Epl Lab Lab
Epl Lab Lab
Epl Lab Lab
COLLEGE OF TECHNOLOGY
GE3271-ENGINEERINGPRACTICES
LABORATORY
GROUP– B (ELECTRONICS)
(LAB RECORD)
NAME :
REG NO :
THENI KAMMAVAR SANGAM COLLEGE OFTECHNOLOGY
KODUVILARPATTI, THENI-625 534
BONAFIDE CERTIFICATE
Name : ----------------------------------
Reg.no : ------------------------------------
Sem. /Dept : ------------------------------------
Subject : -----------------------------------
LISTOFEXPERIMENTS
GROUP– B ELECTRONICS)
SOLDERINGWORK:
Resistors are the most common components in electronic circuits. Its main function is to reduce
the high current to the desired value and also to provide desired voltage in the circuit. The resistors
are manufactured to have a specific value in ohm. The physical size of resistor determine show
much power can be dissipated in the form of heat. However there is co-relation between resistor
physical size sand its resistance value. They are manufactured in variety of standard values and
power settings.
There are two types of resistors:
• Fixed resistor
• Variable resistor
Fixed resistor has a resistance value that does not change where as a variable resistor having
variable resistance range with 4 lines or color code. They indicate the resistance value in ohms out
on a larger resistor ,the resistance value is printed on the body of the resistor. The important
feature of resistor is that its effect is same for both AC and DC circuits.
TYPES OFRESISTORS
• Wire wand resistors
• Carbon Composition resistors
• Film resistors
• Surface mount resistors
• Fusible resistors
FIND THE COLOR OF THE RESISTOR:
1kΩ
3.3KΩ
10K Ω
15 KΩ
220 Ω
Value
Provided Color Code Theoretical Multimeter
(Excluding Tolerance) Value Value
RESULT:
To practice soldering and de-soldering for the electronic circuit by assembling and
Disassembling in the Printed Circuit Board (PCB) and check for its Continuity.
APPARATUS REQUIRED
NAME OF THE
S.NO RANGE QUANTITY
APPARATUS
1. PCB Board - 1
2. Soldering iron 40 watts 1
3. Solder - As Required
4. Soldering Flux - As Required
5. Capacitor 100μf As Required
6. Resistor 1kΩ As Required
7. Multimeter - 1
THEORY:
✓ Soldering is the process of joining electrical parts together to form an electric connection,
using a molten mixture of lead and tin (solder), with a soldering iron.
Soldering Iron:
✓ It supplies sufficient heat to melt solder by heat transfer, when the iron tip is
applied to a connection to be soldered.
✓ The soldering iron temperature is selected according to the work to be performed.
Soldering Iron Stand:
✓ The stand is the safe place to put the iron when were not holding it.
✓ The stand includes a sponge which can be dampened for cleaning the tip of the iron.
Solder:
✓ It is alloy of low melting metals like tin, lead, cadmium, silver etc.
✓ The most commonly used alloy combination is 63% tin and 37%lead.
Soldering Flux:
✓ It is sin, applied on the work piece to be soldered, preventing contact with the
atmosphere.
✓ It maintains a clean surface and dissolves oxides thereby enabling good soldering.
✓ Aluminum chloride or zinc chloride are commonly used as flux.
✓ The flux also assists in the transfer of heat from the soldering iron tip to the joint area.
PROCEDURE: SOLDERING:
1. Study the electronic circuit.
2. Clean the given PCB board.
3. Clean the tip of the soldering iron before heating and also the resistor, capacitor
which are to be soldered.
4. Heat the soldering iron and apply solder to the tip as soon as it is hot to melt on it.
5. Bend the resistor leads to fit into the holes on the board.
6. Insert the resistor, as per the circuit shown in the figure and bend the leads.
7. Apply the hot tips to the joints and apply the solder.
8. Remove the soldering tip and hold the resistor tightly until the solder has cooled and set.
9. Trim excess component lead with side cutter.
10. Repeat the above steps to fix the other resistor and capacitor.
DE-SOLDERING:
1. Place the tip of the soldering iron on the joints until the solder is melt.
2. Using de-soldering wick remove the molten state.
3. On the component side using tweezers remove the de-soldered components.
CONTINUITY CHECK:
1. Set the Multimeter in continuity check mode or resistor mode.
2. Place the two leads (common, +ve lead) in the two points to be checked.
3. If the resistance value is displayed as zero, there exists continuity.
4. Otherwisetwopointsarenotinternallyconnected.(Whensetincontinuitycheckmode,a
beep sound is heard, if continuity exists between the two points)
RESULT:
Thus the soldering and de-soldering for the electronic circuit by assembling and
disassembling in the Printed Circuit Board (PCB) is practiced and continuity check was also
done.
