bcsb-17-24-up-to-130-6l-en

Not Binding Operating
and Assembly Instruction

Progressive Cavity Pump
This operating and assembly instruction is only
for general information.
Type
B&6%up WR/
'HVLJQ
Issue 2017
Index
1 Safety ....................................................................................................................................................
Safety....................................................................................................................................................
....................................................................................................................................................11
1.1 General notes
1.2 Safety and warning notes
1.2.1 Warning notes
1.2.2 Danger symbols
1.2.3 Information symbols
1.3 Dangers that can be caused by the machine
1.4 Qualification of the personnel
1.5 Authorised people
1.5.1 Tasks and information for the owner/operators
1.5.2 Safety notes for maintenance, inspection and assembly work
1.6 Personal protective equipment
1.7 Safety and protective devices
1.8 Foreseeable misuse
1.9 Designated use
1.10 Warranty
2 Description of the pump ........................................................................................................................

pump........................................................................................................................
........................................................................................................................55
2.1 General description
2.2 Mode of action and pumping principle of the pump
2.3 Constructive design
3 Technical Data ......................................................................................................................................

Data......................................................................................................................................
......................................................................................................................................66
4 Transport, Intermediate storage, Disposal ............................................................................................

Disposal............................................................................................
............................................................................................88
4.1 Safety
4.2 Transport
4.2.1 Dimensions, weight and centre of gravity
4.2.2 Symbol
4.2.3 Lashing points (AP) for lifting devices
4.2.4 Unpacking the machine
4.3 Temporary storage/corrosion protection
4.4 Disposal
Index
5 Assembly / Installation ........................................................................................................................ 11

Installation........................................................................................................................
5.1 Mounting tools / lifting gear
5.2 Space requirement
5.2.1 Dimension for stator replacement
5.3 Assembly of the complete mounted pump
5.4 Power supply of the pump
5.5 Pipelines
5.5.1 Suction and pressure connection
5.5.2 Pipeline dimensions
5.5.3 Residue-free pipelines
5.5.4 Tension-free assembly
6 Commissioning / De-Commissioning ..................................................................................................

De-Commissioning.................................................................................................. 13
..................................................................................................13
6.1 Commissioning report............................................................................................................ 13
6.2 Measures before commissioning............................................................................................ 14
6.2.1 Checking pipelines
6.2.2 Protective devices on the pump
6.2.3 Electrical / hydraulic connections
6.2.4 Direction of rotation check
6.2.5 Additional devices - optional
6.3 Initial commissioning/repeated commissioning
6.3.1 Avoiding dry running of the pump
6.3.2 Pressure in the suction and pressure connection
6.4 De-commissioning
6.4.1 Switching off the pump
6.4.2 Emptying the pump
6.4.3 Dismantling the pump
6.4.4 Preservation/storage of the pump
7 Maintenance ....................................................................................................................................... 19
Maintenance.......................................................................................................................................
7.1 Preventative measures
7.1.1 Pump down-time
7.2 Lubrication
7.2.1 Joint grease
7.3 Inspection
7.4 Cleaning of CS pumps........................................................................................................... 21
8 Malfunctions, causes, rectification ...................................................................................................... 26

rectification......................................................................................................
9 Pump Dismantling / Reassembly ........................................................................................................

Reassembly........................................................................................................ 29
........................................................................................................29
9.1 Pump Dismantling / Reassembly........................................................................................... 29
9.1.1 Prepare the pump for dismantling
9.1.2 Dismantling
9.1.3 Reassembly
Index
9.2 Rotating unit – individual parts .............................................................................................. 29

9.2.1 Dismantling
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.3 Rotating unit (RTE) - individual parts - reassembly
9.3 Holding band - assembly........................................................................................................ 33
9.3.1 Prepare the holding band
9.3.2 Check the holding band
9.3.3 Assembling the holding band
9.3.4 Correct tension for the holding band (HBD)
9.3.5 Cant up the holding band
9.3.6 Shear the holding band
9.3.7 Check the holding band after assembly
9.4 Mechanical seal ..................................................................................................................... 35
9.4.1 Safety
9.4.2 Application conditions and material version
10 Spare parts ......................................................................................................................................... 36

parts.........................................................................................................................................
10.1 Order template for spare parts............................................................................................... 38
11 Special tools ....................................................................................................................................... 41
12 Related documents .............................................................................................................................

