صناعة اطقم الاسنان الجزئية

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Laboratory Partial

Denture Prosthodontics
Collected and organized by
Prof. Dr. Ahmad Elshimy
Head and Professor of Prosthodontics
Removable prosthodontics department
Faculty of Dentistry
Alexandria University Egypt.

Dr. Nayrouz Adel Metwally


Assistant lecturer of Prosthodontics
Removable prosthodontics department
Faculty of Dentistry
Alexandria University Egypt.

Dr. Khaled Ahmed Elsheemy


Instructor of prosthodontics
Removable prosthodontics department
Faculty of Dentistry
Alexandria University Egypt.

SecondYear

2018-2019
Acknowledgments

This two-year curriculum was developed through a participatory and collaborative approach between the
Academic faculty staff affiliated to Egyptian Universities as Alexandria University, Ain Shams University, Cairo
University , Mansoura University, Al-Azhar University, Tanta University, Beni Souef University , Port Said
University, Suez Canal University and MTI University and the Ministry of Health and Population(General
Directorate of Technical Health Education (THE). The design of this course draws on rich discussions through
workshops. The outcome of the workshop was course specification with Indented learning outcomes and the
course contents, which served as a guide to the initial design.

We would like to thank Prof.Sabah Al- Sharkawi the General Coordinator of General Directorate of Technical
Health Education, Dr. Azza Dosoky the Head of Central Administration of HR Development, Dr. Seada
Farghly the General Director of THE and all share persons working at General Administration of the THE for
their time and critical feedback during the development of this course.

Special thanks to the Minister of Health and Population Dr. Hala Zayed and Former Minister of Health
Prof. Ahmed Emad Edin Rady for their decision to recognize and professionalize health education by issuing a
decree to develop and strengthen the technical health education curriculum for pre-service training within the
technical health institutes.
ً‫جىصيف مقشس دساس‬
‫ تياوات المقشس‬-1

‫الثاوية‬: ‫المسحىي‬/ ‫الفشقة‬ : ‫اسم المقشس‬ : ‫الشمض الكىدي‬


Laboratory partial Dentures Prosthodontics

ً‫عمل‬ ‫وظشي‬ : ‫عذد الىحذات الذساسية‬ : ‫الحخصص‬


12 3

The course includes the preclinical procedures for partial


2- Overall Aim of Course: denture construction and their interdependence procedures
will be stressed.
:‫ هذف المقشس‬2 The candidate should learn the basic principles of clinical
removable prosthodontics treatment for partially edentulous
patients, and the different laboratory steps for partial
denture construction.

3- Intended learning outcomes of the course (ILOs):


‫المسحهذف مه جذسيس المقشس‬- 3

i. Knowledge and By the end of this course, students should be able to:
Understanding: A1.Explain the anatomical landmarks of partially
edentulous arch.
‫ المعلىمات‬.‫ ا‬a2-Describe the different types of articulators.
: ‫ والمفاهيم‬a3-Define flasking , packing and curing.

a4-Describe how to repair fractured RPD


a5-Identify the responsibilities of both technician and
dentist.
a6- Identify the Trace new trends of RPD..

ii. Intellectual Skills: b1-Interpret technical factors that cause failure of


‫ المهاسات‬-‫ب‬ RPD denture.
: ‫الزهىية‬ b2- Evaluate the technical work.
b3-Select suitable materials and technique to use.

III. Professional By the end of this course, students should be able to:
Skills: c 1-Apply the specified procedures for removable denture
‫ المهاسات المهىية‬-‫ج‬ construction with professional applications
:‫الخاصة تالمقشس‬ c2-Choose the suitable material and technique.
c3-Practice the arrangement of anterior teeth
C4-practice the arrangement of the posterior teeth and
occlusal adjustment.
c5-Apply falsking ,packing and curing.
C6-Pratice finishing and polishing of the dentures.
IV. General and
Transferable 1. Assess problems.
Skills: 2. Work efficiently with others.
‫ المهاسات‬-‫د‬ 3. Practice independent learning by using information
: ‫العامة‬ technology tools.
4. Evaluate information from various standard sources to
improve professional skills.
4- Course content
:‫ مححىي المقشس‬-4
 Introduction & regulations of the course.
 Anatomical landmarks of edentulous jaws.
 Impression trays and materials.
 Record blocks and Mounting.
 Articulators .
 Mounting.
 Types of wrought wires
 Arrangement of artificial teeth in different occlusal
schemes occlusion.
 Steps of partial denture processing.
 Lab Remount.
 other forms of acrylic partial dentures

5- Teaching and
Learning Methods: 1. Lectures.
‫ أسااية الحعليم والحعلم‬-5 2. Group discussions
3. Practical cessions

6- Teaching and learning


methods for students
with limited abilities
‫ أسالية الحعليم والحعلم للطالب‬-6
‫روي القذسات المحذودة‬

7- Student Assessment:
: ‫ جقىيم الطالب‬-7
a- Assessment methods: a. Class work:
‫ األسالية المسحخذمة‬-‫أ‬ 1. Quizzes
2. Midterm theoretical
3. Practical exam
4. Assignments
5. Participation

b. Final exam:
Written theoretical
b- Assessment schedule: a. Class work:
‫ الحىقيث‬-‫ب‬
1. Quiz I (4th week) 5 marks
2. Attendance 5 marks
3. Midterm theoretical (7th week) 10 marks
4. Clinician 40 marks
b. Final exam
Practical exam (13th week) 20 marks
written theoretical exam (15th week)120 marks
C-Weight Of
Assessments: 1. Quizzes and class work (20%), 20 marks
‫ جىصيع الذسجات‬-‫ج‬ 2. Practical (20%), 20 marks.
3. Final written theoretical exam (60%), 120 marks.
Total percentage 100%
7- List of References:
: ‫ قائمة الكحة الذساسية والمشاجع‬-8

a- Course notes:

‫ مزكشات‬-‫أ‬

b- Essential books
(text books)
‫ كحة ملضمة‬-‫ب‬ I. Stewart KL, Kuebker WA, Rudd KD: Clinical
removable Prosthodontics. Third edition.
Quintessence publishing Co, Chicago 2003.
II. Carr AB, McGivney GB, BROWN DT.
McCracken's removable partial Prosthodontics.
Eleventh Edition, Elsevier Mosby, St. Louis, 2005.

