Plumber CTS2.0 NSQF-3

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GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP


DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

PLUMBER
(Duration: One Year)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)


NSQF LEVEL- 3

SECTOR – PLUMBING
PLUMBER
(Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 3

Developed By

Ministry of Skill Development and Entrepreneurship


Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
CONTENTS

Sl. No. Topics Page No.

1. Course Information 1
2. Training System 2

3. Job Role 6
4. General Information 9

5. Learning Outcome 12

6. Assessment Criteria 14
7. Trade Syllabus 20
8. Annexure I (List of Trade Tools & Equipment) 32
PLUMBER

1. COURSE INFORMATION

During the one-year duration a candidate of Plumber trade is trained on subjects


Professional Skill, Professional Knowledge, and Employability Skills related to job role. In addition
to this a candidate is entrusted to make/do project work and Extra Curricular Activities to build
up confidence. The practical skills are imparted in simple to complex manner & simultaneously
theory subject is taught in the same fashion to apply cognitive knowledge while executing task.
The practical part starts with basic pipe work viz. cutting of pipes, threading, joining, etc. and
finally to fitting, fixing and laying of hot & cold water pipe line, repairing and reconditioning of
waste pipe line at the end of the course. The broad components covered under Professional Skill
subject are as below:

The practical part starts with basic fitting in the beginning and the candidate imparted
training on allied trades viz., carpenter, Welding (Gas & Arc), Masonry which leads to multi-
skilling. In the basic fitting the skills imparted are marking, sawing, chipping, filing, measurement,
soldering, brazing, drilling, grinding and observation of all safety aspects is mandatory. The
accuracy achieved is of±0.25 mm. The safety aspects cover components like OSH&E, PPE, Fire
extinguisher, First Aid etc. Cutting Pipes in different angle. Joining of pipes of different diameter
and angles by gas welding, thread cutting on different types of pipes & fittings accessories.
Making of brick wall and RCC casting. Brick wall cutting for concealing pipe line. Bending of Pipes,
making of pipe line circuit for water distribution, fixing Cocks & valve, Water analysis test, Water
Pressure test are being taught. Alignment and laying of humid pipeline & maintenance of
drainage pipe line. Installation and maintenance of Electric pumps, Construction of inspection
chamber, manhole, gutter, septic tank, socket etc. Testing of drainage pipe, Removal of leakage
pipe line, Installation, fixing & maintenance of valve & cock, water meter, Fixtures, hot & cold
water pipe line, Repairing & reconditioning of waste pipe line, Repairing & reconditioning,
scraping & painting of sanitary fittings are being taught in the practical.

Professional Knowledge subject is simultaneously taught in the same fashion to apply


cognitive knowledge while executing task. In addition, components like Physical properties of
engineering materials, different types of iron, properties and uses, Heat & Temperature are also
covered under theory part.

Total three projects need to be completed by the candidates in a group. In addition to


above components the core skills components viz., employability skills are also covered. These
core skills are essential skills which are necessary to perform the job in any given situation.

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PLUMBER

2. TRAINING SYSTEM

2.1 GENERAL

Directorate General of Training (DGT) under Ministry of Skill Development &


Entrepreneurship offers range of vocational training courses catering to the need of different
sectors of economy/ Labour market. The vocational training programmes are delivered under
aegis of Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with variantsand
Apprenticeship Training Scheme (ATS) are two pioneer programmes of DGT for propagating
vocational training.

Plumber trade under CTS is one of the popular courses delivered nationwide through
network of ITIs. The course is of one year duration. It mainly consists of Domain area and Core
area. The Domain area (Trade Theory & Practical) imparts professional - skills and knowledge,
while Core area (Employability Skills) imparts requisite core skills, knowledge and life skills. After
passing out of the training program, the trainee is awarded National Trade Certificate (NTC) by
DGT which is recognized worldwide.

Broadly candidates need to demonstrate that they are able to:

 Read & interpret technical parameters/document, plan and organize work processes,
identify necessary materials and tools;
 Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
 Apply professional skill, knowledge, core skills & employability skills while performing
jobs.
 Check the job/assembly as per drawing for functioning, identify and rectify errors in
job/assembly.
 Document the technical parameters related to the task undertaken.

2.2 PROGRESSION PATHWAYS

 Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise up to the level of Manager.
 Can become Entrepreneur in the related field.
 Can take admission in diploma course in notified branches of Engineering by lateral entry.
 Can join Apprenticeship programme in different types of industries leading to National
Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in
ITIs.
 Can join advanced diploma (Vocational) courses conducted by DGT as applicable.
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PLUMBER

2.3 COURSE STRUCTURE


Table below depicts the distribution of training hours across various course elements
during a period of one year: -

Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 840
2 Professional Knowledge (Trade Theory) 240
3 Employability Skills 120

Total 1200

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry,
wherever not available then group project is mandatory.

4 On the Job Training (OJT)/ Group Project 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240 hours in
each year for 10th/ 12th class certificate along with ITI certification, or, add on short term
courses.

2.4 ASSESSMENT & CERTIFICATION


The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by Formative
assessment method by testing for assessment criteria listed against learning outcomes. The
training institute have to maintain individual trainee portfolio as detailed in assessment
guideline. The marks of internal assessment will be as per the formative assessment template
provided on www.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade Test for
awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines. The
pattern and marking structure is being notified by DGT from time to time. The learning outcome
and assessment criteria will be the basis for setting question papers for final assessment. The
examiner during final examination will also check the individual trainee’s profile as detailed in
assessment guideline before giving marks for practical examination.

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2.4.1 PASS REGULATION


For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects is 33%.

2.4.2 ASSESSMENT GUIDELINE


Appropriate arrangements should be made to ensure that there will be no artificial
barriers to assessment. The nature of special needs should be taken into account while
undertaking the assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/waste as per procedure, behavioral
attitude, sensitivity to the environment and regularity in training. The sensitivity towards OSHE
and self-learning attitude are to be considered while assessing competency.

Assessment will be evidence based comprising some of the following:

 Job carried out in labs/workshop


 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work
 Computer based multiple choice question examination
 Practical Examination

Evidences and records of internal (Formative) assessments are to be preserved until


forthcoming examination for audit and verification by examining body. The following marking
pattern to be adopted while assessing for formative assessment:

Performance Level Evidence


(a) Marks in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate  Demonstration of good skill in the use of
should produce work which demonstrates hand tools, machine tools and workshop
attainment of an acceptable standard of equipment.
craftsmanship with occasional guidance, and  60-70% accuracy achieved while
due regard for safety procedures and practices undertaking different work with those
demanded by the component/job.
 A fairly good level of neatness and
consistency in the finish.
 Occasional support in completing the

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project/job.
(b) Marks in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce  Good skill levels in the use of hand tools,
work which demonstrates attainment of a machine tools and workshop equipment.
reasonable standard of craftsmanship, with  70-80% accuracy achieved while
little guidance, and regard for safety undertaking different work with those
procedures and practices demanded by the component/job.
 A good level of neatness and consistency
in the finish.
 Little support in completing the
project/job.
(c) Marks in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate,  High skill levels in the use of hand tools,
with minimal or no support in organization and machine tools and workshop equipment.
execution and with due regard for safety  Above 80% accuracy achieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job.
standard of craftsmanship.  A high level of neatness and consistency
in the finish.
 Minimal or no support in completing the
project.

