This document provides assembly instructions and safety information for an electric descaling chain machine. It details the machine's main features and specifications, and provides guidance on operation, maintenance and repairs.
This document provides assembly instructions and safety information for an electric descaling chain machine. It details the machine's main features and specifications, and provides guidance on operation, maintenance and repairs.
This document provides assembly instructions and safety information for an electric descaling chain machine. It details the machine's main features and specifications, and provides guidance on operation, maintenance and repairs.
This document provides assembly instructions and safety information for an electric descaling chain machine. It details the machine's main features and specifications, and provides guidance on operation, maintenance and repairs.
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ELECTRIC DESCALING CHAIN
MACHINE (Model Nr.: KP- Foreword Thank you for choosing our quality equipments. This manual contains the necessary information for you to ensure proper operation and care for your machine. Please read through these manuals thoroughly prior to your first-time use. And Keep these materials in a safe and accessible place for further reference. In the unlikely event that you experience problems with your machine, do not hesitate to contact your local dealer or agent.
Introductions This specifically developed machine is ideal for the removal of old paints and heavy rusts from large flat areas or spot scaling surfaces on ship desks, hatch covers, tank tops, rigs / platforms, and so on.
Main Features: ■ Excellent heavy duty descaling with superior surface result. ■ Single person operating to deliver 220,000 powerful chain strikes per minute. ■ Selected high performance electric motor and famous brand components. ■ Auto Stop function when overheat / overload, & undervoltage (380V/440V type only). ■ Disposable Linked-chain Drum requires no spares replacement. ■ Easy maintaining two-piece belt pulleys. ■ Front handle design for easy lifting. ■ Exquisite and sturdy one-piece Aluminum chassis. ■ TWO king-size bottom wheels, move / carry conveniently. ■ Built-in Vacuum Port Outlet special for marine industry. ■ Stainless steel Brush Drums available for options.
Page 1 of ELECTRIC DESCALING CHAIN MACHINE (Model Nr.: KP- Assembly and Parts List
KP-2000E31 KP-2000E32
KP-2000E33
No Part No. Parts Name Pcs No Part No. Parts Name Pcs 1 KP2000E01 Handle Cover 2 16-1 KP2000E16.1 Shaft Fixing Screw (Left) 2 2 KP2000E02 Cables 2 17 KP2000E17 Disposable Chain Cassette 4 3 KP2000E03 Switch Box 1 KP2000E33 Wire Brush Drum KP2000E31 Circuit Breaker 1 18 KP2000E18 Drum shaft 1 KP2000E32 Voltage Trip (380V/440V type only) 1 19 KP2000E19 Bering Unit 20mm 2 4 KP2000E04 4-pin Plug 1 19-1 KP2000E19.1 Shaft Fixing Screw (Right) 2 5 KP2000E05 Handle Bar 1 20 KP2000E20 Fixing Bolt M10 4 6 KP2000E06 Fixing Bolt M8 2 21 KP2000E21 Pulley Bush 1 7 KP2000E07 Motor Pulley Unit 1 22 KP2000E22 Pulley Bolt 2 8 KP2000E08 Belt Cover Fixing Screw 4 23 KP2000E23 Pulley Core 1 9 KP2000E09 Vacuum Port Outlet 1 24 KP2000E24 Key 1 10 KP2000E10 3 Phase Induction Motor 1 25 KP2000E25 Bottom Wheel 2 11 KP2000E11 Motor Fixing Bolt 4 26 KP2000E26 Belt 2 12 KP2000E12 Front Handle 1 27 KP2000E27 Belt Cover Fixing Nut 4 13 KP2000E13 Aluminum Chassis 1 28 KP2000E28 Belt Cover 1 14 KP2000E14 Washer 1 29 KP2000E29 Extension Cable 1 15 KP2000E15 Nut 2 30 KP2000E30 4-pin Socket 1 16 KP2000E16 Bering Unit 17mm 1
Page 2 of ELECTRIC DESCALING CHAIN MACHINE (Model Nr.: KP-
Safety Notes Always observe safe working practices and local safety regulations at all times. *Do not expose tools to rain. Do not use tools in damp or wet area. *Never operate near flammable materials or in gaseous / explosive atmospheres. *This machine may create NUISANCE DUST, ensure that the work place is ventilated well. *Do consider to wear sufficient Personal Protective Equipment such as shatterproof glasses, ear defenders, dust mask, gloves, and other necessary apparatus. *CAUTIONS!!! Long hair, loose garments, hanging chains, etc. may be caught in rotating parts and cause serious injury. *Never drive over cables to avoid risks of electric shock. *Do not drag this machine or unplug it from the power source by the power cord or cable. *Always use cabtyre cable or cabtyre extension cable when working outside.