c- Recommended books
‫ كحة مقحشحة‬-‫ج‬

d- Periodicals, web
sites, ,,,,,  www.qualitysafety.bmj.com
‫ الخ‬...... ‫ دوسيات علمية أو وششات‬-‫د‬  www.google.com
 www.pubmed.com
 www.biomed.net
Contents

Course Description .............................................................................................. ii

Course overview ................................................................................................... .i

Chapter 1: INTRODUCTION……….………………………………………..10

Chapter 2: Anatomical Landmarks…………………………………………..14

Chapter3: Impression Trays and Materials . ..…………....…………….…..22

Chapter 4: Record blocks and Mounting .......................................................... 31

Chapter 5: Articulators ....................................................................................... 37

Chapter 6: Types of wrought wire clasps.......................................................... 42

Chapter 7: Acrylic Partial Dent ere processing .............................................. 46

Chapter 8: Other forms of RPD ......................................................................... 51

References and Recommended Readings ............................................................ 58

‫حقىق الىشش والحأليف لىصاسة الصحة والسكان ويحزس تيعه‬


Course Description

The course includes the preclinical procedures for partial denture construction and their interdependence
procedures will be stressed.
The candidate should learn the basic principles of clinical removable prosthodontics treatment for partially
edentulous patients, and the different laboratory steps for partial denture construction.

Core Knowledge

By the end of this course, students should be able to:


 List the anatomical landmarks of completely edentulous arch.
 Describe the different types of articulators.
 Describe how to repair fractured RPD
 Define flasking ,packing and curing.
 Outline the responsibilities of both technician and dentist.
 Trace new trends of complete denture.

Core Skills

By the end of this course, students should be able to:

 Apply the specified procedures for removable denture construction with professional applications
 Choose the suitable material and technique.
 Practice the arrangement of anterior teeth
 Practice the arrangement of the posterior teeth and occlusal adjustment.
 Apply flasking ,packing and curing.
 Practice finishing and polishing of the dentures.
 Assess problems.
 Work efficiently with others.
 Practice independent learning by using information technology tools.
 Evaluate information from various standard sources to improve professional skills.

Course Description
Lab complete denture

Course Overview

Methods of Teaching/Training with


Number of Total Hours per Topic

Assignments
Field Work
Interactive

Research
ID Topics

Lecture

Class

Lab
Anatomical landmarks of edentulous jaws.
1 6 24

Impression trays and materials. 20


2 6

3 Record blocks and Mounting. 6 6 20

20
4 Articulators . 6

6 Types of wrought wire clasps 6 20


Steps of partial denture processing. 6 6
7 20

Other forms of partial dentures 3


8 20

TOTAL HOURS ( 195) 39 12 144

i 9
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Chapter 1
INTRODUCTION

Introduction:

Acrylic removable partial dentures (RPD) consist of an acrylic resin denture base, artificial teeth, and
wrought wire clasps or cast clasps.

Indications of Acrylic Partial Dentures:

1-Young Patients for the following reasons:

- Expected bone growth in the young age.

- The pulp chambers are so large that a fixed prosthesis is not possible.

2- Elderly Patients whose health contraindicates lengthy and physically tiring procedures.

Health limitations are of course not limited to the geriatric patient but can be encountered in any age
group.

3-Cost of acrylic partial dentures is considerably less than that for metallic partial dentures or fixed
restorations.

4-Suitable with periodontally weak standing teeth.

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5-Acrylic RPD can be used as an Interim (Temporary) Prosthesis in the following conditions :
a- When denture is needed while healing is progressing after extraction or surgery.

b- Denture is needed while a prolonged treatment (periodontal or endodontic) is being accomplished.

c- Immediate denture.

d- The patient has no enough time at the moment for the lengthy definitive treatment.

6-Transitional Partial Denture: During the periodic shift from a partial denture to a complete denture.

7-Treatment Partial Denture: The treatment partial denture may be used in the following conditions :

a- As a vehicle to carry tissue treatment material to abused oral tissues.

b- To re-establish the vertical dimension of occlusion on a temporary basis, while the results of the
increase can be observed.

c- As a splint following surgical corrections in the oral cavity.

d- As a night guard or mouth protective device to correct or control undesirable oral habits.

Advantages of Acrylic Partial Dentures:

1-Not expensive.

2-Light in weight.

3-Simple designs.

4-Easily constructed.

5-Easily added if a present natural tooth is extracted.

6-Easily relined after bone resorption.

7-Easily repaired if fractured.

8- Good appearance if extended labially or buccally because its color resembles that of the gingiva.

9- Easily adjusted by grinding in the chairside.

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Disadvantages of Acrylic Partial Dentures:


1-Less tolerated dentures than metallic

2- Poor thermal conductivity.

3 Lower strength, therefore it is :

a- Easily broken.

b- Must be constructed in thick sections.

c- The denture is somewhat bulky.

4- Not rigid enough for ideal connection.

4- Tendency for warpage if overheated during polishing or during recuring (for repairs or relining).

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6- Design difficulties:

a- Ideal tooth support is difficult.

b- Ideal indirect retention is difficult.

c- Unnecessary tissue coverage because of strength considerations

d- Impossible to use more sophisticated components (e.g. precision attachments).

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Lab complete denture

Chapter 2
Anatomical Landmarks

Extraoral landmarks of prosthetic importance:


A patient’s face provides the dentist with a considerable amount of information. Prolonged edentulous
periods result in apparent changes in the lower third of the face.

1- Nasolabial sulcus and angle:

This is the crease that extends laterally and downwards from the ala of the nose to the corners of the
mouth. It becomes more prominent with aging. Figure 1

Figure 1

2- Vermillion border: Figure 2


It is the transitional epithelium between the mucous membrane of the lips and the skin, the amount of
vermillion border shown on the lips depends on:

a) The bulk of the orbicularis oris muscle.

b) The amount of the labial alveolar bone.

c) The alignment of teeth.

