Installation Instructions

for use by heating contractor

Vitocell 100-V
CVA/CVAA Series
Enameled indirect-fired domestic hot water storage tank
42 USG to 119 USG (160 L to 450 L) capacity

VITOCELL 100-V r

CAUTION
The heat transfer medium must
be water or other non-toxic fluid
having a toxicity rating or class
of 1, as listed in clinical toxicology
of commercial products, 5th edition.
This tank version is not suitable
for steam heating applications.
The pressure of the heat transfer
medium must be limited to a max.
of 30 psig by an approved safety
or relief valve.

Product may not be exactly as shown

IMPORTANT
Read and save these instructions
for future reference.

5697 615 - 02 02/2018 Please file in Service Binder

 Introduction Vitocell 100-V, CVA/CVAA Series Installation
Safety, Installation and Warranty Requirements

Please ensure that these instructions are read and understood before commencing installation. Failure to comply with
the instructions listed below and details printed in this manual can cause product/property damage, severe personal
injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information
found in manual subsections).

 Licensed professional heating contractor  Advice to owner

The installation, adjustment, service and maintenance Once the installation work is complete, the heating
of this equipment must be performed by a licensed contractor must familiarize the system operator/
professional heating contractor. ultimate owner with all equipment, as well as safety
precautions/requirements, shutdown procedure, and
 Please see section entitled
the need for professional service annually before the
“Important Regulatory and Installation
heating season begins.
Requirements”.

 Warranty
 Product documentation Information contained in this and
Read all applicable documentation before commencing related product documentation must
installation. Store documentation near product in a be read and followed. Failure to do
readily accessible location for reference in the future so renders the warranty null and void.
by service personnel.
 For a listing of applicable literature, In solar applications:
please see section entitled “Important
Regulatory and Installation Requirements”.
CAUTION
The heat transfer medium must be either potable water
or contain only substances which are recognized as safe
by the U.S. Food and Drug Administration.

The Pressure of the heat transfer medium must be

maintained less than the normal minimum operating
pressure of the potable water system

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 Vitocell 100-V, CVA/CVAA Series Installation Contents

Page

Introduction Safety, Installation and Warranty Requirements..............2

Licensed professional heating contractor.....................2
Product documentation.............................................2
Advice to owner......................................................2
Warranty................................................................2

Safety Important Regulatory and Installation Requirements........4

Codes.....................................................................4
Mechanical room.....................................................4
Working on the equipment........................................4
Technical literature..................................................4

General Information About These Instructions.............................................5

Product Information.....................................................5
42 USG to 79 USG (160 L to 300 L) capacity............5

Set-up and Connections Tank Connections.......................................................6

Tank Set-up...............................................................7
42 to 79 USG (160 to 300 Liter) Tank Installation........8
Thermal insulation and thermometer installation..........8
Temperature sensor installation for solar operation
using 42 to 79 USG (160 to 300 L) tanks..................9
Checking anode connections.....................................9
119 USG (450 Liter) Tank Installation........................10
Temperature sensor installation (when using
a Vitotronic 200 / 300 or Vitodens 200)...................10
Temperature sensor installation for solar operation
using 119 USG (450 L) tank...................................10
Levelling and bottom thermal insulation....................11
Fitting the thermal insulating jacket..........................12
Fitting the thermometer and thermometer sensor
(if supplied) and covers...........................................13
Aquastat Installation (when using a vitotronic 100).......14
Boiler Water Connections (heat exchanger connection)...15
Recommended piping for solar application
with an additional tank..........................................15
Domestic Water Connections......................................16
Recirculation Connections..........................................18
Saving Energy........................................................18
Multiple Tank Set-up [only for 79 and 119 USG
(300 and 450 L) capacities].......................................19

Additional Information Pressure Drop Information..........................................21

Pressure drop on domestic hot water side
(secondary circuit)..................................................21
Pressure drop on heating water side
(primary circuit).....................................................21

