MTD 900 Series Operators Manual
MTD 900 Series Operators Manual
MTD 900 Series Operators Manual
Operator’s Manual
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Table of Contents
Safe Operation Practices......................................... 3 Service..................................................................... 24
Assembly & Set-Up................................................... 9 Troubleshooting..................................................... 29
Controls....................................................................12 Replacement Parts................................................. 30
Operation.................................................................15 Attachments & Accessories................................... 32
Maintenance & Adjustment..................................19 Warranty...................................................Back Cover
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Visit us on the web at www.mtdproducts.com
2
Important Safe Operation Practices 2
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
3
12. A missing or damaged discharge cover can cause blade Slope Operation
contact or thrown object injuries.
Slopes are a major factor related to loss of control and tip-over
13. Stop the blade(s) when crossing gravel drives, walks, or accidents which can result in severe injury or death. All slopes
roads and while not cutting grass. require extra caution. If you cannot back up the slope or if you
14. Watch for traffic when operating near or crossing feel uneasy on it, do not mow it.
roadways. This machine is not intended for use on any For your safety, use the slope gauge included as part of this
public roadway. manual to measure slopes before operating this machine on
15. Do not operate the machine while under the influence of a sloped or hilly area. If the slope is greater than 15 degrees as
alcohol or drugs. shown on the slope gauge, do not operate this machine on that
area or serious injury could result.
16. Mow only in daylight or good artificial light.
17. Never carry passengers. Do:
18. Disengage blade(s) before shifting into reverse. Back up 1. Mow up and down slopes, not across. Exercise extreme
slowly. Always look down and behind before and while caution when changing direction on slopes.
backing to avoid a back-over accident. 2. Watch for holes, ruts, bumps, rocks, or other hidden
19. Slow down before turning. Operate the machine smoothly. objects. Uneven terrain could overturn the machine. Tall
Avoid erratic operation and excessive speed. grass can hide obstacles.
20. Disengage blade(s), set parking brake, stop engine and wait 3. Use slow speed. Choose a low enough speed setting so
until the blade(s) come to a complete stop before removing that you will not have to stop or shift while on the slope.
grass catcher, emptying grass, unclogging chute, removing Tires may lose traction on slopes even though the brakes
any grass or debris, or making any adjustments. are functioning properly. Always keep machine in gear
when going down slopes to take advantage of engine
21. Never leave a running machine unattended. Always turn
braking action.
off blade(s), place transmission in neutral, set parking
brake, stop engine and remove key before dismounting. 4. Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
22. Use extra care when loading or unloading the machine into
a trailer or truck. This machine should not be driven up or 5. Use extra care with grass catchers or other attachments.
down ramp(s), because the machine could tip over, causing These can change the stability of the machine.
serious personal injury. The machine must be pushed 6. Keep all movement on the slopes slow and gradual. Do
manually on ramp(s) to load or unload properly. not make sudden changes in speed or direction. Rapid
23. Muffler and engine become hot and can cause a burn. Do engagement or braking could cause the front of the
not touch. machine to lift and rapidly flip over backwards which could
cause serious injury.
24. Check overhead clearances carefully before driving under
low hanging tree branches, wires, door openings etc., 7. Avoid starting or stopping on a slope. If tires lose traction,
where the operator may be struck or pulled from the disengage the blade(s) and proceed slowly straight down
machine, which could result in serious injury. the slope.
25. Disengage all attachment clutches, depress the brake Do Not:
pedal completely and shift into neutral before attempting
1. Do not turn on slopes unless necessary; then, turn slowly
to start engine.
and gradually downhill, if possible.
26. Your machine is designed to cut normal residential grass of
2. Do not mow near drop-offs, ditches or embankments. The
a height no more than 10”. Do not attempt to mow through
mower could suddenly turn over if a wheel is over the edge
unusually tall, dry grass (e.g., pasture) or piles of dry leaves.
of a cliff, ditch, or if an edge caves in.
Dry grass or leaves may contact the engine exhaust and/
or build up on the mower deck presenting a potential fire 3. Do not try to stabilize the machine by putting your foot on
hazard. the ground.
27. Use only accessories and attachments approved for this 4. Do not use a grass catcher on steep slopes.
machine by the machine manufacturer. Read, understand 5. Do not mow on wet grass. Reduced traction could cause
and follow all instructions provided with the approved sliding.
accessory or attachment.
6. Do not shift to neutral and coast downhill. Over-speeding
28. Data indicates that operators, age 60 years and above, are may cause the operator to lose control of the machine
involved in a large percentage of riding mower-related resulting in serious injury or death.
injuries. These operators should evaluate their ability
to operate the riding mower safely enough to protect 7. Do not tow heavy pull behind attachments (e.g. loaded
themselves and others from serious injury. dump cart, lawn roller, etc.) on slopes greater than 5
degrees. When going down hill, the extra weight tends
29. If situations occur which are not covered in this manual, use to push the tractor and may cause you to loose control
care and good judgment. Contact your customer service (e.g. tractor may speed up, braking and steering ability are
representative for assistance. reduced, attachment may jack-knife and cause tractor to
overturn).
b. Be alert and turn machine off if a child enters the a. Use only an approved gasoline container.
area. b. Never fill containers inside a vehicle or on a truck
c. Before and while backing, look behind and down for or trailer bed with a plastic liner. Always place
small children. containers on the ground away from your vehicle
before filling.
d. Never carry children, even with the blade(s) shut off.