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Figure 2

3- Philtrum (filtrum): Figure 3


This is a diamond shaped area at the center of the upper lip and base of the nose. With the loss of teeth
and labial alveolar bone it becomes flattened. Improper tooth alignment may obliterate the filtrum. While
a proper denture with appropriate arch form frequently restores a good contour to the filtrum within a
short time.

Figure 3

4- Mentolabial sulcus: Figure 4


This runs from side to side horizontally between the lower lip and chin. Its curvature frequently indicates
the character of the maxillo mandibular relationship.

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Figure 4

5- Angle of the mouth (commissure): Error! Reference source not found.

Dentures should support the mouth angle, because lack of proper support of the up- per lip may cause
angular chielitis that is fissuring and inflammation of the angle of the mouth as a result of continuous
wetting from saliva and a reduced vertical dimension.

Intraoral landmarks of prosthetic importance:


After extraction of teeth, the alveolar bone that supports the teeth begins to resorb and decrease in size.
The part of the alveolar process that remains is called the residual ridge.

Maxillary anatomical landmarks:

Figure 5

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Figure 5

1- Alveolar ridge (residual ridge):

It is the portion of the alveolar process and its soft tissue covering that remains after the extraction of
teeth. The residual ridge considered the primary stress bearing area in the upper jaw.

2- Maxillary tuberosity:

Distal to the maxillary third molar, the alveolar process ends in a prominence that is called the maxillary
tuberosity. It is a rounded bulge behind and slightly above the distal end of the residual maxillary ridge.

3- Hamular or pterygo maxillary notch:

It is depression distal to the maxillary tuberosity used as a landmark for the correct extension of the upper
denture.

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4- Palatine vault

This is formed anteriorly by the hard palate and posteriorly by the soft palate.

5- Median palatine raphe

The hard palate is formed by the pre- maxilla and two palatine processes of the maxillary bone. The suture
that joins the two palatine processes at the midline is called the midpalatal suture. Its position in the palate
is marked with a raised area of mucous membrane called the median palatine raphe, which may be hard or
sensitive. It is generally relieved to prevent the upper denture from rocking.

6- . Incisive papilla

This is a pad of fibrous connective tissue overlying the orifice of the nasopalatine canal. It is located on
the palatal side and between the necks of the central incisors.

7- Rugae

These are irregularly shaped ridges of connective tissues covered by mucous membrane in anterior third
of the hard palate. The rugae are thought by some to play a part in speech, especially the letter “s”.

8- Torus palatinus

There is usually a raised, bony ridge running down the center of the hard palate. If the size of the torus is
too big or extended posteriorly to where the posterior palatal seal is placed, it should be surgically
removed. If the torus is small, the denture base over this area must be relieved.

9- Fovea palatinae

These are small pits or indentations which are found at the midline just poste- rior to the junction of the
hard and soft pal- ate. They are openings of ducts of minor salivary glands.

10- Frenum:

It is a fold of mucous membrane, which doesn’t contain any significant muscle fibers. High frenum
attachments will compromise the denture rentention and may require surgical removal.

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Mandibular anatomical landmarks : Figure 6

Figure 6

1- Alveolar ridge (residual ridge):

Like in the maxilla it is the part of the alveolar process and its soft tissue covering that remains after
extraction of teeth. The highest continuous surface of the ridge is the crest of the ridge.

2- Retromolar pad

It is a pear shaped area found on each side of the distal end of the residual mandibular ridge. The
retromolar pad is used as a guide for locating the position of the occlusal plane of the mandibular denture.
Which must not be higher than half its vertical height.

3- External oblique ridge

It is a ridge of dense bone extending from just above the mental foramen superiorly and distally, and then
becomes continuous with the anterior border of the ramus of the mandible.

4- Buccal shelf area :

It is bounded externally by the external oblique ridge and internally by the slope of the residual ridge. The
bone in this area is very dense and the trabiculation is arranged almost at right angle to the path of jaw
closure.

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5- Mental foramen

It is located on the buccal surface of the mandible in the premolar region between the roots of the first and
second premolars. The mental nerves and vessels pass through it.

6- Torus mandibularis

It is a bony projection sometimes found on the inner surface of the mandible in the premolar region. It
may be unilateral or bilateral. It is covered by a thin mucous membrane, where relief of the lower denture
in this area will be necessary. When the torus mandibularis is large, and interfere with the seating of
denture, it should be removed surgically.

7- Frenum:

It is a fold of mucous membrane, which doesn’t contain any significant muscle fibers. High frenum
attachments will compromise the denture rentention and may require surgical removal.

8- Mylohyoid Ridge Figure 7

Origin of mylohyoid muscle which influences length of lingual flange. Can be prominent, and/or sharp,
requiring relief.

Figure 7

9- Genial Tubercles

Attachment for the genioglossus muscle. Tubercles may be higher than the ridge with severe resorption.

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Border structures of the dentures:

a- Border structure of the maxillary dentures: Figure 8

1. The labial frenum 2. Labial vestibule (Labial mucous membrane reflection area)

3. Buccal frenum 4. Buccal vestibule (Buccal m.m. reflection area)

5. Hamular notch 6. Vibrating line of the soft palate .

Figure 8

b- Border structure of the mandibular dentures: Error! Reference source not found.

1. Labial frenum. 2. Labial vestibule.

3. Buccal frenum. 4. Buccal vestibule.

5. Retromolar pad. 6. Lingual frenum.

7. Lingual vestibule.

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Chapter 3
Impression trays and materials

1- Terminology
Impression tray : Figure 9

Is a device used to carry, confine and control impression material while making an impression.

Figure 9

Impression : Figure 10

An impression is an imprint or negative reproduction of an object from which a pos- itive likeness or cast
can be made.

In dental prosthetics, an impression is a negative registration of the entire denture bearing area.

An impression is made in order to reproduce a positive form of the oral tissue (cast).

Figure 10

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Preliminary impression :

It is an impression made in a stock tray for making a study cast on which a custom tray is constructed.

Final impression :

It is an impression made in custom tray and it is used for the purpose of making the master cast on which
the denture is constructed.

