Installation and operating instruction

Analogue module EM3/3 83295402 1/2019-01

 Installation and operating instruction
Analogue module EM3/3

1 User instructions .............................................................................................................. 3

1.1 Target group .................................................................................................................. 3
1.2 Symbols .......................................................................................................................... 3
1.3 Guarantee and Liability ............................................................................................... 4

2 Safety ..................................................................................................................................... 5
2.1 Designated application ............................................................................................... 5
2.2 Safety measures ........................................................................................................... 5
2.2.1 Electrical connection ............................................................................................ 5
2.2.2 Disposal ................................................................................................................... 5

3 Product description ........................................................................................................ 6

3.1 Inputs and outputs ....................................................................................................... 6
3.1.1 Input ......................................................................................................................... 6
3.1.1.1 Gas burner / dual fuel burner gas operation ............................................ 6
3.1.1.2 Oil burner / dual fuel burner oil operation ................................................. 6
3.1.2 Output ...................................................................................................................... 7
3.1.2.1 Gas burner / dual fuel burner gas operation ............................................ 7
3.1.2.2 Oil burner / dual fuel burner oil operation ................................................. 7
3.2 Technical data ............................................................................................................... 8
3.2.1 Electrical data ........................................................................................................ 8

4 Installation ........................................................................................................................... 9
4.1 Installing analogue module ........................................................................................ 9
4.2 Setting the DIP switches .......................................................................................... 10

5 Installation ........................................................................................................................ 11
5.1 Electrical connection ................................................................................................. 11

6 Spares ................................................................................................................................. 12

7 Key word index .............................................................................................................. 14

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 Installation and operating instruction
Analogue module EM3/3
1 User instructions

1 User instructions
This manual forms part of the equipment and must be kept on site.
Translation of original Carefully read the manual prior to working on the unit.
operating instructions

1.1 Target group

The manual is intended for the operator and qualified personnel. They should be
observed by all personnel working with the unit.
Work on the unit must only be carried out by personnel who have the relevant train-
ing and instruction.
Persons with limited physical, sensory or mental capabilities may only work on the
unit if they are supervised or have been trained by an authorised person.
Children must not play with the unit.

1.2 Symbols
Immediate danger with high risk.
Non observance can lead to serious injury or death.
DANGER
Danger with medium risk.
Non observance can lead to environmental damage,
serious injury or death.
WARNING
Danger with low risk.
Non observance can cause damage to the equip-
ment and injury to personnel.
CAUTION
Important information

Requires direct action

Result after an action
Itemisation
… Range of values

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 Installation and operating instruction
Analogue module EM3/3
1 User instructions

1.3 Guarantee and Liability

Guarantee and liability claims for personal and equipment damage are excluded, if
they can be attributed to one or more of the following causes:
non approved application,
non-observance of the manual,
operation with faulty safety equipment,
continual operation despite a fault,
improper installation, commissioning, operation and service,
repairs, which have been carried out incorrectly,
the use of non original Weishaupt parts,
force majeure,
the installation of additional components, which have not been tested with the
unit.

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 Installation and operating instruction
Analogue module EM3/3
2 Safety

2 Safety

2.1 Designated application

The analogue module EM3/3 is suitable for use with the combustion
manager W-FM 25.

2.2 Safety measures

Safety relevant fault conditions must be eliminated immediately.

2.2.1 Electrical connection

For work carried out on live components:
Observe the accident prevention instructions DGUV Regulation 3 and adhere to
local directives,
tools in accordance with EN 60900 should be used.

2.2.2 Disposal
Dispose of all materials and components in a safe and environmentally friendly way
at an authorised location. Observe local regulations.

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 Installation and operating instruction
Analogue module EM3/3
3 Product description

3 Product description

3.1 Inputs and outputs

The degree of modulation can be controlled via a control signal, which is connec-
ted to the input of the analogue module EM3/3.
The current degree of modulation can be signalled via an output from the analogue
module EM3/3.

3.1.1 Input
The analogue module EM3/3 has an analogue input.
The input can be set for the following ranges using a DIP switch:
current input 0 … 20 mA or 4 … 20 mA, depending on the range set,
voltage input 0 … 10 V or 2 … 10 V, depending on the range set.