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PLUMBER

3. JOB ROLE

Plumber, General; lays out, assembles, installs and maintains sanitary fittings and fixtures,
sewage and drainage systems, heating and sanitary systems, gas and water pipe lines etc.
Receives instructions from Sanitary Engineer or Civil Engineer regarding lay out of pipes, gas or
water mains, position of fixtures and fittings, etc. Examines drawings or other specifications
regarding size and dimensions of area where sanitary fittings or pipe are to be fitted or laid.
Marks points at places to indicate position for fixing brackets and laying pipes. Drills passage
holes in walls or floor of premises and fixes necessary brackets, stands, holders etc. to keep or
hold fittings and fixtures in position, using nuts, bolts, clamps etc. and tightens them with hand
tools. Cuts reams, threads and bends pipes as appropriate. Ensures that pipe lines are laid
properly by Pipe Fitter. Joins pipes with sockets, Tees, elbow etc. or with molten lead or lead
wool. Caulks joints (operation of making joint seam tight to withstand pressure) and tests them
for leaks with pneumatic or hydraulic pressure. May repair and maintain sewerage and pipe lines
by replacing washers on leaky faucets, mending burst pipes, opening clogged drains, etc. May do
lead burning, dressing and bossing of lead pipe and sheet lead, inlaying of wooden tanks,
construction of septic tanks etc.

Plumber, Operations; is responsible for operation of plumbing system used in housing,


commercial and institutional setups.

Plumber, General-Installation and Repair; Plumber (General)-II is responsible for installation and
repair plumbing systems including those of advanced sanitary fixtures as per manufacturer’s
specifications in housing, commercial and institutional setups.

Plumber, General Helper; is responsible for helping Plumber (General) by carrying and handling
of tools and materials required in installation, minor repair and maintenance of plumbing
systems.

Plumber, General Assistant; is responsible for assistance in, preliminary installation and minor
repair work of basic plumbing systems in domestic, commercial and institutional setups.

Plumber, Maintenance and Servicing Assistant; is responsible for assistance in maintenance and
servicing of pipes and sanitary fixtures in housing, commercial and institutional setups.

Plumber, Maintenance and Servicing; is responsible for assistance in maintenance and servicing
of pipes and sanitary fixtures in housing, commercial and institutional setups.

Pipe Layer/Plumber Pipeline; Sewer Pipe Layer lays concrete, stone ware or clay pipes to form
sanitary drains and sewers. Receives instructions regarding size and type of concrete, stone ware
or clay pipe to be laid. Digs or gets earth dug along marked lines using spade, picks etc. to make
trenches for laying pipes. Levels and smoothens bottom of trenches to proper gradient by
scooping with shovels. Receives pipes of required size lowered into trench manually or by pulley
and adjusts their position by hand or crow-bar for correct levelling and vertical and horizontal

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PLUMBER

alignment. Joints pipes together using appropriate couplings, joints, rings etc. and closes joints by
caulking with fibre and cement to prevent leakage. Tests joints by hydraulic or pneumatic
pressure after sealing. Fills trench with earth to cover laid pipe and rams earth to avoid sinking. Is
designated as Pipe Layer Water Mains or Water Mains Fitter if engaged in laying cast iron or
galvanized iron water pipe mains and in caulking their joints with lead to prevent leakage. May
lay pipe lines to provide water connection to houses, sanitary sewers etc. May fix meters to
stopcocks, remove defects from pipe lines and replace defective ones.

Pipe Fitter; lays, repairs and maintains, pipes for supply of water, gas, oil or steam in buildings,
gardens, workshops, stores, ships etc., according to drawings or instructions. Examines drawings
and other specifications or receives relevant instructions. Cuts passage holes for laying pipes in
walls and floors. Cuts reams, threads and bends pipes according to specifications. Lays pipes in
cut passage and assembles pipe sections with couplings, sockets, Tee's elbows etc. Levels
position of pipes using sprit level for gravitational flow. Caulks joints, tests them for leakage with
pneumatic or hydraulic pressure and secures pipe line to structure with clamps, brackets, and
hangers. Fits water meters, taps etc. to pipe where necessary. Repairs and replaces leaky pipe
lines, taps and joints and provides connections to overhead water tanks. Helps Plumber, General
in fittings sanitary fittings to buildings. May join pipe sections and fittings.

Plumbers and Pipe Fitters, Other; perform number of routine and low skilled tasks such as
assisting in laying pipes, making water tight joints, fitting sockets and reducers, threading pipes
with taps and dies, removing leakages, etc., and are designated as Plumber Mate or Pipe Fitter
Helper according to type of work done.

Plumber (Welder)/Plumbing (Sanitary Fixtures) Fitter Assistant; is responsible for welding


activities related to plumbing works in housing, commercial and institutional setups.

Plumber (Welder) Assistant; is responsible for assistance in welding activities related to


plumbing works in housing, commercial and institutional setups.

Plumber (Pumps and E/M Mechanic); is responsible for installation and repair of Pumps and
E/M equipment used for different plumbing applications of housing, commercial and institutional
Set ups.

Reference NCO-2015:

i) 7126.0101 - Plumber, General


ii) 7126.0102 - Plumber, Operations
iii) 7126.0103 - Plumber, General – Installation and Repair
iv) 7126.0104 - Plumber, General Helper
v) 7126.0105 - Plumber, General Assistant
vi) 7126.0106 - Plumber, Maintenance and Servicing Assistant
vii) 7126.0107 - Plumber, Maintenance and Servicing
viii) 7126.0201 - Pipe Layer/Plumber Pipeline
ix) 7126.9900 - Plumbers and Pipe Fitters, Other
x) 7212.0101 - Plumber (Welder)/Plumbing (Sanitary Fixtures) Fitter Assistant

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xi) 7212.0102 - Plumber (Welder) Assistant


xii) 7233.1301 - Plumber (Pumps & E/M Mechanic)
xiii) 7126.0301 - Pipe Fitter

Reference NOS:

i) NOS: PSC/NO133v1.0
ii) NOS: PSC/NO132
iii) NOS: PSC/NO134
iv) NOS: PSC/NO135
v) NOS: PSC/N9901 v 1.0
vi) NOS: PSC/NO136
vii) CSC/N9401
viii) CSC/N9402

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PLUMBER

4. GENERAL INFORMATION

Name of the Trade PLUMBER

Trade Code DGT/1014


7126.0101, 7126.0102, 7126.0103,7126.0104, 7126.0105,
NCO - 2015 7126.0106, 7126.0107, 7126.0201, 7126.0301, 7126.9900,
7212.0101, 7212.0102,7233.1301
NOS: PSC/NO133v1.0, NOS: PSC/NO132, NOS: PSC/NO134, NOS:
NOS Covered PSC/NO135, NOS: PSC/N9901 v 1.0, NOS: PSC/NO136 CSC/N9401
CSC/N9402
NSQF Level Level-3
Duration of Craftsmen
One Year (1200 hours +150 hours OJT/ Group Project)
Training
Entry Qualification Passed 8thclass Examination

Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, LV, DEAF


Unit Strength (No. Of
24(There is no separate provision of supernumerary seats)
Student)
Space Norms 80 sq. m

Power Norms 3 KW
Instructors Qualification for:
i) Plumber Trade B.Voc/Degree in Civil/ Mechanical engineering from AICTE/UGC
recognized Engineering College/ university with one-year
experience in the relevant field.
OR
03 years Diploma in Civil / Mechanical engineering from AICTE/
recognized board of technical education or relevant Advanced
Diploma (Vocational) from DGT with two years’ experience in the
relevant field.
OR
NTC / NAC passed in Plumber or relevant trade with 3 years'
experience.

Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.

