EX0701
EX0701
EX0701
Example 7-1-1
EXAMPLE 7-1
1. We need to first determine the size of the contact patch, for which we need to find the geometry constant
and material constants from equations 7.9a and b.
1 1 1 1
Geometry constant B B 2.54 in (a)
2 R1 R2
where a is the half-width (radius) of the contact patch. The circular contact patch area is then
2 4 2
Contact area A π a A 1.059 10 in (d)
2. The average and maximum contact pressure can now be found from equations 7.8c and d.
F
Average pressure p avg p avg 203724 psi (e)
A
3
Maximum pressure p max p avg p max 305586 psi (f)
2
3. The maximum normal stresses in the center of the contact patch at the surface are then found using equations
7.11c and d.
Axial σzmax p max σzmax 305586 psi (g)
1 2 ν
In-plane σxmax p max σxmax 238357 psi (h)
2
σymax σxmax
EX0701.xmcd
MACHINE DESIGN - An Integrated Approach, 4th Ed. Example 7-1-2
4. The maximum shear stress and its location under the surface are found from equations 7.12b and c.
1 2 ν
( 1 ν) 2 ( 1 ν)
p max 2
Max shear stress τyzmax (i)
2 2 9
τyzmax 103152 psi
Depth at max 2 2 ν
shear stress zτmax a zτmax 0.0037 in (j)
7 2 ν
5. All of the stresses found so far exist on the centerline of the patch. At the edge of the patch, at the surface,
there will be a shear stress of
1 2 ν
τxy p max τxy 44819 psi (k)
3
6. Since both parts are the same material, all of the stresses apply to both.
EX0701.xmcd