3.1.1.1 Gas burner / dual fuel burner gas operation

Degree of modula- 0 … 20 mA 4 … 20 mA 0 … 10 V 2 … 10 V
tion
0% 0 mA 4 mA 0V 2V
10 % 2 mA 5.6 mA 1V 2.8 V
20 % 4 mA 7.2 mA 2V 3.6 V
50 % 10 mA 12 mA 5V 6V
100 % 20 mA 20 mA 10 V 10 V

3.1.1.2 Oil burner / dual fuel burner oil operation

Degree of modula- 0 … 20 mA 4 … 20 mA 0 … 10 V 2 … 10 V
tion
Stage 1 < 5 mA < 7.8 mA < 2.5 V <4V
Stage 2 > 15 mA > 16 mA > 7.5 V >8V

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 Installation and operating instruction
Analogue module EM3/3
3 Product description

3.1.2 Output
The analogue module EM3/3 has two analogue outputs.
The outputs can be set for the following ranges using DIP switches:
current output 0 … 20 mA or 4 … 20 mA, depending on the range set,
voltage output 0 … 10 V or 2 … 10 V, depending on the range set.

3.1.2.1 Gas burner / dual fuel burner gas operation

Degree of modula- 0 … 20 mA 4 … 20 mA 0 … 10 V 2 … 10 V
tion
0% 0 mA 4 mA 0V 2V
10 % 2 mA 5.6 mA 1V 2.8 V
20 % 4 mA 7.2 mA 2V 3.6 V
50 % 10 mA 12 mA 5V 6V
100 % 20 mA 20 mA 10 V 10 V

3.1.2.2 Oil burner / dual fuel burner oil operation

Output 1
The values outside of control mode and stage 1 are identical.
Degree of modula- 0 … 20 mA 4 … 20 mA 0 … 10 V 2 … 10 V
tion
Outside of control 0 mA 4 mA 0V 2V
mode
Stage 1 0 mA 4 mA 0V 2V
Stage 2 20 mA 20 mA 10 V 10 V
Switch off point St 2 14 mA 15.2 mA 7V 7.6 V
running closed
Switch on point St 2 16 mA 16.8 mA 8V 8.4 V
running open

Output 2
The values outside of control mode and stage 1 are different.
Degree of modula- 0 … 20 mA 4 … 20 mA 0 … 10 V 2 … 10 V
tion
Outside of control 0 mA 4 mA 0V 2V
mode
Stage 1 10 mA 12 mA 5V 6V
Stage 2 20 mA 20 mA 10 V 10 V
Switch off point St 2 14 mA 15.2 mA 7V 7.6 V
running closed
Switch on point St 2 16 mA 16.8 mA 8V 8.4 V
running open

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 Installation and operating instruction
Analogue module EM3/3
3 Product description

3.2 Technical data

3.2.1 Electrical data

Input
Voltage input 0/2 V … 10 V
Input impedance 200 kΩ

Current input 0/4 mA … 20 mA

Input impedance 500 Ω

Output
Voltage output 0/2 V … 10 V
Internal resistance of source 83 Ω
External impedance min 12 kΩ

Current output 0/4 mA … 20 mA

Internal resistance of source 100 Ω
External impedance 0.5 … 2.2 kΩ

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 Installation and operating instruction
Analogue module EM3/3
4 Installation

4 Installation

4.1 Installing analogue module

Risk of electric shock
Working on the device when voltage is applied can lead to electric shock.
Isolate the device from the power supply prior to starting any work.
DANGER Safeguard against accidental restart.

Unplug 7 pole connection plug on burner.

Remove cover 1.
Carefully install module 2 using the guides 3.
Break out the pre-cut surfaces 4 and fit cover 1.

1 2

You can check if the combustion manager has recognised the module by interrog-
ating Information 13 in the Info level, see installation and operating manual of the
burner.

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 Installation and operating instruction
Analogue module EM3/3
4 Installation

4.2 Setting the DIP switches

Check and adapt the setting of the DIP switches on the module.