Inspection Opening.................................................22

Post Installation.......................................................22
Service binder........................................................22
Start-up information...............................................22
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 Safety Vitocell 100-V, CVA/CVAA Series Installation
Important Regulatory and Installation Requirements

Codes
The installation of indirect-fired hot water storage tanks Please carefully read this manual prior to attempting
in boilers and solar system application might be governed installation. Any warranty is null and void if these
by individual local rules and regulations for this type of instructions are not followed.
product, which must be observed. Always use latest
This product must be installed observing not only the
editions of codes.
information and instruction provided in the pertinent
In the Commonwealth of Massachusetts, all plumbing product literature (see list on following page), but also
work must be done by a licensed plumber or gas-fitter all local, provincial/state plumbing and building codes,
and for gas installations, all gas piping must be done by as they apply to this product and all periphery
a licensed gas-fitter. equipment.
Mechanical room For information regarding other Viessmann System
Technology componentry, please reference
Ensure the mechanical room complies with the documentation of the respective product (available from
requirements of the system design guideline and/or your Viessmann sales representative).
Technical Data Manual (available from your Viessmann
sales representative). We offer frequent installation and service seminars to
The tank must be installed in a mechanical room which familiarize our partners with out products. Please inquire.
is never subject to freezing temperatures.
Ensure water in tank is drained if not in use and danger
of freezing exists in the mechanical room.

WARNING
If the heating system itself is to be filled with Glycol or
any other antifreeze, the system fill must be of non-toxic
or food grade antifreeze. In any circumstance, a non-toxic
fluid must be used. Ensure a copy of the Material Safety
Data Sheet (MSDS) is supplied to the operator/ultimate
owner of the system. The use of Viessmann supplied
“Tyfocor-HTL” solar fill is recommended for the solar
heating circuit.

Working on the equipment

The installation, adjustment, service, and maintenance of The completeness and functionality of field supplied
this equipment must be done by a licensed professional electrical controls and components must be verified
heating contractor who is qualified and experienced in by the heating contractor. These include low-water
the installation, service, and maintenance of hot water cut-offs, flow switches (if used), staging controls,
heating systems. There are no user serviceable parts on pumps, motorized valves, air vents, thermostats,
this equipment. temperature controls, etc.
Ensure main power supply to equipment, the heating
system, and all external controls has been deactivated.
Close main oil or gas supply valve. Take precautions to
avoid accidental activation of power during service work.

Technical literature
Literature applicable to all aspects of the Vitocell: Leave all literature at the installation site and advise the
- Technical Data Manual system operator/ultimate owner where the literature
- Installation Instructions can be found. Contact Viessmann for additional copies.
- Start-up/Service Instructions
- Operating Instructions and User’s Information Manual
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 Vitocell 100-V, CVA/CVAA Series Installation General Information
About These Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below.

WARNING Warnings draw your attention to the presence of

potential hazards or important product information.
Indicates an imminently hazardous situation which, if
not avoided, could result in substantial product/property
damage, serious injury or loss of life.

CAUTION Cautions draw your attention to the presence of

Indicates an imminently hazardous situation which, if not potential hazards or important product information.
avoided, may result in minor injury or product/property
damage.

IMPORTANT Helpful hints for installation, operation or maintenance

which pertain to the product.

 This symbol indicates that additional, pertinent

information is to be found.

This symbol indicates that other instructions must be

referenced.

Product Information
42 USG to 119 USG (160 L to 450 L) capacity
Enameled indirect-fired domestic hot water storage tank
with one heat exchanger coil for use with hot water heating
boilers, residential/commercial heating plants, and low-
temperature heating systems.
These tank versions are not suitable for steam heating
applications.
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
Tank Connections

Supplied adaptor sizes

Tank series CVA CVAA
B C D
Size 42/53 USG 79 USG
Part (160/200 L) (300 L)
A Brass cap c in. 1 --
A A Brass cap 1 in. -- 1

B Brass tee c in. 1 --

B Brass tee 1 in. -- 1

C Reducer hex bushing 1 in. x c in. -- 1

D Temperature and c in. 1 1

pressure relief valve

Legend
DHW Domestic hot water supply
RT Recirculation tapping
TS/AQ DHW temperature sensor or aquastat of boiler
DHW tank connections 42 to 79 USG (160 to 300 L) control (upper indirect coil)
BWS Boiler water supply *1
BWR Boiler water return *1
DCW Domestic cold water supply
GND Grounding connection (casing) 42 to 79 USG
(160 to 300 L) only
*1 The upper indirect coil is provided for connection
to a boiler or a heat pump.