They may fall off and be seriously injured or interfere c. When practical, remove gas-powered equipment
with safe machine operation. from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
e. Use extreme care when approaching blind corners, a trailer with a portable container, rather than from a
doorways, shrubs, trees or other objects that may gasoline dispenser nozzle.
block your vision of a child who may run into the
path of the machine. d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
f. To avoid back-over accidents, always disengage complete. Do not use a nozzle lock-open device.
the cutting blade(s) before shifting into Reverse.
If equipped, the “Reverse Caution Mode” should e. Extinguish all cigarettes, cigars, pipes and other
not be used when children or others are around. sources of ignition.
g. Keep children away from hot or running engines. f. Never fuel machine indoors.
They can suffer burns from a hot muffler. g. Never remove gas cap or add fuel while the engine
h. Remove key when machine is unattended to is hot or running. Allow engine to cool at least two
prevent unauthorized operation. minutes before refueling.
2. Never allow children under 14 years of age to operate this h. Never over fill fuel tank. Fill tank to no more than ½
machine. Children 14 and over should read and understand inch below bottom of filler neck to allow space for
the instructions and safe operation practices in this manual fuel expansion.
and on the machine and should be trained and supervised i. Replace gasoline cap and tighten securely.
by an adult. j. If gasoline is spilled, wipe it off the engine and
Towing equipment. Move machine to another area. Wait 5
minutes before starting the engine.
1. Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the k. To reduce fire hazards, keep machine free of grass,
hitch point. leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
2. Follow the manufacturers recommendation for weight
limits for towed equipment and towing on slopes. l. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
3. Never allow children or others in or on towed equipment. as on a water heater, space heater, furnace, clothes
4. On slopes, the weight of the towed equipment may cause dryer or other gas appliances.
loss of traction and loss of control. m. Allow a machine to cool at least five minutes before
5. Always use extra caution when towing with a machine storing.
capable of making tight turns (e.g. “zero-turn” ride-on
mower). Make wide turns to avoid jack-knifing. General Service
6. Travel slowly and allow extra distance to stop. 1. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless,
7. Do not shift to neutral and coast downhill. and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the
blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
Symbol Description
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING— TOWING
Avoid jack-knifing when towing, go slow and make wide turns.
15° Slope
15° Slope
Figure 1 Figure 2
15° d
ashed
line
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes.
Assembly & Set-Up 3
Contents of Crate
• One Lawn Tractor • One Oil Drain Tube • One Deck Wash Hose Coupler
• One Lawn Tractor Operator’s Manual • One Engine Operator’s Manual
Figure 3-2
2. While holding the discharge chute with your left hand,
remove the shipping brace with your right hand by
Figure 3-1 grasping it between your thumb and index finger and
rotating it clockwise.
2. Pull the hydrostatic bypass rod outward, then down, to lock
it in place. WARNING! The shipping brace is used for
NOTE: The transmission will NOT engage when the hydrostatic packaging purposes only. Remove and discard the
bypass rod is pulled out. Return the rod to its normal position shipping brace before operating your lawn tractor.
prior to operating the tractor.
CAUTION: Never attempt to move the tractor WARNING! The mowing deck is capable of
manually without first opening the hydrostatic relief throwing objects. Failure to operate the riding
valve. Doing so will result in serious damage to the mower without the discharge cover in the proper
tractor’s transmission. operating position could result in serious personal
injury and/or property damage.
9
Connecting the Battery Cables Checking Tire Pressure
CALIFORNIA PROPOSITION 65 WARNING! WARNING! Do not overinflate tires. Check sidewall
Battery posts, terminals, and related accessories of tires for maximum psi. Equal tire pressure should
contain lead and lead compounds, chemicals known be maintained at all times.
to the State of California to cause cancer and The tires on your tractor may be over inflated for shipping
reproductive harm. Wash hands after handling. purposes. Reduce the tire pressure before operating the tractor.
Check sidewall of tires for maximum psi.
CAUTION: When attaching battery cables, always
connect the POSITIVE (red) wire to its terminal first, Setting the Deck Gauge Wheels
followed by the NEGATIVE (black) wire.
Move the tractor on a firm and level surface, preferably
For shipping reasons, both battery cables on your equipment pavement, and proceed as follows:
may have been left disconnected from the terminals at the
factory. To connect the battery cables, proceed as follows: 1. Selecttheheightpositionofthecuttingdeckbyplacingthedeck
lift lever in the normally desired mowing height setting
NOTE: The positive battery terminal is marked Positive (+). The (any of the six different cutting height notches on the right
negative battery terminal is marked Negative (–). fender).
1. Remove the plastic cover, if present, from the positive (+) 2. Check the gauge wheels for contact or excessive clearance with
battery terminal and attach the red cable to the positive (+) the surface below. The deck gauge wheels should have
battery terminal with the bolt and hex nut. See Figure 3-3. between ¼” and ½” clearance above the ground.
If the gauge wheels have excessive clearance or contact
with the surface, adjust as follows:
a. Raise the deck lift handle to its highest setting.
b. Remove the front gauge wheels by removing the
lock nuts and shoulder screws which secure them to
the deck. See Figure 3-4.
Figure 3-3
2. Remove the plastic cover, if present, from the negative (–)
battery terminal and attach the black cable to the negative
(–) battery terminal with the bolt and hex nut. See Figure
3-3.
3. Position the red rubber boot over the positive (+) battery
terminal to help protect it from corrosion. Figure 3-4
NOTE: If the battery is put into service after the date shown c. Place the deck lift lever in the desired mowing
on top/side of battery, charge the battery as instructed in the height setting.