Note: Out of two Instructors required for the unit of 2 (1+1), one

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must have Degree/Diploma and other must have NTC/NAC


qualifications. However both of them must possess NCIC in any
of its variants.
ii) Workshop Calculation B.Voc/Degree in Engineering from AICTE/UGC recognized
& Science Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the relevant
field.
OR
NTC/ NAC in any one of the engineering trades with three years’
experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT
iii) Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board
of technical education or relevant Advanced Diploma
(Vocational) from DGT with two years’ experience in the relevant
field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or any of
its variants under DGT.
iv) Employability Skill MBA/ BBA/ Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.

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(Must have studied English/ Communication Skills and Basic


Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
v) Minimum Age for 21 Years
Instructor
List of Tools and
As per Annexure – I
Equipment

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PLUMBER

5. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment will
be carried out as per the assessment criteria.

5.1 LEARNING OUTCOMES (TRADE SPECIFIC)

1. Plan and organize the work to make job as per specification applying different types of
basic fitting operation and Check for dimensional accuracy following safety precautions.
[Basic fitting operation – marking, Hacksawing, Chiselling, Filing, Drilling, Taping and
Grinding etc. Accuracy: ± 0.25mm]
(NOS:PSC/NO133v1.0), (NOS:PSC/NO132), (NOS:PSC/NO134), (NOS:PSC/NO135),
(NOS:PSC/N9901 v 1.0)
2. Perform Inner & Outer Thread cutting on Metal & Studs and thread cutting on different
types of pipes & fittings accessories. (NOS:PSC/NO133)
3. Carry out cutting of Pipes of different Dia in different angle and Joining of pipes by gas
welding, Soldering and Brazing. (NOS:PSC/NO133)
4. Construct Masonry brick wall and RCC casting. Brick wall cutting for concealing pipe line.
(NOS:PSC/NO133),(NOS:PSC/NO134),(NOS:PSC/NO134)
5. Carry out Cutting and Bending of Pipes using Plumber’s tools and equipment.
(NOS:PSC/NO133)
6. Join various type of PVC pipe by heat process or Welding. (NOS:PSC/NO133)
7. Construct complete pipe line circuit with different types of Joints and fixing Cocks & valve
on Pipe line. (NOS:PSC/NO133)
8. Carry out cutting of different Types of PVC Pipe, joining and laying. (NOS:PSC/NO133)
9. Perform Water analysis test, Water Pressure test and Water distribution system by using
Pipe line.(NOS:PSC/NO133)
10. Align and lay humid pipe line of different dia. and fitting & maintenance of drainage pipe
line. (NOS:PSC/NO135)
11. Install and maintain different Electric pumps. (NOS:PSC/NO135)
12. Join fittings for different purposes on PVC pipe line. (NOS:PSC/NO133)
13. Construct inspection chamber, manhole, gutter, septic tank, socket etc. (NOS:PSC/NO135)
14. Test pipe line as per site drainage pipe line layout. (NOS:PSC/NO135)
15. Perform removal of leakage pipe line. (NOS:PSC/NO133)
16. Install, fix & maintain different valve & cock. (NOS:PSC/NO136)
17. Install& maintain water metre and water supply for fixture. (NOS:PSC/NO133)
18. Demonstrate method of bending for different materials & different pipe joint.
(NOS:PSC/NO133)
19. Perform fitting and maintenance of Fixture at different place. (NOS:PSC/NO136)

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20. Carry out fitting, fixing & laying installation of hot & cold water pipe line and symbolizing.
(NOS:PSC/NO133)
21. Perform repairing & reconditioning of waste pipe line. (NOS:PSC/NO133)
22. Perform repairing & reconditioning, scraping & painting of sanitary fittings pipe line.
(NOS:PSC/NO133)
23. Read and apply engineering drawing for different application in the field of
work.CSC/N9401
24. Demonstrate basic mathematical concept and principles to perform practical operations.
Understand and explain basic science in the field of study. CSC/N9402

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6. ASSESSMENT CRITERIA

LEARNING OUTCOMES ASSESSMENT CRITERIA


1. Plan and organize the work Plan & Identify tools, instruments and equipment for marking
to make job as per and make this available for use in a timely manner.
specification applying Select raw material and inspect visually for defects.
different types of basic Mark as per specification applying desired mathematical
fitting operation and Check calculation and observing standard procedure.
for dimensional accuracy Measure all dimensions in accordance with standard
following safety specifications and tolerances.
precautions. [Basic fitting Identify Hand Tools for different fitting operations and make
operation – marking, these available for use in a timely manner.
Hacksawing, Chiselling, Prepare the job for Hack sawing, chiselling, filing, drilling,
Filing, Drilling, Taping and tapping, grinding.
Grinding etc. Accuracy: ± Perform basic fitting operations viz., Hack sawing, filing, drilling,
0.25mm](NOS:PSC/NO133v tapping and grinding to close tolerance as per specification to
1.0) make the job.
(NOS:PSC/NO132) Observe safety procedure during above operation as per
(NOS:PSC/NO134) standard norms and company guidelines.
(NOS:PSC/NO135), Check for dimensional accuracy as per standard procedure.
(NOS:PSC/ N9901 v 1.0) Avoid waste, ascertain unused materials and components for
disposal, store these in an environmentally appropriate manner
and prepare for disposal.

2. Perform Inner& Outer Identify Hand Tools for Plumber work.


Thread cutting on Metal Identify Hand Tools for Cutting Inner thread and Outer thread.
&Studs and then thread Identify the pipe fittings.
cutting on different types Perform Inner thread cutting as per drawing.
of pipes & fittings Perform Outer thread cutting as per drawing.
accessories. Prepare the Pipe line circuit with fittings as per drawing.
(NOS:PSC/NO133) Observe safety procedure during thread cuttingas per standard
norms and company guidelines.
Check and verify the job as per drawing.

3. Carry out cutting of Pipes Identify different components/parts of Gas (oxy-acetylene)


of different Dia in different machine, collect desired information and set each
angle and Joining of pipes components/parts as per standard procedure.
by gas welding, Soldering Observe safety/ precaution during operation.
and Brazing. Select appropriate material & plan for gas cutting & joining
(NOS:PSC/NO133) operation.
Cut & join metal parts / mechanical components as per
specification observing standard procedure.

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Check cut portion/ joined part to ascertain proper welding.


Identify hand tools for Soldering and Brazing.
Mark and develop various forms as per drawing using sheet
metals.
Make of simple items with sheet metal as per drawing.
Perform Soldering and Brazing.
Observe safety procedure during operation
Check and verify the job as per drawing.

4. Construct Masonry brick Identify different types of Mason’s hand tools.


wall and RCC casting. Identify the Construction materials.
Brick wall cutting for Make a simple construction of different type of Brick joints with
concealing pipe mortar.
line.(NOS:PSC/NO133) Prepare a job Masonry work and RCC casting as per drawing.
(NOS:PSC/NO134) Check & verify the job as per drawing.
(NOS:PSC/NO134)

5. Carry out Cutting and Identify different types of Plumber’s hand tools.
Bending of Pipes using Demonstrate care of hand tools.
Plumber’s tools and Cutting the pipe with Pipe cutter.
equipment. Demonstrate working of Bending Machine and accessories.
(NOS:PSC/NO133) Make desired bend on pipe as per drawing.
Check the job as per Drawing.

6. Join various type of PVC Identify different types of PVC Pipe.


pipe by heat process or Demonstrate working of Electric Welding Machine and
Welding. accessories for PVC pipes
(NOS:PSC/NO133) Simple joint of PVC pipe by Welding Machine.
Making a job with PVC fittings and pipe as per drawing.
Observe safety procedure during operation.

