L

smd frequency inverter

These Instructions
• contain important technical data and describe installation,
operation and commissioning of the smd frequency inverter.
• are only valid for smd frequency inverters with software rev 14
(see drive nameplate).
• Please read the Instructions before commissioning.

smd401

Commissioning using the Lenze settings see

1. Read the Safety Notes 2
2. Installation
3. Wiring of power and control connections
4
Important: Observe minimum wiring requirements!
4. Power up
Display: OFF
5. Setpoint selection through potentiometer
6. Set terminal 28 to HIGH and terminal E2 to LOW.
Response: Motor accelerates to setpoint with CW rotation
Display shows output frequency in Hz, e.g. 50.0
7. If necessary, optimise settings 5
Faults during commissioning/operation 8
s2
b2

A 4 x M4
B 1.2 Nm
C 10 lb-in
b1
b

s1 s1
4 x M6
D 2.8 Nm
24 lb-in
s2

a1
smd402 a c
Type
a [mm] a1 [mm] b [mm] b1 [mm] b2 [mm] c [mm] s1 [mm] s2 [mm] m [kg]
ESMD...
371L4TXA 93 84 146 128 17 100 15 50 0.6
751L4TXA 93 84 146 128 17 120 15 50 0.8
112L4TXA 93 84 146 128 17 146 15 50 1.0
152L4TXA...222L4TXA 114 105 146 128 17 133 15 50 1.4
302L4TXA 114 105 146 128 17 171 15 50 1.7
402L4TXA...552L4TXA 114 105 146 95 17 171 15 50 1.8
552L2TXA...752L2TXA
146 137 197 140 17 182 30 100 3.2
752L4TXA...113L4TXA
113L2TXA...153L2TXA
195 183 248 183 23 203 30 100 6.4
153L4TXA...223L4TXA

L AC Technology Corporation • 630 Douglas Street • Uxbridge, MA 01569 • USA

+1 (508) 278-9100
 Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces
can be hot.
Non-authorized removal of the required cover, inappropriate use, incorrect installation or operation, creates the risk of severe injury to
personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled
personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE0110 and national regulations for the
prevention of accidents must be observed).
According to this basic safety information qualified skilled personnel are persons who are familiar with the installation, assembly,
commissioning, and operation of the product and who have the qualifications necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery. They are not to be used as
appliances. They are intended exclusively for professional and commercial purposes according to EN61000-3-2. The documentation
includes information on compliance with the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as directed) is prohibited until it is proven
that the machine complies with the regulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the EMC Directive (89/336/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonised standards of the series EN 50178/
DIN VDE 0160 apply to the controllers.
Warning: The availability of controllers is restricted according to EN61800-3.These products can cause radio interference in residential
areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances
during transport or handling. Do not touch any electronic components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate handling. Do not damage or
destroy any electrical components since this might endanger your health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents (e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection).
Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These
notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with
the required limit values demanded by EMC legislation.
Operation
Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding
standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your
application as described in the documentation.
After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately
since capacitors could be charged. Please observe the corresponding notes on the controller.
Do not continuously cycle input power to the controller more than once every three minutes.
Please close all protective covers and doors during operation.
Note for UL approved system with integrated controllers
UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

• Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 240 V maximum (240 V devices) or
500 V maximum (400/500 V devices) resp.
• Use 60/75 °C or 75 °C copper wire only.
Warnings! • Shall be installed in a pollution degree 2 macro-environment.

L -2- smd series

 Technical data
Type Power Mains Output Current (3)
Voltage, frequency Current Ir Imax for 60 s
[kW] [A] (3) [A](1) [A] (2) [A](1) [A] (2)
ESMD552L2TXA 5.5 3/PE 230/240 V 25 22 20 33 30
ESMD752L2TXA 7.5 (180 V -0%…264 V +0%) 32 28 26 42 39
ESMD113L2TXA 11 50/60 Hz 48 42 39 63 58
ESMD153L2TXA 15 (48 Hz -0%…62 Hz +0%) 59 54 50 81 75
400 V 480 V 400 V 480 V 400 V 480 V 400 V 480 V 400 V 480 V