Maintenance section your Operator’s Manual prior to operating
the tractor. d. Reinsert the shoulder screw (with each gauge wheel)
into the index hole that leaves approximately
½” between the bottom of the wheel and the
pavement.
Refer to Leveling the Deck in the Maintenance section of this
manual for more detailed instructions regarding various deck
adjustments.
Figure 3-5
WARNING! Before operating the tractor, make
sure the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
Figure 3-6
NOTE: Your tractor is shipped with oil in the engine. However,
you MUST check the oil level before operating.
CAUTION: Always check the engine oil level before
each use as instructed in the Engine Owner’s
Manual. Add oil as necessary. Failure to do so may
result in serious damage to your engine.
Systems Indicator
Monitor Throttle/Choke Control
Ignition Switch
Module
Drive/Reverse
Pedal
Brake Pedal
Parking Brake/
Cruise Control Lever
Deck Lift Lever
Cup Holder
Figure 4-1
Lawn Tractor controls and features are illustrated in Fig. 4-1 and Brake Pedal
described on the following pages.
The brake pedal is located on the left
WARNING! Read and follow all safety rules and front side of the tractor along the
instructions in this manual, including the entire
running board. The brake pedal can be
Operation section, before attempting to operate
used for sudden stops or setting the
this machine. Failure to comply with all safety rules
parking brake.
and instructions may result in personal injury.
NOTE: The brake pedal must be fully
Throttle/Choke Control
CHOKE
depressed to activate the safety
interlock switch when starting the tractor.
The throttle/choke control is located on the right side of FAST
the tractor’s dash panel. This lever controls the speed of Seat Adjustment Knob (not shown)
the engine and, when pushed all the way forward, closes
the choke for cold starting. When set in a given position, The seat adjustment knob is located below the front/left of the
the throttle will maintain a uniform engine speed. seat. The knob allows for adjustment of the fore to aft position of
the operator’s seat. Refer to the Assembly and Set-Up section of
NOTE: When operating the tractor with the cutting deck
this manual for more detailed instructions.
engaged, be certain that the throttle/choke control is
always in the FAST (rabbit) position.
SLOW
12
Deck Lift Lever Systems Indicator Monitor/Hour Meter LCD
Found on your tractor’s right fender, When the ignition key
the deck lift lever is used to change is rotated out of the
the height of the cutting deck. To STOP position but not
use, move the lever to the left, then into the START position,
place in the notch best suited for the systems indicator
your application. monitor displays the
battery’s output, in
Ignition Switch Module volts, on its LCD for HOURS 1/10
approximately five
WARNING! Never seconds, after which it
leave a running displays an hour glass
machine unattended. and the hours of tractor
Always disengage operation. Once the
PTO, set parking tractor is started, the
brake, stop engine monitor continually displays an hour glass and the hours of
and remove key to tractor operation on its LCD.
prevent unintended
starting. NOTE: Hours of tractor operation are recorded any time the
ignition key is rotated out of the STOP position, regardless of
To start the engine, insert the key whether the engine is started.
into the ignition switch and turn
clockwise to the START position. The Indicator Monitor will also remind the operator of
Release the key into the NORMAL MOWING MODE position once maintenance intervals for changing the engine oil. The LCD will
the engine has fired. alternately flash the recorded hours, “CHG” and “OIL” for five
minutes, after every 50 hours of recorded operation elapse. The
To stop the engine, turn the ignition key counterclockwise to the maintenance interval lasts for two hours (from 50-52, 100-102,
STOP position. 150-152, etc.). The LCD will also flash as described above for five
CAUTION: Prior to operating the tractor, refer to minutes every time the tractor’s engine has been started during
both Safety Interlock Switches and Starting The this maintenance interval. Before the interval expires, change
Engine in the Operation section of this manual for the engine oil as instructed in the Maintenance section of this
detailed instructions regarding the Ignition Switch Operator’s Manual.
Module and operating the tractor in REVERSE
CAUTION MODE. PTO (Blade Engage)
If the PTO light illuminates when attempting to start the tractor’s
Drive Pedal engine, move PTO lever into the disengaged (OFF) position.
The drive pedal is located on the right side Oil (If Engine So Equipped)
of the tractor, along the running board. Press
the drive pedal forward to cause the tractor to It is normal for the Oil light to illuminate while the engine is
travel forward. Ground speed is also controlled cranking during start-up, but if it illuminates during operation,
with the drive pedal. The further forward that while the engine is running, stop the tractor immediately and
the pedal is pivoted, the faster the tractor check the engine oil level as instructed in this Owner’s Manual.
will travel. The pedal will return to its original Battery
position when it’s not pressed.
It is normal for the Battery light to illuminate while the engine is
Reverse Pedal cranking during start-up, but if it illuminates during operation,
while the engine is running, the battery is in need of a charge
The reverse pedal is located on the right side of or the engine’s charging system is not generating sufficient
the tractor along the running board. Ground amperage. Charge the battery as instructed in the Service
speed is also controlled with the reverse pedal. section of this manual or have the charging system checked by
The further downward the pedal is pivoted, your an authorized service dealer.
the faster the tractor will travel. The pedal will
return to its original position when it’s not Brake
pressed. If the Brake light illuminates when attempting to start the
tractor’s engine, depress the brake pedal.
This tractor is equipped with a safety interlock system for the Stopping the Engine
protection of the operator. If the interlock system should ever
malfunction, do not operate the tractor. Contact an authorized WARNING! If you strike a foreign object, stop the
service dealer. engine and disconnect the spark plug wire(s).
Thoroughly inspect the machine for any damage.