Supplied adaptor sizes

Tank series CVA
B C D Part Size 119 USG (450 L)

A Brass cap 1 in. 1

B Brass tee 1a in. 1

A
C Reducer hex bushing 1a in. x c in. 1

D Temperature and c in. 1

pressure relief valve

IMPORTANT
Apply approved thread sealant to each tank nipple (field
supplied).

DHW tank connections 119 USG (450 L)

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 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
Tank Set-up

- For narrow passageways, remove upper and lower

portion of crating and carry DHW tank to its installation CAUTION
location by means of crating boards mounted on the tank.
Install the DHW tank in a frost-protected and draft-free
- Position tank carefully and remove wood crating. room. Otherwise it must be drained when not in use, in
- Locate tank(s) on flooring or foundation capable of order to reduce the risk of damages caused by freezing.
supporting the weight of the tank(s) filled with water.
- The tank does not require a special foundation and
can be placed directly on the floor. If, for cleanliness IMPORTANT
purposes, the tank is to be kept off the floor, a Provide sufficient clearances towards the wall to allow
foundation for each tank or tanks can be used. the aquastat to be operated (if installed).

Recommended installation clearances for service access

Rear in. (mm) 18 (460)
Sides May be reduced if rear pipe connections in. (mm) 12 (300)
can be reached with less clearance
Top in. (mm) 36 (900)
Front in. (mm) 24 (600)

Minimum clearances to combustibles

All sides in. (mm) 0 (0)
Floor combustible

IMPORTANT
Apply approved thread sealant to each tank nipple (field
supplied).

CAUTION
Do not overtighten the adaptors as this may damage
the Ceraprotect enamel of the tank.
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
42 to 79 USG (160 to 300 Liter) Tank Installation
Thermal insulation and thermometer installation
All required components are included in the insulation
jacket carton.

Note: the 42 to 79 USG (160 and 300 L) tank comes

with the insulation jacket installed.

1. Position and level the DHW tank with its leveling bolts. 4. Completely insert sensor mounting hardware along
with sensor into sensor well.
IMPORTANT 5. Remove top cover and insulation blanket.
Do not extend the leveling bolts beyond an overall 6. Remove cap from thermometer opening.
length of 1½ in. (35 mm).
7. Slide thermometer sensor cable through thermometer
2. Mount sensor on the outside of the sensor spring-clip opening in the panel and insert thermometer.
(not in the center groove) so that it is flush with the 8. Completely insert sensor into metal clip on flange
front of the sensor spring-clip. (check anode connection on page 9). Install the
3. Snap sensor cabling into plastic clip of sensor insulation blanket and top cover.
mounting equipment.

IMPORTANT
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Never wrap insulating tape around the sensor.

8
 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
42 to 79 USG (160 to 300 Liter) Tank Installation (continued)

Temperature sensor installation for solar operation using

42 to 79 USG (160 to 300 L) tanks

Legend
A Magnesium anode
B Grounding wire

The temperature sensor for solar operation is included in Checking anode connections
the solar control unit package. Ensure the grounding wire is properly secured to the
The brass elbow with sensor well is available as an option magnesium anode.
and must be used when solar connection is required.

1. For solar operation, install the sensor well into the IMPORTANT
brass elbow and connect the assembly to the solar
return line. When connecting an externally powered anode to the top
flange lid, separate the magnesium anode in the bottom
2. Insert the temperature sensor until it bottoms out flange lid from the grounding cable. The magnesium anode
inside the sensor well. may remain installed.