ESMD371L4TXA 0.37 1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5
ESMD751L4TXA 0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9
ESMD112L4TXA 1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2
ESMD152L4TXA 1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7
ESMD222L4TXA 2.2 3/PE 400/480 V 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6
ESMD302L4TXA 3.0 (320 V -0%…528 V +0%) 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7
ESMD402L4TXA 4.0 50/60 Hz 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8
ESMD552L4TXA 5.5 (48 Hz -0%…62 Hz +0%) 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2
ESMD752L4TXA 7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4
ESMD113L4TXA 11 27 24 24 21 22 19.3 36 32 34 29
ESMD153L4TXA 15 35 31 31 27 29 25 47 41 43 37
ESMD183L4TXA 18.5 44 38 39 34 36 31 59 51 54 47
ESMD223L4TXA 22 52 45 46 40 42 37 69 60 64 55
(1) For rated mains voltage and carrier frequencies 4, 6, 8 kHz
(2) For rated mains voltage and carrier frequency 10 kHz
(3) Maximum current is a function of setting C90 (input voltage selection)

Conformity CE Low Voltage Directive (73/23/EEC)

Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment
Max. permissible motor cable length(1) shielded: 50 m (low-capacitance)
unshielded: 100 m
Envionmental conditions Class 3K3 to EN 50178
Temperature range Transport -25 … +70 °C
Storage -20 … +70 °C
Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C)
Installation height 0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)
Vibration resistance acceleration resistant up to 0.7 g
Earth leakage current (EN 50178) > 3.5 mA to PE
Enclosure (EN 60529) IP 20
Protection measures against short circuit, earth fault, overvoltage, motor stalling, motor overload
Operation in public supply networks Total power Compliance with the requirements(2)
(Limitation of harmonic currents connected to
according to EN 61000-3-2) the mains
< 0.5 kW With mains choke
0.5 … 1 kW With active filter (in preparation)
> 1 kW Without additional measures
(1) For compliance with EMC regulations, the permissible cable lengths may change.
(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the compliance with the regulations of the machine!

EMC Installation according to

EMC requirements
Compliance with EN 61800-3/A11

Noise emission

Compliance with limit value class A according to EN 55011 if installed in a control cabinet with the
appropriate smd footprint filter and the motor cable length does not exceed 10m

A Screen clamps

B Control cable

C Low-capacitance motor cable

(core/core < 75 pF/m, core/screen < 150 pF/m)
smd005

D Electrically conductive mounting plate

L -3- smd series

 Installation
Connection diagram
3/PE 180V - 0% … 264V + 0 % 3/PE 320V - 0 % … 528V + 0 %
48 Hz … 62 Hz 48 Hz … 62 Hz
L1 L1
L2 L2
L3
N L3
PE N
PE

L1 L2 L3

L1 L2 L3
COM
0.5 Nm/ 4.5 lb-in 1.2 Nm/ 10 lb-in 2.0 Nm/ 18 lb-in

+10 V
+12 V
COM
TXB
TXA

AIN
0.2 Nm/ 2 lb-in 6 mm /0.24 in 9 mm /0.35 in 13 mm /0.5 in
6 mm /0.24 in U V W
71 72 7 8 9 20 28 E1 E2 E3 20 A1 62 K14 K12
<_ 1mm² /AWG 26…16 PES

AOUT
DIGOUT
1k … 10k
PES

PES PE
7 8 7 28 E1 E2 E3

0 … 20 mA
4 … 20 mA
_ + M PE
PES
+12 V DC - 0 % 3~
… smd403
+30 V DC + 0 %

Terminal Data for control connections (printed in bold = Lenze setting)

71 RS-485 serial communication input Modbus or LECOM
72 RS-485 serial communication input
7 Reference potential
8 Analog input input resistance: >50 kΩ
0 … 10 V (changeable under C34) (with current signal: 250 Ω)
9 Internal DC supply for setpoint potentiometer +10 V, max. 10 mA
20 Internal DC supply for digital inputs +12 V, max. 20 mA
28 Digital input Start/Stop LOW = Stop HIGH = Run Enable
E1 Digital input configurable with CE1 HIGH = JOG1 active

Ri = 3.3 kΩ
Activate fixed setpoint 1 (JOG1)
E2 Digital input configurable with CE2 LOW = CW rotation
Direction of rotation HIGH = CCW rotation
E3 Digital input configurable with CE3 HIGH = DCB active
Activate DC injection brake (DCB)
A1 Digital output configurable with c17 DC 24 V / 50 mA; NPN
62 Analog output configurable with c08 & c11
K14 Relay output (normally-open contact) AC 250 V / 3 A
K12 Fault (TRIP) DC 24 V / 2 A … 240 V / 0.22 A