7. Construct complete pipe Identify different types of Joints.


line circuit with different Identify different types of tools different types of Joints.
types of Joints and fixing Make a Flange joint as per drawing.
Cocks & valve on Pipe Make a Detachable joint as per drawing.
line.(NOS:PSC/NO133) Make a Spigot & Socket joint as per drawing.
Make a Socket joint as per drawing.
Identify GI fittings.
Identify Cocks & Valves.
Identify Tools for fixing of fittings with GI pipe, Cocks & Valves.
Make a simple job on GI Pipe with fittings, Cocks, and Valves as
per drawing.

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Check & verify the job as per drawing.

8. Carry out cutting of Identify Tools and materials for Cutting & Joining of PVC pipes.
different Types of PVC Make a job of Pipe line Circuit as per drawing.
Pipe, joining and Check & verify the job as per drawing.
laying.(NOS:PSC/NO133)

9. Perform water analysis Prepare water for test.


test, Water Pressure test Preparation of water analysis kits.
and Water Test water for pH, TDS, Temperature as per requirements.
distribution system by Preparation of Hydraulic Pressure Test Machine.
using Pipe Pressure test on Cistern and Tank.
line.(NOS:PSC/NO133) Check and verify test result.

10. Align and lay humid pipe Plan and identify tools, instrument and equipment for marking
line of different dia. and and make this available for use on a timed manner.
fitting & maintenance of Select of raw materials and visually inspect for defects.
drainage pipe line. Check the defect of humid pipe line.
(NOS:PSC/NO135) Prepare the job, tools & raw materials.
Observe safety procedure for desired operation as per standard
norms and company guidelines.
Check for dimensional accuracy as per standard procedure.

11. Install and maintain Select the pump and inspect for defects.
different Electric pumps. Select the tools, instrument and equipment for the pump
(NOS:PSC/NO135) installation and repairing.
Check and calculate output of the pumps.
Install pump Observing standard procedure and method as per
specification using appropriate tools and raw material.
Check performance of the pump.

12. Join fittings for different Identify tools, instrument and equipment for marking and make
purposes on PVC pipe this available for use in a timely manner.
line.(NOS:PSC/NO133) Mark as per specification applying desired mathematical
calculation and observing standard procedure.
Join fittings for desired purpose on PVC pipe line.
Measure all dimensions in accordance with the drawing.
Observe safety procedure during desired operation as per
standard norms.
Check for dimensional accuracy as per standard procedure.

13. Construct inspection Plan and identify tools and equipment for desired purpose and
chamber, manhole, gutter, make this available for use in a timely manner.

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septic tank, socket etc. Select raw materials and inspect for defect.
(NOS:PSC/NO135) Mark as per drawing applying desired mathematical calculation
and observing standard procedure.
Construct inspection chamber, manhole, gutter, septic tank,
socket etc. as per drawing.
Measure all dimensions in accordance with standard
specification and tolerance.
Observe safety procedure during desired operation as per
standard norms.
Check for dimensional accuracy as per standard procedure.

14. Test pipe line as per site Identify tools and equipment for testing pipe line.
drainage pipe line layout. Prepare the job for different testing for pipe line.
(NOS:PSC/NO135) Test pipe line observing standard procedure.
Observe safety precaution during operation.

15. Perform removal of Identify the leakage pipe.


leakage pipe Remove out pipe leakages as per standard procedure.
line.(NOS:PSC/NO133) Observe safety procedure during desired operation as per
standard norms.
Check performance after removal of leakages.

16. Install, fix &maintain Plan and identify tools, instrument &equipment for Installation,
different valve & fixing & maintenance of different valve & cock and make this
cock.(NOS:PSC/NO136) available for use in a timely manner.
Select valve and cock, inspect for defects.
Install desired Valve & Cock observing standard procedure.
Identify the problem with valve & cock fitted and solved the
problem.
Observe safety procedure during the operation as per standard
norms.
Check different parameters and functionality of the system.

17. Install &maintain water Plan and identify tools, instrument &equipment for Installation,
metre and water supply for fixing & maintenance of different water meter and water supply
fixture. for fixture and make this available for use in a timely manner.
(NOS:PSC/NO133) Select water meter and water supply for fixture, inspect for
defects.
Install desired water meter and water supply for fixture
observing standard procedure.
Identify the problem with water meter and water supply for
fixture fitted and solved the problem.
Observe safety procedure during the operation as per standard

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norms.
Check different parameters and functionality of the system.

18. Demonstrate method of Plan and identify tools, instrument &equipment for marking and
bending for different make this available for use in a timely manner.
materials & different pipe Select desired material and machine and inspect for defects.
joint. Bend G.I. pipe as per drawing and measurement.
(NOS:PSC/NO133) Bend PVC pipe of different diameter in different angle.
Observe safety procedure during desired operation as per
standard norms and schedule drawing.
Check for dimensional accuracy as per drawing.

19. Perform fitting and Plan and identify tools, instrument &equipment for marking and
maintenance of Fixture at make this available for use in a timely manner.
different place Select raw material and inspect for defects.
(NOS:PSC/NO136) Cut & join C.I. pipe for waste pipe line in accordance with
standard specification and drawing.
Fix external soil pipe as per drawing observing standard
procedure.
Fix rain water gutter outlet and ground pipe as per standard
norms and schedule drawing.
Check different parameters and functionality of the system.

20. Carry out fitting, fixing & Plan and identify tools, instrument &equipment for desired work
laying installation of hot & and make this available for use in a timely manner.
cold water pipe line and Install pipe line for distribution of hot & cold water according to
symbolizing. drawing.
(NOS:PSC/NO133) Install hot water system & solar water heating system in
accordance with standard specification and drawing.
Observe safety procedure during desired operation as per
standard norms and schedule drawing.
Check different parameters and functionality of the system.

21. Perform repairing & Plan and identify tools, instrument &equipment for desired work
reconditioning of waste and make this available for use in a timely manner.
pipe line. Perform fitting of different trap, valve, cistern etc.
(NOS:PSC/NO133) Construct over head tank as per drawing and measurement.
Perform pressure test by hydraulic test machine.
Observe safety procedure during desired operation as per
standard norms and schedule drawing.
Check different parameters and functionality of the system.

22. Perform repairing & Plan and identify tools, instrument &equipment for desired work

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reconditioning, scraping & and make this available for use in a timely manner.
painting of sanitary fittings Perform cleaning of sanitary pipe line and remove corrosion from
pipe line. pipe line.
(NOS:PSC/NO133) Remove corrosion from pipe line and Perform scraping &
painting of pipe line in accordance with standard guidelines.
Replace broken or cracked sanitary fitting.
Observe safety procedure during desired operation as per
standard norms and schedule drawing.
Check different parameters and functionality of the system.

23. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in the Read &analyze the specification to ascertain the material
field of work.CSC/N9401 requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

24. Demonstrate basic Solve different mathematical problems


mathematical concept and Explain concept of basic science related to the field of study
principles to perform
practical operations.
Understand and explain
basic science in the field of
study. CSC/N9401

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7. TRADE SYLLABUS

SYLLABUS FOR PLUMBER TRADE


DURATION: ONE YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
with Indicative Hours
Professional Plan and organize the 1. Importance of trade training,  Importance of safety
Skill 100Hrs; work to make job as List of tools & Machinery and general precautions
per specification used in the trade. (08hr) required for the trade.
Professional applying different 2. Safety attitude development  Importance of the trade.
Knowledge types of basic fitting of the trainee by educating  Types of work to be
18Hrs operation and Check them to use Personal done by trainees in the
for dimensional Protective Equipment (PPE). institute.
accuracy following (5 hrs)  Scope of a plumbing
safety 3. First Aid Method and basic work.
precautions.[Basic training. (08hrs)  Types of services have
fitting operation – 4. Safe disposal of waste to plan.
marking, Hacksawing, materials like cotton waste,  Basic Bench fitting
Chiseling, Filing, metal chips/burrs etc. (04hrs)
Drilling, Taping, (05hrs)
Threading and Grinding 5. Hazard identification and
etc. Accuracy: ± avoidance. (2 hrs)
0.25mm] (Mapped 6. Safety signs for Danger,
NOS:PSC/NO133v1.0, Warning, caution & personal
PSC/NO132, safety message. (06 hrs)
PSC/NO134, 7. Preventive measures for
PSC/NO135, PSC/ electrical accidents & steps
N9901 v 1.0) to be taken in such
accidents. (04 hrs)
8. Use of Fire extinguishers. (7
hrs)
9. Practice and understand
precautions to be followed
while working in the trade.
(04hrs)
10. Safe use of tools and
equipment used in the trade.
(1 hr)
11. Use Steel rule and Steel Tape  Plumber's common
for measuring, Use Scriber hand tools - names,
and Divider for marking on description and material