• The safety interlock system prevents the engine from
Repair the damage before restarting and operating.
cranking or starting unless the parking brake is engaged,
and the PTO (Blade Engage) lever is in the disengaged 1. If the blades are engaged, place the PTO/Blade Engage
(OFF) position. lever in the disengaged (OFF) position.
• The engine will automatically shut off if the operator leaves 2. Place the throttle control near the SLOW position.
the seat before engaging the parking brake. 3. Turn the ignition key counterclockwise to the STOP
WARNING! Do not operate the tractor if the position.
interlock system is malfunctioning. This system was 4. Remove the key from the ignition switch to prevent
designed for your safety and protection. unintended starting.
15
Driving The Tractor Reverse Caution Mode
WARNING! Avoid sudden starts, excessive speed The REVERSE CAUTION MODE position of the key switch module
and sudden stops. allows the tractor to be operated in reverse with the blades (PTO)
engaged.
NOTE: Mowing in reverse is not recommended.
1. Lightly press the brake pedal to release the parking brake. WARNING! Use extreme caution while operating
Move the throttle lever into the FAST (rabbit) position. the tractor in the REVERSE CAUTION MODE. Always
2. To travel FORWARD, slowly press the upper portion of the look down and behind before and while backing. Do
drive pedal forward until the desired speed is achieved. See not operate the tractor when children or others are
Fig. 5-1. around. Stop the tractor immediately if someone
enters the area.
To use the REVERSE CAUTION MODE:
NOTE: The operator MUST be seated in the tractor seat.
1. Start the engine as previously instructed on the previous
page.
2. Turn the key from the NORMAL MOWING (Green) position
to the REVERSE CAUTION MODE (Yellow) position of the
key switch module. See Fig. 5-2.
Reverse
Indicator Push Button
Light
Reverse
Stop Caution Mode
Position Position
16 Section 5— Operation
Driving On Slopes Cruise Control
Refer to the SLOPE GAUGE on page 8 to help determine slopes WARNING! Never engage the cruise control lever
where you may operate the tractor safely. while traveling in reverse.
WARNING! Do not mow on inclines with a slope in
excess of 15 degrees (a rise of approximately 2-1⁄2
feet every 10 feet). The tractor could overturn and To set the cruise control:
cause serious injury. 1. Slowly press the upper portion of the drive pedal with your
• Mow up and down slopes, NEVER across. right foot until the desired speed is achieved.
• Exercise extreme caution when changing direction on 2. Lightly press the parking brake/cruise control lever
slopes. downward and hold it in that position.
• Watch for holes, ruts, bumps, rocks, or other hidden 3. Remove your foot from the drive pedal.
objects. Uneven terrain could overturn the machine. Tall 4. Release pressure from the parking brake/cruise control
grass can hide obstacles. lever.
• Avoid turns when driving on a slope. If a turn must be After completing step 3, the drive pedal should remain in the
made, turn down the slope. Turning up a slope greatly down position and the tractor will maintain the same forward
increases the chance of a roll over. speed. If it doesn’t, the cruise control is not engaged. Repeat
• Avoid stopping when driving up a slope. If it is necessary steps 1 through 4 to engage the cruise control.
to stop while driving up a slope, start up smoothly and To disengage the cruise control, lightly press the drive pedal or
carefully to reduce the possibility of flipping the tractor the brake pedal.
over backward.
NOTE: Cruise control can NOT be set at the tractor’s fastest
Engaging the Parking Brake/ ground speed. If the operator should attempt to do so, the
tractor will automatically decelerate to the fastest optimal
Setting the Cruise Control mowing ground speed.
NOTE: The parking break and cruise control are controlled by To change the direction of travel from forward to reverse when
the same lever. If using the brake when engaging the parking cruise control is engaged, press the brake pedal to disengage
brake/cruise control lever, the parking brake will engage. If using the cruise control and bring the tractor to a complete stop. Then
the drive pedal when engaging the parking brake/cruise control slowly press the reverse pedal with the ball of your foot to travel
lever, the cruise control will engage. in reverse.
Section 5 — Operation 17
Engaging the PTO
Engaging the PTO transfers power to the cutting deck or other
(separately available) attachments. To engage the PTO:
1. Move the Throttle/Choke control lever to the FAST (rabbit)
position.
2. Push the PTO/Blade Engage lever forward into the engaged
(ON) position.
NOTE: Always operate the tractor with the Throttle/Choke
control lever in the FAST (rabbit) position for the most
efficient use of the cutting deck or other (separately available)
attachments.
Mowing
WARNING! To help avoid blade contact or a
thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the machine
while it is in operation. Stop machine if anyone
enters the area.
The following information will be helpful when using the cutting
deck with your tractor.
WARNING! Plan your mowing pattern to avoid
discharge of materials toward roads, sidewalks,
bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may
cause discharged material to ricochet back toward
the operator.
• Do not mow at high ground speed, especially if a mulch kit
or grass collector is installed.
• Do not cut the grass too short. Short grass is prone to weed
growth and yellows quickly in dry weather.
• Always operate the tractor with the throttle lever in the
FAST (rabbit) position while mowing.
• For best results, it is recommended that the first two laps
be cut with the discharge thrown towards the center.
After the first two laps, reverse the direction to throw the
discharge to the outside for the balance of cutting. This will
give a better appearance to the lawn.
• Do NOT attempt to mow heavy brush and weeds or
extremely tall grass. Your tractor is designed to mow lawns,
NOT clear brush.
• Keep the blades sharp and replace the blades when worn.
