, the functions and function modules set with the factory setting, one TB30 2)
and with isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms are
configured, one DCC with approx. 50 blocks can also be calculated in an execution group
with the sampling time 2 ms.
2. If, on a SINAMICS CU320-2, one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), five VECTOR drive axes with the current
controller sampling times p0115[0] = 500 μs, the speed controller sampling time p0115[1]
= 2000 µs, the functions and function modules set with the factory setting, with
isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms, one TB30 2) and
three TM31 2) are configured, one DCC with approx. 75 blocks can also be calculated in
an execution group with the sampling time 2 ms.
3. For each additional omitted VECTOR axis (with p0115[0] = 500 µs and p0115[1]
= 2000 µs), approximately 75 additional blocks 1) can be calculated in the sampling time
of 2 ms.

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As rough configuration aid, the following is true for VECTOR drives with the current controller
sampling time p0115[0] = 250 µs and the speed controller sampling time p0115[1] = 1000 µs
(p0115[3] = 1000 µs, p0115[4] = 1000 µs):
For up to three VECTOR axes on a CU320-2, the current controller sampling time and the
speed controller sampling time have the values p0115[0] = 250 µs and 1 ms, respectively, in
the factory setting.
1. If, on a SINAMICS CU320-2, one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), three VECTOR drive axes with the current
controller sampling times p0115[0] = 250 μs, the speed controller sampling time p0115[1]
= 1000 µs, the functions and function modules set with the factory setting, one TB30 2)
and with isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms are
configured, one DCC with approx. 50 blocks can also be calculated in an execution group
with the sampling time 2 ms.
2. If, on a SINAMICS CU320-2, one A-INF infeed with the sampling times set in the factory
(p0112 = 2 == LOW → p115[0] = 250 µs), two VECTOR drive axes with the current
controller sampling times p0115[0] = 250 μs, the speed controller sampling time p0115[1]
= 1000 µs, the functions and function modules set with the factory setting, with
isochronous PROFIBUS/PROFINET communication with T_DP >= 2 ms, one TB30 2) and
three TM31 2) are configured, one DCC with approx. 150 blocks can also be calculated in
an execution group with the sampling time 2 ms.
3. For each additional omitted VECTOR axis (with p0115[0] = 250 µs and p0115[1] = 1000
µs), approximately 150 additional blocks 1) can be calculated in the sampling time of 2
ms.

The following generally applies:

You can of course use any blocks you want in your project. The use of other block types may
produce different results in terms of the number of blocks that can be calculated and the
computing time load. Blocks with a very extensive functionality of course require a greater
computing time.

1) The chart with 75 blocks consists of an execution group with the following blocks in the
listed sequence:
AND, OR, XOR, NOT, BF, CTR, MUX8, NAND, NCM, SH_DW, ADD, SUB, MUL, DIV, AVA,
MAS, MIS, PLI20, DEL, DEZ, SUB_D, SUB_I, MUL_D, MUL_I, DIV_D, DIV_I, AVA_D, SII,
STM, DLB, DX8, DX8_D, MFP, PCL, PDE, PDF, PST, RSR, DFR, BSW, NSW, LIM, PT1,
INT, DIF, LVM, LIM_D, PC, PIC, RGE, AND, OR, XOR, NOT, BF, CTR, MUX8, NAND,
NCM, SH_DW, ADD, SUB, MUL, DIV,AVA, MAS, MIS, PLI20, DEL, DEZ, SUB_D, SUB_I,
MUL_D, MUL_I, DIV_D.
The chart with 150 blocks consists of an execution group that contains the previously listed
75 blocks twice.
2) Allsampling times (p4099[]) of the TB30 and the TM31 have the value 4 ms (factory
setting).

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3.1.4.3 Memory requirement for software version SINAMICS V2.6

The blocks and @ parameters in the DCC charts require memory on the drive unit. To use
DCC-SINAMICS, for SINAMICS G130, G150, S120, S120 Chassis, S120CM, S150 and
SIMOTION D4x5, at least one drive axis must be excluded in comparison to the maximum
possible configurations (1 ALM + 6 servo axes + TB30 or 1 ALM + 4 vector axes + TB30).

Maximum quantity structures with a topology of 5 servo or 3 vector axes with 1 ALM and 1 TB30
Drive unit CU3202 SINAMICS Integrated
on SIMOTION D4x5
SINAMICS 2.6.1 Blocks1 350 120
@Parameters1 350 120
SINAMICS 2.6.2 Blocks1 500 200
@Parameters1 500 200
2) SINAMICS G130, G150, S120, S120 Chassis, S120CM, S150

Note
The specified maximum numbers for blocks and @parameters always apply for the entire
drive unit and should be regarded as guide values. Only the factory-set function modules are
active. The individual blocks and @parameters may be arbitrarily distributed across several
charts. Conserving @parameters has little effect on the quantity structure of the blocks; the
specified maximum numbers for the blocks should therefore not be exceeded.

Savings in further drive axes can increase the maximum limits by 50 blocks and 50
@parameters for each axis saved.

Maximum limits when just one axis is used (including 1 ALM + TB30)
Drive unit CU320 and CU3102 CU320 and CU3102 SINAMICS SINAMICS Integrated3
with 1 servo axis with 1 vector axis Integrated3 with one vector axis
with one servo
axis
SINAMICS Blocks1 550 450 320 220
2.6.1 @Parameters1 550 450 320 220
SINAMICS Blocks1 700 600 400 300
2.6.2 @Parameters1 700 600 400 300
2) SINAMICS G130, G150, S120, S120 Chassis, S120CM, S150
3) S120i on D4x5
When expanding the topology on a drive unit with TMxx or DMC20 modules, one drive unit
must be omitted for each additional TMxx module.
Please note when connecting CX32 modules to a D4x5 that memory and CPU time are also
allocated for each CX32 on the D4x5. When using the DCC, another servo or vector axis
must be omitted for every 2 CX32s (i.e. the axis must be omitted for the first CX32).

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Example for SINAMICS 2.6.2:

D4x5 with 1 ALM + 4 servo axes + 2 CX32 + 1TB30 à
Permits DCC with 200 DCBs + 200 @parameters.

D4x5 with 1 ALM + 2 vector axes + 2 CX32 + 1TB30 à

Permits DCC with 200 DCBs + 200 @parameters.

When using DCC on the CX32 the same quantity structure applies as on the CU320.

Note
The final limits are determined by the total memory available on the drive unit and the
computing time load. If the above-mentioned recommended maximum limits are exceeded,
this can result in errors during upload or download (e.g. fault F1105 CU: insufficient memory)
and the drive can no longer be switched on. If it is not possible to perform a new download
with a suitably adjusted project, a power OFF/ON must be performed on the affected drive
unit.

By activating additional function modules (e.g. basic positioner EPOS), additional memory is
allocated and the specified maximum limits are decreased.

1)The charts for the above-specified quantity structures are formed from n x (chart1 +
chart2):
Chart1 contains 50 blocks (of the following types: AND, OR, XOR, NOT, BF, CTR, MUX8,
NAND, NCM, SH_DW, ADD, SUB, MUL, DIV, AVA, MAS, MIS, PLI20, DEL, DEZ,
SUB_D,SUB_I, MUL_D, MUL_I, DIV_D, DIV_I, AVA_D, SII, STM, DLB, DX8, DX8D, MFP,
PCL, PDE, PDF, PST, RSR, DFR, BSW, NSW,LIM, PT1, INT, DIF, LVM, LIM_D, PC, PIC,
RGE) with 50 @parameters and approx. 90 connections (from block connector to block
connector).
Chart2 contains 50 blocks (of block types AND, OR, ADD, MUL, DIV, B_DW, B_W, BY_W,
D_I, D_R, D_UI, D_US, DW_B, DW_R, DW_W, I_D, I_R, I_UD, I_US, N2_R,N4_R, R_D,
R_DW, R_I, R_N2, R_N4, R_UD, R_UI, R_US, UD_I, UD_R, UI_R, US_D, US_I, US_R, W_B,
W_BY, W_DW, WBG,DCA, INCO, OCA, TTCU, ADD, ADD_D, ADD_I, ADD_M, AVA,
AVA_D, RSS), 50 @parameters and approx. 90 connections (from block connector to block
connector)
For example, 350 blocks and 350 @parameters are compiled from 4 * chart1
+ 3 * chart2.

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3.1.4.4 Memory requirement as of software version SINAMICS V4.3

The blocks and @ parameters in the DCCs require memory on the drive unit. A maximum of
1500 blocks and 1500 @-parameters may be configured in DCC SINAMICS with the CU320-
2 module on SINAMICS S120, S150, G130 and G150.