IMPORTANT
Never wrap insulating tape around the sensor. Do not
5697 615 - 02

install solar tank sensor anywhere other than the brass

elbow with sensor well.

9
 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
119 USG (450 Liter) Tank Installation

Temperature sensor installation (when using a Vitotronic

200 / 300 or Vitodens 200)

1. Mount sensor on the outside of the sensor spring-clip

(not in the center groove) so that it is flush with the
front of the sensor spring-clip.
2. Snap sensor cabling into plastic clip of sensor mounting
equipment.

IMPORTANT
Never wrap sensor with any type of tape or insulation.

3. Completely insert sensor mounting equipment along

with sensor into sensor well.
Note: When using a Vitotronic 100 boiler control, refer
to page 14 for aquastat installation.

IMPORTANT
Always use spring clip to ensure proper contact of
capillary bulb against the stainless steel well for proper
sensing/heat transfer!

Temperature sensor installation for solar operation using

119 USG (450 L) tank
The temperature sensor for solar operation is included in
the solar control unit package.
The brass elbow with sensor well is available as an option
and must be used when solar connection is required.

1. For solar operation, install the sensor well/brass elbow

and connect the assembly to the solar return line.
2. Insert the temperature sensor until it bottoms out
inside the sensor well.

IMPORTANT
Never wrap insulating tape around the sensor. Do not
install solar tank sensor anywhere other than the brass
elbow with sensor well.

3. Tighten screws to secure sensor (do not over tighten).

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 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
119 USG (450 Liter) Tank Installation (continued)

Levelling and bottom thermal insulation

All necessary parts for enclosure assembly are packaged
in a separate carton.

CAUTION
The thermal insulation must not come in contact with
open flames. Exercise extreme caution when welding
and soldering.

1. Fit the thermal insulation blanket below the tank prior

to the installation of the tank itself.
2. Position and level the DHW tank with its leveling bolts.

IMPORTANT
Do not extend the leveling bolts beyond an overall
length of 1½ in. (35 mm).
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
119 USG (450 Liter) Tank Installation (continued)

Note: - insulation remnants must not enter the tank Fitting the thermal insulation jacket
through the tank connections.
1. Fit both halves of the insulation jacket close to the tank.
- 2 people are recommended to complete this work. Orient the jacket so the profile cutouts match the tank
fittings.
2. At the rear of the tank, install all 6 clip closures evenly
to both halves of the insulation jacket.
3. At the front of the tank, install all 6 clip closures evenly
to both halves of the insulation jacket.
4. At the rear of the tank, tighten all 6 clip closures until
both halves of the insulation jacket meet.
5. At the front of the tank, tighten all 6 clip closures
until both halves of the insulation jacket meet.

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 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
119 USG (450 Liter) Tank Installation (continued)

Fitting the thermometer and thermometer sensor

and covers
1. Smooth out the insulation jacket by tapping the jacket 5. Install the upper front seam cover.
evenly against the tank.
6. Install the back seam cover.
2. Route thermometer capillary tube through the
7. Install the top insulation and press down the edges
front cover hole and insulation jacket, then snap the
as shown.
thermometer in place.
8. Install the top lid and press the logo A into the lid.
3. Insert the thermometer probe under the clip.
4. Install the front cleanout cover and the front lower Note: Seal the hole in the seam cover below the
seam cover. thermometer with a cover.
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
Aquastat Installation (when using a Vitotronic 100)

Where a Vitotronic 100 and a Viessmann Power/Pump

Control Module (accessory) are utilized to control DHW
Probe style aquastat production, follow these aquastat mounting instructions:

1. Insert the extended capillary of the aquastat (supplied

with Viessmann Power/Pump Control Module, not
illustrated) fully and completely into sensor well. Mount
aquastat inconspicuously on tank paneling.
Follow instructions below with regard to sensor and
spring clip installation.
... if aquastat is to be mounted remote from the tank well,
2. Align sensor bulb with spring clip.
3. Slide assembly into well.
4. The retention spring clip must press the bulb properly
to ensure surface contact with the well.
... if aquastat is to be mounted directly on the tank well,
5. Mount aquastat with holding clip supplied directly onto
well. Bend capillary tube into groove opening to allow
for mounting of aquastat.