documents............................................................................................................................. 42
.............................................................................................................................42
13 Appendix .............................................................................................................................................
Appendix............................................................................................................................................. 44
.............................................................................................................................................44
13.1 Manufacturer's documents / suppliers
Subsidiaries
1
Safety
1.1 General notes
¾ Always keep the operating and maintenance instructions close by the machine.
¾ If problems cannot be solved with reference to the operating and maintenance instructions,
please contact the manufacturer.
Observe the following points in addition to these operating and maintenance instructions:
• Prohibition, warning and mandatory signs, warning notes on the machine
• Relevant laws and ordinances
• Statutory provisions on accident prevention
• Corresponding harmonised standards and regulations
1.2 Safety and warning notes

¾ Comply with safety and warning notes for safe and efficient use of the product.
Signal words for specific dangers and (possible) consequences are explained below. These
are supplemented by symbols (pictograms) if necessary.
1.2.1 Warning notes
NOTICE
Caution for machine!
Possible danger.
Material damage can occur.
CAUTION
Caution for people and machine!

Possible danger.
Minor injury or damage to property can occur.
WARNING
Warning for people!

Possible danger.
Death or serious injury can occur.
DANGER
Danger for people!

Possible danger.
Immediate risk of sever or fatal injury.
1.2.2 Danger symbols
Warning: Warning:
Suspended load. Dangerous electrical
voltage.
Ausgabe Dokument Blatt

issue
D / 06.01.2014 document
OM.SAF.01e sheet
1 (4)
1
1
Safety
1.2.3 Information symbols
NOTICE
Ensure environmen- Wear eye protection.

tal protection.
¾ Instruction to act/take measures

• List item
1.3 Dangers that can be caused by the machine

seepex machines are built in accordance with the state of the art.
Nevertheless, there is a residual risk, because the machine works with:
• Mechanical movements that pose a danger
• Electrical voltages and currents
We have used design measures and applied safety technology to minimise the risk to the
health of people posed by this danger.
1.4 Qualification of the personnel

This handbook is intended for:
• Owner
• Operators
• Setters
• Maintenance personnel
1.5 Authorised people

People authorised to undertake operation, set up and maintenance are instructed and trained
specialists employed by the owner/manufacturer.
Detailed technical knowledge is essential for performing any work on the machine.
The owner is responsible for:

• Personnel training
• Compliance with safety regulations
• Compliance with operating and maintenance instructions
The operator must:
• Have received instruction
• Read and understood the relevant parts of the operating instructions before starting work
• Know the safety devices and regulations

issue
D / 06.01.2014 document
OM.SAF.01e sheet
2 (4)
2
1
Safety
1.5.1 Tasks and information for the owner/operators
¾ Regularly check and maintain the machine, replacing all parts in good time which no longer
guarantee safe operation.
¾ It is essential to comply with the procedure described in the operating instructions for shut-
ting down the machine.
• On completion of work, attach all safety and protective devices and make sure they are
functioning.
1.5.2 Safety notes for maintenance, inspection and assembly work

¾ Do not work on the machine or system unless it is stationary and depressurised.
¾ Switch off the master switch and pull out the power plug before starting work on live com-
ponents.
¾ Comply with the procedure for shutting down the machine as described in the Shut-down
chapter.
¾ Decontaminate (de-toxify) machines that are used for pumping media that can be harmful
to health.
¾ Refer to the Initial start-up chapter before repeated start-up of the machine.
1.6 Personal protective equipment

¾ Wear personal protective equipment and/or additional equipment for your own safety.
¾ Avoid/limit risks by the use of collective technical protective equipment or by organisational
measures at work.
1.7 Safety and protective devices