3.1.4.5 Number of possible different hardware sampling times

The sampling times for the execution groups can be selected in p21000[x] as a multiple of
r21002 (basic sampling time of hardware time slices), a multiple of r21003 (basic sampling
time of software time slices), or on the basis of the sampling time of a basic SINAMICS
system function (e.g. when p21000[x] = 9003 == "before setpoint channel" from the sampling
time of the setpoint channel p0115[3]).
Only sampling times can be set as hardware sampling times, for which the following applies:
1 ms <= T_sampling <= r21003 - r21002 in p21000[x]

Hardware sampling times, number, and assignment

During configuration, note that the number of different hardware sampling times (1 ms =
cycle duration T_sampling <r21003 - r21002) used by the basic SINAMICS system, active
function modules (see r108) and Drive Control Chart is restricted as follows:
● CU310, CU320, D4xx --> no. of hardware sampling times = 13
● CU320-2 with SINAMICS V4.3 and higher --> no. of hardware sampling times = 25
● CUD (SINAMICS DC MASTER) --> number of hardware sampling times = 11
The assignment of the available hardware sampling times is displayed in r21008[0...24] as
follows (STARTER/SCOUT: in online mode only):
● Value = 0.0 --> sampling time not assigned
● Value != 0.0 (not equal to 0.0) --> sampling time in ms
● Value = 9.9999e + 006 --> sampling time not supported

Hardware sampling times, usage

A sampling time can be used simultaneously by more than one execution group of DCC,
function modules and the basic SINAMICS system.
For this reason, the execution groups should ideally be registered to existing sampling times
or, if it makes more sense in relation to the function, the execution group "Before setpoint
channel" should be used.
For internal reasons, the drive unit always requires at least one (or more, depending on how
the basic sampling times p0115[0] of the drive objects are parameterized) free hardware
sampling time, which is why the current number of free hardware sampling times can be
read in r7903 (from SINAMICS V2.6 onward).

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Note
Note that a long-term trace registers a sampling time of 2 ms and the trace registers
sampling times in accordance with the selected trace cycle clock. If these sampling times
have not already been registered by the basic SINAMICS system, "Free blocks"
(FBLOCKS), or Drive Control Chart (DCC), these functions require additional free hardware
sampling times.
The registered hardware sampling times can be read (if the DCC is activated) in
r21008[0...12].
The current number of hardware sampling times to be assigned is displayed in r7903 (from
SINAMICS V2.6 onward).

Project download, error message, and procedure

If too many different hardware sampling times are configured offline, an error message is not
output until the project is downloaded.
In this case, proceed as follows:
1. 1. With the project in offline mode, set all the free execution groups to which hardware
sampling times are assigned to software sampling times.
– Hardware sampling times (DCC: p21000 < 256)
– Software sampling times (DCC: p21000 >= 1001)
The assignment of fixed execution groups (DCC: p21000 >= 2000) does not need to
be changed because the fixed execution groups use the same sampling time as the
assigned basic SINAMICS system function.
2. Download the project again.
3. Once the project has been downloaded and the Control Unit has booted, check:
– r7903: Number of hardware sampling times still available
– r21008: Sampling times of the basic SINAMICS system already registered
– Hardware sampling times.
4. Adjust the execution group parameters accordingly.

Note
The number of different hardware sampling times possible on a Control Unit is restricted.
For this reason, software sampling times (multiple of r21003) or, if necessary, the fixed
execution group (p21000[0...9] ≥ 2000) should ideally be used.

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3.2 Working with DCC SINAMICS

3.2.1 Preliminary remarks on configuration

Preliminary remarks
The following is a brief explanation of what you will be configuring in this chart.

Configuration example
The requirement for this example is that there must be a STARTER or SCOUT version (≥
V4.1.2) suitable for your SINAMICS SW version (≥ V2.6) installed on your computer. The
SINAMICS Support Package (SSP) V2.6 must also be installed. Your computer must also
have a CFC license to use the DCC editor. You can install this license from the USB stick
provided with the help of the Step7 Automation License Manager. A CU310 or CU320 is
required with which STARTER/SCOUT can connect online, e.g. via PROFIBUS.
The configuration example deals with a straightforward oscillating circuit that creates
sinusoidal oscillation at its output.
It will only take you a few minutes to create the chart; then you can execute it in test mode as
a demonstration.
The following blocks are used:
● Two integrators (INT)
● One inverter (SII)
As indicated by the differential equation f"(x) = - f(x), the oscillating circuit is comprised of two
integrator blocks that are linked by negation.
The frequency of the oscillating circuit is determined by the integrating time constant at the
integrators.
The oscillation amplitude is specified by the initial value at the integrator output.

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Configuration example structure

The configuration example is divided into the following steps:
1. Creating a new project.
2. Inserting the DCC in the project.
3. Inserting blocks in a DCC.
4. Interconnecting blocks.
5. Parameterizing block connections in the chart.
6. Publishing block connections as parameters.
7. Setting execution sequence within an execution group
8. Compiling the DCC in the DCC editor.
9. Setting sampling time for an execution group
10.Loading the DCC technology option on to the drive unit's CF card.
11.Downloading the compiled DCC to the drive.
12.Displaying values at block connections online.
13.Recording signals from the DCC with the trace.
14.Archiving the project.
15.Creating documentation.

3.2.2 Creating a new project

● Create a new project in the SCOUT or STARTER engineering system, e.g. dcc_ex, see
Creating a project (Page 20).
● Create a new device. To do this, insert a "SINAMICS S120 CUxxx" in the STARTER or
SCOUT by double-clicking the "Insert single drive unit" command. Select "xxx" to suit
your existing hardware (CU320, CU310DP, CU310PN).
● You can now insert a chart.

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3.2.3 Inserting a DCC

● Open up the tree structure in the project navigator to the control unit.
● Call Insert DCC below the control unit (double-click).

Figure 3-10 Inserting a DCC SINAMICS chart

● The Insert DCC window opens and you can enter a new name (of no more than 22
characters) for the chart (in our example dccReg1) and a comment. Please note that all
characters after an underscore in the chart name can only be digits.
● Click OK to close the window. The DCC is opened when the Open editor automatically
checkbox is activated
Alternatively, you can open the chart at any time by double-clicking on the chart symbol in
the project navigator.

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● When first creating a chart in a project, you will be prompted to import a block library.

Figure 3-11 Importing a block library

● In the window Import DCB Libraries, select the block library in the left column Libraries
installed in STARTER. Take the selected library into the right column by clicking the >>
button.
● Close the window with the Accept command. The block library is loaded and the DCC
editor opened with the chart.
The project structure has now been set up, a chart created and the block library loaded. All
that remains is to create some activity within the chart, i.e. by inserting blocks and
interconnecting them. Just one chart can be created for each drive object.

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3.2.4 Inserting blocks

● Open a block family in the Closed-loop control family with the closed-loop control blocks.

Figure 3-12 DCC editor with opened Closed-Loop Control DCB family

● Select the required block (e.g. INT) and insert it in the chart using drag-and-drop. Only
the outline of the block in dashed lines is displayed during the copying procedure.
Release the mouse button at the required point.

Note
If one block superimposes another block in the chart, the superimposed block will be
displayed in gray and its connections will not be visible. You must reposition the blocks to
ensure that all connections and block information are displayed.

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3.2.5 Interconnecting blocks

Procedure
● Select the Y output of the first INTegrator, followed by the X input of the second
INTegrator.
● Select the Y output of the second INTegrator, followed by the X input of the inverter (SII).
● Select the Y output of the inverter (SII), followed by the X input of the first INTegrator.
The autorouter creates the connecting lines from the outputs to the inputs and they are then
interconnected.

3.2.6 Parameterizing block connections in the chart

For the first integrator INT 1/1, the following initial values should be assigned to the
connections: LL = -10.0, LU = 10.0, SV = 2.0, Ti = 100 ms
For the second integrator INT 1/2, the following initial values should be assigned to the
connections: LL = -10.0, LU = 10.0, Ti = 100 ms
To do this, open the Properties - Connection window of the respective block connection by
double-clicking it. Enter the initial value for Value and click OK to close the window. Note that
for the input of the values for Ti, the "ms" unit must follow the numeric value 100 without any
spaces.
As the connections mentioned above are not interconnected, the entered values also remain
valid after the initialization. The initialization of the block inputs and outputs is performed
before the first cyclic call of the chart.

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Figure 3-13 Properties window of the "LU" block connection

Figure 3-14 Chart "dccReg1" with interconnected blocks. Some connections have been assigned
initial values that differ from the factory setting.

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3.2.7 Publishing block connections as parameters

To be able to interconnect the output signal of the second (right-hand) integrator to the
SINAMICS basic system, it must be published as an interconnectable parameters (i.e. as
BICO parameter). To excite the oscillating circuit once, the integrator input of the first (left-
hand) integrator must be published as adjustable parameter. The parameter numbers used
in the following section have been chosen arbitrarily.
The Y connection of the second integrator is to be published as adjustable parameter. To do
this, enter "@*20 output", for example, in the comment field in the Properties window
(double-click connection Y). See Creating customer-specific parameters (Page 98).
Enter "@1 start" in the comment field of connection S (set) of the first integrator. This
publishes the block connection as adjustable parameter.
As the default setting of the parameter number base of a chart is always 0, when the chart is
compiled, the new parameters r21501 and r21520 are created and displayed in the expert
list of the CU drive object in STARTER.

Note
To make this assignment of the @ parameters to the connections in the chart visible, the
display form of the connections in the DCC editor must be changed. To do this, open the
Display Settings window in Options > Settings > Display, change there under Connections
the display from Name to Comment and click OK to close the window.

The chart will then be compiled.

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Figure 3-15 Display Settings window

Figure 3-16 View from the expert list with the parameters defined in the DCC

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3.2.8 Compiling the DCC chart in the DCC editor

Compiling

Figure 3-17 Compiling a dialog in the DCC editor

Before the first compilation from the DCC editor, the project must be saved once in
STARTER ( button).
You can begin compiling from the DCC editor with Chart > Compile > Charts as program... or
via the button.
You can also start the compiling and saving of a project from the STARTER by clicking the
button.
If errors occur during compilation, the Logs dialog box will automatically be displayed at the
end of the procedure (just as in the case of the consistency check).

Compilation options
For detailed information about the compilation options, refer to Compiling (Page 48).

After compilation
The compilation log is displayed after compilation. If error messages are displayed, the
causes must be corrected before continuing.

