C33D5 (B3.3)
C33D5 (B3.3)
C33D5 (B3.3)
3 Series
Generating Sets
Parts Catalogue
CPGK3499.01
Printed and published by Cummins Power Generation © 1999, All rights reserved
Manston Park, Columbus Avenue, Manston, Ramsgate, Kent CT12 5BF, UK
Telephone: (44) 01843 255 000 Facsimile: (44) 01843 255 900
Rev 0 B3.3 Central/19-Mar-07
Contents
Revision Record 6
Introduction 7
Ordering Parts 7
Part Identification Numbers 7
Ordering Procedure 7
Warranty 7
Revision Record Sheet 7
Main Component Options 9
Control Panel Options 9
Controller Mounting Options 9
Control Language Options 9
Level 1 Control Options 10
Detector Control Options 10
PCL Control Options 10
Kilowatt Rating Options 10
Voltage Connection Options 11
Current Transformer Options 11
Engine Options 11
Engine Governor Options 11
Engine Cooling Options 11
Alternator Options 12
Fuel Supply Options 12
Base Fuel Tank 12
Free-Standing Fuel Tank 12
Silencer Options 12
Alternator Heater Kit – 01SC010/011
[Feature Code –A292 (120V)/A293 (240V)] 14
Engine Accessories 16
Oil Pressure Sensors (PCL/Level 1/Level 1/Detector 12) – 02SC042/051/081/098 (G1)/099 (G2) 16
Water Temperature Sensors (PCL/Level 1/Level 1Detector 12) – 02SC042/051/081/098/099 17
Low Engine Temperature Sensor (Detector 12) – 02SC098/099 18
Air Cleaners – 03SC303/304 (Normal Duty/Heavy Duty)
[Feature Code – D041 (Normal Duty)/D036 (Heavy Duty)] 19
Contents (Continued)
Emergency Stop
[Feature Code – K796] 26
PCL 26
Detector 12 27
Engine Coolant Heater – 09SC012/013 (240V/120V)
[Feature Code – H036 (120V)/H074 (240V)] 28
Radiators - 11SC213/214
[Feature Code –E074 (50OC)] 32
CE Guarding – 13SC046/047 33
Heat Shield 33
Terminal Shrouds – 89SC050 34
AVR Cover – 89SC025/055 35
Radio Interference Kit – 89SC052 36
Fuel Water Separator – 15SC021
[Feature Code – C127] 37
Contents (Continued)
Revision Record
Sheet...........
RECORD OF
REVISION AMENDED PAGES
AMENDMENT
Number Issue Date Changed Pages Reason Signature Date
Amended
Introduction
Ordering Parts
Contact your nearest Cummins Distributor to order your replacement parts.
Use only genuine Cummins parts for your Genset, failure to do this may invalidate any warranty claims.
Use the ordering procedure and the Fax Order Form within this book to ensure you order and receive the
correct parts. All necessary contact information is given on the Fax Order Form.
Item Qty
Part Number Description Remarks
Number Number Required
1 011253 Battery Lead (+ve) 1
Parts and Part Numbers shown in this Parts Catalogue may change, at the supplier’s discretion, when
specific genset serial numbers are known.
Ordering Procedure
The satisfactory ordering and processing of orders is greatly dependent on the proper supply of available
information. To ensure the order is processed correctly and efficiently the following instructions are
offered as the purchaser’s guide:
1. Write your order clearly in typeface, if possible, rather than hand written.
2. Provide the correct generator Model, Serial Number and Engine Number.
3. Be sure to list the correct part number required, part numbers are usually located on the part itself.
4. Complete assemblies are identified with a Feature Code. To order a complete assembly, use the
feature code column on the order form, not the part number column.
5. Where assemblies contain the same items, the Feature Codes and differences between them are
identified in the Header.
e.g. Battery Charger – 85SC009/011 (Lead Acid/NiCad)
[Feature Code – KBC01/02 (Lead Acid/NiCad)
6. Arrange your purchase order in part number numerical sequence.
7. Please specify the quote reference number if applicable, this will help to decrease the time taken to
process your order.
8. Please specify your company name and shipping details clearly.
9. Always quote your reference number, contact name, and telephone and fax numbers. Include your E-
mail address if you have one.
Warranty
All genuine Cummins parts are supplied with a 180-day Warranty. Contact your nearest Authorised
Cummins Dealer or the Customer Services Department at CPG if defects occur in the warranty period.