CIRCUITDIAGRAM:
Ex. No:2 ELECTRONIC ASSEMBLY AND TESTING WORK: DATE:
ASSEMBLING AND TESTING ELECTRONIC COMPONENTS ON A SMALL PCB.
AIM:
To practice assembling and testing electronic components on a small PCB.
COMPONENTSREQUIRED:
4 Connecting wires - 1
5 Soldering kit - 1
PROCEDURE:
1) Assembling the circuit
a) Assemble the circuit by placing the LEDs and resistors in the PCB as per the
assembly diagram shown in the figure.
b) Bend the resistors lead to the appropriate size before inserting them in to the
board
c) c) Solder the resistor on bottom side of PCB board using soldering iron.
OHM'S LAW:
Ohm’s law states the relationship between electric current and potential difference.
The current that flows through most conductors is directly proportional to the
Voltage applied to it. Georg Simon Ohm, a German physicist was the first to verify
Ohm’s law experimentally.
V=IR
V- Voltage in Volts (V)
I- Current in Amps (A)
R- Resistance in Ohms (Ω)
Measure the current and note the values in the table below.
RESULT:
Thus, the practice of assembling and testing electronic components on a small PCB has
been successfully done.
Ex. No.: 3(A) ELECTRONIC EQUIPMENT STUDY: DATE:
STUDY AN ELEMENT OF SMART PHONE
AIM:
To study the elements of a smart phone.
REQUIREMENTS:
1. Any smart Phone
2. Screwdriver Tool Kit
DIAGRAM:
Touch screen:
The digitizer pasted to the front glass together is called as a "Touch Screen".
Display:
The Display or The LCD (Bottom Layer) - The bottom layer which produces the
image. The display is the visual component underneath the glass that displays the
image on the screen.
Mobile enclosure (Top and Bottom):
Mobile enclosure with easy to hold rounded design. Frame is made from extruded
aluminum material, while the panel is ABS plastic.
PCB Interconnect:
Male PCB Connectors are often referred to as Pin Headers, as they are simply rows of
pins.
Female PCB Connectors can be called Sockets, Receptacles, or sometimes even Header
Receptacles.
Power / Volume button assembly:
Power button: It's usually a single button located along the top or right edge of the phone.
Press and hold the power button to switch ON or OFF the smart phone.
Volume button assembly: Volume buttons are used to Slide the following volume levels
Media volume: Music, videos, games, other media
Call volume: Volume of the other person during a call
Ring volume: Phone calls, notifications
Alarm volume
USB connector PCB:
Android smart phones have used the USB Micro-B connector for both data transfer and
charging
Hap tic / Vibration Motor:
Hap tics allow non-responsive surfaces like touch screens to emulate the feeling of using
real objects like buttons and dials. Hap tic technology can involve vibrations, motors,
andeven ultrasound beams to simulate the feeling of touch.
Loud speaker, Ringer assembly:
The loudspeaker is a small sound driver fitted within a mobile phone, or other
communication device, which is used to produce sound. The loudspeakers on mobile
phones are used to produce sound alerts for events such as incoming calls, incoming
messages and alarms.
WLAN Antenna A:
WiFi Antenna (WLAN antenna) is iate signal in air at specified frequency 2.4GHz or
5.8GHz through WiFi antenna/ WLAN antennas and allow other WLAN devices like
NB or smartphone to get signal at same frequency range.
SIM tray:
A small holder for a phone's SIM card.
Fingerprint sensor assembly:
Fingerprint sensors are for added safety and security, and to easily identify users.
The two most common fingerprint sensors in use today are optical sensors and
capacitive sensors.
Camera Flash PCB:
The PCB (Printed Circuit Board) used to connect flash for mobile phone.
Microphone:
The microphone at the bottom of your phone. Speak into the mic directly to be
heard by others or to speak to your phone.
Primary camera: (Main Camera)
It refers to the rear-facing camera system. The lens or lenses reside on the rear of
the phone or within a backward facing pop-up camera module.
Secondary camera:
This is the Selfie Camera - refers to the front-facing camera system. The lens or
lenses reside on the front of the phone or within a forward facing pop-up camera
housing.