Cast :

It is a positive reproduction of the form of the tissues of the upper or lower arch over which denture bases
or other dental restorations may be fabricated. Figure 11

Figure 11

Study (diagnostic) cast

A cast formed from a primary impression for use in diagnosis or the construction of custom tray.

Master (definitive) cast

A cast formed from a final impression and used for fabrication of the prosthesis.

2- Impression trays:

An impression tray is a device used to carry, confine and control impression materials while making an
impression. Impression trays are classified as:

REQUIREMENTS OF IMPRESSION TRAYS:

1. The tray should be rigid and strong, but not too thick. A uniform thickness of 2 mm should be adequate.

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2- The tray should simulate the finished denture in size and shape.

3- The border extension of the tray should be 2mm short of the vestibular depth with no interference with
muscle or frenal attachments.

4- The entire borders of the tray should be smooth and rounded.

5- The tray should retain its shape throughout the impression procedure and pouring of the impression.

6- The handle of the tray should be angulated so that it aids in manipulation of the tray without distorting
natural lip contours.

7- It should accept the desired modifications.

FUNCTIONS OF IMPRESSION TRAYS

1- Support the impression material in contact with the oral tissues while making the impression.

2- Support the impression material while being removed from the mouth and while pouring the cast.

A. Stock trays:

Stock trays are classified according to the following factors :

1- The presence of or absence of natural teeth.

a-Impression trays with flat or square floor :They are suitable for dentulous patient. Figure 12

Figure 12

b- Impression trays with round or oval floor :They are suitable for edentulous patients. Figure 13

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Lab complete denture

Figure 13

2- The nature of impression material.

Impression trays may also be classified according to the nature of impression material used into the
flowing types.

a- Plain trays. b- Perforated trays. c- Rim-lock trays. d- Water-cooled trays.

3-Size of the dental arch

Impression trays varies in size from small, medium to large in order to be suitable for different arch sizes.

4- Materials from which the stock trays are constructed

a- Metalic

• Aluminum • Stainless steel

b- non metallic

• Plastic trays which can be sterilized. • Disposable plastic trays

B. Custom trays : (Special trays)

They are designed to enable the dentist to make a more accurate and detailed impression than is possible
with stock trays. Figure 14

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Lab complete denture

Figure 14

Advantages of custom trays:

1. It fits accurately the arches of the patient.

2. The bulk of the impression material is reduced and accordingly less dimensional changes will be
expected.

3. Less impression material is used.

4. More comfortable to the patient.

Requirements:

1- The tray should be rigid and of uniform thickness (2mm).

2- The tray should simulate the finished denture in size and shape.

3- The border extension of the tray 2mm short of the vestibular depth.

4- The borders should be smooth and rounded.

5- The tray should retain its shape during the impression procedure and pouring of the impression.

6- It should be easily and rapidly constructed.

7- It should accept trimming.

Custom tray Materials :

1) Thermoplastic materials

• Shellac base plate. • Modeling compound. • Hydroplastic tray material.

2) Resins:

• Self cure. • Heat cure. • Light cure. • Plastic sheets.

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Self-curing acrylic resin:

Modified methyl methacrylates are the most widely used material for making custom trays.

Advantages:

1. Easily constructed.

2. More rigid than shellac base plate trays.

3. Can accept border-tracing material.

Construction of special tray:

- All apparent undercuts on the cast are blocked out with base plate wax.

- The exposed areas on the casts are coated with separating medium.

- The acrylic resin powder and liquid are mixed according to the manufacturer’s instructions in a
glass container. The consistency of the mix is checked periodically till it reaches the dough stage,
wooden blade is used for mixing.

- The dough is placed within a form on a glass slab. It is patted out to form a wafer of uniform
thickness, or two wet plastic sheets or glass plates are used to shape the dough into a wafer or
sheet of suitable thickness.

- The wafer of the tray material is lifted from the slab and adapted to the cast with light finger
pressure.

- A warm knife may be used to trim the soft material from around the borders of the cast, final
trimming is done after curing.

- Excess material is formed into a handle of the desired shape. The handle must be placed so that it
will not interfere with any movements of the patient’s lips during impression procedures.

Spacer:

- Custom trays are sometimes provided with a spacer to ensure enough space between the tray and
the tissues to allow an even thickness of impression material. The type of impression material used
for the final impressions and impression technique determines whether a spacer is needed or not
and the thickness of spacer to be used. Figure 15

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Lab complete denture

Figure 15

- Advantage of the spacer :

1- It provides a space of even thickness in the custom tray for the impression material and thus any
dimensional change in the material will be equal throughout the impression.

2- In case of plaster impression material, the suitable thickness provided will help the fractured areas
to be accurately reassembled.

Pouring the impression and forming the cast

Materials used for casting

Plaster of Paris:

a white, powdery, slightly hydrated calcium sulfate made by calcination of gyp- sum, used for making
casts and models when combined with water to form a quick setting paste.

Artificial stone:

It’s a modified form of plaster of paris, which sets even more slowly and produces casts of improved
hardness and strength.

a. Study Cast:

The study cast is produced from pouring the primary impression in either plaster or stone.

- The study or diagnostic cast is formed from a primary impression and used for diagnosis and
construction of special tray.

- The materials used for making the primary impression are either compound or alginate irreversible
hydrocolloid impression materials. The primary impression is poured in either plaster or stone
gypsum martial.

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B. Master Cast:

The master cast is poured either by inverting the impression on a putty of stone or by boxing the final
impression. Materials used for making final impressions are zinc oxide, impression plaster, impression
waxes and rubber base impression materials.

Boxing of an impression :

Boxing an impression produces a container into which stone can be poured.

Advantages of boxing :

1- It allows preservation of the borders of the impression.

2- It allows the use of a mounting plate which in turn permits the master cast to be repositioned accurately
on the articulator after the denture has been cured (Laboratory remount) .

3- It produces denser cast as it allows vibration to get rid of air bubbles.

4. Boxing produces a dense accurate master cast of a predetermined thickness.

REQUIREMENTS OF A DENTAL CAST:

1- The surface of cast should be hard, dense, clean and free of voids or nodules.