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raw materials. (10hrs) from which they are


12. Demonstrate use of different made.
types of Vice: - Bench vice,  Description, types and
Pipe vice, Chain Vice, Hand uses of holding device,
vice, Chain Wrench. (20 hrs) hammers & cold chisels,
13. Demonstrate use of various cutting tools.
Hand Tools: - Different Files,  Description of simple
Hammer, Centre Punch, fitting operations hack
Hacksaw, Chisel, Callipers, sawing, punching and
Pipe Wrench, Stock & Dies, filing.
Taps and Holders. (20hrs)  Types of files used
commonly.
 Marking instruments
and their use of simple
drilling machine.
 Method of using drills.
 Description of simple
bench drilling Machine.
 Description of Grinding
and Chisel.
 Description of different
types of locking and
fastening devices. (14
hrs)
Professional Perform Inner & Outer 14. Thread Inner on M.S. flat by  About different types of
Skill 15 Hrs; Thread cutting on using Tap.(5 hrs) pipes-GI, CI, DI, PVC/
Metal & Studs and 15. Use various locking device.(5 CPVC, PPR and HDPE
Professional thread cutting on hrs) etc.
Knowledge different types of pipes 16. Outer thread on Pipe by  About different Types of
06 Hrs & fittings accessories. using Die. (3 hrs) Pipe Fittings: - Socket,
(Mapped 17. Fixing of different Pipe Elbow, Tee, Union,
NOS:PSC/NO133) fittings in different position Bend, Cap, Plug, Cross,
of Pipe. (2 hrs) Ferrule etc.
 About different types of
Thread cutting. (06hrs)
Professional Carry out cutting of 18. Cutting different diameter of Gas Welding :-
Skill 20Hrs; Pipes of Different dia in MS pipes in different angles.  Purpose of Gas welding.
different angle and (10 hrs)  Method of gas welding
Professional Joining of pipes by gas 19. Joining of Pipe in same dia by  Safety precautions to be
Knowledge welding, Soldering and gas welding. (05hrs) observed -Methods of
08Hrs Brazing. (Mapped 20. Joining of Pipes in different soldering and brazing -
NOS:PSC/NO133) dia by gas welding. (05hrs) fluxes used & Types of
fluxes precautions to be

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observed.
 Hard & soft solders -
their properties,
composition and uses.
(08hrs)
Professional Construct Masonry 21. Demonstrate proper Mason’s works :-
Skill 35Hrs; brick wall and RCC handling of Mason’s hand  Names and description
casting. Brick tools: - Straight edge, Spirit of Mason’s hand tools
Professional wall cutting for level, Plumb bob, Square, and their uses.
Knowledge concealing pipe line. Trowel etc. (5 hrs)  Method of making holes
08Hrs (Mapped 22. Setting out work with Tape, in walls and floors.
NOS:PSC/NO133, Rule, Square, Line pin and  Types of tools used and
PSC/NO134, level as per drawing. (5hrs) various Processes.
PSC/NO134) 23. Prepare Cement mortars in  Concept of bricks, lime
different proportions to suit and cement.
various purposes. (5 hrs)  Preparation of mortars
24. Prepare Plane Cement with various materials
Concrete and RCC in of varying composition.
different proportions to suit  Common brick joints.
various purposes. (5 hrs)  Description of bonds.
25. Benching and Channelling of  Scaffolding &plastering.
base plate. ( 5hrs)  Define Plain cement
26. Damp proofing. (2 hrs) concrete, RCC and its
27. Plastering the walls. (3 hrs) proportion,
28. Cutting of Masonry wall for
 Grades of coarse
concealing with Electric
aggregate and fine
Cutting Tools. (5 hrs)
aggregate,
 Knowledge of
waterproofing
compound.
 Knowledge of Building
Plan and Cross section
of wall.
 Identify plumbing
services required for
each type of building
according to usage.
(08hrs)
Professional Carry out Cutting and 29. Demonstrate proper  Description of plumber
Skill 40 Hrs; Bending of Pipes using handling of Plumber’s Tools tools and Equipment-
Plumber’s tools and & Equipment. (05hrs) Ratchet brace,
Professional equipment. (Mapped 30. Use and care of Plumber’s Threading die, Pipe
Knowledge NOS:PSC/NO133) Tools and Equipment. wrench, sliding wrench,

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10Hrs (05hrs) Spanner set, Chain


31. Cutting of G.I Pipes of Wrench etc. and their
different Diameter and Sizes safety.
by cutting tools. (05hrs)  Care & use of tools.
32. Cutting of C.I Pipe of  Pipes of different kinds
different Diameter and Sizes  Method of Pipe bending
by cutting tools. (05hrs) in different dia.
33. Cutting of all kinds of PVC
Pipe of different Diameter  Plumbing Symbols and
and Sizes by cutting tools. Code for Tools &
(05 hrs) Materials on water line.
34. Bending of G.I Pipe as per (10hrs)
drawing using Bending
Machine up to 50 mm dia.
(10 hrs)
35. Bending of PVC Pipe as per
drawing using heat process
up to 50 mm dia. (5 hrs)
Professional Join Various type of 36. Preparation of PVC pipe &  Equipment and tools for
Skill 25Hrs; PVC pipe by heat Fittings in different dia. (1 hr) hot gas welding and
process or Welding. 37. Preparation and precaution electric hot plate for
Professional (Mapped of Electric Hot Plate. (1hr) PPR pipe joints. (08hrs)
Knowledge NOS:PSC/NO133) 38. PVC Pipe welding various dia,
08Hrs using welding machine.
(13hrs)
39. Weld various type of PVC
Pipe with various dia, using
welding machine. (5hrs)
40. PPR pipe welding joint
various dia of pipe using
welding machine.(5hrs)
Professional Construct complete 41. CI/HCI Pipe Flange joint with  Types of fittings for
Skill 25Hrs; pipe line circuit with Bend and Tee. (5hrs) different joints &
different types of 42. Socket joint of CI Pipes with different pipes.: -
Professional Joints and fixing Cocks lead. (5 hrs) CI,HCI,AC,AC Pressure,
Knowledge & valve on Pipe line. 43. Detachable joint of AC DI, GI Pipes. Joints: -
08Hrs (Mapped NOS: pressure Pipe. (5 hrs) Flange joint, Socket joint
PSC/NO133) 44. Titan/Socket & Spigot joint with lead, Detachable
of Ductile Iron (DI) Pipe with joint, Socket & Spigot
Rubber ring.(4hrs) joints etc.
45. Prepare and Study the  Description of pipe
drawing of Pipe line circuit fittings.
and schedule use of Tools  Methods of joining and
and accessories.(2hrs)

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46. Make a Pipe line circuit on GI their uses.