O
N 1 2 3 4 5

DIP switches Explanation Setting

OFF ON
(1
1 Setting range 0 … 10 V / 4 … 20 mA 2 … 10 V / 0 … 20 mA
2 Input function not activated activated
3 Input setting Voltage Current
4 Setting output 1 Voltage Current
5 Setting output 2 Voltage Current
(1
The range set applies to the input and both outputs.
If different setting ranges are required for input, output 1 and / or output 2:
Activate parameter level, see burner installation and operating manual.
Select parameter 3 and set the value.
The setting can also be changed via the VisionBox Software on the PC using para-
meter 200.
Value(1 Setting range
Output 2 Output 1 Input
(2
1 0 … 10 V / 4 … 20 mA 0 … 10 V / 4 … 20 mA 0 … 10 V / 4 … 20 mA
2 Setting DIP switch 1 activated (factory setting).
3(2 0 … 10 V / 4 … 20 mA 0 … 10 V / 4 … 20 mA 2 … 10 V / 0 … 20 mA
(2
5 0 … 10 V / 4 … 20 mA 2 … 10 V / 0 … 20 mA 0 … 10 V / 4 … 20 mA
7(2 0 … 10 V / 4 … 20 mA 2 … 10 V / 0 … 20 mA 2 … 10 V / 0 … 20 mA
(2
9 2 … 10 V / 0 … 20 mA 0 … 10 V / 4 … 20 mA 0 … 10 V / 4 … 20 mA
(2
11 2 … 10 V / 0 … 20 mA 0 … 10 V / 4 … 20 mA 2 … 10 V / 0 … 20 mA
(2
13 2 … 10 V / 0 … 20 mA 2 … 10 V / 0 … 20 mA 0 … 10 V / 4 … 20 mA
15(2 2 … 10 V / 0 … 20 mA 2 … 10 V / 0 … 20 mA 0 … 10 V / 4 … 20 mA
(1
Only set the default values.
(2
Setting deactivates DIP switch 1. The settings of DIP switches 2 … 5 remain effective.

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 Installation and operating instruction
Analogue module EM3/3
5 Installation

5 Installation

5.1 Electrical connection

Risk of electric shock
Working on the device when voltage is applied can lead to electric shock.
Isolate the device from the power supply prior to starting any work.
DANGER Safeguard against accidental restart.

The electrical connection must only be carried out by qualified electricians. Ob-
serve local regulations.
Connect inputs and outputs to connection diagram.

EM3/3
W-FM 25

+24 V
Out 2

Out 1
GND

GND

GND
In
1
2
3
4

1
2
3
24 V Ausgang
0/4 ... 20 mA
0/4 ... 20 mA

0/4 ... 20 mA
GND

GND

GND
1 2 3
0/2 ... 10V

0/2 ... 10V

0/2 ... 10V

1 Output 2
2 Output 1
3 Input

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 Installation and operating instruction
Analogue module EM3/3
6 Spares

6 Spares
1.02

1.03

1.01

1.04

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 Installation and operating instruction
Analogue module EM3/3
6 Spares

Pos. Description Order No.

1.01 Analogue module set EM 3/3 for W-FM 25 230 110 12 422
1.02 Analogue module EM 3/3 for W-FM 25 660 350
1.03 4 pole plug 716 788
1.04 3 pole plug 716 787

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 Installation and operating instruction
Analogue module EM3/3
7 Key word index

7 Key word index

C
Connection diagram........................................................... 11
Current input .......................................................................... 8
Current output ....................................................................... 8

D
DIP switches ........................................................................ 10
Disposal .................................................................................. 5

E
Electrical connection.......................................................... 11

G
Guarantee............................................................................... 4

I
Input ......................................................................................... 6
Input impedance.................................................................... 8
Installation............................................................................... 9

L
Liability..................................................................................... 4

O
Output ..................................................................................... 7

P
Parameter level .................................................................... 10

S
Safety measures.................................................................... 5
Spares ................................................................................... 13

V
Voltage input .......................................................................... 8
Voltage output ....................................................................... 8

W
Wiring diagram .................................................................... 11

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Weishaupt close by? Addresses, telephone numbers etc. can be found

at www.weishaupt.de

We reserve the right to make changes. All rights reserved.

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