Disposable Chain Cassette
The assembly of linked-chains designed for one-time-use, no need of spares replacement until the unit is completely destroyed. In case that some pin on the unit breaks and unbalances the drum rotation, simply remove the pin opposite to the broken one to rebalance. (e.g.: Pin 1 broken, then remove Pin 7)
Replace Chain Cassette(s) From A Chain Drum
(1) Loose the 2 Nuts (KP2000E15) and Washer (KP2000E14) from the Drum Shaft (KP2000E18). (2) The 4 Disposable Chain Cassettes (KP2000E17) can be taken off now one by one from the Drum Shaft (KP2000E18) . (3) Carry out the necessary repairing or replacement to the old piece(s), then securely reassemble all parts in the opposite sequence of above steps. Make sure all chain cassettes' Rivets are facing to the same direction and that the Cleft sections line up with each other accordingly, while no chain is caught between cassettes.
Remove Chain Drum From Machine
a. Lay down machine so that Chain Drum is free to rotate, then remove the Belt Cover (KP2000E28). b. Use a screw driver and rotate the Chain Drum by hand to remove both belts (KP2000E26). c. Put machine on a support that stops the Chain Drum rotating, then loosen both Pulley Bolts (KP2000E22) in the bush and screw one Pulley Bolt (KP2000E22) into the Third Hole (see illustration photo right) to remove the Pulley from Drum Shaft (KP2000E18). d. Remove 4 bolts (KP2000E18) and take out the "Key" (KP2000E24). e. Remove 3 Bolts (KP2000E06) from the other side of the chassis and loosen 2 Shaft Fixing Screws (KP2000E16.1) with an Allen tool. f. Now, the Chain Drum can be taken out from the bottom of the Chassis. g. The reassembly of all parts will be in the opposite sequence of above steps.
Page 3 of ELECTRIC DESCALING CHAIN MACHINE (Model Nr.: KP- Electric Instructions All machines are correctly preset in factory for specific power voltage and electric settings of motor.
If any change to the power voltage and
/ or electric settings of motor, the parts inside the Switch Box (KP2000E03) may have to be adjusted or replaced accordingly
Always consult your local dealer or
agent first for any doubt.
Repairs and / or Adjustments to the electric parts should always be done by a qualified electrician.
Operations & Maintenance
- Check that all components are attached properly and in a proper / safe working order. (check that there are no loose wires, guards or parts on the machine). - Ensure that you have the correct cable and plugs to correspond with the voltage of the machine and the power source you are using. (Suitable Earth Breaker Device is recommended if necessary). - Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation the machine. - Plug the vacuum hose from a dust collecting facility, if available, directly to the machine's Vacuum Port Outlet (KP2000E09). - Connect your machine to its power source. Make sure the cable is properly connected and safely located for your operation. - ALWAYS keep both hands on handles when operating. ALWAYS lift up machine (push down the handles) in order for the drum assembly to rotate freely when starting the machine. - Start and Stop the machine and check that rotation is correct according to marking on machine. - Scaling can start. For the best results from your machine, you should run the machine forward and backward over the area until appropriate result is achieved. - Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care. - Maintain your company's fire and safety procedures while operating this machine. - ALWAYS stop the machine and disconnect it from its power source before carrying out any install, removal, or maintenance on the machine. - It is recommended that the joints and swivel parts to be lubricated prior to storage. - Put necessary cover on the machine to protect it and store in a secure and dry place.
LIABILITY STATEMENT The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.
