QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(QW-200.1, ASME Boiler & Pressure Vessel Code Section-IX)

COMPANY NAME : I TECH ADVANCE INSPECTION SERVICES BY : BHAVIN SUKHADIYA

WPS No.: ITECH/WPS/01 Date :
Revision No.: 00 Date :
SUPPORTING PQR No. : ITECH/PQR/01
Welding Process : SMAW Type : MANUAL

JOINT (QW-402) JOINT DESIGN

Joint Design : AS per approved drawing

Backing (Yes/No) : YES

Backing Material (Type) : Weld Metal

Parent Metal of same quality as base metal, Fusing Metal
Metal Non-fusing Metal
Non Metallic Other

BASE METAL (QW-403)

P-No. 8 Group No. 1 to P-No. 8 Group No. 1
OR
Specification type and grade ASTM A-351 Gr.CF8M
To
Specification type and grade ASTM A-351 Gr.CF8M
OR
Chem. Analysis and Mech. Property
to Chem. Analysis and Mech. Property

Thickness Range:
Base Metal : Groove 4.8 mm to 50 mm Fillet : All Sizes
Plate Thickness : 25 mm
Other

FILLER METAL (QW-404)

Spec. No. (SFA) 5.4

AWS No. (Class) E 316 - 16
F-No. 5
A-No. 8
Filler Type -----
Size of Filler Metals 2.5MM, 3.15MM, 4.00MM DIA. ANY REPUTED MAKE
Weld Metal
Thickness Range : Groove UPTO 50MM THK Fillet ALL
Electrode Flux Class : ----
Flux Trade Name : N.A.
Consumable Insert : N.A.
Other :
 WPS No. : ITECH/WPS/01 Dated: Rev: 00
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position of Groove : 1G Temp. Range : 1040˚ C

Welding Progression : UP___-----___ Down___-----___ Time Range : 2.5 Hours (Shocking Time)
Position of Fillet : ALL

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp. Min. Ambient Gas(es) Mixture Flow Rate
Shielding ---- ---- ----
Inter pass Temp. Max. 150˚C Trailing ---- ---- ----
Preheat Maintenance ---- Backing ---- ---- ----
( Continuous of special heating,
where applicable, should be recorded)

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity DC EP

Amps (Range) See Table Below Volts (Range) See Table Below

( Amps and Volts range should be recorded for each electrode size, position and thickness, etc. This information
may be listed in tabular format as per below.)

Tungsten Electrode size and Type N.A.

Mode of Metal Transfer for GMAW N.A.
Electrode wire feed speed range N.A.

TECHNIQUE (QW-410)
String or Weave Bead Stringer Bead / Weave Bead ( Weaving not greater than 3 times Electroder Diameter)
Orifice or Gas Cup Size -------
Initial and interpass Cleaning (Brushing, Grinding etc.) Brushing & Grinding
Method of Back Gouging Back chip grinding and LP test
Oscillation --------
Contact Tube to Work Distance --------
Multiple or Single Pass (Preside) Multi Pass
Multiple or Single Electrodes Single Electrode
Manual or Automatic Manual
Travel Speed (Range) See Below Table
Peening N.A.
Other

Filler Metal Current

Other
Travel Speed Range (Remarks,
Weld Layer(s) Process Volt Range
Class Dia. Type Polar. Amp. Range MM/Minute Comment,
etc.)

Root Run SMAW E316-16 3.15 mm DC EP 90-120 20-25 85mm to 115 mm ----
ANY LAYER SMAW E316-16 4.00 mm DC EP 140-180 20-25 100mm to 135mm ----
Backchip Grinding and D.P.
ANY LAYER SMAW E316-16 3.15 mm DC EP 90-120 20-25 100mm to 135mm ----
ANY LAYER SMAW E316-16 4.00 mm DC EP 140-180 20-25 100mm to 135mm ----
Prepared By: Reviewed & Approved By :

Bhavin Sukhadiya

QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR)

(QW-200.2 , ASME Boiler & Pressure Vessel Code, Section-IX)
Record Actual Condition Used to Weld Test Coupon
Company Name : I TECH ADVANCE INSPECTION SERVICES By : BHAVIN SUKHADIYA
Procedure Qualification Record No. ITECH/PQR/01 Date :
WPS No. ITECH/WPS/01 Date :

Welding Process : SMAW

Type : MANUAL

Filler Metal Current (A) Volt (V) JOINT (QW-402)

Travel Speed
No. of Pass Process
MM/Minute
Dia.

