SMI Brochure EN Rev05 12-2016

SMI
Strip Measurement
Inductive
maintenance-free
self regulating
reliable
SMI Strip Measurement Inductive
Operating principle:
The inductive strip centre sensor SMI (Strip Measurement output signals for the strip edge position by evaluating
Inductive) is based on electromagnetic induction. Two the frequency-dependent amplitude. The inductive strip
strip centre sensors are arranged on each strip edge at sensing system contains complex self-test facilities. The
right angles to the strip pass direction in such a way that individual signals are combined into the cumulative sig-
the strip moves centrally between the strip centre sensors. nals “sensing system OK” and “strip detected”.
The strip centre sensor arranged below the strip is the
In addition to the proven performance features mainte-
receiver, and the sensor arranged above the strip is the
nance-freedom and stability the new modular sensor de-
emitter.
sign as well as the improved symmetry characteristics of
The electronic unit SMI2.11 x feeds the emitters with a the sensor family SMI offer a better centre measurement
sinusoidal alternating voltage with controlled frequency accuracy as well as various possibilities to achieve your
and amplitude. On each emitter coil, a distinctive electro- individual demands. Since it is unsusceptible to disruptive
magnetic alternating field is formed and directed towards exterior influences from the outside, even non-magnetic
the opposite receiver. The receivers detect a different in- materials such as aluminium, copper, brass and austenitic
tensity, depending on the position of the strip. The alter- chrome nickel steels (e.g. 1.4301) are also reliably sensed
nating voltages induced in this manner provide analogue with the inductive measurement process.
SMI-SE: Standard measuring frame SMI-HE: High precision strip centering control
EMG Automation GmbH specialises in the automation SMI-SE:

of continuous production processes in the metal, Application:
paper and plastics industries as well as in the foil and Strip centre guiding system for operation at normal
tyre industries. The company, which was established ambient temperatures.
in 1946, is a leading provider of electro hydraulic
control systems. Furthermore, EMG provides quality
assurance systems for the manufacturing industry. Design:
Compact measuring frame with integrated evaluation
Based on the combination of more than 70 years of
electronics. Optional supply of 30 m lead cable for remote
experience, the quality of our products and complete
mounting of the evalutation electronics.
solutions as well as our advisory skills, our customer,
by his trust, makes us the market leader. In close
Sensor type Accuracy Max. width change
co-operation with our customers, research facilities
SMI-SE / 150 +/- 2 mm 300 mm
and universities we are permanently searching for
SMI-SE / 300 +/- 2 mm 600 mm
innovative solutions to promote our new and further
SMI-SE / 500 +/- 3 mm 1000 mm
developments and therefore to design and form the
SMI-SE / 750 +/- 3 mm 1500 mm
market as innovation leader actively.
SMI-SE / 900 +/- 5 mm 1800 mm
• maintenance-free • self-regulating
SMI-HE: SMI-LE:
Application: Application:
High precision strip centre guiding system for operation Strip centre guiding system for use at a normal ambient
at normal ambient temperatures. temperature, with frame reinforcements for enhanced
mechanical requirements, such as on a loop carriage.
Design:
Compact measuring frame with integrated evaluation Design:
electronics. Optional supply of 30 m lead cable for remote Compact measuring frame with integrated evaluation
mounting of the evalutation electronics. electronics. Optional supply of 30 m lead cable for remote
mounting of the evalutation electronics.
Sensor type Accuracy Max. width change
SMI-HE / 150 +/- 1 mm 300 mm Sensor type Accuracy Max. width change
SMI-HE / 300 +/- 1 mm 600 mm SMI-LE / 500 +/- 3 mm 1000 mm
SMI-HE / 900 +/- 3 mm 1800 mm
IMR: Strip centering control in humid environment SMI3: Strip centering control for temperatures up to 130 °C
IMR: SMI3:
Application: Application:
Strip centre guiding system for use in an aggressive and Strip centre guiding system for strip temperatures of up
humid environment such as in strip pickling or cleaning to 300 °C and to not exceed at sensor a maximum of 130 °C.
lines with fluid temperatures of up to 80 °C.
Design: Design:
Four encapsulated measuring coils of tubular design, which Compact measuring frame with thermal insulation,
are inserted (by the customer) into non-metallic sheathing separate evaluation electronics.
tubes which are resistant to the agent, and which are in-
stalled across the treatment tank above and below the strip.
Sensor type Accuracy Max. width change Sensor type Accuracy Max. width change
IMR-SR / 300 +/- 5 mm 550 mm SMI3-SR / 400 +/- 5 mm 600 mm
• reliable • durable
Customer's benefits: Options:
Wide application range from 0.05 mm to 16 mm All SMI sensors available with separate evaluation
thickness (others on request) electronics for remote mounting outside the process
EMG consultancy for all kinds of steering guide line
applications in steel processing lines Supply of customised mounting supports on request
Sensors are impervious to Supply of various sensors with ex-proof certificate
• changing insulation resistance due to dust for use in explosive areas
accumulation on the measuring equipment
Design and supply of non metallic sheathing tubes
• disturbance of the static field, e. g. in the case for IMR sensors on request
of inspection tours by the line staff
Optional design, engineering or supply of mechanical
• water, steam and metallic fumes produced protection supports for all kinds of inductive sensors
during treatment
• scale and metal-containing dust produced
during machining
• ionising furnace atmospheres
IGS: Inductive fork-type sensor for strip edge sensing EMI / EKI: High precision strip centering and edge sensing
IGS: EMI / EKI:

Application: EMI: High-precision strip centre guiding system for operation
Strip edge sensor for metal strip in areas where liquids at normal ambient temperatures with a measuring
with temperatures of up to 80 °C are sprayed or for accuracy of +/- 1 mm. An optional output of the strip
metal strip with a projecting protective film at a width is possible with an accuracy of +/- 1.5 mm*.
measuring accuracy of +/- 1 mm. EKI: For strip edge guiding systems at a normal ambient
temperature with a measuring accuracy of +/- 1 mm*.
*Generally speaking, this level of accuracy can only be achieved with a
Design: constant strip thickness, material type and pass line!
Encapsulated sensor (fork shaped) in a plastic housing, Design:
protection type IP 67, with a 50 mm sensor opening The compact measuring frame, which consists of anodised
120 mm sensor depth. The evaluation electronics is extruded aluminium profiles, is equipped with mobile
separated from the IGS sensor. inductive sensors on both strip edges that are driven
by electric motors. The two sensors above and below
the strip are mechanically coupled at the side via a
synchronising shaft and they follow the strip edges in
rigid position control loops. The corresponding positions
are continuously detected via integrated position sensors.
The strip position is calculated from these positions and
the extent of sensor coverage.
Sensor overview
SMI-SE SMI-HE
Solutions for
Inductive Strip
Measurement
IMR SMI3
IGS EMI / EKI
Further information about solutions for inductive and radar-based strip measurement is available
in separate brochures:
Automation GmbH
Industriestraße 1
57482 Wenden
Germany
Phone: +49 2762 612-0
Fax: +49 2762 612-384
automation@emg-automation.com
www.emg-automation.com
Group
The Best of
German
Engineering
Das Lexikon
des deutschen Maschinenbaus
.moving ahead.
aufgenommen:
EMG / A-M / EN / Strip Measurement Inductive / Revision 05 / 12.2016 / Printed in Germany / Subject to modification

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EMG Automation GmbH specialises in the automation SMI-SE:

IGS: EMI / EKI:

IGS EMI / EKI

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