18 Section 5— Operation
Maintenance & Adjustments 6
Maintenance Schedule
Before Every Every Every Every Prior
Each use 10 Hours 25 Hours 50 Hours 100 Hours to Storing
19
3. Pop open the protective cap on the end of the oil drain Hydrostatic Transmission
valve to expose the drain port. See Figure 6-1.
The hydrostatic transmission is sealed at the factory and is
maintenance-free. The fluid level cannot be checked and the
fluid cannot be changed.
Battery
CALIFORNIA PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
The battery is sealed and is maintenance-free. Acid levels cannot
be checked and fluid cannot be added.
• Always keep the battery cables and terminals clean and
free of corrosive build-up.
• After cleaning the battery and terminals, apply a light coat
of petroleum jelly or grease to both terminals.
CAUTION: If removing the battery for cleaning,
disconnect the NEGATIVE (Black) wire from its
terminal first, followed by the POSITIVE (Red) wire.
When reinstalling the battery, always connect the
Figure 6-1 POSITIVE (Red) wire to its terminal first, followed by
4. Remove the oil fill cap/dipstick from the oil fill tube. the NEGATIVE (Black) wire. Be certain that the wires
are connected to the correct terminals; reversing
5. Push the oil drain hose (packed with this manual) onto the them could result in serious damage to your
oil drain port. Route the opposite end of the hose into an engine’s alternating system.
appropriate oil collection container with at least a 2.5 quart
capacity to collect the used oil. Cleaning the Tractor
6. The engine is equipped with either a twist-and-pull drain
Any fuel or oil spilled on the machine should be wiped off
port or a tabbed drain port. If your engine has the twist-
promptly. Do NOT allow debris to accumulate around the cooling
and-pull drain, go to step a. If your engine is equipped with
fins of the engine, the transmission’s cooling fan or on any other
the tabbed drain, go to step b.
part of the machine, especially the belts and pulleys.
a. Turn the oil drain valve 1⁄4-turn, then pull outward to
begin draining oil. After the oil has finished draining, Deck Wash System (Optional)
push the end of the oil drain valve back in and turn Your tractor’s deck may be equipped with a water port on its
1⁄4-turn to secure it back in place. Re-cap the end of surface as part of its deck wash system.
the oil drain valve to keep debris from entering the
Use the deck wash to rinse grass clippings from the deck’s
drain port.
underside and prevent the buildup of corrosive chemicals.
b. Pinch the tabs on the oil drain valve, then pull Complete the following steps AFTER EACH MOWING:
outward to begin draining oil. After the oil has
1. Drive the tractor to a level, clear spot on your lawn, near
finished draining, push the end of the oil drain valve
enough for your garden hose to reach.
back in, until the tabs click into place. Re-cap the end
of the oil drain valve to keep debris from entering CAUTION: Make certain the tractor’s discharge
the drain port. chute is directed AWAY from your house, garage,
7. Replace the oil filter as instructed in the Kohler Owner’s parked cars, etc.
Manual.
8. Refill the engine with new oil. Refer to the Kohler Owner’s 2. Disengage the PTO (Blade Engage), set the parking brake
Manual for information regarding the volume and weight and stop the engine.
of engine oil. 3. Thread the hose coupler (packaged with your tractor’s
Operator’s Manual) onto the end of your garden hose.
Air Cleaner
Service the pre-cleaner and cartridge/air cleaner element as
instructed in the Kohler Owner’s Manual.
Spark Plug
The spark plug should be cleaned and the gap reset once a
season. Refer to the Kohler Owner’s Manual for correct plug type
and gap specifications.
Front Wheels
Each of the front wheel axles and rims is equipped with a grease
fitting. See Figure 6-3. Lubricate with a No. 2 multi-purpose
grease applied with a grease gun after every 25 hours of tractor
operation.
Figure 6-2
5. Turn the water on.
6. While sitting in the operator’s position on the tractor, start
the engine and place the throttle lever in the FAST (rabbit)
position.
7. Move the tractor’s PTO (Blade Engage) into the ON position.
8. Remain in the operator’s position with the cutting deck
engaged for a minimum of two minutes, allowing the
underside of the cutting deck to thoroughly rinse.
Figure 6-3
9. Move the tractor’s PTO (Blade Engage) into the OFF
position. Pivot Points & Linkage
10. Turn the ignition key to the STOP position to turn the Lubricate all the pivot points on the drive system, parking brake
tractor’s engine off. and lift linkage at least once a season with light oil.
11. Turn the water off and detach the hose coupler from the Deck Wheels
water port on your deck’s surface.
Each of the tractor deck’s front gauge wheels is equipped with
After cleaning your deck with the deck wash system, return to a grease fitting. Lubricate with a No. 2 multi-purpose grease
the operator’s position and engage the PTO. Keep the cutting applied with a grease gun after every 25 hours of tractor
deck running for a minimum of two minutes, allowing the operation.
underside of the cutting deck to thoroughly dry.
Figure 6-4
Ball Joint
Hex Bolt
Drag Link
Hex Nut
Adjustment
Gear
Figure 6-6
2. Thread the ball joint inward to shorten the drag link.
Thread the ball joint outward to lengthen the drag link.
3. Replace the hex nut after proper adjustment is achieved.
Figure 6-5
NOTE: Threading the ball joints too far onto the drag links
4. Using a wrench, raise or lower the left side of the deck by will cause the front tires to “toe-in” too far. Proper toe-in is
turning the adjustment gear. See Figure 6-5. between 1⁄16” and 5⁄16”.