2- A cast should extend sufficiently to include all of the area available for denture support.

3- The peripheral roll should be complete and no deeper than 3.0 mm, and the edge of the cast extending
out from this roll should be approximately 3.0 mm. wide

4- The side walls of a cast should be vertical.

5- The base of a cast should not be less than 10mm at the thinnest point.

6- The tongue space on a mandibular cast should be flat and smooth when trimmed, but the lingual
peripheral roll should remain intact

7- The contour of the base of maxillary and mandibular casts :

The anterior border of the maxillary cast is pointed at the midline and the anterior border of the
mandibular cast is curved from canine to canine.

8- A land area of 3.0 mm should be maintained around the entire cast.

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9- The base of the cast is trimmed so that the occlusal surface of the teeth or the plane of the edentulous
ridge is parallel to the base.

Figure 16

30
Chapter 4

Record Blocks and Mounting

Outline:

 Methods for obtaining jaw relation records.

 Record blocks:

a. Record Bases.

b. Occlusion rims.

 Marking the occlusion rims.

In partially edentulous situations there are different methods to record the jaw relation which depend on
the number of the teeth present inside the patient’s mouth.

 Direct apposition of casts.

 Interocclusal records.

 Registration using record blocks.

Direct apposition of casts: Figure 17

(1) Sufficient opposing remaining natural teeth remain in contact.

(2) Only few teeth are to be replaced.

(3) No evidence of occlusal disharmonies are present.

Figure 17

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Lab complete denture

Interocclusal records: Figure 18

When sufficient natural teeth remain to support the removable partial denture (Kennedy Class III
or IV) but the relation of opposing natural teeth does not permit the occluding of casts by hand.

Figure 18

Occlusal relationship using occlusion rims on record bases: Figure 19

1- When one or more distal extension areas are present.

2- When a tooth-supported edentulous space is large.

3- When opposing teeth do not meet.

Figure 19

FUNCTION OF THE RECORD BLOCKS

1- Jaw relations recording.

2- Selection of teeth:

• High and low lip lines help in determining the length of the anterior teeth.

• The distance between the two canine lines determines the width of the anterior teeth.

32
• The distance between the canine line and the posterior end of the occlusion rim determine the
mesiodistal width of the posterior teeth.

3- Arrangement of teeth: Figure 20

Figure 20

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RECORD BLOCKS
Are composed of record base and occlusion rim.

I. Record base :

Requirements :

It must be reasonably rigid to withstand handling under pressure in the patient’s mouth.

It must fit the cast accurately in order to keep the same relationship of the occlusal rim to the cast. An
accurate base plate will result in an accurate jaw relation record.

The borders should be developed in the same manner as the borders of the finished denture.

Record bases may be temporary or permanent:

A- Temporary base:

1- Shellac:

2- Self-curing acrylic resin bases:

B- Permanent base :

1- Heat cured acrylic resin bases:

2- Cast bases : They are either gold or chrome cobalt.

II- Occlusion Rims :

Occlusion rims are horseshoe shaped blocks of wax, which are attached to the base plate. They are
occluding surfaces constructed on temporary or permanent denture bases to be used in recording jaw
relations and for arranging teeth.

Requirements :

1. The occlusion rim must be constructed from a material that is easy to manage.

2. It should be well attached to the underlying base.

3- It must be placed directly over the ridge.

4- It should follow the form of the arch.

5- It should have a smooth surface, and blend smoothly with the facial and lingual surfaces of the trial
base.

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6- The sides of the occlusion rim should make a 90o angle with the occlusal surface.

7. Its width must be considerable to permit occlusion of the upper and lower occlusion rims.

8. The posterior border of the upper rim should terminate at the anterior aspect of the maxillary tuberosity.
While that of the lower rim should terminate anterior to the retromolar pad.

9. On average, the labial surface of the up- per rim should be 10mm anterior to the incisive papilla.

10. The average height of the upper occlusion block is about 20mm measured from the depth of the labial
frenum to the incisal edge of the upper occlusion rim. Figure 21

Figure 21

MARKING THE OCCLUSION RIMS:

Marks or lines are marked on the record blocks during jaw relations recording which will aid in the
selection and arrangement of artificial teeth, these lines are:

a-Central line or midline

This line is marked on the upper occlusion rim below the center of philtrum or at the bisection of the line
from corner to corner of the mouth.

b-Canine lines

These lines mark the corners of the mouth when the lips are relaxed.

c-High lip line

The greatest height to which the lip raised in normal function or during the act of smiling broadly.

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Lab complete denture

d-Low lip line Figure 22

The lowest position of the inferior border of the upper lip when it is at rest, or, the lowest position of the
superior border of the lower lip during smiling or voluntary retraction.

Figure 22

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Chapter 5

Articulators

The information obtained from the cast, occlusal rims and bases may be termed static information, but,
the mouth is a dynamic system, therefore, some means should be available in the laboratory for
converting static information into a dynamic form. This is done by mounting the casts on an instrument
called an articulator.

TERMINOLOGY

Mounting :

A laboratory procedure of attaching the maxillary and or the mandibular cast to an articulator or similar
instrument.

Articulator :

An articulator is a mechanical instrument that represents the tempro mandibular joints and jaws, to which
maxillary and mandibular casts may be attached to simulate some or all mandibular movements.

Condylar guidance :

The mechanical device on an articulator intended to produce similar guidance in articulator movement as
are produced by the paths of the condyles in the TMJ.

Incisal guidance :

The part of the articulator that maintains the incisal guide angle.

FUNCTIONS

1. The primary function of the articulator is to act as a patient in the absence of the patient.

2. Articulators can simulate, but they cannot duplicate, all the possible mandibular movements.

3. Mounting dental casts for diagnosis and treatment planning.

4. Fabrication of occlusal surfaces for dental restoration.

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5. Arrangement of artificial teeth for complete and removable partial dentures.

