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Data Collection Plan and Process Map

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Data collection plan

Data type – discrete data

Section Measurand Time Personnel


Production No of Defects found in Every 1 hour from Production
production’s side shift start Technician
QC No of Defects found in QC Every 1 hour from QC inspector
shift start
QA No of Defects found in QA Every 1 hour from QA inspector
shift start
Production No of defects fixed in After shift ends Production shift
production supervisor
QC Total no of defects found in After shift ends QC shift supervisor
QC section
QA Hourly defect, type of After 24 hours shift QA Engineer
defects, defect fixing time,
number of rejected products

Process flow
Gob flow from Glass forming Glass sent to
upper tank annealing

Do glass have Glass arrived


Informed to defects after
Production Yes at QC section
quality
and reject that checking
glass cavity

No

Are defect
findings of
Is glass the collected
defect clean Release
Yes samples
after fixing to QA
within
by acceptable
Production No

No Yes

Onhold
the
Inform to pallets of
Production and the
keep rejecting Packed
sampling the
the cavity time pallet as
QC
passed

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