90mm to 105
1 (R/R) SMAW 3.15 mm 95-115 20-25
mm
105mm to
2nd Layer SMAW 4.00 mm 130-150 20-25
120mm
3rd to 12th 105mm to
SMAW 3.15 mm 130-150 20-25
Layer 130mm
Backchip Grinding and D.P.
8th to 15th 105mm to
SMAW 4.00 mm 95-115 20-25
Layer 120mm

BASE METAL (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec. : ASTM A-351 Temperature : 1050˚ C
Type or Grade : Gr. CF8M Shoking time : 2.5 Hours (Shocking Time)
P-No.: 8 TO P-No.: 8 GAS (QW-408)
Thickness of Test Coupon : 25 mm THK Plate Gas(es) Mixture Flow Rate
Diameter of Test Coupon : N.A. Shielding ---- ---- ----
Other : Trailing ---- ---- ----
Backing ---- ---- ----
FILLER METAL (QW-404) ELECTRICAL CHARACTARISTICS (QW-409)
SFA Specification : SFA 5.4 Current : D.C.
AWS Classification : E 316-16 Polarity : Electrode Positive
Filler Metal F-No. : 5 Amps. : 95-150 Volts : 20 -25
Weld Metal Analysis A-No. : 8 Tungsten Electrode Size : ----
Size of Filler Metal : 3.15MM , 4MM Gas Cup Size : ----
Filler Metal : ----
Other : ---- TECHNIQUE (QW0410)
Weld Metal Thickness : 25MM Travel Speed 90-130 mm/min.
String or Weave Bead Weave Bead
POSITION (QW-406) Oscillation NIL
Position of Groove : 1G Multipass or Single Pass Multipass
Weld Progression (Uphill, Downhill) : N.A. Other Single
Other ----

PREHEAT (QW-406)
Preheat Temp. Ambient
Interpass Temp. 150˚C Max.
 QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR)
PQR No. ITECH/PQR/01 Date :
Tensile Test (QW-150)

Cross Section Ultimate Ultimate

Specimen Width Thickness Tensile Stress Type of Failure & Location
No. Area mm2 Total Load N Mpa
T1 19.16 24.82 475.551 244280 513.7 AT WELD AREA
T2 19.24 24.88 478.691 264160 551.8 AT WELD AREA

GUIDED - BEND TEST (QW-160)

Type and Figure - QW-462.3 RESULT
Side Bend S-1 ALL
Mendrill Dia 4T Satisfactory

Fillet Weld Test (QW-180)

Results - Satisfactory : YES ------ No ----
Penetration into Parent Metal : YES ------ No ----

Other Tests
Visual Examination of Completed weld -- Satisfactory
Radiography Test : Satisfactory Report No. -

Type of Test -----

Deposit Analysis -----
Other -----
Welder's Name MR. DINANATH YADAV Stamp No. W-01
Test Conducted By : Test Report No.

We certify that the statements in this record are correct and that the test welds were prepared, welded
and testd in accordance with the requirements of Section-IX of ASME code.