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3.2.9 Setting execution sequence within an execution group

These are automatically assigned to execution group 1 when the blocks are inserted in a
new chart. Execution group 1 is automatically given the name of the chart. The sequence
corresponds to the order in which they are inserted in the chart. The sequence can be
displayed and edited in the execution editor. You can access the execution editor in the DCC
editor via Edit > Execution sequence or with . If an execution group (light blue folder) is
selected in the center column in the tree structure, the blocks contained in the execution
group are displayed in the right-hand column.

Figure 3-18 Execution editor with open execution group dccReg1

You can return to the DCC by selecting Edit > Execution sequence again or by clicking
again.

3.2.10 Setting sampling time for an execution group

The sampling time for an execution group is always set in the STARTER. The DCC you want
is highlighted in the project navigator and the Set execution groups item called from the
chart's context menu. The Set Execution Groups window opens.
Our chart was created on the CU drive object. r21002 = 4 ms in this case. A free execution
group with a sampling time of 1*r21002 is set.

Note
In the offline mode of the STARTER / SCOUT V4.1.x, r21002 and r21003 are always
displayed with the value. The r21002 value is identical with the p0115[0] value on the
associated drive object.
When setting the sampling time, note that the minimum sampling time in the drive for DCC
execution groups is 1 ms. Only times that are shorter than r21003 may be chosen as a
multiple of r21002.

Please re-compile the chart once you have set the sampling time.

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3.2.11 Loading the DCC technology option onto the CF card of the drive device
When the drive unit is supplied, the DCC technology option will not yet be present on the CF
card of the drive unit. This is loaded to the CF card with the aid of SIMOTION SCOUT or
STARTER.
To do this, call the STARTER, for example, and connect to the drive unit online. STARTER
is in online mode.
Then in the drive unit's context menu, select the Select technology packages... command.

Figure 3-19 Context menu of the drive unit

In the Select Technology Packages window, select the desired block library and set
Download for this library in the action column. Then click Execute in the bottom right of the
window.

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Figure 3-20 Select Technology Packages window

A progress bar shows how the downloading process is progressing. Once the downloading
process is complete, the button in the bottom left changes from Cancel to OK.
At present, the Load to PG action is not available for DCC SINAMICS.
The window is closed by double-clicking OK.

NOTICE
Once the technology package has been downloaded, the drive unit has to be switched off
and on again once. Only once the supply voltage to the CU and/or D4xx has been switched
back on and it has been powered up can DCCs be downloaded to the drive unit and run.

Note
When downloading the technology package, as few people as possible should be connected
to the bus, as the download time is significantly increased when multiple users are
connected.

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3.2.12 Downloading compiled DCC chart into the drive

To be able to execute the DCC program on a drive object, it must have first been
downloaded to the drive unit. To do this, establish a connection to the drive unit and click the
Download button in the Online/Offline Comparison window.
Downloading can take place in STARTER at any time via the Download function.
After the successful download, the DCC is calculated in cyclic operation on the CU drive
object.

3.2.13 Displaying values of block connections online

As of SINAMICS V2.6 and SCOUT/STARTER V4.1.2, the DCC editor can display the values
of block inputs and outputs online in test mode. The display is independent of whether a
block input or output has been published as parameter. SCOUT/STARTER must be in online
mode.
The signal value of block inputs (= connector inputs) published as BICO parameters cannot
be displayed. Instead, the signal value of the supplying output can be displayed.
As soon as the test mode is exited again (e.g. by clicking ), the yellow fields with the
value display disappear.
If you want to display the values of the connections logged on once for display, by selecting
the test mode again, you must set Test > Laboratory mode in the DCC editor. This setting is
only possible when the DCC editor is not in test mode.
In our example, the output values Y of the two integrators are to be displayed. To do this,
open successively in the DCC editor with a double-click on the connection of the Properties –
Connection window and with a mouse click set a tick for For test on the right-hand side in the
middle. This registers these outputs for display in test mode. Then use Test > Test mode or
Ctrl-T or in the DCC editor to switch to test mode. The values of the two block outputs
are highlighted in yellow and refreshed with a monitoring cycle of 2 seconds.

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Figure 3-21 Display of the DCC dccReg1 in test mode

To make the oscillator vibrate, it must be excited once. To do this, set the p21501 parameter
in the expert list of the STARTER once to "1" (the set value SV = 2.0 is applied at the output
of the left-hand integrator) and then reset to "0". The oscillator vibrates and the output values
of the integrators show changing values in the chart and in the expert list (r21520).
If you want to make further changes to the chart, you can exit the test mode with Test > Test
mode or by clicking the button. It can take several seconds before the test mode of the
DCC editor is exited.
If you want to display the values of further block connections in test mode, right-click the
desired block connection and select Log on connection in the context menu.

Figure 3-22 Log on connection context menu

If you want to display the signal value of a BICO output of the SINAMICS basic system, the
signal value supplied to the DCC via the sheet bar cannot be displayed directly. In this case,
an NOP_xx-block with the correct data type is inserted. The signal value of the output of the
NOP_xx- can then be displayed online.

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3.2.14 Interconnection to the BICO parameters of the basic system in DCC SINAMICS

Procedure
You can make an interconnection to the BICO parameters of the basic system as follows:
1. Open the DCC.
2. Select the DCB connection to be interconnected.
3. Publish the selected connection as a BICO parameter (the comment for the connection
must start with "@*", see Creating customer-specific parameters ("publishing") (Page 98))
4. Right-click and select Interconnection to operand... from the context menu. The DCC
Signal Selection window appears.
5. Select the parameter to be interconnected.
6. Click OK to close the window.
The block connection is interconnected to the selected BICO parameter.

Note
The interconnected block connections must be published as BICO parameters for
connections to signal outputs or signal inputs of the basic system.
The connection can first be made in the DCC editor without publishing the block
connections. However, the connection of an unpublished block connection to a BICO
parameter of the basic system results in an error when compiling the chart.

Deleting and moving BICO interconnections

When moving BICO interconnections, the signal can acquire the value 0 for a few cycles.
The no longer interconnected input on the original connection is permanently assigned the
value 0.

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3.2.15 BICO interconnections and reading back parameters

To display BICO interconnections (which have been changed online in the target device) in
the DCC editor both online and up-to-date, the project must be read back from the target
device. Proceed as follows:

Procedure
Subsequently changed BICO interconnections and parameter values can be read back from
the target system via the menu command of the DCC editor File -> BICO interconnections
and read back parameters.
Input and output BICO interconnections are read back. The read back process always
applies to all DCC charts of a device.

Requirement
● The structure of the block instances and interconnections are the same both online and
offline.
● The sources of the DCC chart must be available.
● It is not possible to read back BICO interconnections in the case of DCC charts that have
been loaded from a target device into an empty project.

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3.2.16 Record with the trace signals from the DCC chart
The integrator output published as interconnectable parameter acts like any other connector
output of the SINAMICS basic unit. This means this signal can also be recorded with the
trace. The signal characteristic at block connections (that are not published as parameters)
can still be recorded with the trace. The trace is called in STARTER with Target system >
Trace or . In this example, the outputs of the two integrators in the DCC are recorded with
a cycle clock of 1 ms. The output of the first (left-hand) integrator is to be recorded as first
signal in the trace. The signal selection is opened with for this. Select the drive object
on which the DCC is located (only CU_S_126). Open the directory tree and the dccReg1
chart is displayed. Open the directory tree of dccReg1 and the three blocks in the DCC are
displayed. The desired connection is on block 1 (top left digit in the block symbol) of the
dccReg1 chart. The designation of the connections in the signal selection of the trace is
made up of the _ChartName_BlockNumber_, i.e. _dccReg1_1 in this case. The desired
connection can now be selected in the list of block connections. The window is then closed
by clicking OK. See the following figure.

Figure 3-23 Trace signal selection for the block connections of the _dccreg1_1 block in the dccReg1 chart

The output of the second (right-hand) integrator is to be set as second signal. This block
output is published as BICO parameter r21520. The recording can be started with the
button.

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Figure 3-24 Parameterization of the trace

Figure 3-25 Display of the recorded signals as timing diagram

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Note
When inserting block instances and connections online, the trace of the signal must be
restarted.

3.2.17 Archiving a project

If during or after the commissioning, you want to archive the project, including the DCCs, on
a data carrier, this is possible with Project > Archive in STARTER.

3.2.18 Creating documentation

Complete documentation
The example has been successfully configured and tested. You can now create the
complete documentation for your example.

Chart reference data

Alternatively, the chart reference data also displays the execution groups with the block
types and the execution sequence. Use Options > Chart reference data in the DCC editor to
open the Chart Ref window.
In the Chart Ref window, click the button to also display the blocks in the configured
execution groups. To begin printing, click:

Figure 3-26 Chart Ref. window: Display chart reference data

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Printing a chart
You should also print the chart to document the interconnection of the blocks. Because only
one page was used on this chart, it suffices to print the current page. To begin printing, click:

If your chart consists of several pages, we recommend that you print them individually in the
page view. Click the button to change to the page view.
Click or to customize the display so that all blocks are shown on a single page on the
PC monitor.

Assignment of execution groups

To document the assignment of the execution groups, select the Set execution groups
command in STARTER in the context menu of the chart. The Set Execution Groups window
appears. Print a screenshot.

Figure 3-27 Set execution groups window

The change of the hardware r21002 basic sampling time displays the value for p0115[0] in
the CU ramp-up of 1 ms. Here p0115[0] was changed from 4000 µs (factory setting) in offline
mode to 1000 µs and then downloaded to the CU.

