AIAG FMEA-Ranking-Tables-Occurence

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FMEA - Step 8: AIAG* Occurrence Guidelines

Possible
Failure
Probability of Failure Rates Ppk Ranking
Very High: > 1 in 2 < 0.33 10
Failure almost inevitable 1 in 3 > 0.33 9
High: Generally associated with pro- 1 in 8 > 0.51 8
cesses similar to previous processes
1 in 20 > 0.67 7
that have often failed
Moderate: Generally associated with 1 in 80 > 0.83 6
processes similar to previous pro-
1 in 400 > 1.00 5
cesses which have experienced
occasional failures, but not in major
1 in 2,000 > 1.17 4
proportions
Low: Isolated failures associated
1 in 15,000 > 1.33 3
with similar processes
Very Low: Only isolated failures
associated with almost identical 1 in 150,000 > 1.50 2
processes
Remote: Failure is unlikely. No
< 1 in 1,500,000 > 1.67 1
failures ever associated with almost
identical processes

* Note: AIAG is the Automotive Industry Action Group, which currently


compiles the FMEA standards for the North American Auto Industry.
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