Revision Record Sheet
A Revision Record sheet shows the revision status of this publication.
FAX ORDER
From: Delivery Address:
Phone: Fax:
Feature
Item Qty Part Number Description Unit Price Amount
Code
1
2
3
4
5
6
7
8
9
10
Additional Information:
5 1
Genset.jpg
Engine Options
Item
Part Number Description Qty Feature Code
No.
2 07SE060 Engine, G1 1
2 07SE061 Engine, G2 1
Alternator Options
Item
Part Number Description Qty Remarks
No.
4 BRGSE065 Alternator (UC 224C) 1
4 BRGSE066 Alternator (UC 224D) 1
4 BRGSE067 Alternator (UC 224E) 1
4 BRGSE068 Alternator (UC 224F) 1
4 BRGSE069 Alternator (UC 224C High Temp Shutdown) 1
4 BRGSE070 Alternator (UC 224D High Temp Shutdown) 1
4 BRGSE071 Alternator (UC 224E High Temp Shutdown) 1
4 BRGSE072 Alternator (UC 224F High Temp Shutdown) 1
Item
Part Number Description Qty Feature Code
No.
3 25SC327 Base Fuel Tank, Single Wall 1 C179
3 25SC328 Base Fuel Tank, Dual Wall 1 C167
Item
Part Number Description Qty Feature Code
No.
- 43SC001 Single-skin, 450 litre 1 KFT01
- 43SC002 Single-skin, 900 litre 1 KFT02
- 43SC003 Single-skin, 1350 litre 1 KFT03
Silencer Options
Item
Part Number Description Qty Feature Code
No.
- 38SC093 Industrial Silencer – In-line Entry/Exit 1 KEX01
- 38SC094 Industrial Silencer – Side Entry 1 KEX02
- 38SC095 Residential Silencer – In-line Entry/Exit 1 KEX03
- 38SC096 Residential Silencer – Side Entry 1 KEX04
Altheat.jpg
Item
Part Number Description Qty Remarks
No.
1 405509 Fuse Terminal Block 1
2 001132 Alternator Heater Kit, 120V UC22/27 1
2 001096 Alternator Heater Kit, 240V UC224/274 1
- 405501 2 Amp Cartridge Fuse 1
(In Heater Control Box)
Pmgkit.jpg
Item
Part Number Description Qty Remarks
No.
1 001128 PMG Kit 1
Engine Accessories
Oil Pressure Sensors (PCL/Level 1/Level 1/Detector 12) – 02SC042/051/081/098
(G1)/099 (G2)
1
3
Oilpress.jpg
Item
Part Number Description Qty Remarks
No.
1 01930448 Sender, Oil Pressure 1
2 0309064120 Switch, Pre-Low Oil Pressure 1 02SC098/099
3 0309064119 Switch, Low Oil Pressure 1
Ancillary/Attaching Parts
- 0501224 Adaptor ½” NPT (F) x M16 1 02SC098/099)
1
- 0501225 /8 ” NPT Equal TEE (Female) 1 02SC099
1 1
- 0501226 Adaptor /8” NPT x /8 ” BSP M/M 1 02SC099
1 1
- 0501227 Adaptor /8” BSP x /8 “ NPT M/F 3 02SC098/099
- 08700131 Nut Hex W/ET 1
- 427523 Cable Boot Large 1
3
- 670172 Plain Washer /8” 8
- 702147 M6 x 20mm Hex Head Set Screw, Steel 1 02SC098/099
- 712167 Socket Head Cap Screw M10 x 20 8
- 716529 M6 Blk Washer, Extra Large, Steel 1 02SC098/099
3
2
Watemp.jpg
Item
Part Number Description Qty Remarks
No.
1 01930375 Sender, Water Temperature 1 02SC042/098/099
2 0193044701 Sender, Water Temperature 1 02SC081
3 03090436 Switch, High Water Temperature 1 02SC042/051/098/099
3 03090437 Switch, Pre-High Water Temperature 1 02SC098/099
LowEngTemp.jpg
Item
Part Number Description Qty Remarks
No.
1 03090269 Switch, Low Engine Temperature (LET) 1
Afilter.jpg
Item
Part Number Description Qty Remarks
No.