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3.3 Connecting the DCC to the drive

3.3.1 Overview
Only DCB connections of a DCC chart declared as BICO parameters can be connected to
the connector inputs (CI) and connector outputs (CO) of the drive.
All block interfaces declared as BICO parameters are per-unit variables. This means that
calculations are performed with per-unit signal values within DCC. (1.0 corresponds to
100%). The conversion to the connector units of the drive is performed automatically.

3.3.2 Calculating a DCC chart with per-unit variables

Example 1.1 (interconnecting input value)
Disconnect any online connection to the drive unit in STARTER.
– p1020 = 1 and
– p1021 = p1022 = p1023 = 0
(function block diagram 2505) are set on a drive object of the SERVO (the "Extended
setpoint channel" function module must be activated) or VECTOR type. Fixed speed setpoint
1 (p1001 in function block diagram 3010) is then output on r1024 (Speed setpoint active).
The following are also set:
– p1001 = 1500 rpm and
– p2000 = 3000 rpm (reference speed).
Insert a DCC on the drive object.
Insert the ADD block in this chart. Connections X1 and Y of the ADD block are published as
(interconnectable) BICO parameters.
Right-click twice on input X1. The context menu opens. Select Interconnection to operand….
In the signal selection window DCC now select r1024 (CO: actual speed value effective) and
confirm with OK.
Compile the chart by selecting Chart > Compile > Charts as program….
Select Set execution groups… in the context menu of the DCC, set the only execution group
that is present, e.g. to 20 * r21003 and confirm with OK.
Go online with STARTER and download the project to the target system.
Then online in the DCC editor, switch the test mode on with Test > Set test mode. Now right-
click the output of the adder and select Log on connection in the context menu.

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Figure 3-28 Log on connection context menu

The current output value (= per-unit speed setpoint = 1500 rpm / 3000 rpm = 0.5) is then
displayed.

Figure 3-29 Connection value on example 1.1 is displayed

Example 1.2 (interconnecting the output value)

In the DCC chart, a value of e.g. 1.2 should be interconnected with the basic device. The
value for this example will be configured as an initializing value to the X input of the NOP
module. The module output (Y) has therefore the constant value 1.2, and will be configured
as an interconnectable BICO parameter (@*20).
If a connector output of DCC is interconnected with the basic device, this will always be
interpreted as a referred value of the basic system. The unit-related absolute value in the
basic device now depends on which unit and therefore which reference variable the selected
connector input has in the basic system:
When interconnecting the connector input for speed setpoint p1070 (function plan 3030), the
referred output value from the DCC chart will automatically be multiplied with the reference
variable "Reference speed" p2000 (in the example p2000 = 1500 min-1). In the SINAMICS
basic system, a speed setpoint of 1800 min-1 ( = p2000 * 1.2 = 1500 min-1 * 1.2) will thus
become effective.
For this reason, always take note in the case of BICO interconnections with the basic system
if you work with absolute variables or with referred variables in DCC. Since the connector
output of the DCC chart in the case of interconnection with a unit-related connector input of
the basic system will always (internally) be multiplied with the reference variable (belonging
to the unit).

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3.3.3 Calculating a DCC chart with absolute variables

3.3.3.1 Example 2.1 (interconnecting input value)

If you want to work with absolute variables in the DCC (in our example using speed values),
you have to convert the referenced value to which the variables are automatically converted
by the drive into an absolute variable (in our example, a speed) using the reference variable.
For DCC, the reference variables are provided as monitoring parameters r2700… r2707
which have no units and can be interconnected. Parameters r2700… r2707 have the special
feature that the value is transferred 1:1 to DCC without being divided by the reference
variable.
On SERVO type (the "Extended setpoint channel" function module must be activated) or
VECTOR type drive objects,
– p1020 = 1 and
– p1021 = p1022 = p1023 = 0
(function block diagram 2505) are set. Fixed speed setpoint 1 (p1001 in function block
diagram 3010) is then output on r1024 (speed setpoint active, function block diagram 3010).
The following are also set:
– p1001 = 1500 rpm and
– p2000 = 3000 rpm
r1024 (speed setpoint active, function block diagram 3010) then assumes the value 1500
rpm.
The interconnectable monitoring parameter for the r2700 reference speed indicates a value
of 3000 in the expert system.
The multiplier MUL is dragged into the chart.
The 1st factor (X1) is published as a BICO parameter and interconnected with r1024. →
Factor 1 = 0.5 (referenced speed setpoint active)
The 2nd factor (X2) is published as a BICO parameter and interconnected with r2700. →
Factor 2 = 3000.0 (value of reference variable p2000)
At the multiplier output this results in:
0.5 * 3000.0 = 1500.0
The speed setpoint r1024 is available again in DCC in rpm.

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Figure 3-30 DCC for example 2.1 in online test mode

The block was automatically assigned to an execution group when inserted into the chart.
The free execution group 20 * r21003 (selected at random) has been assigned to the
execution group in the Set execution group menu.

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3.3.3.2 Example 2.2 (interconnecting output value)

Absolute values are used in the DCC to calculate the torque in Nm units. The torque setpoint
calculated is to be passed on to the "Extra torque M_extra 2" (p1513, function block diagram
6060) connector input. For this to happen, the absolute value must be converted into a
referenced torque while still in the DCC. When connecting a real type (== floating point)
connector output (CO) from the DCC with connector input (CI) p1513 M_extra 2 [torque in
the Nm unit] on the drive, the automatic conversion in the BICO connection always assumes
that DCC is providing a referenced signal.

Note
The LIM type block supplies the absolute torque of 0.204625 Nm calculated in the chart at its
Y output. This absolute value is now divided by the reference variable for torque r2703 =
0.8185 Nm and the referenced torque value for interconnecting with the drive is thereby
calculated. The referenced torque value is available at the block DIV's output and is
published as BICO parameter r21530 (value = 0.2499 = 0.204625/0.8185). Block NOP1 has
only been inserted so that the value of reference torque r2703 can be shown in the chart at
its r21527 output published as a BICO parameter.

Monitoring parameter r1515 (total extra torque, function block diagram 6060) is only
calculated if the speed controller is enabled and the drive is magnetized (r0056.4 = 1 = yes).
(A machine must be connected to the motor modules and be running for this purpose.)
Otherwise the value is set to zero.

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Figure 3-31 Interconnecting output value

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3.3.4 Interconnecting DCC signals with communication interfaces IF1 and IF2

3.3.4.1 Preliminary remark

The basic system can be connected to process data interfaces IF1 and IF2 via free telegram
configuration using BICO (p0922 = 999) or via (standard) telegrams depending on p0922. To
interconnect with the basic system, the DCC connections needed must be published as
BICO parameters. These DCC parameters should always be interconnected with the basic
system in the DCC Editor by calling the context menu Interconnection to operand.

3.3.4.2 Interconnecting received process data with DCC

When interconnecting the received PZD data (see SINAMICS S Parameter Manual, function
block diagrams 9206 and 9204), the particular way in which the connector outputs (COs) of
PZD processing behave (for IF1 r2050, r2060 and for IF2 r8850 and r8860) should be noted.
These COs (connector outputs) can either provide their signals in whole numbers (integers)
or as floating point values (REAL). The data type provided is determined by the first signal
linked to this CO. This can also be determined by a standard message frame having been
selected (p0922 |= 999) on a drive object. The PZD COs are thereby automatically
interconnected according to the definition of the message frame selected. This
interconnection is not canceled when resetting p0922 = 999 == free message frame
configuration with BICO.
p1070 = 2060[2] is set for example. r2060[2] (PZD received word 3 and 4) is thereby
connected to the main setpoint (in function block diagram 3030) of a REAL variable of the
basic system. This means that only connector inputs from DCC with the REAL signal data
type can be interconnected on r2060[2].

Note
Connections to integer inputs can be made both online and offline in the DCC editor; a
corresponding error message is only issued when the chart is downloaded.

3.3.4.3 Interconnecting sent process data with DCC

The send data is interconnected as with any other BICO connection.
Detailed descriptions about this topic are contained in the SINAMICS S120 function manual.

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3.4 DCC SINAMICS specifications

3.4.1 Rules for assigning names in the DCC editor

Names are used for data exchange between SCOUT/STARTER and the DCC editor.
The names in the DCC editor must therefore abide by the following rules:
● Basic chart:
– No keyword or previously defined name permitted
– Must start with a letter or underscore
– May contain numbers, letters and "_"
– "_" must be followed by a number
● Subchart:
– Must start with a letter or underscore
– May contain numbers and letters
– "_" is not permitted
– Keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined.
● DCB instance:
– Can start with a number
– May contain numbers and letters
– "_" is not permitted at the beginning
– Keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined.
● Execution group:
– Keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined.
● BICO parameter:
– No previously defined parameter numbers permitted
– In the DCC editor, a check is performed to determine whether the parameter number
has previously been defined.

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3.4.2 Field/name lengths and conventions

Field/name lengths and conventions

Object Length Remark

Chart name 22 *) May not contain the following
characters:
\.:/*?"<>|#%()
Use of the "_" character is
subject to particular
specifications.
Chart comment 255 All ANSI characters are
permitted.
Execution group 22 Character set as for Chart,
including "_".
Block instance comment 80 All ANSI characters are
permitted.
Parameter comment 80 All ANSI characters are
permitted.
Block name (instance name) 16 *) May not contain the following
characters:
\.:/*?"<>|#%
Use of the "_" character is
subject to particular
specifications.
Global operand Max. 49 Interconnection with BICO
parameter
*) The chart name and block name must jointly consist of a maximum of 24 characters,
including separating characters.