The deck is properly leveled when both blade tip measurements 4. Front tire toe-in can be measured as follows:
taken in step 2 are equal. Retighten the hex bolt on the left deck
hanger bracket when proper adjustment is achieved. a. Place the steering wheel in position for straight
ahead travel.
Parking Brake Adjustment b. In front of the axle, measure the distance
If the tractor does not come to a complete stop when the brake horizontally from the inside of the left rim to the
pedal is completely depressed, or if the tractor’s rear wheels inside of the right rim. Note the distance.
can roll with the parking brake applied (and the hydrostatic c. Behind the axle, measure the distance horizontally
relief valve open), the brake is in need of adjustment. See an from the inside of the left rim to the inside of the
authorized service dealer to have the brake properly adjusted. right rim. Note the distance.
Adjusting the Seat 5. The measurement taken in front of the axle should be
Refer to the Set-Up and Assembly section of this manual for seat between 1⁄16” and 5⁄16” less than the measurement taken
adjustment instructions. behind the axle.
Deck Idler
Bracket
Figure 7-2
WARNING! Avoid pinching injuries. Never place
Figure 7-1 your fingers on the idler spring or between the belt
and a pulley while removing the belt.
4. Remove the belt guard and belt as follows. Refer to Figure
7-1:
a. Remove the hex screws. 5. Looking at the cutting deck from the left side of the tractor,
locate the deck support pin on the rear left side of the
b. Pull the belt keeper rod to the right and down to
deck.
remove.
c. Remove the deck belt from around the tractor’s
engine pulley.
24
6. Remove the cotter pin from the deck support pin. See
Figure 7-3.
Cotter Pin
Deck Lift
Arm
Deck Support
Pin
Figure 7-5
12. Gently slide the cutting deck (from the right side) out from
Figure 7-3 underneath the tractor.
7. Pull the deck support pin outward to release the deck from 13. Reinstall the belt keeper rod loosened earlier.
the deck lift arm. See Figure 7-3.
8. Repeat the above steps on the tractor’s right side.
Changing the Deck Belt
9. Move the deck lift lever into the top notch to raise the deck WARNING! The V-belts found on your tractor are
lift arms up and out of the way. specially designed to engage and disengage safely.
A substitute (non-OEM) V-belt can be dangerous by
10. Carefully remove the deck engage cable from the rear of not disengaging completely. For a proper working
the cutting deck by removing the bow-tie cotter clip that machine, use factory approved belts.
secures it. Remove the spring from the deck idler bracket.
See Figure 7-4. All belts on your tractor are subject to wear and should be
replaced if any signs of wear are present . To change or replace
the deck belt on your tractor, proceed as follows:
1. Remove the deck as instructed earlier in this section.
2. Remove the belt covers by removing the hex washer
screws that fasten them to the deck. See Figure 7-6.
Belt Guard
Section 7 — Service 25
3. It may also be necessary to loosen the hex nut on the left 11. Place the belt into the engine pulley. See Figure 7-8.
idler pulley to get the belt off the pulley and around the
belt guard.
4. Carefully remove the deck belt from around the two
spindle pulleys and the two deck idler pulleys. See Figure
7-6.
5. To place the new belt, begin by routing the belt around the
two outer spindle pulleys as shown in Figure 7-7.
Drive Belt
Rotate
Pulley
Figure 7-8
12. Replace the belt guard. See Figure 7-1.
Cutting Blades
WARNING! Shut the engine off and remove
ignition key before removing the cutting blade(s) for
sharpening or replacement. Protect your hands by
Figure 7-7 using heavy gloves when grasping the blade
6. Then route the belt around the two deck idler pulleys as WARNING! Periodically inspect the blade and/or
shown in Figure 7-7. spindle for cracks or damage, especially after you’ve
7. Retighten the belt keeper rod loosened earlier. struck a foreign object. Do not operate the machine
8. Remount the belt guards removed earlier. until damaged components are replaced.
a. With the deck beneath the mower frame, attach the 1. Remove the deck from beneath the tractor, (refer to
stabilizer rod. See Figure 7-5. Cutting Deck Removal earlier in this section) then gently
flip the deck over to expose its underside.
b. Reconnect the deck lift arms. See Figure 7-3.
c. Reattach the deck engage cable. See Figure 7-4.
26 Section 7— Service
2. Place a block of wood between the center deck housing 5. Test the blade’s balance using a blade balancer. Grind
baffle and the cutting blade to act as a stabilizer. metal from the heavy side until it balances evenly.
See Figure 7-9. NOTE: When replacing the blade, be sure to install the
blade with the side of the blade marked ‘‘Bottom’’ (or with
a part number stamped in it) facing the ground when the
mower is in the operating position.
Hex Flange Nut CAUTION: Use a torque wrench to tighten the
blade spindle hex flange nut to between 70 ft-lbs
and 90 ft-lbs.
Battery
CALIFORNIA PROPOSITION 65 WARNING:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
CAUTION: If removing the battery, disconnect the
NEGATIVE (Black) wire from its terminal first,
followed by the POSITIVE (Red) wire. When
Figure 7-9 reinstalling the battery, always connect the POSITIVE
(Red) wire its terminal first, followed by the
3. Remove the hex flange nut that secures the blade to the NEGATIVE (Black) wire.
spindle assembly. See Figure 7-9.
4. To properly sharpen the cutting blades, remove equal Jump Starting
amounts of metal from both ends of the blades along the WARNING! Never jump start a damaged or frozen
cutting edges, parallel to the trailing edge, at a 25°- 30° battery. Be certain the vehicles do not touch and
angle. Always grind each cutting blade edge equally to ignitions are off. Do not allow cable clamps to touch.
maintain proper blade balance. See Figure 7-10.