ADVANTAGES :

1. Visualization of the patient’s occlusion especially from the lingual side.

2. Patient cooperation is not a factor once the appropriate inter occlusal records are obtained from the
patient.

3. Considerable chair time and patient appointment time is saved.

4. The patient’s saliva, tongue, and cheeks are not factors when using an articulator.

REQUIREMENTS :

Minimal articulator requirements:

1. The articulator must accurately maintain the correct horizontal and vertical relationship of the patient’s
casts.

2. The casts must be easily removed and attached to the articulator without losing their correct
relationship.

3. The articulator should have an incisal guide pin with a positive stop to pre- serve the patient’s vertical
dimension.

4. The articulator should be able to open and close in a hinge like fashion.

5. The construction should be accurate, rig- id, and of non-corrosive material.

6. The moving parts should resist wear. The adjustment should be able to move freely and be definitely
secured. The articulator should be stable on the laboratory bench and not too bulky and heavy.

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CLASSIFICATION :

Articulators are classified according to the instrument capability and record acceptance into :

Class I :

Simple holding instruments :

Instruments in this class accept a single inter-occlusal record (centric relation) vertical motion may or may
not be possible. The first articulator was a plaster slab articulator followed by a simple hinge articulator.

A- Plaster slab articulator : (Relator)

It was formed by extending plaster index from the rear of the casts. The casts were keyed to each other by
means of their indices.

B- Simple hinge articulator : (Plane line)

This articulator produces the simple opening and closing movements of the TMJ. It consists of two bows
united by a hinge and a posterior screw adjustment that can raise or lower the distance between the bows

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Lab complete denture

Class II :

Mean value articulators :

These articulators have two jaw members, joined by two joints representing the TMJ. These articulators
are capable of eccentric movement, but the condylar path here is fixed at a certain angle, which is the
average for many patients. It ranges from 30° – 40° from the horizontal. The incisal guidance may be
fixed to an average or may be adjustable.

This type of articulator can be used with or without face bow record. The upper cast can be mounted
either by face bow record or according to an average making use of the Bonwill triangle.

Bonwill triangle makes an angle with the occlusal plane with an average of 15 degree called Bolkwill
angle.

Class III :
Adjustable condylar path articulators

This class of articulators differs from the fixed condylar path articulators in that they can accept eccentric
records that are used to adjust the condylar guidance of the articulator.

According to the eccentric records accepted by these types of articulators, they are classified into :

Semi and fully adjustable condylar path articulator.

A- Semi adjustable condylar path articulator :

This type of articulator can accept the following records :

1. Face bow record to mount the upper cast.

2. Centric relation record to mount the lower cast.

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3. Protrusive record, to adjust the articulator’s horizontal guidance, that correspond to the patient’s
horizontal candy- lar path inclination.

The lateral condylar guidance is adjusted according to the Hanau’s formula.

L = H/8 + 12

L : The lateral condylar inclination.

H : The horizontal condylar inclination.

B- Fully adjustable condylar path articulators : This type of articulators accept the following records :

1. Face bow record to mount the upper cast.

2. Centric relation record to mount the lower cast.

3. Protrusive record, to adjust the articulator’s horizotnal condylar guidance which corresponds to the
patient’s horizontal condylar path inclination.

4. Right lateral record, to adjust the right lateral condylar guidance.

5. Left lateral record, to adjust the left lateral condylar guidance.

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Lab complete denture

Chapter 6

Types of wrought wire clasps

Components of Acrylic Partial Dentures:

I. The Acrylic Denture Base:

The base acts as a saddle, and a connector, and has a reciprocal function for the retentive wrought wire
clasp arm.

For maxillary arches, the base may have a horseshoe configuration or a full palatal configuration. For
mandibular arches, only the horseshoe configuration is used.

The extent of coverage is dictated by the rules of partial denture construction, lingually, the acrylic resin
base should extend to cover the lingual surface of the standing teeth above the survey line with gingival
margin relief . This extension in the maxilla or mandible provides :

1- Retention of the dentures by physical means.

2- Prevents food retention.

3- The plate is less felt by the tongue than bar denture.

4- May provide indirect retention.

5- Increase the strength of the denture.

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II. Wrought Wire Clasps:

Wrought stainless steel wire clasps (0.7 or 0.8 mm in cross sectional diameter), are used with acrylic
dentures. They are attached to the acrylic denture base by embedding its non-retentive end in the denture
base, this end must be looped or twisted to help anchor it in the acrylic resin of the denture base. The most
commonly used clasps for acrylic partial dentures are:

Clasps are classified on the following basis:

1- On the Base of Construction:

A) Cast Clasps: The cast clasp is cast in gold or chrome- cobalt alloy, it is accurately fitting and easily
varied in thickness, form and taper.

B)Wrought wire clasps :

The wrought wire clasp is usually made of stainless steel or gold alloy wire. The clasp is simply
processed.

C) Combination Clasps: The combination clasp is a cast clasp in which wrought wire has been substituted
for the usual cast retentive arm.

it is made by either of the two following methods:

- The wrought wire retentive arm is attached to the clasp with solder.

- The wrought wire can be embedded in the wax pattern of the clasp before casting.

Advantages of Combination Clasp:

1-It combines the resiliency of the wrought retentive arm plus the better stabilizing feature of the cast
clasp.

2- It has a stress breaking action.

3- It can be used in the anterior part of the mouth as it is less showing and can be placed near the gingival
margin.

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Lab complete denture

Wrought wire Clasps :


1-Embrasure wrought wire clasp (Half Jackson):

It finds its application on molars and premolars when no edentulous space exists on either side of the
tooth. It starts lingually and passes up to cross the occlusal plane on the embrassure between two
neighboring teeth and then down to the buccal surface to engage the tooth undercut. This clasp can
provide tooth support by resting on the embrassure, but its use is limited only wherever an interocclusal
room exists for its occlusal portion.

2-Circumferential wrought wire Clasp :

It is used for the teeth adjacent to the edentulous ridge. It starts lingually and passes over the relieved
ridge along the proximal surface of the clasped tooth to engage buccal undercuts. It should pass 3 to 4 mm
away from the proximal surface of the clasped tooth, to allow for any needed grinding of acrylic during
insertion.

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III. Artificial Teeth:

These are attached to the acrylic base by a chemical bond. The acrylic teeth are easy to place, have
acceptable esthetic appearance, have a decreased danger of fracture, and can be easily reshaped or
adjusted by grinding in the chairside.

