Versathane Mastic Rapid Grade PDS

Issue No.
02 Sep 2022
VERSATHANE MASTIC RAPID Page 1 of 2
PRODUCT A high build solvent free two pack polyurethane repair mastic. Highly resistant to marine and industrial
DESCRIPTION environments, buried conditions, ground water, effluents, salt water, and a wide range of oils and chemicals.
Extremely abrasion resistant, high mechanical strength.
INTENDED USES Designed for the rapid repair of damaged coatings, filling of holes and cracks on steel structures.
Providing a quick return to service of damaged substrates.
Meets the performance requirements of GIS/CW6:2020.

Meets the performance requirements of BS EN 10290.
Meets the performance requirements of AWWA C222.
BS6920 WRAS Water Fittings Directory Certificate 2206509
TECHNICAL
INFORMATION Colour Grey (18 B 21) additional colours available
Finish Semi-gloss
Curing Agent Versathane Hand Applied Activator
Mix Ratio 3 parts Base : 1 part Activator by volume
Specific Gravity Base: 1.30 Activator: 1.22 Mixed: 1.28
Volume Solids 100%
Recommended Film Thickness 1.0 - 2.0 mm depending on service conditions.
Theoretical Spreading Rate 1 m² / litre @ 1000µm
Application Method Brush, putty knife, trowel or spatula
Re-coat When touch dry and within 24 hours of initial application.
Drying Times at 20ºC Touch Dry less than1 hour Hard Dry 4 hours
Full Cure at 20ºC 5 days or minimum shore D65
SURFACE Steel:
PREPARATION
Ensure surfaces are free from contamination. Prepare surfaces by abrasive blast cleaning to ISO
8501-1 Sa 2 ½. - surface profile depth 75-100 microns.
Mechanical tools may also be used providing a surface profile of minimum 75 microns can be achieved. Do
not polish/burnish the steel surface.
Overlap onto existing coatings: remove any loose material to establish a firm edge. Feather sound coating
and abrade surface to provide a key. Thoroughly abrade to remove gloss, surface contaminants etc. by
suitable method (sweep blasting, abrasive disking etc.)
Advanced Barrier Coatings Limited Commissioners Quay Quay Road Blyth Northumberland NE24 3AG
Tel: +44 (0)1670 338414 E-mail: info@advancedbarriercoatings.com Web: www.advancedbarriercoatings.com
Registered in England No 9532651 VAT No 211306567
Issue No.02 Sep 2022
VERSATHANE MASTIC RAPID Page 2 of 2
Concrete:
Remove all laitance and other contaminants by blast cleaning. Ensure the concrete is dry to a reading of less
than 10% moisture. Seal with Versathane LV Sealer.
The temperature of the substrate must be at least 30C above the dew point during application and relative
humidity below 80%. Do not apply when rain, mist, sleet or snow are imminent.
APPLICATION This product is supplied in two containers as a unit. Always mix a complete unit in the proportions supplied.
Add hardener to base and stir thoroughly to a uniform mix. Ensure all material on the sides and bottom of the
container are fully incorporated. Decant into a plastic container and re-stir prior to application. Apply evenly to
the required film thickness.
Use product within stated Pot Life 3 – 5 minutes at 200C
Cleaning solvent. All equipment must be cleaned thoroughly immediately after use with Pracsolv 1
REGULATORY DATA Packaging Supplied in 0.1 litre and 0.2 litre composite packs
Flash Point 200°C
VOC 0 g/litre
Shelf life: 24 months from date of manufacture when stored in the original sealed containers at 20°C.
Hardener component contains Diisocyanates and as from 24.08.23 adequate training is required before
industrial or professional use.
SAFETY Refer to the product Material Safety Data Sheet supplied by Advanced Barrier Coatings Ltd.
PRECAUTIONS Ensure all waste materials and empty containers are disposed of in accordance with local regulations.
Disclaimer The information given in this technical data sheet - whether verbal, or in writing is for guidance only and is given in good faith, but without
warranty. This also applies where proprietary rights or third parties are involved. Any person using Advanced Barrier Coatings Ltd products
without first making further enquiries as to the suitability of the products for the intended purpose and testing the products to assess their
fitness for the purpose does so at their own risk. The application and surface preparation are beyond our control and are therefore your own
responsibility, and we can accept no liability for the performance of the products arising out of such use. The information contained in this
data sheet is liable to modification at any time and It is the user's responsibility to ensure that this sheet is current prior to using the product.
Advanced Barrier Coatings Limited Commissioners Quay Quay Road Blyth Northumberland NE24 3AG
Tel: +44 (0)1670 338414 E-mail: info@advancedbarriercoatings.com Web: www.advancedbarriercoatings.com
Registered in England No 9532651 VAT No 211306567

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Issue No.

Meets the performance requirements of GIS/CW6:2020.

Curing Agent Versathane Hand Applied Activator

Mix Ratio 3 parts Base : 1 part Activator by volume

Specific Gravity Base: 1.30 Activator: 1.22 Mixed: 1.28

Volume Solids 100%

Recommended Film Thickness 1.0 - 2.0 mm depending on service conditions.

Theoretical Spreading Rate 1 m² / litre @ 1000µm

Application Method Brush, putty knife, trowel or spatula

Re-coat When touch dry and within 24 hours of initial application.

Full Cure at 20ºC 5 days or minimum shore D65

Use product within stated Pot Life 3 – 5 minutes at 200C

Flash Point 200°C

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