Pipe with Socket, Elbow,  Precautions to be taken
Bend, Flange, Tee, Union etc. while fixing (08hrs)
And Fixing Cocks & Valves as
per drawing. (4hrs)

Professional Carry out Cutting of 47. PVC pipe cutting & shaping  Different kinds of Joints,
Skill 25Hrs; Different Types of PVC in various dia, using Hacksaw Fittings and Materials in
Pipe, joining and and Pipe cutters. (10 hrs) joining pipes: -
Professional laying. 48. Preparation of PVC pipe and PVC/CPVC, PPR and
Knowledge (Mapped NOS: Fittings with emery paper. HDPE etc. (06hrs)
06Hrs PSC/NO133) (5hrs)
49. Use & fixing of PVC fittings
use Solvent Cement etc.
(5hrs)
50. Layout of PVC pipe according
to drawing. (5hrs)
Professional Perform Water analysis 51. Preparation of Water and Composition of Water: -
Skill 25Hrs; test, Water Pressure Water analysis kit. (1 hr)  Sources of water
test and 52. Water Analysis Test by  Hard & Soft water,
Professional Water distribution Analysis Kits. pH, TDS, temporary hardness
Knowledge system by using Pipe Temperature etc. (4hrs) &permanent hardness.
06Hrs line. 53. Preparation of Hydraulic  Impurities of water –
(Mapped Pressure Test Machine. (1 hr) organic and inorganic
NOS:PSC/NO133) 54. Static water pressure test by impurities.
Hydraulic Pressure Test  Water purification
Machine apply on Plastic stages and methods.
Water bottle. (4hrs)  Static water pressures
55. Static water pressure test by and measurement of
Hydraulic Pressure Test pressures. Bursting
Machine apply on Cistern pressure,
and Tank. (4hrs)  Expansion of water on
56. Steps of simple pipe line freezing and heating.
connection as per drawing.  Bernoulli's principles
(3 hrs)  Pascal's law.
57. Make a pipe line for water  Pressure of water on the
distribution as per drawing. sides of cistern or tank.
(4hrs)
 Water hammer in pipes.
58. Make a pipe line for OHR
 Description and working
water distribution system as

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per drawing. (02hrs) of water hammer


59. Installation of water hammer arrester. (08hrs)
arrester. (02 hrs)

Professional Align and lay humid 60. Interpret drawing of sanitary • Use of hummed pipes
Skill 45Hrs; pipe line of different plumbing. (08hrs) of different sizes.
dia. and fitting & 61. Lay & align hummed pipe. • Method of laying out
Professional maintenance of (05hrs) pipes alignment and
Knowledge drainage pipe line. 62. Demonstrate use of specific joining. (05hrs)
10Hrs (Mapped NOS: dia in different location.
PSC/NO135) (04hrs)
63. Use various sanitary fitting.  Description of various
(06 hrs) pipe joints- straight,
64. Use various fitting of Branch, Taft and blow,
different materials. (06 hrs) Expansion joints.
65. Use joining materials of pipe. Solders and fluxes
(10 hrs) used in joints. (05hrs)
66. Join pipe as per laid down
Procedure. (06 hrs)
Professional Install and maintain 67. Demonstrate use of different • Description of Plumber's
Skill 60Hrs; different Electric pump. (10 hrs) materials Lead, tin,
pumps. 68. Demonstrate installation of Zinc, solder, copper,
Professional (Mapped NOS: electric pump (10 hrs) red lead etc. and their
Knowledge PSC/NO135) 69. Demonstrate maintenance uses.
10Hrs of electric pump. (10 hrs)  Water supply system of
70. Demonstrate working a small town.
process of centrifugal, • Description and types
reciprocating, submersible of pumps viz. suction
pump. (15 hrs) pump, Centrifugal
71. Demonstrate delivery of pump etc.
water to overhead tank Contamination of
through pump, presser head, water in a well. (10 hrs)
delivery pipe, suction pipe,
etc, (15 hrs)
Professional Join fittings for 72. Produce BSP thread on pipe. • Description of pipe
Skill 30 Hrs; different purposes on (05 hrs) dies, their uses, care
PVC pipe line. 73. Produce Internal and and precaution.
Professional (Mapped external thread on PVC pipes • Metric specification of
Knowledge NOS:PSC/NO133) of different dia. (05 hrs) various pipes.
06 Hrs 74. Join PVC pipe with thread. • Standard pipe threads.
(05hrs) • Method employed for
75. Join PVC pipe with solvent bending, Joining and
cement and heat fixing PVC pipe.
process(05hrs) • Joining material for

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76. Join PVC pipe as per layout. water and gas pipes.
(10hrs)  Use of blow lamp. (06
hrs)
Professional Construct inspection 77. Demonstrate inspection • Inspection chamber,
Skill 25Hrs; chamber, manhole, chamber, manhole, gully septic tank, description
gutter, septic tank, trap, septic tank, soak pit. of drains, cesspools,
Professional socket etc. (04 hrs) soak pits etc.
Knowledge (Mapped NOS: 78. Construct inspection • Types of traps
07 Hrs PSC/NO135) chambers, cesspool, septic • layout of drainage
tank, soak pit etc. (21 hrs) system (07 hrs)
Professional Test pipe line as per 79. Demonstrate drawing layout • Method of bending
Skill 25Hrs; site drainage pipe line of drainage pipe line. (06 hrs) pipes by hot and cold
layout. 80. Perform testing for smoke process.
Professional (Mapped NOS: test, water test, smell test, • Method of testing
Knowledge PSC/NO135) ball test mirror test. (10 hrs) drainage lines (05hrs)
05Hrs 81. Join heavy cast iron socket
pipe. (03 hrs)
82. Sealing of heavy cast iron
pipe joint with lead &
caulking tools. (06 hrs)
Professional Perform removal of 83. Identify location of leakage • Method of dismantling
Skill 25Hrs; leakage in pipe line. pipe. (06 hrs) and renewal of the
(Mapped NOS: 84. Removing out leakages pipe. valves and pipes. Leaks
Professional PSC/NO133) (10 hrs) in pipes and noises in
Knowledge 85. Removing of air locks (06 plumbing.
04 Hrs hrs) • Installation of water
86. Demonstrate rain water meters. Air lock in
harvesting system. (03 hrs) pipes and its removal.
(04hrs)
Professional Install, fix & maintain 87. Demonstrate different cocks  Description of cocks &
Skill 75 Hrs; different valve & cock & valves including materials. valves-their types,
and sensor system of (10 hrs) materials & advantages
Professional sanitary fittings. 88. Employ cocks & valves at for particular work.
Knowledge (Mapped NOS: different place. (20 hrs)  Description of different
10 Hrs PSC/NO136) 89. Employ different cock& valve type of diverts i.e. two
with sensor system. (20 hrs) way and three way
90. Demonstrate maintenance  Sensor system for
of different cocks & valves. urinals and wash basin
(15 hrs) etc.(10hrs)
91. Demonstrate use of packing
washer gasket of different
cock & valve. (10 hrs)
Professional Install & maintain 92. Demonstrate location of • Erecting rain water and