Protection against contact LOW = 0 … +3 V, HIGH = +12 … +30 V

• All terminals have a basic isolation (single insulating distance)
• Protection against contact can only be ensured by additional measures i.e. double insulation

Fuses/cable cross-sections(1)
Type Installation to EN 60204-1 Installation to UL E.l.c.b. (2)
Fuse Miniature circuit L1, L2, L3, PE Fuse (3) L1, L2, L3, PE
ESMD... breaker [mm²] [AWG]
371L4TXA…222L4TXA M10 A C10 A 1.5 10 A 14
302L4TXA M12 A C12 A 1.5 12 A 14
402L4TXA M16 A C16 A 2.5 15 A 14
552L4TXA M20 A C20 A 2.5 20 A 12
752L4TXA M25 A C25 A 4 25 A 10
> 30 mA
552L2TXA, 113L4TXA M35 A C35 A 6 35 A 8
752L2TXA, 153L4TXA M45 A C45 A 10 45 A 8
183L4TXA M60 A C60 A 16 60 A 6
113L2TXA, 223L4TXA M70 A C70 A 16 70 A 6
153L2TXA M90 A C90 A 16 90 A 4
(1) Observe the applicable local regulations
(2) Pulse-current or universal-current sensitive earth leakage circuit breaker
(3) UL Class CC fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R or equivalent

Observe the following when using E.l.c.b:

• Installation of E.l.c.b only between supplying mains and controller.
• The E.l.c.b can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables)
- connecting several controllers to the mains at the same time
- RFI filters

L -4- smd series

 Parameter Setting

smd404

Code Possible Settings IMPORTANT

No. Name Lenze Selection
C00 Password entry 0 0 999 Visible only when password is active (see C94)
C01 Setpoint and control 0 0 Analog input (terminal 8) Control = terminals
source 1 Code c40 Programming = keypad
2 Analog input (terminal 8) Control = terminals, programming = LECOM/keypad
3 LECOM Control = LECOM, programming = LECOM/keypad
4 Analog input (terminal 8) Control = terminals
5 Code c40 Programming = remote keypad
6 Analog input (terminal 8)
Control and programming = remote keypad
7 Code c40
8 Analog input (terminal 8) Control = terminals
9 Code c40 Programming = Modbus/keypad
10 Analog input (terminal 8) Control = Modbus
11 Code c40 Programming = Modbus/keypad
C02 Load Lenze setting 0 No action/loading complete
Caution: C02 = 1 overwrites all settings
1 Load (only possible with OFF or Inh)
CE1 Configuration - Digital 1 1 Activate fixed setpoint 1 (JOG1)
input E1 Activate JOG3: Both terminals = HIGH
2 Activate fixed setpoint 2 (JOG2)
3 DC braking (DCB)
4 Direction of rotation LOW = CW rotation
HIGH = CCW rotation
CE2 Configuration - Digital 4 5 Quick stop Controlled deceleration to standstill, active LOW
input E2 6 CW rotation (open-circuit protected) CW rotation = LOW and CCW rotation = LOW:
7 CCW rotation (open-circuit protected) Quick stop
8 UP (setpoint ramp-up) UP = LOW and DOWN = LOW: quick stop; use
CE3 Configuration - Digital 3 9 DOWN (setpoint ramp-down) momentary NC contact
input E3 10 TRIP set Active LOW, triggers EEr
NOTE: Thermal NC contact of the motor can be
evaluated with this signal
11 TRIP reset see also c70
C08 Configuration - Relay 1 Relay is energized if
output 0 Ready
1 Fault
2 Motor is running
3 Motor is running - CW rotation
4 Motor is running - CCW rotation
5 Output frequency = 0 Hz
6 Frequency setpoint reached
7 Threshold (C17) exceeded
8 Current limit (motor or generator mode)
reached
C09 Network address 1 1 247

L -5- smd series

 Parameter Setting
Code Possible Settings IMPORTANT
No. Name Lenze Selection
C10 Minimum output 0.0 0.0 {Hz} 240 • Output frequency at 0% analog setpoint
frequency • C10 not active for fixed setpoints or setpoint
selection via c40
C11 Maximum output 50.0 7.5 {Hz} 240 • Output frequency at 100% analog setpoint
frequency • C11 is never exceeded
C12 Acceleration time 5.0 0.0 {s} 999 Frequency change 0 Hz ... C11
C13 Deceleration time 5.0 0.0 {s} 999 Frequency change C11 ... 0 Hz
C14 Operating Mode 2 0 Linear characteristic with Auto-Boost • Linear characteristic: for standard applications
1 Square-law characteristic with Auto- • Square-law characteristic: for fans and pumps
Boost with square-law load characteristic
2 Linear characteristic with constant • Auto boost: Load-dependent output voltage for
Vmin boost low-loss operation