The selection and adjustment of these artificial teeth are governed by: 1-The mesio-distal and occluso-
gingival space available.

2-Teeth on the other side of the arch.

3-The occluding opposing teeth in the opposite jaw.

4-Other than the above items, the rules of complete dentures will be applied.

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Lab complete denture

Chapter 7

Acrylic partial Denture Processing

DESIGN PRINCIPLES FOR A GOOD ACRYLIC PARTIAL DENTURE :

In a similar manner to an RPD design for a cobalt-chromium denture, the casts should be surveyed and,
where appropriate, articulated to assist in the design. The design of acrylic dentures will follow the same
principles involved with a cobalt chrome denture3 and should consider the following:

-Saddles

-Support

-Retention

-Bracing and reciprocation

-Connector

-Indirect retention

-Review of completed design.

Saddles are designed to fill the edentulous space to be replaced. However, the saddle must be
fully extended in the distal extension edentulous area.

When designing the denture the clinician should look to increase the tooth borne support of the
denture and not rely exclusively on mucosal support. This may be obtained by finishing the
denture above the survey line in those places where the acrylic components contact the tooth .

It is possible to avoid contact with the gingiva and obtain relief by blocking out the dentogingival
junction, although this is controversial. It has been found that deterioration in gingival health will
occur whether relief is present or not.

Retention will generally be a wrought clasp, which will be attached to the acrylic and will require
reciprocation.

Connection will usually be acrylic or, where strength and reduction in bulk is indicated, then a
cast cobalt chrome framework is designed. In order to obtain indirect retention, the clasp must
always be placed between the saddle and the indirect retainer. Finally, the completed design is
reviewed against a checklist of the design principles.

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Steps of RPD Construction:

-Acrylic Special Tray:

On the study cast resulting from the primary impression a special tray is prepared which may be
either shellac or acrylic resin. Shellac tray is indicated with severe undercuts on the ridge. It must
be thick to be strong, perforations are prepared using hot pointed instrument , the value of these
perforations is to retain the impression material in the tray.

Acrylic special tray is the most commonly used one as it is rigid, perforations are prepared in the
tray by using a bur.

Spacer is needed between the teeth and the tray to provide adequate thickness of the impression
material (2 mm space is required for rubber impressions, and 5 mm for alginate impressions), i.e.
the use

of acrylic special tray with spacer is a must. The self-cure acrylic tray is constructed on the study
cast as follows:

1-Outline of the tray is drawn by indelible pencil, taking care to avoid muscle attachments, freni,
and movable tissue, the outline of the spacer is shorter than the outline of the tray.

2- Two thicknesses of base plate wax are adapted over the outline to act as a spacer, to provide 2
mm space in the tray.

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Lab complete denture

3-polymer and monomer is mixed in a cup until a dough is formed.

4-The acrylic mix is adapted to the wax spacer by light finger pressure.

5-While the material is still workable , the excess is trimmed. A small piece of the trimmed
material is used to make a handle.

6- After polymerization, the tray is trimmed by acrylic stones. Perforations are then made in
the tray with a No. 8 bur, to ensure retention of the impression material to the tray.

Record Blocks:

1-Record base:

Shellac bases are used for the construction of record base.

The base plate is softened and adapted to all the remaining teeth and palate in upper RPD cases so
it can be placed on the cast and on the mouth in the same position according to the outline the
drawn on the cast.

2- Wax Rims:

a- Wax rims should be placed directly on the cast over the edentulous alveolar ridges and centered
over the crests of the ridges to take the shape of the arch and then attached to the base.

b- The height of the wax rims should be even with the cusps of the adjacent abutment teeth.

c- For mandibular distal extension bases, the posterior height of the wax rim should be at the level
of 2/3 the height of retromolar pad. No landmark determines the height of the maxillary free-end
wax rim.

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Recording Jaw relations :

- Mounting of Record blocks on an articulator:

-Arrangement of teeth

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Lab complete denture

-Try-in of the denture in the patient’s mouth

-The denture is processed in the usual manner.

Preparation of the Master Cast:


This step is carried out before denture processing.

a-Undesirable proximal undercuts that would interfere with insertion of the partial denture should
be blocked with plaster they may be blocked with wax if the base is going to be constructed of
self- cure acrylic resin.

b-The posterior border should be slightly beaded to provide a posterior seal .

c-The gingival margin should be relieved to avoid gingival irritation.

d-The retentive clasp arm is attached to the tooth surface with cement applied on the buccal
surface of the tooth. This step is made to prevent a clasp loss or movement during the wax
elimination stage.

-Finishing and polishing of the denture to be ready for insertion.

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Chapter 8
Other Forms of RPD

• Swing-lock RPDs

• Single complete denture opposing Kennedy class I RPD

• Sectional dentures

• Snap-on Smile

• Partial Overdentures

• Attachment-retained partial dentures

• Implant-supported partial dentures

• Temporary RPDs

Swing-lock RPDs
They are a form of RPDs in which all or several of the remaining teeth are used for retention and
stability of the prosthesis against vertical displacement.

• It consists of a hinged buccal or labial bar attached to a conventional major connector.

• It is designed with small vertical projection arms that contact the labial or buccal surfaces of the
teeth gingival to the height of contour. They look like I or T-bars and provide both retention and
stabilization for the prosthesis.

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Lab complete denture

INDICATIONS:

. Too few remaining natural teeth which require splinting.

. Periodontally –involved teeth because it provides support.

. Position of remaining teeth not favorable for conventional design.

. Retention and stabilization for maxillofacial prosthesis.

. Retention of a prostheses for patients who have lost large segments of teeth and alveolar ridge
as a result of traumatic injury.

SINGLE COMPLETE DENTURE OPPOSING


KENNEDY CLASS I RPD
Most common situation is single maxillary complete denture opposing some remaining lower
natural teeth.