3.4.3 Representation of the dynamic value display

The values are output next to the connections, according to their data type. They are
displayed on the screen with a colored background.

Table 3- 2 Representation of the dynamic value display

Representation Meaning
Blue on white Representation of the values in edit mode
(offline)
Black asterisks on yellow Values during transfer to the dynamic display
Black value on yellow Representation of the values read from the drive
object in test mode
#### on a red background Representation of values while the dynamized
values required from the drive object are missing
(fault, overload)

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4.1 Overview

4.1.1 Introduction
This product brief is intended for experienced SIMOTION users who are not yet familiar with
the DCC program package. Using a short example, you will find out how to create a project
after starting up SIMOTION SCOUT, create a DCC chart, interconnect blocks, compile the
chart, download it to the target device and test it online.

Note
In most cases, there are a number of options for working with the DCC editor (e.g. using the
keyboard). In this example, the quickest or most suitable option is used. Apart from a few
exceptions, no alternative methods of operation or procedures are explored here.

4.1.2 Software requirements

The software requirements for DCC are the same as those for SIMOTION SCOUT.
You require an appropriate license to use the DCC editor.

SINAMICS/SIMOTION DCC editor description

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4.1.3 SIMOTION system integration

4.1.3.1 Execution level, execution group and execution sequence

DCC tasks and execution groups

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Task
Five DCC tasks are available in each execution level for user programming.
The main features of the tasks are:
● Start behavior: When and under what conditions is a task started?
● Priority: Which task is interrupted by which other task?

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Execution groups
The available tasks (sampling time and execution sequence in the system: T1 to T5) are
assigned execution groups. The blocks are embedded into these execution groups. The
execution groups therefore allow the task to be structured or divided as required by the user;
e.g. dancer control, setpoint processing, etc. The execution groups are embedded
sequentially into the blocks. Only blocks from one basic chart may be contained in an
execution group.
You can use the "Enable" attribute to activate and deactivate an execution group. Normally,
execution groups are processed in cycles; however, the enable attribute can be used for
switching individual execution groups on and off.
A BOOL-type block output can be connected to enable an execution group or a block group.
To do this, highlight the connection to be interconnected and select the Interconnect with
execution group command in the context menu.

Execution sequence
For tasks: The execution sequence corresponds to the sequence in which execution groups
and blocks are inserted within a task.
The same applies to groups: The sequence in which the individual blocks are inserted is the
execution sequence within the execution group.
You can change the execution sequence.

Setting the system cycle clocks

The properties that determine the execution behavior of a task are configured in SIMOTION.
You can carry out parameterization in the properties dialog box of the CPU under Expert
execution system > Set system cycle clocks.

No multiple insertion of blocks in different tasks

Inserting a block several times in different tasks is not permissible.

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Changing the execution sequence

● Click Edit > Execution sequence or the button.
The Execution Sequence window appears: In the left-hand side of the window, you will see
the structure of the task. In the right-hand window, the content is displayed. The default
integration position of the blocks is in cyclic task T2, in the default execution group that has
the same name as the chart.
To move blocks that have already been inserted from task T2 to higher-priority task T1:
● Double-click the T2 symbol.
● The execution groups are displayed in the right-hand window:
– When you highlight the execution group, the blocks it contains are displayed (including
the chart/block name, comment and position).
– Highlight the execution group that you want to move in task T2 and use drag-and-drop
to drag it to the task T1 symbol in the left-hand window. The right-hand window is now
empty.
– When you double-click task T1 to open it, the execution group that you have moved
will be displayed there.
● Close the window via Chart > Close and proceed to the next step.

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4.1.3.2 HMI variables (publishing of variables and @ variables)

HMI variables
You can declare block inputs and outputs as HMI variables and therefore generate a static
interface for these for use in your system visualization. This interface is largely static from an
HMI point of view, i.e. not every change made to the DCC configuration demands that the
address information of the HMI system be reimported.
The memory image with the HMI variables is not automatically deleted during compilation. It
is only deleted on request.
HMI variables that are removed from the DCC when the block that defined them is deleted
remain in the memory image until reorganization is requested during compilation in the DCC.

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Figure 4-2 HMI variables

@ variables (SIMOTION)

Structure of the @ variables

In the comment, block inputs and outputs are published by the variable name preceded by
@.

Table 4- 1 Structure of comments in SIMOTION

Comment Meaning
SIMOTION: The connection is entered as an HMI variable in
@name <<variable comment>> SIMOTION. Name is the part before the first
blank (whereby you must adhere to the ST
conventions (Page 176)).
The text which follows the variable name (separated by a blank), is transferred as a variable
comment. It is then displayed in the symbol browser. The variable identifier results from the
variable name.
The data type of the published input/output is taken over by the block connection. Where
necessary, it is mapped onto the appropriate data type of the engineering system.
No help function can be created for @ variables.

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Exporting to WinCC

Procedure
A created DCC chart can be exported to WinCC, whereby the export specifications of the
SIMOTION SCOUT also apply for DCC charts. However, for this to happen the OPC-XML
export must be activated in the Properties dialog box of the chart in SIMOTION SCOUT.
In the engineering system, right-click the chart and select Properties in the context menu.
The export is activated via Enable OPC-XML on the Compiler tab.

Figure 4-3 DCC chart properties - OPC-XML export

The export can be performed in SIMOTION SCOUT via Options > Export OPC data.

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4.1.3.3 Interconnecting with SIMOTION variables

Interconnecting with SIMOTION variables

You can interconnect with global operands (SIMOTION variables) in the DCC editor.

Note
Please observe the Specifications for assigning names in DCC SIMOTION (Page 176).

Procedure
Interconnection can be performed as follows:
1. Select the block connection to be interconnected.
2. Execute the Insert > Interconnection to operand command in the menu. The
interconnection to a global operand can also be performed via the context menu of the
block. The Symbol Input Help window appears.

Figure 4-4 Symbol Input Help window

3. You can now navigate in the CPU or technology object assigned to the chart and select
the device variable to be interconnected – the application highlights compatible device
variables in bold-face type.
4. Click OK to close the window.

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From this point on, the selected block connection is interconnected with the global operand
and the global operand is represented by a sheet bar variable in the DCC editor.

Note
The global variables and the IO variables must first be created and then the interconnection
performed.

Note
You can search for a variable name or a parameter text in the search field of the Symbol
Input Help dialog box.

Interconnection to array elements

You can interconnect array elements of ST programs in the DCC editor.

Procedure
Interconnection can be performed as follows:
1. Create a new ST program with an array variable in the SIMOTION SCOUT engineering
system using the Insert ST program command.
2. Right-click and select Interconnection with operand from the context menu. The Symbol
Input Help window appears.

Figure 4-5 Symbol input help window

3. Select the array variable to be interconnected.

4. Enter the number of the array element to be interconnected.
5. Click OK to close the window.

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From this point on, the selected block connection is interconnected with the array element
and the array element is represented by a sheet bar variable in the DCC editor.

Alias parameter
You can assign alias identifiers in the DCC editor for variables. The reason for assigning an
alias may be that a name is too long - the DCC editor only accepts a maximum of 49
characters for identifiers.

Procedure
An alias can be created as follows:
1. Right-click the block connection and select Interconnection with operand from the context
menu. The Symbol Input Help window appears.
2. Select the connection that is to be defined by the alias.

3. Click the button from the alias definition area.

4. Enter the alias name in the entry field.

5. Close the window.
The alias has been successfully created and can now be used - the computer now resolves
the alias as required, e.g. within the framework of the compilation.

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4.1.4 Creating block libraries

4.1.4.1 Fundamentals
The DCC editor offers a function for saving a chart as a block library (DCB library). This kind
of chart relates to a connection created by the user, which features an interface so that it can
be reused and is saved in a library. The charts as block library (DCB library) function
therefore include the option of know-how protection, since the configured DCCs are only
available as a transparent block within a block library. The DCC configuration that has been
created is hidden. The DCC chart created for a block can be permanently deleted via the
function Delete source of the block types... in the context menu of the library. This command
is only available if all blocks in the library have been compiled without errors. If it is executed,
all the corresponding chart sources are deleted leaving only what has been compiled in the
project. You cannot undo the action. By right-clicking on the DCC chart and selecting the
Block types command, however, you can open a dialog in which the block libraries used can
be exchanged.

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Requirements
You have already created a new DCC library in the SIMOTION SCOUT engineering system.

Figure 4-7 Inserting a DCC library

There is already a DCC available for saving in the DCB library.

The chart connections are displayed.

Note
You can display the chart connections via the button in the toolbar.

Rules for creating DCB libraries

● It is only possible to compile charts in DCB libraries.
● The chart may be hierarchical (chart-in-chart).
● Interconnections between charts in the library are not permitted.
● No HMI variables or @ variables may be configured at the chart connections of the basic
chart or of the blocks that it contains.
● If a chart connection input is interconnected with several (internal) block inputs, a suitable
NOP block needs to be connected between them.
● All blocks may only by integrated into the same execution level / execution group. Here,
the chart blocks must directly follow one another.
● Inside the chart folder that needs to be compiled, all of the blocks from a basic chart must
be placed in the execution group with the same name as the chart.
● Global operands are not permitted, but must be modeled as an input or output as chart
connection.
● For the DCB library and its links, please select only names starting with letters in lower
case.