Audio jack:
A phone connector, also known as phone jack, audio jack, headphone jack or jack
plug, is a family of electrical connectors typically used for analog audio signals.
Loud speaker:
The loudspeaker is a small sound driver fitted within a mobile phone, or other
communication device, which is used to produce sound. Traditionally, loudspeakers
on mobile phones are used to produce sound alerts for events such as incoming
calls, incoming messages and alarms.
RESULT:
Thus the elements of a smart phone were studied.
Ex. No. : 3(B) ELECTRONIC EQUIPMENT STUDY: DATE:
ASSEMBLY AND DISMANTLE OF LED TV
AIM:
To assemble and dismantle the LED TV.
REQUIREMENTS:
3. LED TV
4. Screwdriver Tool Kit
Warning: This monitor contains electro statically sensitive devices. Use caution when
handlingthese components.
CAUTIONS:
1. Disconnect the monitor from the power source before disassembly.
2. Follow these directions carefully; never use metal instruments to pry apart the cabinet.
PROCEDURE:
Step 1: Inside the TV - Back View
Removing some screws (Phillips) off the back panel allows it to be removed.
This is the main digital board of the TV. It controls all of the TV's functions.
An interesting note: The service menu (Press Input then 3138 on the remote) has a factory
reset option inside it, DO NOT ever use that. It will cause the display to malfunction, and
you will have to trigger it again blindly to restore video output.
The main IC is a M Star chip. The heat sink is poorly adhered to the IC with double sided
thermal tape, which may lead to early thermal failure of the IC (seems to be common issue
on Newegg forums, digital board failed).
I glued the heat sink using some thermal RTV adhesive I got from eBay.
The board has some I2C or Serial UART port on it, maybe it can be used? The USB can
supply 5V.
One cable supplies display data to the panel.
Step 4: Internal Board 3
This is the display TCON (Timing Controller) board. It is considered to be part of the
Innolux panel.
This IC becomes very, very hot during operation and the provided cooling seems to be
Insufficient. In order to make it possibly last longer, added some fans to this area and
powered them off of the 12V from the main board.
Step 5: Internal Board 4
This is the LED backlight's controller. The backlight seems to run on a fairly high
voltage and the backlight cable is thus quite thin (right angle cable in the first image.) It
is covered by plastic cover.
The controller appears to be built using a bunch of MOSFETs and inductors as a
boost/buck/current limiting DC-DC converter. The board is well-cooled with a lot of
heavy copper fill areas, in my experience it does not need extra cooling to be okay
Straight ribbon cable goes to TCON to allow backlight contrast dynamic dimming and
control on/off/brightness.
Model number of Innolux 3840*2160 panel. It can support 60p/60Hz if you replace the
driver board with one from Alibaba I think, according to its datasheet.
Step 7: Speakers and Audio
The speakers in the TV aren't really good so I won't elaborate too much. I have a calibrated
EQ profile for them but I lost it, maybe will make another if there is demand.
Port is tuned for ~300Hz
PEQ (Parametric EQ) is built into the Service Menu of firmware.
Step 8: Debezeling modification
The display can be debezeled by removing all screws from back, and then sliding the brackets
to the side gently to release. Top side needs some prying to release. Border is 9mm after mod.
Step 9: Cooling fan and LED mods 1
Added two 120mm computer fans and some LEDs to the back of the display
Fans held by 3d printed brackets.
Fans powered by unpopulated 'Panel VCC' pins on mainboard so they come on when TV is
on. LM2596 buck converter used to reduce voltage for silent operation.
LEDs powered similarly.
If the board GND hard to solder to, you can just use extra screw to mount that wire to
Chassis GND.
Step 10: LED mods 2
RESULT:
Thus the assembly and dismantle of LED TV has been done.
Ex. No.: 3(C) ELECTRONIC EQUIPMENT STUDY: DATE:
ASSEMBLY AND DISMANTLE OF COMPUTER / LAPTOP.
AIM:
To assemble and dismantle of computer.
REQUIREMENTS:
1. Personal computer
2. Laptop
3. Screwdriver Tool Kit
THEORY:
Computer assembly is a process in which all the internal components required for the
computer system are fitted so as to make the computer functional.
There is a proper sequence of attachment of each and every component into the computer
system. To establish proper connectivity, one has to use the tools.
Proper handling of tools is also required by the technician.
It is required that students learn the steps of installation of each component.
