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EX0701

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MACHINE DESIGN - An Integrated Approach, 4th Ed.

Example 7-1-1

EXAMPLE 7-1

Stresses in a Ball Thrust Bearing


Problem: A ball thrust bearing with 7 balls is loaded axially across its races through the balls. What is
the size of the contact patch on a race and what are the stresses developed in balls and races?
What is the depth of the maximum shear stress in a ball?
Given: Ball diameter d  0.3937 in Number of balls N  7
Race curvature R1  0.5 d R2  ∞ in
Total axial load Ftot  151  lbf Load per ball F  21.571 lbf
The parts are hardened steel. Therefore:
6
E  30 10  psi ν  0.28
Assumptions: The 7 balls share the load equally. The rotational speed is sufficiently slow that this can be
considered a static loading problem.
Solution: See Mathcad file EX0701.

1. We need to first determine the size of the contact patch, for which we need to find the geometry constant
and material constants from equations 7.9a and b.

  
1 1 1 1
Geometry constant B    B  2.54 in (a)
2  R1 R2 

Note the infinite radius for R2.


2
1ν 8 1
Material constants m1  m1  3.072  10 (b)
E psi
m2  m1
Note both materials are the same in this example. The material and geometry constants can now be used in
equation 7.9d.
1
Contact patch 3
 3 m1  m2 
radius a    F a  0.00581 in (c)
8 B 

where a is the half-width (radius) of the contact patch. The circular contact patch area is then
2 4 2
Contact area A  π a A  1.059  10 in (d)

2. The average and maximum contact pressure can now be found from equations 7.8c and d.
F
Average pressure p avg  p avg  203724 psi (e)
A
3
Maximum pressure p max   p avg p max  305586 psi (f)
2
3. The maximum normal stresses in the center of the contact patch at the surface are then found using equations
7.11c and d.
Axial σzmax  p max σzmax  305586 psi (g)

1  2 ν
In-plane σxmax    p max σxmax  238357 psi (h)
2
σymax  σxmax

EX0701.xmcd
MACHINE DESIGN - An Integrated Approach, 4th Ed. Example 7-1-2

4. The maximum shear stress and its location under the surface are found from equations 7.12b and c.

1  2 ν
   ( 1  ν)  2  ( 1  ν)
p max 2
Max shear stress τyzmax   (i)
2  2 9 
τyzmax  103152 psi

Depth at max 2  2 ν
shear stress zτmax  a  zτmax  0.0037 in (j)
7  2 ν

5. All of the stresses found so far exist on the centerline of the patch. At the edge of the patch, at the surface,
there will be a shear stress of
1  2 ν
τxy   p max τxy  44819 psi (k)
3

and a tensile stress of the same magnitude.

6. Since both parts are the same material, all of the stresses apply to both.

EX0701.xmcd

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