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Skill 75 Hrs; water meter and water meter. Fitting of water drainage pipe system,
supply for different meter, bath tub, wash basin. • Installation of sanitary
Professional fixtures. (10 hrs) fitting s, inspection and
Knowledge (Mapped NOS: 93. Install water metre, bath testing of water supply
14 Hrs PSC/NO133) tub, hand wash basin, water system.
closet urinal, sink etc with • -Pipe alignment and
sensor system. (20 hrs) slope. -Prevention of
94. Demonstrate maintenance water hammer.
of water metre, bath tub, • Storage tanks for
hand wash basin, water general water supply
closet urinal, sink etc. (15 propose.
hrs) • Test for water supply
95. Demonstrate testing of pipes.
water metre, Bath Tub, Hand • Description of sanitary
wash basin. (10 hrs) fittings,
96. Demonstrate rain water and • general points to be
drainage pipe system. (10 observed when
hrs) choosing sanitary.
97. Installation of concealed  Description of
flushing cistern. (10 hrs) concealed flushing
cistern (14hrs)
Professional Demonstrate method 98. Demonstrate bending of Method of bending
Skill 50Hrs; of bending for different pipes in bending machine. galvanized mand other
materials & different (08 hrs) heavy pipes. (05hrs)
Professional pipe joint. 99. Bend GI pipe of different
Knowledge (Mapped NOS: diameter in different angle.
05Hrs PSC/NO133) (14 hrs)
100. Bend G.I. pipe as per drawing
and measurement. (14 hrs)
101. Bend PVC pipe of different
diameter in different angle
with dry sand by heating. (14
hrs)
Professional Perform fitting and 102. Demonstrate process of C.I Domestic drainage system:
Skill 50Hrs; maintenance of Fixture pipe cutting & joining. (12 General layout, one pipe
at different place. hrs) system, specifications of
Professional (Mapped NOS: 103. Process of C.I. pipe fitting for Materials required.
Knowledge PSC/NO136) waste pipe line in different Method of testing leakage.
05Hrs section. (08 hrs) Different types of traps,
104. Employ Process of fixing of ventilation, anti-syphonage
external soil pipe. (12 hrs) and sinks.
105. Demonstrate process of About Fire hydrants and
fixing of rain water gutter their fittings. (05hrs)
outlet and ground pipe. (10

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hrs)
106. Demonstrate process of
measurement of waste pipe
line. (08 hrs)
Professional Carry out fitting, fixing 107. Demonstrate working of Concept of heat and
Skill 25 Hrs; & laying installation of solar water heating system. Temperature.
hot & cold water pipe (02 hrs) Method of transmission of
Professional line and symbolizing. 108. Analyse temperature of heat.
Knowledge (Mapped water (hot and cold). (02 hrs) Heating system by different
06 Hrs NOS:PSC/NO133) 109. Layout pipe line for hot and thermal units. Domestic hot
cold water distribution as and cold water. General
per drawing. (04 hrs) layout, specification of
110. Install pipe line for materials required and
distribution of hot & cold Connection of pipes to
water. (08 hrs) mains. Tracing leakage.
111. Install hot water system & Repairs to service main.
solar water heating system. Domestic boilers and
(08 hrs) Geysers.
112. Symbolise distribution of hot Method of ventilating pipe.
& cold water pipe line. (01 Precaution against air
hr) Poisoning.

Fixing of solar water


system. (06hrs)
Professional Perform repairing & 113. Perform repairing of Plumbing and sanitary
Skill 25Hrs; reconditioning of different trap, valve, cistern symbols and plumbing
waste pipe line. etc. (03 hrs) codes for all tools and
Professional (Mapped NOS: 114. Demonstrate construction of materials (06hrs)
Knowledge PSC/NO133) over head tank as per
06Hrs measurement. (08 hrs)
115. Maintenance and
recondition pipe line. (10
hrs)
116. Perform smoke test far
waste pipe line. (04 hrs)

Professional Perform repairing& 117. Demonstrate cleaning of Corrosion - causes and


Skill 20Hrs; reconditioning, sanitary pipe line. (02 hrs) remedies, prevention.
scraping & painting of 118. Perform cleaning of sanitary Corrosion due to
Professional sanitary fittings pipe pipe line. (02hrs) electrolytic action.
Knowledge line. 119. Remove corrosion from pipe Effect of water and frost on
02Hrs (Mapped NOS: line. (02hrs) materials.
PSC/NO133) 120. Demonstrate scraping & Layout of pipes as per
painting. (02 hrs) drawing.

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121. Perform scraping & painting Analysis quantity


of pipe line. (02hrs) measurement and abstract
122. Maintenance of broken or rate of plumbing and
cracked sanitary fitting. (05 sanitary work.
hrs) Bill of Quantity and
123. Estimate and work out Estimation :-
abstract cost of plumbing  Preparation of bill of
work as per drawing/layout. quantity
(05 hrs)  Preparation of
Estimation(02hrs)
Engineering Drawing: 40 Hrs.
Professional Read and apply Engineering Drawing : (40 Hrs.)
Knowledge engineering drawing Introduction to Engineering Drawing and Drawing
ED- 40 Hrs. for different Instruments–
application in the field  Conventions
of work.CSC/N9401  Sizes and layout of drawing sheets
 Title Block, its position and content
 Drawing Instrument
Free hand drawing of–
 Geometrical figures and blocks with dimension
 Transferring measurement from the given object
to the sketches.
 Free hand drawing of hand tools and measuring tools.
Drawing of Geometrical figures:
 Angle, Triangle, Circle, Rectangle, Square,
Parallelogram.
 Reading of dimension and Dimensioning Practice.
Symbolic representation–
 Different symbols and Pipe joints used in the trade.
Reading of layout plan drawing in piping
Workshop Calculation & Science: 32 Hrs.
Professional Demonstrate basic WORKSHOP CALCULATION &SCIENCE: (32 Hrs.)
Knowledge mathematical concept Unit, Fractions
WCS- 32 and principles to Classification of unit system
Hrs. perform practical Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
operations. Measurement units and conversion
Understand and Factors, HCF, LCM and problems
explain basic science in Fractions - Addition, substraction, multiplication & division
the field of study. Decimal fractions - Addition, subtraction, multiplication &
CSC/N9401 division
Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root

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Simple problems using calculator


Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Material Science
Types metals, types of ferrous and non-ferrous metals
Physical and mechanical properties of metals
Properties and uses of insulating materials
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity.
Related problems for mass, volume, density, weight and specific
gravity
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals and non-metals
Scales of temperature, Celsius, Fahrenheit, kelvin and
conversion between scales of temperature
Basic Electricity
Introduction and uses of electricity, molecule, atom, how
electricity is produced, electric current AC, DC their comparison,
voltage, resistance and their units
Mensuration
Area and perimeter of square, rectangle and parallelogram
Area and perimeter of Triangles
Area and perimeter of circle, semi-circle, circular ring, sector of
circle, hexagon and ellipse
Surface area and volume of solids - cube, cuboid, cylinder,
sphere and hollow cylinder
Finding the lateral surface area, total surface area and capacity
in litres of hexagonal, conical and cylindrical shaped vessels
Trigonometry
Measurement of angles
Trigonometrical ratios

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SYLLABUS FOR CORE SKILLS


1. Employability Skills (Common for all CTS trades) (120 Hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects
which is common for a group of trades, provided separately in www.bharatskills.gov.in
/dgt.gov.in

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ANNEXURE-I

LIST OF TOOLS AND EQUIPMENT


PLUMBER (For Batch of 24 Candidates)

Sl. No. Name of the Tool &Equipment Specification Quantity

A. TRAINEES TOOL KIT


1. Rule Steel 300 mm both in inch and 25 Nos.
mm
2. Hacksaw Frame adjustable 250 to 300 mm 25 Nos.
3. Scriber 200 mm 25 Nos.
4. Centre punch 100 mm 25 Nos.
5. Chisel Cold, flat 20 mm 25 Nos.
6. Hammer ball peen 800 grams 25 Nos.
7. File flat rough 300 mm 25 Nos.
8. Level spirit wooden 300 mm 25 Nos.
9. Plumb bob 50 grams 25 Nos.
10. Trowel C-125-I S: 6013 25 Nos.
11. Stillson wrench 200 & 350 mm 25 Nos.
12. Screw Driver 250 mm 25 Nos.
13. Cutting pliers 200mm I S : 3650 25 Nos.
14. Steel tape 5m 25 Nos.
B. TOOLS, MEASURING INSTRUMENTS AND GENERAL SHOP OUTFIT
15. Hand Vice, Jaw 50 mm 2nos.
16. File Flat, Smooth 200 mm 2nos.
17. File Half Round, Rough 300 mm 2nos.
18. File, Square, rough 250 mm 2nos.
19. File, Square, Smooth 200 mm 2nos.
20. File Triangular Rough 250 mm 2nos.
21. File Flat Rasp 250 mm 2nos.
22. File Triangular Smooth 200 mm 2nos.
23. Chisel Cold Flat 20 mmX300mm 2nos.
24. Chisel Cross Cut 6X150 mm I S-402 2nos.
25. Chisel Round Nose 3X150 mm I S -402 2nos.
26. Chisel Diamond Point 6X150mm 2nos.
27. Punch, Letter set 1no.

