Chrysler Town, Dodge Caravan. Manual - part 531 https://zinref.ru/avtomobili/Chrysler/170_00_00_Chrysler_TOWN_C...

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Chrysler Town, Dodge Caravan. Manual - part 531

25 - 10 EVAPORATIVE EMISSIONS RS

EVAPORATIVE EMISSIONS

TABLE OF CONTENTS

page page

EVAPORATIVE EMISSIONS ORVR

OPERATION - EVAPORATION CONTROL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DIAGNOSIS AND TESTING - VEHICLE DOES
SPECIFICATIONS NOT FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PCV VALVE
EVAP/PURGE SOLENOID DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 16
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 12 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 DIAGNOSIS AND TESTING - PCV SYSTEM . . . 17
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VAPOR CANISTER
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 12 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUEL FILLER CAP OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 12 REMOVAL
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
NATURAL VAC LEAK DETECTION ASSY REMOVAL - WITH NVLD . . . . . . . . . . . . . . . . 19
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 REMOVAL - REAR EVAP CANISTER . . . . . . . 19
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLATION
LEAK DETECTION PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 19
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLATION - WITH NVLD . . . . . . . . . . . . 20
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLATION - REAR EVAP CANISTER . . . 20

All engines use a proportional purge solenoid sys-

EVAPORATIVE EMISSIONS
tem. The PCM controls vapor flow by operating the
purge solenoid. Refer to Proportional Purge Solenoid
OPERATION - EVAPORATION CONTROL in this section.
SYSTEM
The evaporation control system prevents the emis- NOTE: The evaporative system uses specially man-
sion of fuel tank vapors into the atmosphere. When ufactured hoses. If they need replacement, only use
fuel evaporates in the fuel tank, the vapors pass fuel resistant hose. Also the hoses must be able to
through vent hoses or tubes to an activated carbon pass an Ozone compliance test.
filled evaporative canister. The canister temporarily
holds the vapors. The Powertrain Control Module
(PCM) allows intake manifold vacuum to draw NOTE: For more information on Onboard Refueling
vapors into the combustion chambers during certain Vapor Recovery (ORVR), refer to the Fuel Delivery
operating conditions (Fig. 1). section.

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RS EVAPORATIVE EMISSIONS 25 - 11

EVAPORATIVE EMISSIONS (Continued)

Fig. 1 ORVR System Schematic

1 - FUEL TANK (PLASTIC) 12 - LIQUID SEPARATOR (IF EQUIPPED)
2 - FUEL FILLER TUBE 13 - ENGINE WIRING HARNESS TO NVLD
3 - FUEL CAP (PRESSURE/RELIEF) 14 - VAPOR CANISTER
4 - FILL TUBE TO FUEL TANK CONNECTOR (ELASTOMERIC) 15 - PURGE LINE
5 - TANK VENT/ROLLOVER VALVE(S) 16 - PURGE DEVICE
6 - VAPOR RECIRCULATION LINE 17 - WITHOUT NVLD
7 - TANK VAPOR LINE 18 - BREATHER ELEMENT
8 - VAPOR LINE TO CANISTER 19 - FLOW CONTROL ORIFICE
9 - CHECK VALVE (N/C) 20 - SERVICE PORT
10 - CONTROL VALVE 21 - WITH NVLD
11 - NATURAL VACUUM LEAD DETECTION (NVLD)

SPECIFICATIONS

TORQUE

DESCRIPTION N·m Ft. Lbs. In. Lbs.

PCV VAlve 3.3/3.8L 6.3 55

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25 - 12 EVAPORATIVE EMISSIONS RS

EVAP/PURGE SOLENOID
DESCRIPTION
All vehicles use a proportional purge solenoid (Fig.
2). The solenoid regulates the rate of vapor flow from
the EVAP canister to the throttle body. The PCM
operates the solenoid.

Fig. 3 EVAP PURGE SOLENOID

1 - EVAP Purge Solenoid
2 - EGR VAlve
3 - Generator

The top of the solenoid has TOP printed on it. The

solenoid will not operate unless it is installed cor-
rectly.
(1) Install solenoid on bracket.
(2) Connect vacuum tube to solenoid.
(3) Connect electrical connector to solenoid.

Fig. 2 Proportional Purge Solenoid

OPERATION FUEL FILLER CAP

During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole- DESCRIPTION
noid. When de-energized, no vapors are purged. The plastic fuel fill cap is threaded/quarter turn
The proportional purge solenoid operates at a fre- onto the end of the fuel filler tube. It’s purpose is to
quency of 200 hz and is controlled by an engine con- retain vapors and fuel in the fuel tank.
troller circuit that senses the current being applied
to the proportional purge solenoid and then adjusts OPERATION
that current to achieve the desired purge flow. The The fuel filler cap incorporates a two-way relief
proportional purge solenoid controls the purge rate of valve that is closed to atmosphere during normal
fuel vapors from the vapor canister and fuel tank to operating conditions. The relief valve is calibrated to
the engine intake manifold. open when a pressure of 17 kPa (2.5 psi) or vacuum
of 2 kPa (0.6 in. Hg) occurs in the fuel tank. When
REMOVAL the pressure or vacuum is relieved, the valve returns
The solenoid attaches to a bracket near the radia- to the normally closed position.
tor on the passenger side of vehicle (Fig. 3). The sole-
noid will not operate unless it is installed correctly. CAUTION: Remove the fuel filler cap to release fuel
(1) Disconnect electrical connector from solenoid. tank pressure before disconnecting any fuel system
(2) Disconnect vacuum tubes from solenoid. component.
(3) Remove solenoid from bracket.

INSTALLATION
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle. The solenoid will
not operate unless it is installed correctly.

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RS EVAPORATIVE EMISSIONS 25 - 13

NATURAL VAC LEAK

DETECTION ASSY
REMOVAL
(1) Disconnect thew negative battery cable.
(2) Raise vehicle and support (Fig. 4).

Fig. 6 NVLD VALVE AND BRACKET

INSTALLATION
(1) Install NVLD valve to the bracket (Fig. 6).
(2) Install valve and bracket to the vehicle (Fig. 5).
(3) Install the 2 mounting bolts and tighten.
(4) Install the electrical connector and lock.
(5) Install the 2 hoses and lock the clamps.
Fig. 4 NVLD LOCATION (6) Lower vehicle.
(3) Unlock and disconnect the electrical connector.
(4) Remove the hoses from the NVLD valve.
(5) Remove the 2 fasteners. LEAK DETECTION PUMP
(6) Remove the valve and bracket from vehicle
(Fig. 5). REMOVAL
(1) Disconnect the negative battery cable.
(2) Raise and support the vehicle.
(3) Remove 3 hoses (Fig. 7).
(4) Remove the electrical connector (Fig. 8).
(5) Remove the 3 screws and remove LDP pump.

INSTALLATION
(1) Install LDP.
(2) Install the 3 screws and tighten (Fig. 8).
(3) Install the electrical connector.
(4) Install the 3 hoses (Fig. 7).
(5) Lower vehicle.
(6) Connect the negative battery cable.

Fig. 5 NVLD REMOVAL/INSTALLATION

(7) Remove valve from bracket (Fig. 6).

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Content .. 529 530 531 532 ..

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