3 Square-law characteristic with constant

Vmin boost
C15 V/f reference point 50.0 25.0 {Hz} 999
Set the rated motor frequency (nameplate)
for standard applications
C16 Vmin boost (optimisation 4.0 0 {%} 40
of torque behavior) Set after commissioning: The unloaded
motor should run at approx. slip frequency
(approx. 5 Hz), increase C16 until motor
current (C54) = 0.8 x rated motor current
C17 Frequency threshold 0.0 0.0 {Hz} 240 See C08, selection 7
(Qmin) Reference: setpoint
C18 Chopper frequency 2 0 4 kHz Automatic derating to 4 kHz at 1.2 x I r
1 6 kHz
2 8 kHz
3 10 kHz (Observe derating, see
Technical data)
C21 Slip compensation 0.0 0.0 {%} 40.0 Change C21 until the motor speed does not drop
any more between no load and maximum load
C22 Current limit (motor 150 30 {%} 150 • When the limit value is reached either the
mode) acceleration time becomes longer or the output
Reference: smd rated output current frequency becomes lower.
Current limit (generator mode): 150% (fixed) • If C90 = 2, max setting = 180%
C24 Accel boost 0.0 0.0 {%} 20.0 Accel boost is only active during acceleration
C34 Configuration - analog 0 0 0...10 V
input 1 0...5 V
2 0...20 mA
3 4...20 mA
C36 Voltage - DC injection 4.0 0.0 {%} 50.0
brake (DCB)
C37 Fixed setpoint 1 (JOG 1) 20.0 0.0 {Hz} 240 Lenze setting: active at E1 = HIGH
C38 Fixed setpoint 2 (JOG 2) 30.0 0.0 {Hz} 240
C39 Fixed setpoint 3 (JOG 3) 40.0 0.0 {Hz} 240
C46 Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via analog input or function
UP/DOWN
C50 Output frequency 0.0 {Hz} 240 Display
C53 DC bus voltage 0 {%} 255 Display
C54 Motor current 0 {%} 255 Display
C90 Input voltage selection 0 0 Auto
1 Low For 200 V or 400 V input
2 High For 240 V or 480 V input
C94 User password 0 0 999 When set to a value other than 0, must enter
Changing from “0” (no password), value will password at C00 to access parameters
start at 763

L -6- smd series

 Parameter Setting
Code Possible Settings IMPORTANT
No. Name Lenze Selection
C99 Software version Display, format x.yz
c06 Holding time - automatic 0.0 0.0 {s} 999 Automatic motor braking below 0.1 Hz by means of
DC injection brake (Auto- 0.0 = not active motor DC current for the entire holding time
DCB) 999 = continuous brake (afterwards: U, V, W inhibited)
c08 Analog output scaling 100.0 0.0 999 When 10 VDC is output at terminal 62, it will equal
this value (see c11)
c11 Configuration - analog 0 0 None
output (62) 1 Output frequency 0-10 VDC
2 Output frequency 2-10 VDC
Use c08 to scale signal
3 Load 0-10 VDC
4 Load 2-10 VDC
5 Dynamic Braking
c17 Configuration - digital 0 Output is energized if
output (A1) 0 Ready
1 Fault
2 Motor is running
3 Motor is running - CW rotation
4 Motor is running - CCW rotation
5 Output frequency = 0 Hz
6 Frequency setpoint reached
7 Threshold (C17) exceeded
8 Current limit (motor or generator mode)
reached
c20 I2t switch-off (thermal 100 30 {s} 100 Caution: Maximum setting is rated motor current
motor monitoring) (see nameplate)
100% = smd rated output current Does not provide full motor protection!
c25 LECOM baud rate 0 0 9600 bps (or 9600,8,N,2 if C01= 8...11) If C01 = 8...11, Modbus serial communications is
1 4800 bps (or 9600,8,N,2 if C01= 8...11) active
2 2400 bps (or 9600,8,E,1 if C01= 8...11)
3 1200 bps (or 9600,8,O,1 if C01= 8...11)
c40 Frequency setpoint via 0.0 0.0 {Hz} 240 Only active if C01 is set properly
keys or Modbus
c42 Start condition (with 1 0 Start after LOW-HIGH change at
mains on) terminal 28
1 Auto start if terminal 28 = HIGH
c61 Present status/error message
c62 Last Display
error message
c63 Last but one
c70 Configuration TRIP reset 0 0 TRIP reset by LOW - signal at terminal
(error reset) 28 or mains switching or HIGH signal at
the digital input “TRIP reset”
1 Auto-TRIP reset Auto-TRIP reset after the time set in c71
c71 Auto TRIP reset delay 0.0 0.0 {s} 60.0
c78 Operating time counter Display
Total time in status “Start” 0...999 h: format xxx
1000...9999 h: format x.xx (x1000)
c79 Mains connection time Display
10000...99999 h: format xx.x (x1000)
counter Total time of mains = on
n20 LECOM power up state 0 0 Quick stop
1 Inhibit
n22 Serial time-out action 0 0 Not active Selects controller reaction to serial timeout
1 Controller inhibit
2 Quick stop
3 Trip fault “FC3”
n23 Serial fault time 50 50 {ms} 65535 Sets the serial timeout length

