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    Rear Differential Disassembly

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    gfav_gfav

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Rear Differential Disassembly

    Uploaded by

    gfav_gfav
    26 views8 pages

    Original Title

    REAR DIFFERENTIAL DISASSEMBLY

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    26 views8 pages

    Rear Differential Disassembly

    Uploaded by

    gfav_gfav

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 8

    ■ REAR DIFFERENTIAL DISASSEMBLY

    id031400146500

    id031400146500

    Special Service Tool (SST)

    49 0107
    49 L027 0A2 49 T032
    680A
    317

    Diff hanger
    Engine
    set Weight
    stand

    49 L027
    49 T032 49 L027 004
    006
    316

    Gear case
    Serrate
    Shaft remover
    socket

    49 L027 49 H027 49 0839


    007 002 425C

    Hex Bearing Bearing


    socket remover puller set

    Warning

    • The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a
    tilted condition, the self-lock mechanism could become inoperative. If the rear differential
    unexpectedly rotates it could cause injury, therefore do not maintain the rear differential in a tilted
    condition. When turning the rear differential, grasp the rotation handle firmly.

    1.Disassemble in the order indicated in the table.

    © 2018 Mazda Motor Corporation.


    ac5jjw00010895

    © 2018 Mazda Motor Corporation.


    1 Differential oil temperature sensor

    Rear cover
    2
    (See Rear Cover Disassembly Note.)

    Rear differential component


    3
    (See Rear Differential Component Disassembly Note.)

    4 Adjusting shim

    5 Spacer

    6 Oil seal (Coupling component)

    Locknut
    7
    (See Locknut Disassembly Note.)

    Drive pinion
    8
    (See Drive Pinion Disassembly Note.)

    9 Collapsible spacer

    10 Bearing inner race (front bearing)

    Bearing inner race (rear bearing)


    11
    (See Bearing Inner Race (Rear Bearing) Disassembly Note.)

    12 Spacer

    Bearing outer race


    13
    (See Bearing Outer Race Disassembly Note.)

    14 Differential carrier

    Ring gear
    15
    (See Ring Gear Disassembly Note.)

    16 Pin

    © 2018 Mazda Motor Corporation.


    17 Pinion shaft

    18 Pinion gear

    19 Thrust washer

    20 Side gear

    21 Thrust washer

    Side bearing
    22
    (See Side Bearing Disassembly Note.)

    23 Gear case

    24 Oil seal (side gear)

    Rear Cover Disassembly Note

    1.Install the SSTs to the engine stand.

    aaxjjw00008165

    2.Install the rear differential to the SSTs.

    © 2018 Mazda Motor Corporation.


    ac5jjw00003276

    3.Remove the rear cover.

    Rear Differential Component Disassembly Note

    1.If the rear differential component cannot be removed by hand, remove the rear differential component
    using the SSTs.

    ac5jjw00003277

    2.Mark or otherwise distinguish between the removed left and right adjusting shims, spacers and side
    bearing outer races so that they are not mixed up at the time of reassembly.

    Locknut Disassembly Note

    1.Remove the locknut using the SSTs.

    © 2018 Mazda Motor Corporation.


    aaxjjw00008265

    Drive Pinion Disassembly Note

    1.Remove the drive pinion by lightly tapping with a copper hammer.

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    Bearing Inner Race (Rear Bearing) Disassembly Note

    1.Remove the bearing inner races (rear bearing) using the SST and a press.

    ac5jjw00010896

    © 2018 Mazda Motor Corporation.


    Bearing Outer Race Disassembly Note

    1.Remove the bearing outer races using the 2 grooves in the carrier and alternately tapping the sides of
    the races with a brass bar.

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    Ring Gear Disassembly Note

    1.Secure the gear case in a vise and remove the bolts.

    aaxjjw00008269

    2.Lightly tap around the ring gear using a plastic hammer to remove the ring gear from the gear case.

    Side Bearing Disassembly Note

    Caution

    • Mark or otherwise distinguish between the left and right side bearings so that they are not mixed up
    at the time of reassembly.

    1.Remove the side bearing inner races from the gear case using the SST.

    © 2018 Mazda Motor Corporation.


    ac5jjw00010897

    © 2018 Mazda Motor Corporation.

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