1 RBX00-2252 Air Restriction Indicator 1
2 009590 Air Cleaner Kit (Normal Duty) 1 03SC303
2 009589 Air Cleaner Kit (Heavy Duty) 1 03SC304
3 009588 Air Cleaner Mounting Plate 1
- 009595 Spacer Plate 1
- 702148 M8 x 20mm Hex Head Set Screw, Steel 2
- 702149 M10 x 20mm Hex Head Set Screw, Steel 2 03SC304
- 702169 M10 x 25mm Hex Head Set Screw, Steel 2
- 716010 M8 Plain Washer, Thick, Steel, Form A 2
- 716091 M10 Plain Washer 2
- 716370 M8 Steel Spring Washer, Single Coil 2
716371 M10 Steel Spring Washer, Single Coil 2
LABattery.jpg
Item
Part Number Description Qty Remarks
No.
1 052045 Lead Acid Battery - Dry (Export) 1 Requires KPB01
1 052198 Lead Acid Battery – Charged (UK only) 1 Requires KPB01
5, 6, 7, 8
LABattery.jpg
Item
Part Number Description Qty Remarks
No.
1 011253 Battery Lead (+VE) 1 05SC065
1 011357 Battery Lead (+VE), Long 1 05SC051
1 011361 Battery Lead (+VE), Long 1 05SC065
2 011283 STR/Earth Lead 1 05SC065
2 011358 Battery Lead (-VE), Long 1 05SC051
2 011362 Battery Lead (-VE), Long 1 05SC065
4 035186 Battery Tray Assembly 1 05SC065
5 035197 Battery Restraint (Bar) 1 05SC065
6 035198 Battery Restraint (Rod) 2 05SC065
7 715249 M6 Steel Wing Nuts 2 05SC065
8 716009 M6 Plain Washer, Thick, Steel Form A 2 05SC065
- 427560 Battery Boot, Single Outlet 2 05SC065
- 427559 Battery Boot, Double Outlet 4 05SC051
- 418520 Battery Terminal, On Line 1 02SC065
- 418521 Battery Terminal, On Line 2 02SC065
LowCool.jpg
Item
Part Number Description Qty Remarks
No.
1 01930481 Switch, Low Coolant Level 1
Emergency Stop
[Feature Code – K796]
PCL
PCLpanel.jpg
Item
Part Number Description Qty Remarks
No.
1 413080 Emergency Stop Push-switch 1
Detector 12
D12panel.jpg
Item
Part Number Description Qty Remarks
No.
1 03003127 Emergency Stop Push-switch 1
7 1
5, 6
4
3
Engheat.jpg
Item
Part Number Description Qty Remarks
No.
o
1 023125 Hose Rated at 100 C 2
1
2 010158 /2 ” NPT x 16 I/D Hose Connector 1
3 010173 Engine Heater, Zerostat, 1kW, 240V 1
3 010187 Heater, 1kW, 120V 1
4 0402274 Bracket – Water Heater 1
5 702187 M6x30 mm Hex Head, Set Screw, Steel 4
6 715219 M6 Nut ‘Nyloc’ DIN 985 4
7 049001 Clip 4
1
- 050650 Hose Connection /4 ” BSP 1
702148 M8x20 mm Hex Head, Set Screw, Steel 2
- 715220 M8 Nut ‘Nyloc’ DIN 985 4
- 716010 M8 Plain Washer, Thick, Steel Form A 2
- 716089 Penny Washer 10
3
- 050185 Reducer Bush /8 ” X ¼ “ 1
Note: The 2A fuse from the Alternator Heater Kit 01SC010/011 (240V/120V) is installed in
the Heater Control Box.
4, 5 3
Sumpump.jpg
Item
Part Number Description Qty Remarks
No.
1 050565 Sump Pump and Clamp 1
2 005185 Mounting Plate Sump Pump 1
o
3 050989 ½” x 3/8” BSP 90 F/F Elbow 1
4 049060 Hose Clip Size ‘0’ 1
5 010158 ½” NPT x 16 I/D Hose Connection 1
Sumptap.jpg
Item
Part Number Description Qty Remarks
No.
- 0501213 Oil Sump Drain Valve, M22 1
5
- 023119 Hose /8 ” 15.9 Bore 1
Radiators - 11SC213/214
[Feature Code –E074 (50 OC)]
Radiator.jpg
Item
Part Number Description Qty Remarks
No.