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Procedure
Model your DCC in the DCC editor.
Insert an ADDer and a PI controller (PIC), for example, in the chart and interconnect them.
See Interconnection to chart connections (Page 46)

Figure 4-8 Example: Creating a chart as a program

Following successful configuration, the DCC can be compiled as a program. To do this,

select Chart > Compile > Chart as program in the menu.
The newly created DCB library is available in the menu under Options > Block types in the
DCC editor. The DCB library is not shown in the SIMOTION SCOUT; only native libraries are
listed there.

See also
Creating an installable DCB library from DCC libraries (Page 160)

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4.1.4.2 Creating comments for DCB libraries you have created yourself
In the SIMOTION SCOUT engineering system, you can save additional information on
individual blocks of a DCB library that you have created yourself.

Procedure
1. Select the block library you want to edit in the SIMOTION SCOUT engineering system.
2. In the context menu of the DCB library, select the Block type properties item.

3. In the Block Type Properties window, select the DCC to be edited and click the Extra
block type properties button.

4. Now enter the information you require and then close the window with OK.

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4.1.4.3 Special features of the 1:N interconnection of chart connection inputs

If you have defined an interconnection of a chart connection input with blocks for a chart,
there are two different scenarios. First, there is the scenario of a 1:1 interconnection, which
can be carried out without problems. However, the following must be noted for a multiple
interconnection (1:N) of a chart connection input to several blocks.

Figure 4-9 Connection example for a 1:N interconnection without NOP block

If there is a 1:N interconnection at an input within a hierarchical chart or block type, an

NOP_x block must be used in the chart for consistency reasons - refer to the following
example:

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Figure 4-10 Connection example for a 1:N interconnection with NOP block

4.1.4.4 Reliance of the generated block on the underlying block libraries

A chart saved as a DCB library is created using blocks from other block libraries. Even after
it has been converted, the chart contains a reference to the block libraries being used. This
can lead to problems if the created DCB library is ported from the creation system to one or
more target systems where the block libraries used are not available. Under these
circumstances, the DCB library cannot be used.
Information on how to install DCB libraries that you have created can be found in Section
Installation and uninstallation of DCB libraries (Page 164)
As of SIMOTION 4.1.2 / DCC 2.0.2, a DCB library with different versions of the basic DCC
library can be used provided the interface of the called block types remains unchanged. See
Creating an installable DCB library from DCC libraries (Page 160)

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4.1.4.5 Creating an installable DCB library from DCC libraries

Up to SIMOTION V4.1.1, a DCC library had to be transported as project. As of SIMOTION
V4.1.2, it is possible to create an installable DCB library from a DCC library in SCOUT.
To do this, select the entry Create DCB library in the context menu of the library; the Create
DCB Library dialog box appears.

Figure 4-11 Create DCB library

In the dialog box, specify the online help directory for the library.

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The name of the DCB library results from the name of the selected DCC library. You can
freely select the storage location of the DCB library and then start the creation via the Create
DCB library button. An error log appears in the output window in the lower part of the dialog
box.

Note
The sources of the DCCs are no longer contained in the created DCB library. The contained
functions can no longer be changed or monitored (know-how protection).

Information on how to create an online help for the created DCB library can be found in
Section Creating the online help for block libraries (Page 161)

Note
It is possible to create C block libraries from exported DCC libraries automatically. This
results in improvements to the memory utilization in the execution performance of the DCC
charts as well as increased know-how protection.

4.1.4.6 Creating the online help for block libraries

You can create a separate online help for the created libraries with the aid of a supplied
editor, the DCB help editor. You edit your help files in the same view in which they are later
displayed.
The DCB help editor can be found at ...\Siemens\Step7\S7BIN\helpeditor DCB-Help-
Editor.exe.

Storage structure for online help

Save your online help files under the name <block>_doc.xml, whereby <block> is the name
of the written block library. Create a folder structure comprising a help folder, containing the
help_a, help_b, help_c, help_d and help_e folders. This results in the following assignment:

Table 4- 2 Storage structure of the online help files

Folder Subfolder Language of the help file <block>_doc.xml

help help_a German
help_b English
help_c French
help_d Spanish
help_e Italian
A <block>_doc.xml file can be stored for each block in the help_x folder. For example, save
your German language <block>_doc.xml file under help > help_a.

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Procedure
1. Open the DCB help editor with a double-click on helpeditor DCB-Help-Editor.exe.
2. The STARTFILE_DOC.XML file, which is filled with elements and dummies, opens
automatically.

Figure 4-12 DCB help editor with STARTFILE

3. Replace these dummies with your own descriptions by selecting the dummies and
entering or copying your text in the file.

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4. Further elements for the description (e.g. Truth table, Block diagram, Example, etc), are
available in the right-hand Elements pane, which you can drag to the desired position on
your file using drag-and-drop and edit there.

Figure 4-13 Elements for the description

5. Insert your own graphics by dragging the Graphic element to a suitable position in the file
using drag-and-drop. In the following dialog box, enter the path under which the graphic
is stored (use the Browse button).

Figure 4-14 Inserting a graphic

6. Save the edited file with the button or via the File > Save as... menu in the storage
structure described above.

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Creating further online help files

You can open existing files via the File > Open menu.
You can create a new block description via File > New.

Note
Detailed operating instructions for the DCB help editor can be found in the menu under Help
> Help contents.

4.1.4.7 Installation and uninstallation of DCB libraries

From DCC Version 2.0.2 onward, there is the option of installing or uninstalling DCB libraries
from SIMOTION SCOUT via a dialog box, in this case several libraries can be selected in
parallel to the installation. You start the dialog box via the menu command Options >
Installation of libraries.

Figure 4-15 Installation and uninstallation of DCB libraries

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Uninstallation of DCB libraries

A list of already installed libraries can be found in the selection list under The following DCB
libraries are available.
● Activate the checkboxes behind the libraries to be deleted and select Uninstall selected
DCB libraries.
● If you want to uninstall all available libraries, select Uninstall all installed DCB libraries. All
libraries contained in the list are uninstalled.

Installation of DCB libraries

You can specify the path, under which the library that you want to install is stored, at Install
DCB library: Enter the path directly or use the Browse button. Start the installation of the
selected library by clicking Install selected DCB libraries.
Exit the DCB Libraries dialog box by clicking the Close button.

Note
The libraries are installed project-independently in SIMOTION SCOUT. The libraries are not
transported when projects are archived or exported. If the project needs to be dearchived or
exported on a different SCOUT, the libraries used there need to be reinstalled. After a
SCOUT reinstallation, the libraries must also be reinstalled.

4.1.5 DCC and SIMOTION trace

As accustomed with SIMOTION-based devices, you can trace each block connection as a
variable or use it in the trigger condition in SCOUT.

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4.2 Working with DCC SIMOTION

4.2.1 Preliminary remarks on configuration

Preliminary remarks
The following is a brief explanation of what you will be configuring in this chart.

Configuration example
The configuration example deals with a straightforward oscillating circuit that creates
sinusoidal oscillation at its output.
It will only take you a few minutes to create the chart; then you can execute it in test mode as
a demonstration.
The following blocks are used:
● Two integrators (INT)
● One inverter (SII)
As indicated by the differential equation f"(x) = - f(x), the oscillating circuit is comprised of two
integrator blocks that are linked by negation.
The frequency of the oscillating circuit is determined by the integrating time constant at the
integrators.
The oscillation amplitude is specified by the initial value at the integrator output.
The DCC editor can be started via the SIMOTION SCOUT engineering system.

Configuration example structure

The configuration example is divided into the following steps:
1. Creating a new project
2. Inserting the DCC in the project
3. Inserting blocks in the DCC
4. Interconnecting blocks in the DCC
5. Compiling the DCC in the DCC editor
6. Downloading the compiled DCC program to a CPU
7. Starting the CPU
8. Switching between process and laboratory mode
9. Setting test mode and the test mode types
10.Monitoring values in laboratory and process modes
11.Logging on and logging off connections for monitoring
12.Using the "Enable" attribute for execution group control
13.Creating complete documentation for the example
14.Information on the chart reference data function

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4.2.2 Creating a project

● Create a new project in the SIMOTION SCOUT engineering system, e.g. dcc_ex, see
Creating a project (Page 20).
● Create a new device, e.g. a CPU C230-2 V4.1, using Create new device.
● Select the package TPdcblib_SIMOTION_4_1.2.0 [x.y] and close the window.
● You can now insert a chart.

4.2.3 Inserting a chart

● In the project navigator, double-click Insert DCC under Programs.
● Now give your chart another new name. The text field for the DCC name is selected
automatically and the cursor is activated.
● Edit the new name here: dcc_reg1.
● If the Open editor automatically option is activated, the DCC will be started automatically.
Alternatively, you can open the DCC by double-clicking dcc_reg1.
● If a library has not yet been imported, at this point you will be prompted to import one:
Select TPdcblib_SIMOTION_4_1.2.0 [x.y] in the left-hand window, then click >> and
finally Close.

Figure 4-16 Inserting a chart

This creates the project structure and a chart. All that remains is to create some activity
within the chart, i.e. by inserting blocks and interconnecting them.

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4.2.4 Inserting blocks

Figure 4-17 Inserting a block

● Open a block family in the Closed-loop control family with the closed-loop control blocks.
● Select the required block and insert it in the chart using drag-and-drop. Only the outline of
the block in dashed lines is displayed during the copying procedure. Release the mouse
button at the required point.
● To search for a block, enter its name in the input field of the block catalog and click the
binoculars button. The search process begins. Once the block has been found, insert it in
an empty space on the chart using drag-and-drop.

Note
If blocks are superimposed on the chart with other elements, such as other blocks or the
sheet bar, the superimposed block will be displayed in gray and its connections will not
be visible. You must reposition the blocks to ensure that all block information can be
viewed.