IMPORTANT
Always use spring clip to ensure proper contact of
capillary bulb against the stainless steel well for proper
sensing/heat transfer!

Grounding connection
Connect the grounding in accordance with the requirements
stipulated by your local electricity supply company and
current local regulations.

WARNING
The operating aquastat and any secondary high limit
aquastat of the tank must be set such that the DHW
temperature inside the tank never exceeds 203°F (95°C).

WARNING
Domestic hot water temperatures over 125°F (52°C)
can cause severe burns instantly or death from scalds.
Children, disabled and elderly are at highest risk of
being scalded.
Feel water before bathing or showering.
Temperature limiting valves are available and must
be used where domestic hot water storage tank
temperatures exceed 140°F (60°C).
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 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
Boiler Water Connections (heat exchanger connection)
Recommended piping for solar application with an additional tank

Legend
A Solar collector
B High limit safety cut-out 1. For boiler water supply temperatures over 203°F (95°C):
C Filling valve Remove plastic supply and return grommets
D Solar-Divicon (grommets are left-threaded).
E Vitocell 100-V 2. Pipe supply line with an incline and install an air vent
F Individual DHW tank heating system valve at the highest point.
G Anti-scald tempering valve 3. For boiler water supply temperatures over 230°F
(110°C):
Install a type-tested high limit safety cut-out, if no other
WARNING has previously been installed in this system. For this
Due to the potentially high DHW temperatures generated purpose, install a dual thermostat (high limit thermostat
by the solar heating system, the domestic hot water and high limit safety cut-out).
temperature must be limited to a maximum of 140ºF (60ºC) 4. Close off test nipples which are not used for the
by installing a anti-scald tempering valve. The tempering installation of a probe or sensor.
valve does not completely eliminate the risk of scalding at
the tap. The installation of a mixing tap is recommended.
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
Domestic Water Connections

Note: - Connect all pipe work with detachable fittings. Legend

- Seal connections that are not required with red A Spring-loaded flow check valve
brass caps. B Discharge pipe
- Equip the DHW circulation pipe with circulation
C Anti-scald tempering valve (field supplied)
pump, check valve and time switch. Gravity
operation is only feasible to a limited degree. SV Shut-off valve
- Always install DHW group of tanks with FV Flow check valve
connected DHW circulation. PR Pressure reducing valve
D Drain
1. Pipe together boiler and tank as illustrated. Connections DCW Cold water supply lines
must be accessible for service (use factory supplied PGC Pressure gage connection
adaptors). E Precharged expansion tank (required where
2. Insulate domestic hot water supply piping. backflow preventer is installed; check local
plumbing codes and requirements)
BP1 Backflow preventer
BP2 Backflow preventer
IMPORTANT T&P Temperature and pressure relief valve
This is a simplified conceptual drawing only! Piping and DW Water filter
necessary componentry must be field verified. Proper DHW Domestic hot water supply
installation and functionality in the field are the responsibility RP Recirculation pipe
of the heating contractor. RPU Recirculation pump
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 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
Domestic Water Connections (continued)