¾ Prior to start-up, bolt seepex machines onto a concrete foundation so as to ensure stability.
¾ Starting and stopping devices must be clearly recognisable. Take appropriate measures to
avoid defects.
• No protective device is necessary for checking and/or setting the shaft seal.
• Hot surfaces are identified with a danger symbol on the machine.
1.8 Foreseeable misuse

Serious personal injury and damage to property can be caused by:
• Incorrect use
• Incorrect installation or operation of the machine
• Impermissible removal of necessary protective equipment

issue
D / 06.01.2014 document
OM.SAF.01e sheet
3 (4)
3
1
Safety
1.9 Designated use
• Only use seepex machines if they are in perfect condition and in compliance with the oper-
ating and maintenance instructions.
• Do not start up the machine unless the system in which the machine is installed is in accor-
dance with the provisions of the applicable guidelines and statutory regulations.
• Equivalent sustained sound pressure level at workplaces of operating personnel C75 dB
(A). Cavitation-free operation of the machine and screwed connection to concrete founda-
tion are essential.
• seepex machines are components that are exclusively intended for pumping media in ac-
cordance with the technical data (→ chapter 3). Written approval must be obtained from the
manufacturer before other media are pumped.
• Refer to the information on the type plate and the operating instructions for technical data
(→ chapter 3), and comply with them.
• The operating instructions are assigned to the seepex machine based on the commission
number.
Fig. 1-1 Similar illustration
1.10 Warranty
• Warranty in accordance with our terms and conditions of delivery and order confirmation.
• It is a condition of the machine warranty that the machine must correspond to the listed op-
erating instructions in accordance with the type plate/data sheet.
• All wearing parts are excluded from the warranty.
• These operating instructions are subject to copyright. Reproduction is not permitted and will
be punished. Contravention will be pursued through the courts.

issue
D / 06.01.2014 document
OM.SAF.01e sheet
4 (4)
4
2
Description of the pump
2.1 General description

seepex pumps are members of the group of rotating displacement pumps.
• Characteristic features
– Special configuration/arrangement of the rotor and stator pumping elements.
– Motion sequence
2.2 Mode of action and pumping principle of the seepex pump

• Sealing bands are produced through geometric design/contact of both conveying elements.
• Sealing bands ensure a perfect fit between the suction and pressure side.
Result:
– Increased pump suction.
– Higher pressure build-up independent of speed possible.
2.3 Constructive design
No. Designation
ANT Drive
200 Lantern
307 Plug-in shaft
400 Coupling rod
SEA Shaft seal
500 Suction casing
600 Rotor
RTE Rotating unit
601 Stator
700 Pressure branch

issue B / 12.11.2012 document OM.DES.01e sheet 1 (1) 5
6
3
Technical data
3.1 Data sheet
3.2 Characteristic Curves
3.3 Declaration
• Data sheet, characteristic curves and declarations are commission specific documents
and not part of this not binding operating and assembly instruction.

issue A / 29.06.2017 document OM.TED.XXe sheet 1 (1)
8
4
Transport, Intermediate storage, Disposal
4.1 Safety
CAUTION
Damage to property/injuries due to incorrect transport

Slight injury or damage to property can occur
¾ Comply with the safety notes and transport notes on the packaging.
¾ Use suitable means of transport, lifting devices and tools.
¾ Use protective equipment.
4.2 Transport
4.2.1 Dimensions, weights and center of gravity

¾ Note the dimensional drawing (→ chapter 5.6).
4.2.2 Symbols
• Meaning of symbol
Top Fragile Against moisture Centre of gravity Lashing points

item protect
4.2.3 Sling points (AP) for lifting devices
WARNING
Warning of suspended load.