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Changing to the page view

To change to the page view from the overview representation, right-click an empty space in
the chart and select Display this page in the context menu that appears. The names of the
block connections are displayed in this enlarged view.
You can also switch to the page view and back to the overview again by double-clicking an
empty area on a page.

Configuring the block display

You can change the display of the blocks. You can change the block width using Options >
Settings > Blocks / sheet bars width.... You can change the designation of the inputs and
outputs of the blocks using Options > Settings > Display in the Connections submenu.
The block type can be displayed in the form of both text (name) and graphics (control
symbol). This can be configured via Options > Settings > Display in the submenu Block
headers.

4.2.5 Interconnecting blocks

Procedure
● Select the Y output of the first INTegrator, followed by the X input of the second
INTegrator.
● Select the Y output of the second INTegrator, followed by the X input of the inverter (SII).
● Select the Y output of the inverter (SII), followed by the X input of the first INTegrator.
The autorouter creates the connecting lines from the outputs to the inputs and they are then
interconnected.

4.2.6 Parameterizing block connections in the chart

For the first integrator INT 1/1, the following initial values should be assigned to the
connections: LL = -10.0, LU = 10.0, SV = 2.0, Ti = 100 ms
For the second integrator INT 1/2, the following initial values should be assigned to the
connections: LL = -10.0, LU = 10.0, Ti = 100 ms
To do this, open the Properties - Connection window of the associated block connection with
a double-click. Enter the initial value for Value and click OK to close the window. Note that
for the input of the values for Ti, the "ms" unit must follow the numeric value 100 without any
spaces.
As the connections mentioned above are not interconnected, the entered values also remain
valid during the cyclic processing of the chart.

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Figure 4-18 Properties window of the "LU" block connection

Figure 4-19 Chart "dccReg1" with interconnected blocks. Some connections have been assigned values that differ from
the default values.

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4.2.7 Default connection values for delta downloads

Changes made to the default values of the block connections at a later date are only
transferred to SIMOTION if the option highlighted in the following image is activated:

Figure 4-20 Settings for SIMOTION data transfer

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4.2.8 Compiling the DCC in the DCC editor

Compiling

Figure 4-21 Compiling a dialog in the DCC editor

You can begin compiling with Chart > Compile > Charts as program... or via the button.
If errors occur during compilation, the Logs dialog box will automatically be displayed at the
end of the procedure (just as in the case of the consistency check).

Note
You can check whether all the required block libraries and technology packages have been
activated via the menu item Options -> Block types.

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Figure 4-22 Window - Select technology packages

Compilation options
For detailed information about the compilation options, refer to Compiling (Page 48).

Note
The Reorganize HMI variable interface option enables you to reassign the addresses for all
@ variables currently defined in the chart. @ variables that are still available in the interface,
but are no longer used in the charts, are deleted.

After compilation
On completion of the compilation procedure, a detailed compilation log appears.
● To access the relevant block that is causing an error, select the error line in the log and
click Go to.
● The log can be called again at a later point via the menu Options > Logs and, if
necessary, can also be printed out.

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4.2.9 Loading the compiled DCC

To be able to operate the DCC program on a CPU, it must have first been downloaded to the
CPU.
Downloading can only take place in SIMOTION SCOUT.

Note
The DCC editor assigns the configured DCBs to tasks T1 to T5 in the execution system.

4.2.10 Starting the CPU

To execute the DCC program, the CPU must be switched to RUN.

4.2.11 Enable attribute, execution groups

The "Enable" attribute enables or disables an execution group (enable = 1; disable = 0).
The "Enable" attribute is set to 1 by default. However, it can also be set dynamically. The
output value of a block determines whether the group is to be enabled or disabled. To this
end, you can interconnect the digital output of a block with the execution group.

4.2.12 Creating documentation

Complete documentation
The example has been successfully configured and tested. You can now create the
complete documentation for your example.

Chart reference data

In this case, the chart reference data is the block type cross references and the execution
sequence. In the toolbar, click:
You can open the Chart Ref: Display Chart Reference Data window via Options > Reference
data in the menu. In this window, you can use the buttons in the toolbar to create and display
the relevant lists. To begin printing, click:
Then close the dialog box with Reference data > Exit.

Note
The Chart Ref: Display Chart Reference Data window can only be opened when the window
of the execution editor is not open.

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Printing a chart
You also want to print the chart. Since only one page has been used on this chart, a single
page display is recommended for printing. The chart is now set to Page view. To begin
printing, click:
If your chart consists of several pages, we recommend that you print them individually in the
page view. Click the button to change to the page view.
Click or to customize the display so that all DCBs are shown on a single page on the
PC monitor.

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4.3 DCC SIMOTION specifications

4.3.1 Rules for assigning names in the DCC editor
Variables are used for data exchange between SCOUT and the DCC editor. The variable
names used are subject to the same restrictions regarding names in SIMOTION.

Note
In the DCC editor, the length of the name is restricted to a maximum of 49 characters. In
SIMOTION, however, longer names are supported. Where this arises, it is necessary to
either use aliases or interpose ST variables.

The names in the DCC editor must therefore abide by the following rules:
● Basic chart:
– No keyword or previously defined name permitted
– Must start with a letter or underscore
– May contain numbers, letters and "_"
– "_" must be followed by a number
● Subchart:
– Must start with a letter or underscore
– May contain numbers and letters
– "_" is not permitted
– Keyword or previously defined name permitted (during compilation, a check is
performed to determine whether this is unique)
– During compilation in the DCC editor, the name is checked to determine whether it is
unique
● Block instance:
– Can start with a number
– May contain numbers and letters
– "_" is not permitted at the beginning
– Keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined
● Execution group:
– Keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined
● Chart connection:
– No keyword or previously defined name permitted
– In the DCC editor, a check is performed to determine whether the name has
previously been defined

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4.3.2 Field/name lengths and conventions

Field/name lengths and conventions

Object Length Remark

Chart name 22 *) May not contain the following
characters:
\.:/*?"<>|#%()
Use of the "_" character is
subject to particular
specifications.
Chart comment 255 All ANSI characters are
permitted.
Execution group 22 Character set as for Chart,
including "_"
Block type 6 Determined by DCC.
Block instance comment 80 All ANSI characters are
permitted.
Parameter comment 80 All ANSI characters are
permitted.
Block name (instance name) 16 *) May not contain the following
characters:
\.:/*?"<>|#%
Use of the "_" character is
subject to particular
specifications.
Global operand Max. 49 If names from SIMOTION are
too long, an ALIAS must be
defined.
*) The chart name and block name must jointly consist of a maximum of 24 characters,
including separating characters.

See also
Rules for assigning names in the DCC editor (Page 176)

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4.3.3 Representation of the dynamic value display

The values are output next to the connections, according to their data type. They are
displayed on the screen with a colored background.

Table 4- 3 Representation of the dynamic value display

Representation Meaning
Blue on white Representation of the values in edit mode
(offline)
Black asterisks on yellow Values during transfer to the dynamic display
Black value on yellow Representation of the values read from the
SIMOTION RT in test mode
#### on a red background Representation of values while the dynamized
values required from the SIMOTION RT are
missing (fault, overload)

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4.4 Faults and warnings

4.4 Faults and warnings

4.4.1 Notes on error message display

Notes on error message display

If an error message or warning appears in the DCC, there will be special characters that
draw your attention to names or parts of names. You can double-click these characters to
proceed directly to the relevant site of the error.
The characters have the following meanings:
● Block instance or block input/block output
– Represented as:
"\." <instance name> [ "." <pin name> ]
– Example:
Interconnection of "_device\ST_1.i" with "._DCC_6_CFC1_1.x_1" cannot be achieved;
invalid type
● Interconnection to chart connections
– Represented as:
"<" <variable name> ">"
– Example:
The input connection DCC_5\<interconn_add_1_x_1> from the chart 'DCC_5' is not
interconnected with a sink.
● Execution level/execution group
– Represented as:
"{" <group name> "}"
– Example:
Empty execution group {EG}

Note
Error analysis when a DCB block crashes
If a DCB block crashes during operation, information about the cause and the block
instance can be found in the device diagnostics buffer in SIMOTION. With this
information, you can contact the creator of the block library, remove the relevant block
instance or change the parameterization.