Always ensure the use of type approved devices. Proper installation of the T&P valve shall include all of the
Safety devices include the following components: following:
- Isolation valves - The T&P valve shall be installed in the pipe connection
- Drain valve point marked TPV in the tank instruction manual.
- Pressure reducing valve - The discharge line from the T&P valve shall be ¾ in.
where required by local jurisdiction (1.9 cm) 7 and run to a safe place of discharge
- Drinking water filter approximately 1 ft. (30 cm) above the floor, close to
where required by local jurisdiction a floor drain.
- Backflow preventer - The discharge line must be as short as possible and
Where backflow preventers are required, a domestic pitch downward from the T&P valve and terminate plain
water expansion tank installation is required in the not threaded.
cold water inlet piping before the cold water enters
the tank. The backflow device must be installed
according to the manufacturer’s installation WARNING
instructions. Observe local codes and regulations.
The discharge line for the T&P valve must be oriented to
- Tempering valve
prevent scalding of attendants.
A tempering valve must be field installed where
storage tank (domestic hot water temperature)
exceeds local restricted temperatures or 140°F - Do not route discharge line directly to the outdoors.
(60°C). Check code requirements. - Do not install any type of valve or restriction of any
kind between the tank and the T&P valve, or
between the T&P valve and the discharge line outlet.
IMPORTANT
In situations where a booster pump is used to maintain
DHW pressure, Viessmann strongly recommends the
WARNING
installation of an oversized large expansion tank to The valve test lever must be operated at least once per
ensure longer, less frequent pump cycles with less year by the owner to ensure that waterways are clear.
severe pressure gradients. If possible, use flexible piping A licensed professional heating contractor shall reinspect
before and after booster pump to isolate system piping the T&P valve at least once every three years. Failure
from vibration and shocks. to inspect can result in unsafe temperature or pressure
- Temperature and pressure relief valve build-up, which can result in death, serious injury or
substantial product/property damage.
A temperature and pressure relief valve (T&P valve)
is supplied with the tank. The heating contractor must
install the valve on each tank in a method meeting
code requirements.
If local codes require a different relief valve, consult
Viessmann Manufacturing for a substitute valve.
The tank is approved for 150 psig. Maximum operating
pressure is 150 psig.
The T&P valve supplied with the tank is tested under
ANSI Z21.22 Code for Relief Valves and Automatic
Gas Shut-off Devices for Hot Water Supply Systems.

T&P Valve 150 psig

CSA discharge capacity 205 MBH
Relief temperature 210°F (99°C)
Inlet thread c” male
Outlet thread c” female
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
Recirculation Connections

Pipe domestic hot water supply piping with tank as Connect tanks to existing recirculation piping. Cap off
illustrated. Connections must be accessible for unused recirculation connections of individual tanks.
service (use factory supplied adaptors).
Saving Energy
Install recirculation pump, flow check valve and
recirculation timer (for shut-down during off-hours A timer on the recirculation pump reduces the heat loss
where feasible) on the recirculation piping side. significantly in commercial applications during times when
no or reduced demand for domestic hot water occurs.
Gravity circulation of the recirculation system is
restricted due to the upward-curved domestic hot
water discharge piping inside the tank.

Connection of a recirculation system in a multiple tank installation for systems utilizing boilers or remote heating
plants without low temperature boiler return water

Legend
A Drawpoints E Domestic cold water supply
B Recirculation piping F Domestic hot water supply
C Circulation pump G Secondary high limit aquastat location
D Spring-loaded flow check valve H Air vent

Connection of a recirculation system in a multiple tank installation for remote heating plants with low temperature
boiler return water limit and/or for multiple recirculation lines

Legend
A Drawpoints E Domestic cold water supply
B Recirculation piping F Domestic hot water supply
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C Circulation pump G Secondary high limit aquastat location

D Spring-loaded flow check valve H Air vent

18
 Vitocell 100-V, CVA/CVAA Series Installation Set-up and Connections
Multiple Tank Set-up [only for 79 and 119 USG (300 and 450 L) capacities]

Two tanks, each with 79 USG (300 L) content, or up to 1. Install aquastat in the boiler water supply of the last
four tanks, each with 119 USG (450 L) content, may be tank receiving the boiler water in a group of tanks (see
installed side-by-side. illustration).
The tanks are controlled via one DHW tank aquastat. 2. Install domestic cold and hot water header lines (see
Individual control of tanks within the group of tanks is illustration).
therefore not possible.
3. Install boiler water supply and return header lines (see
If control of individual tanks within a group of tanks is illustration).
necessary, two alternatives exist. Either a 4-tank group
4. Make final cold and hot water connections.
can be separated into smaller groups, i.e. two batteries
each consisting of two tanks (one DHW tank aquastat
controls each group), or all tanks should be installed IMPORTANT
individually, i.e. individual tank set-up (one DHW tank
aquastat controls each tank). Both the boiler supply/return header and the domestic
hot/cold water header must be installed in a reverse
return method. This ensures uniform heating of all tanks
in the group. Header sizes for batteries up to four 79 to
119 USG (300 to 450 L) tanks are listed below.