The main component involves installing CPU, motherboard, drives, video, graphics card,
sound card, modem and adapter, and connectors, and system panel connector.
COMPUTER ASSEMBLY:
Computer assembly is a systematic process. First, arrange the computer parts. The sequence
for assembly and working of the computer listed below is as:
o Open the case.
o Install the power supply.
o Attach the components to the motherboard.
o Install the motherboard.
o Install internal drives.
o Connect all internal cables.
o Install motherboard power connections
o Connect external cables to the computer.
o Boot the computer for the first time.
MATERIAL REQUIRED
Computer case, with power supply installed
Motherboard
CPU
Heat sink/fan assembly
Thermal compound
RAM module(s)
Motherboard standoffs and screws
Anti-static wrist strap and anti-static mat
Tool kit
When installing a power supply, make sure that all of the screws are used and that they are
properly tightened.
CPU
The CPU and motherboard are sensitive to electrostatic discharge. So place them on a
grounded anti-static mat and wear an anti-static wrist strap while handling the CPU.
When handling a CPU, do not touch the CPU contacts at any point. The CPU is secured to
the socket on the motherboard with a locking assembly.
case. To install RAM, first ensure its compatibility with the motherboard.
Press down the side locks of the memory slot (see Figure 9). Align the notches on the RAM
module to the keys in the slot and press down on both ends of RAM module until the side
lock gets locked.
Fig. 10: Lay the motherboard over the Fig. 11: Tighten all the motherboard screws
standoffs
Plastic and metal standoffs are used to mount the motherboard and to prevent it from touching
the motherboard.
Step 5: Install internal drives
Hard drive
Secure the HDD to the case using proper screws (see Figure 13).
Secure the optical drive to the case using the proper screws (see Figure 15).
Connect the power cable coming from the SMPS to the power socket of optical drive.
Connect SATA data cable from optical drive socket to the motherboard socket
Step 6: Connect all internal cables
Power cables are used to distribute electricity from the power supply to the motherboard
and other components.
Data cables transmit data between the motherboard and storage devices, such as hard
drives.
Step 7: Install motherboard power connections
Just like other components, motherboards require power to operate.
Align the4-pin and 20-pin ATX power connector with the socket on the motherboard.
Locate the two power cable and one VGA cable or monitor cable (see Figure 21).
The VGA cable is used to connect to monitor and another point on to the back side of the
cabinet.
If you are having trouble finding these, refer to the instruction manual of or the computer.
Connecting monitor
Make sure the VGA cable plug aligns with the port, then connect it.
Connecting mouse
If it uses a USB connector, plug it into any of the USB ports on the back of the computer.
If it uses a PS/2 connector, plug it into the green mouse port on the back of the computer.
In case of wireless mouse or keyboard, connect a Bluetooth dongle (USB adapter) in one of
the USB ports of the computer.
Connecting headphones or speakers, and microphone
Fig. 31: Starting window Fig. 32: Starting window of Fig. 33: Starting window of Ubuntu
of Windows 10 Windows 7
COMPUTER DISASSEMBLY
Disassembly is the process of breaking down a device into separate parts.
Procedure
The disassembly procedure of computer is demonstrated as below.
Step 1: Unplugging
Unplug the power cord and all the peripherals attached to the computer, such as the
keyboard, mouse, monitor, headphones, and any external drives.
Step 2: Open the case
Fig. 38: Unscrew cabinet Fig. 39: Pull cabinet side cover
Pull the latch to release the side panel. Then lift the side cover out from the chassis.
Step 3: Disconnect all the connectors
Disconnect all the connectors connected to the motherboard include SATA power cables
and data cable of HDD.
Fig. 40: Unplug 15-pin connector from HDD Fig. 41: Unplug 7-pin connector from HDD
Step 4: Remove the fan
Fig. 42: Unscrew fan Fig. 43: Remove the system fan
Fig. 44: Unscrew heat sink
To remove the CPU fan from the heat sink, first, disconnect its connector from the
motherboard. Then remove the four screws securing it (see Figure 44).
Step 5: Remove the power supply
The power supply is connected to the motherboard by a 20-pin connector and 4-pin
connector.
Firstly, disconnect hard disk drive and the optical drive connectors from the motherboard
(see Figure 47).
Fig. 48: Unplug power cable Fig. 49: Remove the Fig. 50: Unscrew the SMPS
from optical drive and HDD screws and remove it from cabinet
Disconnect the power cable of the hard disk and optical drive which connects to the SMPS
(see Figure 48).