CAUTION: If the cutting edge of the blade has 1. Connect the positive (+) cable to positive (+) post of your
previously been sharpened, or if any metal
tractor’s discharged battery.
separation is present, replace the blades with new
ones. 2. Connect the other end of the cable to the positive (+) post
of the jumper battery.
WARNING! A poorly balanced blade will cause
excessive vibration, may cause damage to the 3. Connect the negative (–), cable to the other post of the
tractor and/or result in personal injury. jumper battery.
4. Make the final connection on the engine block of the
tractor, away from the battery. Attach to an unpainted part
to assure a good connection.
CAUTION: If the jumper battery is installed on a
vehicle (i.e. car, truck), do NOT start the vehicle’s
engine when jump starting your tractor.
Figure 7-10
Section 7 — Service 27
Charging Tires
WARNING! Batteries give off an explosive gas WARNING! Never exceed the maximum inflation
while charging. Charge the battery in a well pressure shown on the sidewall of the tire.
ventilated area and keep away from an open flame
or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas appliances. Refer to the tire sidewall for exact tire manufacturer’s
CAUTION: When charging your tractor’s battery, recommended or maximum psi. Do not overinflate.
use only a charger designed for 12V lead-acid Uneven tire pressure could cause the cutting deck to mow
batteries. Read your battery charger’s Owner’s unevenly.
Manual prior to charging your tractor’s battery.
Always follow its instructions and heed its warnings. Changing the Transmission Drive Belt
If your tractor has not been put into use for an extended period Several components must be removed and special tools used
of time, charge the battery as follows: in order to change the tractor’s transmission drive belt. See an
1. Set your battery charger to deliver a max of 10 amperes. authorized service dealer to have the transmission drive belt
replaced.
2. If your battery charger is automatic, charge the battery
until the charger indicates that charging is complete. If the
charger is not automatic, charge for no fewer than eight
hours.
Fuse
WARNING! Before servicing, repairing, or
inspecting, always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.
A 20 Amp fuse is installed in your tractor’s wiring harness to
protect the tractor’s electrical system from damage caused by
excessive amperage.
If the electrical system does not function, or your tractor’s engine
will not crank, first check to be certain that the fuse has not
blown. It is located under the hood, mounted behind the top of
the dash panel on the support bar.
CAUTION: Always use a replacement fuse with the
same amperage capacity as the blown fuse.
28 Section 7— Service
Replacement Parts 9
Component Part Number and Description
Call (800) 800-7310 to order replacement parts or a complete Parts Manual. Be sure to have your model number and serial number
ready. Parts Manuals can also be downloaded free of charge at www.mtdproducts.com.
29
Component Part Number and Description
925-1707D Battery
Call (800) 800-7310 to order replacement parts or a complete Parts Manual. Be sure to have your model number and serial number
ready. Parts Manuals can also be downloaded free of charge at www.mtdproducts.com.
Engine runs erratic 1. Tractor running with Choke activated. 1. Push the Choke control knob in and out of
the choke position.
2. Spark plug wires loose. 2. Connect and tighten spark plug wires.
3. Blocked fuel line or stale fuel. 3. Clean fuel line; fill tank with clean, fresh
gasoline and replace fuel filter.
4. Vent in gas cap plugged. 4. Clear vent or replace cap if damaged.
5. Water or dirt in fuel system. 5. Drain fuel tank. Refill with clean, fresh
gasoline.
6. Dirty air cleaner. 6. Replace air cleaner paper element or clean
foam precleaner.
Engine overheats 1. Engine oil level low. 1. Fill crankcase with proper amount and
weight of oil.
2. Air flow restricted. 2. Clean grass clippings and debris from around
the engine’s cooling fins and blower housing.
Engine hesitates at high 1. Spark plug gap too close. 1. Remove spark plug and reset the gap.
RPM
Engine Idles rough 1. Spark plug fouled, faulty or gap too wide. 1. Replace spark plug. Set plug gap.
2. Dirty air cleaner. 2. Replace air cleaner element and/or clean
pre-cleaner.
Excessive vibration 1. Cutting blade loose or unbalanced. 1. Tighten blade and spindle.
2. Damaged or bent cutting blade. 2. Replace blade.
Mower will not mulch grass 1. Engine speed too low. 1. Place Throttle Control in FAST (rabbit)
position.
2. Wet grass. 2. Do not mulch when grass is wet.
3. Excessively high grass. 3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath.
4. Dull blade. 4. Sharpen or replace blade.
Uneven cut 1. Deck not leveled properly. 1. Perform side-to-side deck adjustment.
2. Dull blade. 2. Sharpen or replace blade.
3. Uneven tire pressure. 3. Check tire pressure in all four tires.
31
Attachments & Accessories 10
The following attachments and accessories are compatible with 900 Series lawn tractors. See the retailer from which you purchased
your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability.
CAUTION: 900 Series Lawn Tractors are NOT designed for use with any type of ground-engaging attachments (e.g. tiller
or moldboard plow). Use of this type of equipment WILL void the tractor’s warranty.