For, ITECH Advance Inspection Services

Test Witnessed & Approved By

Bhavin Sukhadiya
 SAWANT STEEL & ALLOYS
WELDING PROCEDURE SPECIFICATION (WPS)
(As per Form QW-482, Section IX, ASME Boiler & Pressure Vessel Code Section)

COMPANY NAME : SAWANT STEEL & ALLOYS BY : ADHIK PAWAR

WPS No.: SSA/WPS/003 REV. NO.:- 00 Date : 4/20/2024
SUPPORTING PQR No. : SSA/PQR/003 Date : 4/20/2024
Welding Process : SMAW Type : MANUAL

JOINT DESIGN (QW-402) JOINT DETAILS (QW-402)

Joint Design : AS per Mfg. drawing SIZE: 300X300X20 mm

Backing (Yes/No) : YES

Backing Material (Type) : Weld Matal Or Base Metal

Parent Metal of same quality as base metal, Fusing Metal
Metal Non-fusing Metal
Non Metallic Other

BASE METAL (QW-403)

P-No. 8 to P-No. 8
Specification type and grade: ASTM A351 Gr. CF8M to ASTM A351ORGr. CF8M

OR
Chem. Analysis and Mech. Property to Chem. Analysis and Mech. Property

Thickness Range:
Base Metal : Groove 1.5 mm to 40 mm Fillet : All fillet Sizes on all base metal Thickness & all
diameters
Plate Thickness : 20 mm
Other NIL

FILLER METAL (QW-404)

Spec. No. (SFA) : 5.4

AWS No. (Class) : E 316L-16
F-No. : 4
A-No.: 8
Filler Type : -----
Size of Filler Metals (mm): ø 3.15, ø 4.00
Weld Metal
Thickness Range : Groove Max. 50 mm Fillet: All fillet Sizes on all base metal Thickness & all
diameters
Electrode Flux Class : ----
Flux Trade Name : N.A.
Consumable Insert : N.A.
Other : Electrode baking as per manufacturer requirements
 QW-482 WELDING PROCEDURE SPECIFICATION (WPS) [ Back]
WPS No. : SSA/WPS/003 REV. NO.:- 00 Dated: 4/20/2024
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position of Groove All Temp.Range : 1050˚C Polymer Quenching

Welding Progression Uphill only 3G, 3F Time Range 2 hrs soaking
Position of Fillet All
PREHEAT (QW-406) GAS (QW-408) - NA
Preheat Temp. Min.: 100-150°C Gas(es) Mixture Flow Rate
Inter pass Temp. Max. : 100˚C Shielding N/A N/A N/A
Preheat Maintenance : NA Trailing N/A N/A N/A
Other : Nil Backing N/A N/A N/A
( Continuous of special heating, where applicable, should be recorded)
ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C.E.P. Polarity DC +ve

Amps (Range) 75-90 A Volts (Range) 24-27 V
Filler Metal Current
Weld Travel Speed Range Other (Remarks,
Process Type Volt Range
Layer(s) Class Dia. Amp. Range MM/Minute Comment, etc.)
Polar.
As req. SMAW E316L- 16 3.15; 4.00 DC +ve 70-110 18-27 75-100 String/weave

Tungsten Electrode size and Type NA

Mode of Metal Transfer for GMAW -
Electrode wire feed speed range NIL

TECHNIQUE (QW-410)
String or Weave Bead Stringer Bead / Weave Bead ( Weaving not greater than 3 times Electroder Diameter)
Orifice or Gas Cup Size -------
Initial and interpass Cleaning (Brushing, Brushing & Grinding
Grinding etc.)
Method of Back Gouging By Grinding
Oscillation NA
Contact Tube to Work Distance -
Multiple or Single Pass (Per side) Multi Pass
Multiple or Single Electrodes Single Electrode
Manual or Automatic Manual
Travel Speed (Range) 3" to 4" inch/min.
Peening Not allowed
Other -

Manufacturer- Sawant Steel & Alloys Reviewed by (TPIA) Approved By :

Mr. Adhik Pawar

M/s Sawant Steel & Alloys
 SAWANT STEEL & ALLOYS
QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR)
(QW-200.2 , ASME Boiler & Pressure Vessel Code, Section-IX)
Record Actual Condition Used to Weld Test Coupon
Company Name : SAWANT STEEL & ALLOYS By : ADHIK PAWAR
PQR No. SSA/PQR/003 Date : 4/20/2024
WPS No. SSA/WPS/003 REV. NO.:- 00 Date : 4/20/2024
Welding Process : SMAW
Type : MANUAL
WELDING PROCEDURE JOINT (QW-402)
Filler Metal Travel Speed
No. of Pass Process Current (A) Volt (V)
Class Dia. MM/Minute