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Appendix A
A.1 List of abbreviations

Abbreviation Description
(G)UI (Grapical) User Interface
Connection General term for block input or block output
BI parameter Binector Input parameter. The parameter is used for the
interconnection of a binector to a sink signal that can only have the
states 0 or 1
BICO Binector-Connector that designates an interconnectable parameter
in the drive
BO parameter Binector parameter (also Binector Output parameter).
The parameter can be used as a binary signal source (0 or 1)
CFC Drive Control Chart
CI parameter Connector Input parameter.
The parameter is used for the interconnection of a connector to a
sink signal
CO parameter Connector parameter (also Connector Output parameter).
The parameter can be used as a signal source
CSV Comma Separated Value, text format for column-oriented data
DCB Drive Control Block
DCC Drive Control Chart
DO Drive Object
ELF file File coded in Executable Linkable Format
FEAT Feature document
ITCP Instance, Time slice, Connection and Parameter/Variable
MBCS Multi-Byte Character Set, corresponds to UTF-8
MDI Multiple-Document Interface – an application with several windows
OEM Original Equipment Manufacturer
TP Technology Package

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Appendix
A.2 Glossary

A.2 Glossary

Execution level Interface to the execution system used for the execution of
blocks.
Execution group Execution groups are used for structuring or subdividing
execution levels. The blocks and/or charts are integrated
sequentially into the execution groups.
SIMOTION only: Execution groups, for example, can be
switched on and off separately through a connection to a
block output (data type BOOL).
When an execution group is switched off, all blocks/charts
contained therein are no longer calculated.
Execution sequence Sequence in which the blocks are to be calculated in an
execution level or execution group.
User library A user library which contains block libraries. As the blocks
are based on charts, they can be handled individually in this
case.
Output connections The output connections can be interconnected to other
inputs or assigned an initialization value. The value is then
active at this connection when the block is calculated in the
INIT mode for the first time. This is useful, for example,
when a specific value is to be assigned to the output
connection of a flip-flop block or a controller block.
HMI variables You can declare block inputs and outputs as HMI variables
and therefore generate a static interface for these for use in
your system visualization.
Basic library A library that has been created in C, e.g. with the aid of a
DCB tool.
Such a library is a closed unit, i.e. a DCB cannot, for
example, be separated from a library in order to transfer it to
another block. The supplied DCBLIB is an example.
Basic chart The chart that is visible and can be managed in STEP 7 or
SCOUT/STARTER. All other charts, i.e. chart partitions or
subcharts can only be managed in the DCC editor. Only the
term chart is used in the following.
Block help Detailed information about a certain block type can be
obtained by selecting the block and pressing the F1 key.
Block type library Consists of the description of the block types contained in
the library and the object file that implements the blocks,
e.g. ELF.
INIT mode Initialization, ramp-up
RUN mode Cyclic operation
DCB library A user-defined DCB is created from a chart.
DCB builder Development environment for the programming of C block
libraries.
DCB viewer You can read the descriptions of the individual block types
in the DCB viewer during the configuration in the DCC
editor. The DCB viewer is opened by selecting a block and
pressing the F1 key.

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A.2 Glossary

Input connections The input connections can be parameterized with constants

by the project engineer or interconnected to other block
outputs. When the DCB blocks are called, the inputs and
outputs have already been assigned default values that can
be changed when required.
Creation mode DCCs can be edited in creation mode.
Freely defined parameters @ parameters and @ technology connectors.
Interface defined for the parameterization by the user in the
form of parameter numbers that can be defined as ALIAS
for block inputs and block outputs.
Global operands Global operands are connection partners for block
inputs/outputs with which DCB blocks can read and write
information from the system environment.
Hierarchical chart or also subchart A chart (subchart) can be inserted in another chart (chart-in-
chart-technique). Hierarchical structures can be formed
here. Each inserted chart can be opened and, like every
other chart, edited further and therefore changed
individually. A chart can be encapsulated for further use, i.e.
chart connections added. Which block connections are
provided at the chart connections can also be specified
individually.
Comments Each block connection of the CFC page can have a
comment added.
Connector If no more lines can be drawn because the page is too full,
the CFC inserts a connector at the block/chart connection
and a number in the sheet bar. The corresponding
connectors are assigned the same reference number. If
several interconnections that cannot be displayed all start at
one output, they are all assigned the same reference
number. You can recognize the connection point location
through the varying representation of the connector. For
details, refer to the CFC help.
Laboratory mode The blocks are automatically monitored in laboratory mode
(display of the current values of the block/chart connections
logged on for testing).
Offline Project is processed without a connection to the device.
Online Project is processed with a connection to the device.
Online RUN, or pulse enable at the drive Project is processed with a connection to the device and the
device is in open-loop or closed-loop control.
Parameterization Instead of an interconnection, a constant different than the
default can be parameterized at each input or output.
Process mode The blocks are not automatically monitored in process mode
(display of the current values of the block/chart connections
logged on for testing) so that the additional load is very
small.
Sheet bars The sheet bars on the left and right sides of a CFC page
contain the references to the interconnected objects, e.g.
other blocks or execution groups, that are not on the current
page. They also contain the number of the connector
(breakpoint) when the connection line to the sheet bar
cannot be drawn because the page is too full.

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Appendix
A.2 Glossary

Technology package A technology package (the DCBLIB) contains technology

objects (DCB) that are capable of being instantiated.
Chart partition Each chart comprises up to 26 chart partitions ("A".."Z").
Each chart partition consists of up to six DIN A4 pages. A
newly created chart only contains chart partition "A".
Test mode Test mode can be used to debug the DCCs.
Text interconnections Are used to split projects into separate, configurable units
and define an "open" interconnection between charts.
A text interconnection can only be at a block/chart input and
always references a block or chart output in CFC. The text
interconnection is an "open" interconnection until it becomes
a "real" interconnection upon closing.
A closable text interconnection is the addressing of an input
by means of a character string, which identifies a specific
interconnection source (output) via the path specification
(chart/block.connection).
Trace The signals of the block outputs can be recorded with the
trace function.
Trend display In test mode with SIMOTION, you can use the value and
trend display to analyze the input and output values of
blocks.
Overflow pages Overflow pages are created automatically when more sheet
bar entries are generated than can be displayed on a page.
An overflow page consists solely of the sheet bars and
contains no further objects.
Interconnecting The term interconnecting means:
The connection of a block output to another DCB block input
on the same device
Interconnections of a block output to an execution group.
SIMOTION only
Interconnection of a block output to a global operand or a
global operand to a DCB block input. A global operand can
be the following:
The name of a SIMOTION variable.
The name of a SINAMICS parameter (can also be
performed implicitly through the interconnection to a SB).
Workbench The workbench is the navigation center for the individual
engineering steps and is used for the centralized creation
and management of projects. It provides a uniform, function-
oriented, consistent, filterable view of all data and programs,
even in distributed systems.

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Index

" C
"Enable" attribute, 174 Chart as block type, 154
Execution group, 174 Dependencies, 159
Multiple interconnection, 158
Chart partition, 26
@ Chart reference data
Block type cross references, 70
@ parameters, 149
Execution group cross references, 70
Operand cross references, 70
Compiling, 49
A
Configuration example
Abbreviations of the data types, 45 SIMOTION, 166
Alias identifier, 153 Configuring the block display, 43
Array and name lengths, 177 Connection
SIMOTION, 177 Publishing, 99
Creating a new device, 21
Creating a new project, 20
B
Basic chart, 26
D
Block
Block connection units, 42 Data types
Configuring the display, 43 Abbreviations, 45
Delete, 47 DCB library
Deleting online, 67 Change, 52
Execution properties, 40 DCC
Execution sequence, 40 Compiling, 49
Hidden connections, 42 Consistency Check, 48
Inserting online, 67 Copy, 53
Interconnecting, 44 Copying block groups, 53
Pseudo comment, 42 Creating an interconnection online, 66
Superimposition, 37 Deleting a block online, 67
Block catalog Deleting an interconnection online, 65
Binoculars, 37 Insert block, 36
Search, 37 Inserting a block online, 67
Block library, 154 Map listing, 50
Changing the language, 32 Moving an interconnection online, 66
Delete, 34 Reference data, 70
Importing, 29 DCC chart
Naming convention, 29 Exporting to WinCC, 150
Updating, 30 DCC editor
Block type Page view, 28
Plant view, 36 Rules for assigning names (SIMOTION), 176
Timing diagram, 36 Sheet bar, 47
Software requirements, 145
DCC Editor, 25

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Index

Importing DCB library, 25 Deleting online, 65

DCC SINAMICS Global operand, 151
Field of application, characteristics, 82 move online, 66
DCC task, 146, 151 ST program, 152
Interconnection to array elements, 152
Interconnection to global operands, 151
E
Error log, 48
K
Example of a SIMOTION configuration
Chart reference data, 174 Know-how protection, 73
Compiling a DCC, 172
Configuring the block display, 169
Creating a project, 167 M
Creating the complete documentation, 174
Map listing, 50
Data transfer in SIMOTION, 171
Laboratory mode, 58
Monitoring in test mode, 59
O
Page view, 169
Printing a chart, 175 OPC XML export, 150
Process mode, 58
Reorganising B&B variable interfaces, 173
Selecting Technology Packages, 172 P
Execution group, 147
Parameter
"Enable" attribute, 174
Alias, 153
Execution sequence, 147
Pseudo comment, 42
change, 148
Publishing
Execution system
Connection, 99
Change execution sequence, 148
Execution group, 147
Execution sequence, 147
R
Task, 146
References, 3
Representation of the dynamic value display, 178
G Rules for assigning names
Basic chart (SIMOTION), 176
Global operand
Block instance (SIMOTION), 176
Interconnection, 151
Chart connection (SIMOTION), 176
Global operands, 47
Execution group (SIMOTION), 176
Sheet bar, 47
SIMOTION, 176
Subchart (SIMOTION), 176
H
HMI variable, 149 S
Set system cycle clock, 147
SIMOTION
I
Configuration example, 166
Importing DCB library, 25 SIMOTION SCOUT
Inserting a DCC, 23 Copy DCC, 53
Inserting a single drive unit, 21 Creating a project, 20
Interconnection Inserting a DCC, 23
Array elements, 152 Inserting a device, 21
Creating online, 66 Know-how protection, 73

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Selecting technology packages, 31 Power up, 60

SIMOTION trace, 165 Process mode, 57
Software requirements, 145 Trend display, 62
Subchart, 26 Value display, 62
Trace, 165
Trend display, 62
T Typical
Dependencies, 159
Task, 146
Multiple interconnection, 158
Test mode, 57
Deactivating, 64
Laboratory mode, 57
V
Log on connection, 61
Monitoring, 61 Value display, 62
Monitoring cycle, 57
Operating modes, 57

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