1 0037670 Radiator 1 11SC213
1 0037671 Radiator 1 11SC214
- 715221 M10 Nut NYLOC DIN 985 2
- 716091 M10 Plain Washer 2
CE Guarding – 13SC046/047
Heat Shield
2, 3
CEGuard.jpg
Item
Part Number Description Qty Remarks
No.
1 047630 Guard Exhaust 1 13SC047
1 047627 Guard Turbo 1 13SC047
2 047631 Bracket Guard Support 2 13SC046
2 047628 Bracket Guard Support Short 1 13SC047
3 047629 Bracket Guard Support Long 1 13SC047
- 005188 Drip Tray Engine Breather 1 13SC047
5
- 023119 Hose /8 ” 15.9 Bore 1 13SC047
- 049060 Hose Clip Size ‘0’ 1 13SC047
- 702148 M8x20mm Hex Head, Set Screw, Steel 4
- 702149 M10x20mm Hex Head, Set Screw, Steel 2
- 715010 M8 Nut Steel Normal Series 4
- 716010 M8 Plain Washer, Thick, Steel Form A 4
- 716091 M10 Plain Washer 2
- 716370 M8 Steel Spring Washer, Single Coil 4
- 716371 M10 Steel Spring Washer, Single Coil 2
CE Guarding (Continued)
CECover.jpg
Item
Part Number Description Qty Remarks
No.
1 0811366 Terminal Cover 1
CE Guarding (Continued)
AVRcover.jpg
Item
Part Number Description Qty Remarks
No.
1 047321 AVR Perspex Cover 1 89SC055
1 047551 AVR Cover 1 89SC025
2 047552 Spacer 4 89SC025
CE Guarding (Continued)
RISunit.jpg
Item
Part Number Description Qty Remarks
No.
1 001123 Radio Interference Suppression Kit 1
2 098214 RIS Module Loom 1
1
2
Watersep.jpg
Item
Part Number Description Qty Remarks
No.
1 019344 Separator Fuel/Water 1
2 006171 Hose Pipe Assembly, Supply 1
3 1
3 050112 /8 ’’ x /4 ’’ BSP Adaptor M/S 2
1
5
4 2
Handpump1.jpg
Item
Part Number Description Qty Remarks
No.
1 049001 Clip 2
2 0402273 Bracket, Fuel Transfer Pump 1
3 050219 Hose Connection 2
4 050105 Rotary Hand Pump, ½” BSF 1
O
5 050220 Elbow 90 , ½”” BSP, M/F 1
1
- 023048 1” Bore x /8 ” Thick Wall PVC Tube 1.5 m Not Shown
- 702170 M12x25 mm Hex Head, Set Screw, Steel 2
- 716012 M12 Plain Washer, Thick, Steel Form A 2
- 716372 M12 Steel Spring Washer, Single Coil 2
- 702209 M10x35 mm Hex Head, Set Screw, Steel 2
- 716011 M10 Plain Washer, Thick, Steel Form A 2
- 716371 M10 Steel Spring Washer, Single Coil 2
2
7
3
6
5
Tankfits.jpg
Item
Part Number Description Qty Remarks
No.
1 046438 Filler Cap 1
2 046675 Filler Tube 1
3 050195 ¾” BSP Tapered Plug 1 17SC025
4 019308 Fuel Contents Gauge, Spiral 1
5 050195 ¾” BSP Tapered Plug 3 17SC026
6 050173 1” BSP Gunmetal Plug 1 17SC025
7 050173 1” BSP Gunmetal Plug 3 17SC026
- 050444 ¾” BSP Tapered Cap (use 050771) 3 17SC026
- 011286 Earth Lead (Base Tank to Bedframe) 1 Not Shown
altbedea.jpg
Item
Part Number Description Qty Remarks
No.
2
1 011342 Earth Lead, 16 mm -Braid 1 20SC212
2
1 011343 Earth Lead, 16 mm -Braid 2
1, 2
3
7
4
6
5
BedfAVM.jpg
Item
Part Number Description Qty Remarks
No.