OEM-190-679 Bumper
490-328-0016 18” & 20” Tractor Tube With Sealant By Tire Science
22216 32 Oz Sta-Bil
32
Notes 11
33
FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and, for those products certified for sale in the state of
California, the California Air Resources Board (CARB) are pleased to explain the emission (evaporative and/or exhaust) control system (ECS)
warranty on your outdoor 2006 and later small off-road spark-ignited engine and equipment (outdoor equipment engine) In California, new
outdoor equipment engines must be designed, built and equipped to meet the State’s stringent anti-smog standards (in other states, 1997 and
later model year equipment must be designed, built, and equipped to meet the U.S. EPA small off-road, spark ignition engine regulations. MTD
Consumer Group Inc must warrant the ECS on your outdoor equipment engine for the period of time listed below provided there has been no
abuse, neglect or improper maintenance of outdoor equipment engine.
Your ECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps,
valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment engine at no cost to you including
diagnosis, parts and labor.
WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if
MTD Consumer Group Inc demonstrates that the outdoor equipment engine has been abused, neglected, or improperly maintained, and that
such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding,
any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty
coverage. Further, the coverage under this warranty extends only to parts that were present on the off-road engine and equipment purchased.
The following emission warranty parts are covered (if applicable):
1. Fuel Metering System
• Cold start enrichment system (soft choke)
• Carburetor and internal parts (or fuel injection system)
• Fuel pump
• Fuel tank
2. Air Induction System
• Air cleaner
• Intake manifold
3. Ignition System
• Spark plug(s)
• Magneto ignition system
4. Exhaust System
• Catalytic converter
• SAI (Reed valve)
5. Miscellaneous Items Used in Above System
• Vacuum, temperature, position, time sensitive valves and switches
• Connectors and assemblies
6. Evaporative Control
• Fuel hose
• Fuel hose clamps
• Tethered fuel cap
• Carbon canister
• Vapor lines
GDOC-100223 Rev. A
MANUFACTURER’S LIMITED WARRANTY FOR
The limited warranty set forth below is given by MTD LLC with b. Log splitter pumps, valves, and cylinders have a separate
respect to new merchandise purchased and used in the United one- year warranty.
States and/or its territories and possessions, and by MTD Products c. Routine maintenance items such as lubricants, filters, blade
Limited with respect to new merchandise purchased and used sharpening, tune-ups, brake adjustments, clutch adjustments,
in Canada and/or its territories and possessions (either entity deck adjustments, and normal deterioration of the exterior
respectively, “MTD”). finish due to use or exposure.
This warranty is in addition to any applicable emissions warranty d. Service completed by someone other than an authorized
provided with your product. service dealer.
“MTD” warrants this product (excluding its Normal Wear Parts and e. MTD does not extend any warranty for products sold or
Attachments as described below) against defects in material and exported outside of the United States and/or Canada, and
workmanship for a period of two (2) years commencing on the date their respective possessions and territories, except those sold
of original purchase and will, at its option, repair or replace, free of through MTD’s authorized channels of export distribution.
charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been f. Replacement parts that are not genuine MTD parts.
operated and maintained in accordance with the Operator’s Manual g. Transportation charges and service calls.
furnished with the product, and has not been subject to misuse,
h. MTD does not warrant this product for commercial use.
abuse, commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of other No implied warranty, including any implied warranty of
peril or natural disaster. Damage resulting from the installation or merchantability or fitness for a particular purpose, applies
use of any part, accessory or attachment not approved by MTD after the applicable period of express written warranty above
for use with the product(s) covered by this manual will void your as to the parts as identified. No other express warranty,
warranty as to any resulting damage. whether written or oral, except as mentioned above, given
by any person or entity, including a dealer or retailer, with
Normal Wear Parts are warranted to be free from defects in material
respect to any product, shall bind MTD. During the period of
and workmanship for a period of thirty (30) days from the date of
the warranty, the exclusive remedy is repair or replacement of
purchase. Normal wear parts include, but are not limited to items
the product as set forth above.
such as: batteries, belts, blades, blade adapters, tines, grass bags,
wheels, rider deck wheels, seats, snow thrower skid shoes, friction The provisions as set forth in this warranty provide the sole
wheels, shave plates, auger spiral rubber and tires. and exclusive remedy arising from the sale. MTD shall not
be liable for incidental or consequential loss or damage
Attachments — MTD warrants attachments for this product against
including, without limitation, expenses incurred for substitute
defects in material and workmanship for a period of one (1) year,
or replacement lawn care services or for rental expenses to
commencing on the date of the attachment’s original purchase or
temporarily replace a warranted product.
lease. Attachments include, but are not limited to items such as:
grass collectors and mulch kits. Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on how long an implied
HOW TO OBTAIN SERVICE: Warranty service is available, WITH
warranty lasts, so the above exclusions or limitations may not apply
PROOF OF PURCHASE, through your local authorized service dealer.
to you.
To locate the dealer in your area:
In no event shall recovery of any kind be greater than the amount
In the U.S.A.
of the purchase price of the product sold. Alteration of safety
Check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, features of the product shall void this warranty. You assume the
Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220- risk and liability for loss, damage, or injury to you and your property
4683 or log on to our Web site at www.mtdproducts.com. and/or to others and their property arising out of the misuse or
In Canada inability to use the product.
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call This limited warranty shall not extend to anyone other than the
1-800-668-1238 or log on to our Web site at www.mtdcanada.com. original purchaser or to the person for whom it was purchased as a
gift.
This limited warranty does not provide coverage in the following
cases: HOW STATE LAW RELATES TO THIS WARRANTY: This limited
warranty gives you specific legal rights, and you may also have
a. The engine or component parts thereof. These items may other rights which vary from state to state.
carry a separate manufacturer’s warranty. Refer to applicable
manufacturer’s warranty for terms and conditions. IMPORTANT: Owner must present Original Proof of Purchase to
obtain warranty coverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100015 REV. B