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28. Punch , Number set 1no.


29. Spanner monkey up to 50mm 2Nos.
30. Cutter, Pipe, wheel type 6mm to 25mm 1 Nos.
31. Oil stone 150X50X25mm 2 Nos
32. Soldering Iron, Copper, Bit, Fire heated, 500 grams 4 Nos.
Hatched, Straight
33. Try square 200mm 2 Nos.
34. Inside Caliper 150mm 2 Nos
35. Caliper outside 150mm 2 Nos
36. Odd leg caliper 200mm 2 Nos.
37. Mirror 100X150 mm 2 Nos.
38. Soil pot with brush 1 No.
39. D. E. Spanners 7X8, 10X11, 13X17, 19X22, 2 Sets
24X27 IS:2028
40. Bending Spring 1 Set
41. Plumbers Laddle 2nos
42. Tool caulking 2 nos.
43. Plumbers' metal melting pot 10 kg 1 no.
44. Pipe stock and dies complete with stocks, bore dia 6, 8, 10, 20, 25, 32, 4 sets
bushing, bushing holders, Taps and 40 & 50 mm
wrenches sizes covered, to suit pipes
45. Pipe vice to grip up to 77 mm IS - 8 nos.
2587
46. Stillson pattern pipe wrenches 450 mm to take pipe up to 2sets
52 mm diaI S -4003
47. Stillson pattern pipe wrenches 300mm to take pipe 20 mm 2sets
to 32mm
48. Chain :pipe wrench 90mm -650 IS 4123 2sets
49. Adjustable, spanner, A-375, IS- 6149 2nos
50. Pipe bender, manually operated 1no
51. Leg vice, 75mm jaw on Stand IS -2588 1no
52. Hand drill 6mm capacity with drill chuck 1no
(Electric)
53. Drill Twist (straight shank) 3mm to 6mm 1set
54. working bench 2400x1200x750mm with 4 2nos.
voice 125 mm jaws
55. Bath tub small size 1no.
56. Wash Basin Equivalent metric (16"X14"X10") 2nos.

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57. Water Heater 10 litres 1no


58. Water closet (European type p) complete 1set
with overhead cistern
59. Water closet (Indian type) complete with 1set
overhead cistern
60. Urinal wall type complete with automatic 1set
system
61. Water meter 2nos.
62. Steel lockers with 8 drawers Metal rack 3nos.
(1800x1500x450mm)
63. Metal rack (1800X1500X450mm) 1no
64. Desk 12 nos.
65. Black Board with glass 1no
66. Fire Extinguisher 1no
67. Fire Buckets with stand 1no
68. Steel Almirah (large) 1no
69. Hammering drilling machine 1no.
70. Electric PPR pipe welding machine 1 No
71. Electric pump 1 HP 1 no.
72. Hydraulic pressure machine for testing 1No.
leakage in GI pipe fittings etc.
73. Rachet pipe die 15 mm to 32 mm 1 No.
74. Double face hammers 2 No.
75. Dormat, Pickaxe, Spade, Girmale 1 each
76. Pipe bender (Hydraulic type) 1 No.
77. Instructor table 1 No.
78. Instructor chair 1 No.
79. Solar water heater system 1No
80. CPVC/UPVC Pipe cutter Up to 50mm 10 nos
81. Chase cutter (electric) Blade dia 7cm to 15 cm 02 nos
82. Caulking Tools 300 mm 20 mm 05 nos
C. LIST OF CONSUMABLES
83. M.S FLAT As Required
84. M.S ROD As Required
85. GI pipe "B" grade ½"Ø, ¾"Ø, 1"Ø As Required
86. GI pipe fittings ½"Ø, ¾"Ø, 1"Ø As Required
Socket
Tee

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Bend
Union
Hex Nipple
87. River sand AFS no.100 ~ 40 As Required
88. Stone aggregate As Required
89. Cement portland As Required
90. PVC pipes heavy duty (suitable to use dies and As Required
tap) ½"Ø, ¾"Ø, 1"Ø, 1½"Ø,
2"Ø , 4"Ø, 6" Ø
91. PVC pipe light duty ½"Ø, ¾"Ø, 1"Ø, 1½"Ø, 2"Ø As Required
92. PVC fittings - reducer FTA Reducer, Plain ½"Ø, ¾"Ø, 1"Ø, 1½"Ø, 2"Ø, As Required
coupling, TEE, Bend, Elbow, MTA, FTA, 4"Ø,
socket 6" Ø
93. C.PVC pipe 20 mm Ø As Required
94. PPR pipe 20mm Ø As Required
95. Wheel valve As Required
96. Globe valve As Required
97. PVC ball valve As Required
98. Water tap/ PVC, S.S, Brass size ½", ¾", 1" As Required
99. Non- return valve, Air valve As Required
100. M.S flange As Required
101. Lubricating oil As Required
102. Lead As Required
103. Spum yarn As Required
104. Water meter As Required
105. PVC bend 100 mm As Required
106. PVC Y branch 100 mm As Required
107. PVC Dod bend 100 mm As Required
108. PVC pipe sloe As Required
109. C.P piller tap 15 mm As Required
110. C.P waste coupling 35 mm As Required
111. PVC waste pipe 32 mm As Required
112. PVC connection flexible tube As Required
113. Hot and cold water mixer tap As Required
114. PPR pipe fittings PPR - TEE 20 mm As Required
PPR - Elbow 20 mm
115. PVC floor trap As Required
116. PVC gully trap As Required
117. PVC multi trap As Required
118. PVC multi floor trap As Required
119. White cement As Required
120. P O P (Plaster of Paris) As Required

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121. Push Cock As Required


122. With concealed flushing
Wall mounted water closet 1set
cistern
123. 1set
Wall mounted Bidet With Hot and cold mixture
124. With automatic sensor 1set
Urinal wall type
flushing system
125. Two way and three way 1set
Bathroom concealed Diverter
both
126. As Required
Towel Rail (Stainless steel) 600 mm length
127. Automatic sensor type As Required
C.P Piler tap
15mm
128. As Required
C.P Bib Tap/Cock 15 mm
129. As Required
C.P Central hole automatic basin mixer Sensor type 15mm
130. As Required
C.P Shower 15mm
131. As Required
Bricks A Class
132. As Required
Plastic water tank 500/750 liters
133. As Required
Water tank overflow alarm Automatic sensor type
134. Butane/Propane disposable Cylinder 150-200 gm 10 nos
135. Butane/Propane disposable blow torch 150-200 gm 05 nos
136. Electronic light for Butane cylinder 02 nos
137. Water Hammer Arrester As Required

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ABBREVIATIONS
CTS Craftsmen Training Scheme
ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

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