1 0303175 Radiator Cross Member 1
2 0303176 Radiator Bearer 2
3 027217 Resilient Mounting 280/B3 2
4 0303178 Front Engine Bearer LH & RH 2
5 027133 Resilient Mounting 280/B4 2
6 0303177 Cross Member 2
7 0303171 Bedframe, Narrow 645mm 1
- 702169 M10 x 25mm Hex Head Set Screw, Steel 8
- 702170 M12 x 25mm Hex Head Set Screw, Steel 8
- 702209 M10 x 35mm Hex Head Set Screw, Steel 8
- 715012 M12 Nut Steel Normal Series 4
- 715221 M10 Nut NYLOC DIN 985 8
- 715222 M12 Nut NYLOC DIN 985 4
- 716091 M10 Plain Washer 14
- 716092 M12 Form A Washer 16
- 716371 M10 Steel Spring Washer Single Coil 8
- 716372 M12 Steel Spring Washer Single Coil 8
Base Tank.jpg
Item
Part Number Description Qty Remarks
No.
1 0303179 Base Tank – Single Wall 1 25SC327
1 0303186 Base Tank – Dual Wall 1 25SC328
- 702191 M16 x 30mm Hex Head Set Screw, Steel 6
- 715223 M16 Nut NYLOC DIN 985 6
- 716093 M16 Plain Washer, Thick, Steel Form C 12
NiCad.jpg
3, 4
Bellows.jpg
Item
Part Number Description Qty Remarks
No.
1 0071577 Exhaust Bellows 3” 1
2 007408 T Bolt Clamp 3’’ 1 38SC161
2 007408 T Bolt Clamp 3’’ 2 38SC163
3 0071661 Exhaust Stub 1
4 0071663 Exhaust Gasket 1
o
- 0071670 90 Exhaust Connector 1 38SC163
- 0071671 Exhaust Gasket – Turbo 1 38SC163
4
2, 3
Flex.jpg
Item
Part Number Description Qty Remarks
No.
1 0071583 Exhaust Flex 3” 1
2 0071661 Exhaust Stub 1
3 0071663 Exhaust Gasket 1
4 007408 T-Bolt Clamp 3” 2
o
- 0071670 90 Exhaust Connector 1 38SC164
- 0071671 Exhaust Gasket – Turbo 1 38SC164
3
5
4
FSTank.jpg
Item
Part Number Description Qty Remarks
No.
1
1 023046 1” Bore x /8 ” Thick Wall PVC Tube 3
2 049001 Clip 3
3 050001 Rotary Hand Pump 1
4 050227 Hose Connection 3
O
5 050362 ¾” BSP 90 Elbow M/F 2
3, 4, 5
FSTank.jpg
Item
Part Number Description Qty Remarks
No.
1 046438 Filler Cap 1
2 046321 Fuel Tank, 450 litre 1 KFT01
2 046322 Fuel Tank, 900 litre (Standard) 1 KFT02
2 046323 Fuel Tank, 1350 litre 1 KFT03
3 033057 Tank Stand Frame 2
4 033058 Spreader, 450 litre 2 KFT01
4 033059 Spreader, 900 litre 2 KFT02
4 033060 Spreader, 1350 litre 2 KFT03
14 4
13
5
7
12 11 10 9 8 PCLpanel.jpg
Item
Part Number Description Qty Remarks
No.
1 81SC037 PCL-001 Key Start Module 1 H576
1 81SC038 PCL-002 Auto Start Module 1 H577
2 409550 AC Ammeter 3
3 0811824 Control Panel Door 1
4 410508 Frequency Meter 1
5 0811822 Standard Control Panel 1
6 409507 Voltmeter, Dual Scaled 1
7 413080 Emergency Stop Push-switch 1 K796
8 82SC066 Volt Trim Potentiometer (SX440) 1 K270
8 82SC067 Volt Trim Potentiometer (MX321) 1 K270
9 410575 Hours Run Meter (50Hz) 1
9 410607 Elapsed Time Meter, 220/240V (60Hz) 1
10 01930466 Oil Pressure Gauge 1
11 01930351 Engine Temperature Gauge 1
12 03021641 Battery Voltmeter 1
13 408518 Amber Neon, 120V 2
14 416566 Volts Selector Switch 1
Detector 12 information is currently under review by CPG Engineering and part numbers may
change.
4
15
5
14 6
7
13
12 11 10 9 D12panel.jpg
BatCharger.jpg
Item
Part Number Description Qty Remarks
No.
1 402504 Battery Charger, 10A, 12V (Loose) 1 85SC009
1 402531 Battery Charger, 5A, 12V 1 85SC024
(Wall-mounted)
1 402506 Battery Charger, 10A, 12V (Loose) 1 85SC011
1 402533 Cabinet Battery Charger, 5A, 12V 1 85SC026