1 SMAW 3.15 mm 70 18-20 75

2 SMAW 3.15 mm 90 18-25 85
E316L- 16
3 SMAW 3.15 mm 110 18-25 90
4 SMAW 3.15 mm 110 18-27 100
BASE METAL (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. : ASTM A351 to ASTM A351 Temperature Stress relieving at 1050˚C
Type or Grade : Gr.CF8M to Gr. CF8M Shoking time :2hrs soaking
Others -
P-No.: 8 TO P-No.: 8 GAS (QW-408)
Thickness of Test Coupon : 20 mm THK Plate Gas(es) Mixture Flow Rate
Diameter of Test Coupon : N.A. Shielding ---- ---- ----
Other : Trailing ---- ---- ----
Backing ---- ---- ----
FILLER METAL (QW-404) ELECTRICAL CHARACTARISTICS (QW-409)
SFA Specification : SFA 5.4 Current : D.C.
AWS Classification : E316L- 16 Polarity : Electrode Positive
Filler Metal F-No. : 4 Amps. : 70-110 18-27
Weld Metal Analysis A-No. : 8 Tungsten Electrode Size : ----
Size of Filler Metal : 3.15MM , 4MM Gas Cup Size : ----
Filler Metal : ----
Other : ---- TECHNIQUE (QW0410)
Weld Metal Thickness : 20MM Travel Speed 75-100mm/min.
String or Weave Bead String/Weave Bead
POSITION (QW-405) Oscillation NIL
Position of Groove : 1G Multipass or Single Pass Multipass
Weld Progression: Uphill for only 3G Multipal or Single Electrode Single
Other --- Others
PREHEAT (QW-406)
Preheat Temp. Ambient / 100-150°C
Interpass Temp. 100˚C Max.
Others NIL
 QW- 483 PROCEDURE QUALIFICATION RECORDS (PQR) [ Back]
PQR No. SSA/PQR/003 Date : 20-04-2024
Tensile Test (QW-150)

Cross Ultimate
Ultimate
Specimen Section Tensile Type of Failure &
Width Thickness Total Load
No. Area Stress Location
[kN]
mm2 N/mm2
24SC02-T1 19.05 20.00 381.19 188.89 495.50 ON PM
24SC02-T2 19.00 20.00 380.00 189.20 497.90 ON PM
24SC02-T3 19.01 20.00 380.20 191.30 503.20 ON PM
24SC02-T4 19.02 20.00 380.40 190.40 500.50 ON PM
Test Report No- TC1265124000000979F Dated 27-02-2024

GUIDED - BEND TEST (QW-160)

Speciman
Type of Bend Result Remark
No
24SC02-SB1 Side Bend No Crack Observed Acceptable
24SC02-SB2 Side Bend No Crack Observed Acceptable
24SC02-SB3 Side Bend No Crack Observed Acceptable
24SC02-SB4 Side Bend No Crack Observed Acceptable
Test Report No- TC1265124000000979F Dated 27-02-2024
Fillet Weld Test (QW-180)
Results - Satisfactory Penetration into Parent Metal :
Micro: -
Other Tests
Visual Examination of Completed weld : Satisfactory
Radiography Test : Satisfactory
Type of Test LPT on Weld found satisfactroy
Deposit Analysis -
Other -

Welder's Name MR. IMLAK HAMEEJKHAN SHIKALGAR Stamp No.

Test Conducted By Sawant Steel & Alloys Interanl Lab & Outsorced Laboratory.
We certify that the statements in this record are correct and that the test welds were prepared, weldedand testd in accordance with
the requirements of Section-IX of ASME code.

Manufacturer- Sawant Steel & Alloys Reviewed by (TPIA) Approved By :

By Adhik Pawar