Step 6: Removing HDD and optical drive
Remove the SATA cable connecting to the HDD and motherboard.
Computer runs fast with more RAM. Most computers have four RAM slots, and two RAM
chips.
It will cause the module to pop up for easy removal.
Step 8: Remove expansion cards
After identification of each component, put all the components back in their place and
ensure that all cables and wires are connected at the right place to avoid further
troubleshooting.
Close the case and put the screws back in their place.
Lastly, connect every external device such as the keyboard, mouse, monitor, etc., and turn
on the computer to see everything is working fine after assembled.
Result:
Thus, the assembly and dismantle of personal computer were studied.
Ex. No: ELECTRONIC EQUIPMENT STUDY: DATE:
ASSEMBLY AND DISMANTLE OF LAPTOP.
Aim:
To study the assembly and dismantle of laptop.
Requirements:
1. Laptop
2. Laptop repair tool kit (Precision Screwdriver Set)
3. Anti-static wrist strap
4. Magnifying glass
THEORY:
Assembling of Laptop:
Procedure
Step 1: Keep track of screws
Place these in small envelopes and write the component name on the envelope.
Fig. 57: Unscrew the socket Fig. 58: Fit processor in the socket
Step 3: Pop in the video card
Hold the card at about a 30-degree angle as you insert its edge connector into the video-
card slot near the center of the motherboard.
Press the card in and downward, and then use the two small black screws to secure it in
place.
Step 4: Set up the drive
The motherboard SATA connectors are along the front, right edge, and under the lip of the
laptop’s shell.
Drop the drive into place and then carefully use your thumb to push the drive into the
SATA connectors.
Step 5: Add memory
To install memory, locate the memory slots on the motherboard.
Align the notches on the memory module with the ridge in the slot.
Firmly push the module until the clips on the side of the slot snap into place.
Step 6: Final assembly
Now that all the hardware components are installed.
To prepare for power up, pop in the notebook’s battery pack, connect the power brick and
plug it into a wall outlet.
DISASSEMBLY OF LAPTOP:
Procedure
Step 1: Removal of battery
Fig. 61: Remove screws from the hard Fig. 62: Open the connector and
drive and disconnect it release hard drive cable
Step 5: Remove the hard drive
Remove the hard drive assembly from the notebook.
If you are going to replace it with another hard drive or SSD, you will have to transfer the
mounting bracket and the SATA cable.
Fig. 63: Remove hard drive assembly Fig. 64: Disconnect SATA cable
Step 6: Removal of RAM
Fig. 71: DC power jack mounted under display hinge Fig. 72: Disconnect Wi-Fi Module
Step 15: Removal of screw securing the board
The power button board is also mounted under the same hinge.
Remove the one screw securing the board and unplug the cable from the motherboard.
Step 12: Removal of motherboard
Separate the motherboard from the top case and remove it.
Fig. 73: Disconnect cables Fig. 74: Remove the Fig. 75: Keyboard
from motherboard and motherboard from notebook permanently attached to
remove screws case top case
Laptop LCD Screen Removal
Procedure
It is possible to disassemble the LCD screen of a laptop independently. Previous steps are
not required for disassembling the display, you only need to disconnect the battery before
you start.
Step 1: Separate the display bezel from the back cover. You will have to wiggle the bezel to
unfasten it from the cover. Start on the top and move to the sides for the display assembly.
Step 2: On the bottom, the bezel is attached to the LCD screen with adhesive tape. Carefully
separate it from the screen.
Step 3: Remove the bezel completely.
Step 4: Remove the four screws securing the LCD screen to the side brackets (see Figure 77).
Fig. 76: Notebook PC LCD screen Fig. 77: Remove the four screws
removal securing LCD screen
Step 5: Separate LCD screen from the back cover and place it the front side down on the keyboard.
Fig. 78: Remove screen bezel Fig. 79: Separate LCD screen from back cover
Step 6: Now you can access the video cable connector (see Figure 80).
Step 7: Peel off the grounding tape from the screen.
Step 8: Peel off the clear tape securing the connection and unplug the video cable from the screen.
Fig. 80: Disconnect video cable from screen Fig. 81: Remove and replace LCD screen
Step 9: Remove the LCD screen completely and replace if necessary (see Figure 81).
Step 10: You can find a new LCD screen using the model number from the original one.
Result:
Thus the assembly and disassembly of laptop were studied.