Death of serious injury can occur.
¾ Use the lashing points (AP) for lifting divices.
¾ Note the centre of gravity (→ dimensional drawing, chapter 5.6).
Lifting machine Industrial trucks
4.2.4 Unpacking the machine

¾ Comply with the symbols and notices on the packaging.
¾ Remove the screwed connection between the machine and packaging.
¾ Remove the machine with a lifting machine/industrial truck.
4.3 Temporary storage/Corrosion protection

• All seepex machines have corrosion protection applied as standard prior to transport.

issue
D / 27.08.2012 document
OM.TRA.01e sheet
1 (2)
9
4
Transport, Intermediate storage, Disposal
NOTICE
Damage to property if corrosion protection is missing
Property damage can occur due to corrosion.
¾ Temporary storage must be in a dry, enclosed, frost-free room in order to provide protec-
tion against ambient influences.
¾ Contact seepex regarding the necessary corrosion protection for temporary storage.
4.4 Disposal
NOTICE
Environmental protection
Material damage can occur.
¾ Drain the pumping medium and dispose of it in accordance with the regulations.
¾ Dispose of the machine with regard to its composition and existing regulations.

issue
D / 27.08.2012 document
OM.TRA.01e sheet
2 (2)
10
5
Assembly / Installation
5.1 Mounting tools / lifting gear
CAUTION
Pump falling over.

Slight injury or damage to property can occur.
¾ Adhere to the lifting tool’s starting point.
¾ Pay attention to the dimensions, weight and centre of gravity of the pump.
¾ Use suitable mounting tools/lifting gear.
5.2 Space requirement

The required space should be determined by considering the following factors:
• Dimensions and weight.
• Requisite transport and lifting equipment.
• Pipe routing – dismantling (dimension for stator replacement).
5.2.1 Dimension for stator replacement (P)

¾ Refer to the dimensional drawing.
5.3 Assembly of the complete mounted pump

¾ Assemble according to technical data (→ chapter 3.).
¾ Note dimensional drawing.
Tension-free mounting of the pump

¾ Balance unevenness with suitable supports.
• Applies to mounting on foundations/load-bearing elements.
• Total areas of all pump bearing areas are resting on the surface.
Correct position of the drives

• All drives are set up ready for operation and mounted.
• Correct displacements of the drive during transport/installation of the pump by adjusting/fix-
ing the drive.
CAUTION
Safety protection equipment.

Slight injury or damage to property may result.
¾ Connect safety protection equipment and activate.

issue C / 11.10.2012 document OM.INS.01e sheet 1 (2) 11
5
Assembly / Installation
5.4 Power supply of the seepex pump
DANGER
Supply voltage and power frequency.

Death or serious injury will result.
¾ Heed type plate on the pump.
¾ Pay attention to manufacturer’s directions (→ chapter 13.).
¾ Pay attention to safety regulations.
5.5 Pipelines
5.5.1 Suction and pressure connection

• Refer to the dimensional drawing for the position, nominal width and standard.
• Note direction of rotation/flow direction.
5.5.2 Pipeline dimensions

• Adhere to specifications regarding pressure in the pressure respectively suction connec-
tion.
• Note technical data (→ chapter 3.).
• Nominal width of suction pipe = nominal width of suction connection of pumps.
5.5.3 Residue-free pipelines
NOTICE
Damage to property through assembly residue.
No claims under guarantee if violated.
¾ Keep all pipe work free of foreign objects.
¾ Remove weld spatters, screws, steel chips etc.
5.5.4 Tension-free assembly

¾ Assemble pipelines and other components in a tension-free manner on the pump.

issue C / 11.10.2012 document OM.INS.01e sheet 2 (2) 12
6
Commissioning / De-commissioning
Master Copy
6.1 Commissioning report
Send commissioning report online to From:

www.seepex.com\
Must be specified with every order!
Commission: Model: Contact person: .............................................
Tel.: ................................................................
_________________________ _____________________ Fax: ...............................................................
E-mail: ...........................................................
Customer Service: Germany Phone:+49 2041.996-231 Address of plant:

seepex GmbH Fax: +49 2041.996-431 .......................................................................
Postfach 10 15 64 Rest of Phone:+49 2041.996-224 .......................................................................
D-46215 Bottrop Europe Fax: +49 2041.996-424 .......................................................................
service@seepex.com Outside Phone:+49 2041.996-120 .......................................................................
Europe Fax: +49 2041.996-432 .......................................................................
Delivery date:
Date of installation:
Assembly check carried out on:
Please enter operational data:

Conveying liquid:
Temperature:
Fuse level/motor protection or power
consumption
Frequency control no
yes If yes:
Supplied by seepex
Supplied by customer
Frequency:
Speed:
Power
consumption:
________________________________ _______________________________________
Place, date Signature / company stamp

issue
B / 17.03.2006 document
OM.COM.05e sheet
1 (1)
13
14
6
6.2 Measures before commissioning
 Note the technical data (chapter 3.).
6.2.1 Checking pipelines

 Check flange screwed connections (SCH).
 Check threaded connections (G).
NOTICE
Ensure the liquid can flow through without obstruction.
Malfunction and/or irreparable damage to the pump.
 Open all shut-off elements before switching on the pump.
6.2.2 Protective devices on the pump
DANGER
Missing protective device.

Danger of pulling in and crushing.
 Equip the pump with a protective device. Protective devices provided for preventing con-
tact with surfaces or moving parts must be regarded as suitable if contact is not possible
in a test involving a test finger, with regard to the penetration possibility, strength and shock
resistance.
 Comply with national protection regulations.
 In pumps with an open suction flange/feed hopper, attach touch protection. These safety
clearances protect those persons who are attempting to reach danger areas without addi-
tional help and under the conditions defined for various situations of reaching up, reaching
under or reaching through
In shaft seals, touch protection is only necessary if there are components on the rotating
shaft.
6.2.3 Electrical/hydraulic connections
DANGER
Dangerous voltage.
 Note safety regulations.
 Disconnect motor from all sources of energy.
 Secure electrical connections against restarting.

issue
C / 02.11.2012 document
OM.COM.01e sheet
1 (4)
15
6
6.2.4 Direction of rotation check
flow direction
 The pump direction of rotation determines
the flow direction of the pumping medium.
 Note the direction of rotation arrow on the
type plate.
counter clockwise clockwise
6.2.5 Additional devices - optional

 Refer to additional devices (chapter 12.1).
6.3 Initial commissioning/repeated commissioning

 Start up the pump.
NOTICE
Dry running of the pump.
Malfunction and/or irreparable damage to the pump.
 Fill the suction casing with liquid in order to lubricate the pumping elements.
6.3.1 Avoid dry running of the pump
NOTICE
High temperature between rotor and stator.
Stator material burned.
Complete failure of the pump.
 Make sure that the suction-side conveying capacity does not cavitate.
 If this cannot be guaranteed on the machine side, assemble a seepex dry running
protection (TSE).
6.3.2 Pressure in the suction and pressure connection
CAUTION
High pressure.
Malfunction and/or irreparable damage to the shaft seal or pump.
 Maintain pressure in the suction connection in accordance with the technical data
(chapter 3.).
Recommendation:
 Assemble an oil-filled contact pressure gauge to monitor and deactivate the pump.

issue
C / 02.11.2012 document
OM.COM.01e sheet
2 (4)
16
6
6.4 De-commissioning
Protect the pump and additional devices against the following:
• Frost
• Deposit of solids
• Sedimentation from the liquid
• Corrosion of parts that come into contact with the medium
6.4.1 Switching off the pump
DANGER
Dangerous voltage.
6.4.2 Emptying the pump
CAUTION
Liquid draining out.

Minor injury or damage to property can occur.
 Wear suitable protective clothing.
 Refer to the technical data (chapter 3.) for the corresponding configuration of the pump
housing.
To drain the pump:

 If the pump housing has screwed plugs, remove the screwed plugs.
 Drain using a connection branch (suction casing, pressure branch) if the pump housing is
coated or the housing does not have screwed plugs.
 Drain the residual liquid from the pump housing.
 Drain the pipelines on the suction and pressure sides, or shut off behind the pump connec-
tions.

issue
C / 02.11.2012 document
OM.COM.01e sheet
3 (4)
17
6
6.4.3 Removing the pump
WARNING
Risk of pump tipping or falling.