L -7- smd series

 Troubleshooting and fault elimination
Status Cause Remedy
e.g. Present output frequency Trouble free operation
50.0
OFF Stop (outputs U, V, W inhibited) LOW signal at terminal 28 Set terminal 28 to HIGH
Inh Inhibit (outputs U, V, W Controller is set up for serial control (see Start the controller via the serial link
inhibited) C01)
STP Output frequency = 0 Hz Setpoint = 0 Hz Setpoint selection
(outputs U, V, W inhibited) Quick stop activated through digital input or Quick stop deactivated
serial link
LC Automatic start inhibited c42 = 0 LOW-HIGH signal change at terminal 28
br DC-injection brake active DC-injection brake activated Deactivate DC-injection brake
• via digital input • Digital input = HIGH
• automatically • automatically after holding time c06 has expired
CL Current limit reached Controllable overload Automatically (see C22)
LU Undervoltage on DC bus Mains voltage too low Check mains voltage
dEC Overvoltage on DC bus Excessively short deceleration time Automatically if overvoltage
during deceleration (warning) < 1 s, OU, if overvoltage > 1 s
nEd No access to code Can only be changed when the the controller Set terminal 28 to LOW or inhibit by serial link
is off or inhibited
rC Remote keypad is active Attempt to use buttons on front of controller Buttons on front of controller are disabled when
remote keypad is active

Error Cause Remedy (1)

cF Data not valid for controller • Use EPM providing valid data
Data on EPM not valid • Load Lenze setting
CF Data error
F1 EPM error EPM missing or defective Power down and replace EPM
CFG Digital inputs not E1...E3 assigned with the same digital Every digital signal can only be used once
unambiguously assigned Either just “UP” or “DOWN” used Assign the missing digital signal to a second terminal
dF Dynamic braking fault Dynamic braking resistors are overheating Increase deceleration time
EEr External error Digital input “TRIP set” is active Remove external error
F2…F0 Internal fault Please contact Lenze
FC3 Communication error Serial timer has timed out Check serial link connections
FC5 Communication error Serial communication failure Please contact Lenze
JF Remote keypad fault Remote keypad disconnected Check remote keypad connections
OC1 Short-circuit or overload Short-circuit Find reason for short-circuit; check motor cable
Excessive capacitive charging current of the Use shorter motor cables with lower charging
motor cable current
Acceleration time (C12) too short • Increase acceleration time
• Check drive selection
Defective motor cable Check wiring
Internal fault in motor Check motor
Frequent and long overload Check drive selection
OC2 Earth fault Grounded motor phase Check motor/motor cable
Excessive capacitive charging current of the Use shorter motor cables with lower charging
motor cable current
OC6 Motor overload (I t overload)
2
Motor is thermally overloaded, for instance,
because of:
• impermissable continuous current • Check drive selection
• frequent or too long acceleration processes • Check setting of c20
OH Controller overtemperature Controller too hot inside • Reduce controller load
• Improve cooling
OU Overvoltage on DC bus Mains voltage too high Check mains voltage
Excessively short deceleration time or motor Increase deceleration time or use dynamic braking
in generator mode option
Earth leakage on the motor side Check motor/motor cable (separate motor from
controller)
rSt Faulty auto-TRIP reset More than 8 errors in 10 minutes Depends on the error
SF Single phase fault A mains phase has been lost Check mains voltage

(1) The drive can only be restarted if the error message has been reset; see c70

L -8- smd series