PROBLEMS:

The remaining natural teeth are often tipped, supra-erupted or malposed. This results in:

1. Uneven occlusal plan.

2. Poor stability of the denture.

3. Difficulty in obtaining harmonious occlusion.

4. Tissue injury and ridge resorption

5. Supra-erupted teeth reduces the space available which makes teeth setting a difficult
laboratory procedures.

6. Heavy occlusal forces, due to the existence of opposing natural teeth. 7.The fixed position
of the anterior teeth causes problems with esthetics, as there will be less flexibility in
setting teeth.

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This excessive force leads to several problems including:

. Bone resorption. .Occlusal wear. .Combination Syndrome (Kelly’s Syndrome).

1. Bone loss from anterior part of maxillary ridge which is replaced by fibrous
hyperplastictissues.

2. Hypertrophy of the maxillary tuberosity ( fibrous tissues)

This results in: • reduced space to place the artificial posterior teeth • reduce space for the tongue
in the posterior region

3. Papillary hyperplasia on the hard palate:

4.Extrusion of the mandibular anterior teeth:


It is caused by lack of sufficient stimulation required by the periodontium of the anterior
mandibular teeth. The contact between the teeth and a complete denture supported by an
edentulous ridge is not sufficient and may lead to extrusion of the mandibular anterior teeth

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Lab complete denture

Additional manifestations

. loss of occlusal vertical dimension


. occlusal plane discrepancy
. poor adaptation of the prosthesis( fracture)
. epulis fissuratum
. periodontal changes

Management :

- Symptomatic treatment:

1.Treatment of papillary hyperplasia by a combination of tissue conditioners and antifungals.

2- Surgical removal of denture fissuratum and grossly fibrous tissue.

3- Reducing enlarged tuberosities to allow the lower RPD to extend over the retromolar area.

4- Maxillary complete denture should have maximum extension and border seal to ensure
retention

5- The design should be rigid and provide maximum stability and retention.

6.Anterior teeth should be used for cosmetic and phonetic purpose only.

7- Posterior teeth should be in balancing occlusion.

SECTIONAL DENTURES
Sectional dentures are constructed in separate parts which join together intra-orally to create a
single prosthesis.

• They are used to exploit undercuts around teeth, hard and soft tissues which require more than
one path of insertion, and are usually of split pin or locking bolts design.

sectional metal partial denture is designed to use mesial and distal undercuts for its retention
instead of buccal and lingual undercuts.

54
This system has the following advantages:

. No special tooth preparation is required, and clinical time is reduced to a minimum.


. Spaces that would trap food are eliminated by the extension of denture base into undercuts
which would be unusable with one- piece partial dentures.
. Retention is obtained without the use of unsightly buccal retainers, thus the appearance of the
restoration is improved.
. Unilateral removable partial dentures can be constructed with reliable retention.
. Buccolingual splinting can be achieved.
. Lingual and palatal connectors can be avoided even for those patients in whom labial and
buccal undercuts are severe.
. Retention is sufficiently positive for dentures to be worn by epileptics with confidence.

SNAP ON DESIGN
• It is a multi-purpose restorative appliance.

• It is a removable appliance made of tooth-colored acetyl resin and is intended to be worn over
the existing teeth.

• It can be designed as a full-arch or unilateral device and may be used to replace missing teeth.

Indications:

. As a removable partial denture


. Establishing vertical dimension before starting full-mouth reconstruction
. As a provisional for implant restorations
. For cosmetic enhancement of color or alignment
. Requires no preparation of tooth structure
. Non-invasive
. Completely reversible.
. Can be made as thin as 0.5 mm
. Available in 19 shades.

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Lab complete denture

REMOVABLE PARTIAL OVERDENTURE


Definition:
• It is a removable prosthesis that is constructed over existing tooth, root or
implant for providing additional support , stability and retention
Other names:
• Overlay denture
• Overlay prosthesis
• Superimposed prosthesis

INDICATIONS:

1- free end saddle cases ( class I ,II)


2- cases with long span anterior edentulous spaces
3- additional support for weak abutment teeth
4- support when few teeth remains

CONTRAINDICATION OF RPO:

Mentally or physically handicapped patient who can’t perform and maintain good oral hygiene
measures inadequate interarch space teeth with grade III mobility teeth with insufficient attached
gingiva .

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IMPLANT SUPPORTED PARTIAL OVERDENTURE
*The principle of osseointegrated implants has been used for more than 20 years, and its
application can be extended to solve existing problems in prosthetic dentistry.

*There are many implant systems available,some may vary while others are interchangeable.

*Advantages:

1-Higher rate of success.

2-Improved masticatory efficiency and performance.

3-Superior patient satisfaction.

4- Prevent alveolar bone resorption beneath the denture base

5- Provide additional retention for the RPD

6- Reduce stress on the natural abutment teeth

7- Reduce the number of needed clasps for the RPD

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Lab complete denture

References:

1.Stewart KL, Kuebker WA, Rudd KD: Clinical removable Prosthodontics. Third edition. Quintessence publishing
Co, Chicago 2003.

2.Winkler S. Essentials of complete prosthodontics, Third Edition. WB Saunders Company, 2003.

3.Zarb GA, Bolender CL, Carlsson GE. Boucher’s Prosthodontic treatment for edentulous patients, Eleventh
Edition. St Louis; CV Mosby CO, 1997.

4. Rahn AO, Heartwell CM. Textbook of complete dentures. Fifth Edition. Philadelphia ; Lea and Fibiger, 1993.

5. SH Soratur . Essentials of Prosthodontics . First Edition:,JAYPEE BROTHERS ,2006

6.Carr A. B. , Brown D. T. : McCracken’s Removable partial prosthodontics, 12th edition, 2011.

7.Bates J : Partial Denture Construction. A laboratory Manual Edition 1970. Distributed by the Williams and
Wikins Co., Baltimoe ,USA.

8.Ernest L Miller : Removable Partial Prosthodontics. Baltimore : The Williams and Wikins Co.,1972.

9. www.qualitysafety.bmj.com

10. www.google.com

11.www.pubmed.com

12. www.biomed.net

 Book Coordinator ; Mostafa Fathallah

 General Directorate of Technical Education for Health

‫حقىق الىشش والحأليف لىصاسة الصحة والسكان ويحزس تيعه‬

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