5. Insulate header piping lines.

CAUTION
In commercial installations, we recommend the installation
of an additional high limit aquastat in the main discharge
pipe of domestic hot water from a group of tanks into
the system, and to wire this additional high limit aquastat
in series with the operating aquastat.

Legend
A Domestic hot water supply and T&P valve connection
B Boiler water supply
C Operating aquastat
D Boiler water return
E Domestic cold water
F Drain
G Air vent

Storage capacity / tank USG (L) 79 (300) 119 (450)

Number of tanks 2 2 3
Connections (individual tank)
Heating water supply/return (common header size) 7 2 2 2
Domestic cold/hot water (common header size) 7 1a 1a 1b
Recirculation tapping 7 1 1 1
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 Set-up and Connections Vitocell 100-V, CVA/CVAA Series Installation
Multiple Tank Set-up [only for 79 and 119 USG (300 and 450 L) capacities] (continued)

All piping reverse return or use balancing valves.

1. Pipe together boiler and tanks as illustrated.
Connections must be accessible for service (use factory
supplied adaptors).
2. For boiler water supply temperatures over 203°F (95°C):
Remove plastic supply and return grommets (grommets
are left-threaded).
3. Pipe supply line with an incline and install an automatic
air vent at the highest point.
4. Install boiler sensor in sensor well (see pages 8 and 10).
5. Insulate piping.

IMPORTANT
The circulation pump is activated by the operating aquastat
Recommended piping of multiple tanks or by the control system installed. The operating aquastat
should be mounted on the tank which receives the boiler
Legend water supply last.
A Group of DHW tanks Viessmann recommends the installation of an additional
B Sensor/Operating aquastat well high limit aquastat in the main discharge pipe of the DHW
D Boiler water return system. This aquastat should be wired in series with the
operating aquastat and should be set approximately 9°F
E Boiler water supply
(5°C) higher than the operating aquastat.
F Domestic cold water supply
G Domestic hot water
H Drain
K Air vent
L Secondary high limit aquastat location

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 Vitocell 100-V, CVA/CVAA Series Installation Additional Information
Pressure Drop Information

Pressure drop on heating water side (primary circuit) Pressure drop on domestic hot water side (secondary circuit)

Legend
A 42 USG (160 L) and 53 USG (200 L) storage capacities
B 79 USG (300 L) storage capacity
C 119 USG (450 L) storage capacity
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 Additional Information Vitocell 100-V, CVA/CVAA Series Installation
Inspection Opening

Inspection opening for 79 USG (300 L) tank

1. Install front insulation blanket.
2. Install inspection cover and front cover.
3. Tighten screws.

Inspection opening for 119 USG (450 L) tank

1. Install front insulation blanket.
2. Install inspection cover.

Post Installation
Service binder
1. File all Parts Lists, Operating and Service Instructions
in the Service Binder.
2. Install a protective hanging case near the boiler and
store the Service Binder in this location.

For a listing of applicable Viessmann literature, please

see Important Regulatory and Installation Requirements
on page 4.

Start-up information

Refer to DHW Tank Start-up/Service Instructions

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 Vitocell 100-V, CVA/CVAA Series Installation Additional Information
Installation Set

Parts
0301 Tee
0302 Hex bushing *1
0303 Temperature and pressure relief valve, ¾” 150 psi
0304 Cap

*1 Not on models: CVA 42 USG (160 L)

CVA 53 USG (200 L)
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 Vitocell 100-V, CVA/CVAA Series Installation

5697 615 - 02 Technical information subject to change without notice. Printed on environmentally friendly
(recycled and recyclable) paper.