 Support the drive unit to guarantee stability.
Pipeline dismantling
 Remove flange bolts (SCH) and flange

seals (DFL).
with/without base plate
 Remove bolts (SCH) from the pump feet.
Pipeline dismantling
 Remove threaded connections (G).

with/without base plate
 Remove bolts (SCH) from the pump feet.
6.4.4 Preservation/storage of the pump
NOTICE
Damage to property due to lack of corrosion protection.
Property damage can occur due to corrosion.
 Contact seepex to discuss suitable preservation measures.
– State the commission number of the pump.

issue
C / 02.11.2012 document
OM.COM.01e sheet
4 (4)
18
7
Maintenance
7.1 Preventive measures
The maintenance personnel must have these operating instructions, follow them and also
require corresponding qualifications.
DANGER
Dangerous voltage.
 Disconnect pump from all sources of energy.
7.1.1 Pump down-time
NOTICE
Pump down-time.
Production failure due to wear.
 Acquisition of a set of wearing parts and a set of gaskets.
7.2 Lubrication
No. Denomination Lubricant Lubricant change in Fill volume

operating hours
1 Pin joint seepex special grease 10000 h *
*
2 Pin joint seepex special grease 10000 h *
*
3 Drive Refer to manufacturer's documentation (chapter 13._)
Rotor/stator Conveying medium --- ---
Shaft seal Conveying medium --- ---
* Type and filling quantities are commission specific information.

issue
A / 29.06.2017 document
OM.WTG.XXe sheet
1 (2)
7
Maintenance
7.2.1 Joint grease
NOTICE
Other grease types.
Malfunction and/or irreparable damage to the joints or the pump.
 Exclusively use seepex special grease.
7.3 Inspection
Component Interval Action

Joints Every 10,000 operating hours Renew joint grease
Stator Every week Visual check for leaks
Shaft seal Every week Visual check for leaks
Drive unit Every 3000 operating hours, Comply with manufacturer's
at least every 6 months documentation

issue
A / 29.06.2017 document
OM.WTG.XXe sheet
2 (2)
7
Maintenance
7.4 Cleaning of CS pumps
7.4.1 Application
• seepex pumps of the CS range can be universally implemented in the food,
beverage, pharmaceutical, cosmetic and chemical industries.
• They meet the highest standards in terms of quality, hygienic design,
and careful product conveyance.
• The pumps can be cleaned and disinfected in a circular or flow process without having to
be dismantled.
7.4.2 Observed guidelines

• seepex pumps of the CS range are certified in accordance with 3-A Sanitary Standards
(USA)
(model designations: BCSO, BTCS, MDC, MDTC) and designed according to the EHEDG
guideline.
• In addition to AISI 300 series stainless steels, FDA-compliant non-metallic materials are
also used.
• For pumps with closed joints, joint grease with a declaration of conformity in accordance
with NSF-H1 is used (NSF = The Public Health and Safety Company, USA).
7.4.3 Assembly construction
Item Denomination
ANT Drive
200 Lantern
307 Plug-in shaft
400 Coupling rod
SEA Shaft seal
500 Suction casing
600 Rotor
RTE Rotating unit
601 Stator
700 Pressure branch
CIP CIP connection

issue
A / 19.07.2011 document
OM.RCS.01e sheet
1 (5)
21
7
Maintenance
7.4.4 Designs
7.4.4.1 BCSO, MDC ranges

• Rotating unit (RTE) with open joints.
• Certified in accordance with 3-A Sanitary Standards and designed according to EHEDG
guidelines.
• Conveying capacities: BCSO 30 l/h - 130 m³/h; MDC range 0.5 l/h - 500 l/h.
• Pressures: up to 24 bar.
7.4.4.2 BSCB range

• Rotating unit (RTE) with closed pin joints.
• Conveying capacities: 30 l/h - 130 m³/h.
7.4.4.3 BTCS, MDTC ranges

• Feed hopper pump with cylindrical/conical compression zone and a feed screw for
conveying highly viscous products with low flowability.
• Rotating unit (RTE) with open joints, optionally with closed joints.
• Certified in accordance with 3-A Sanitary Standards (open joint design) and designed ac-
cording to EHEDG guidelines.
• Conveying capacities: BTCS range 30 l/h - 130 m³/h; MDTC range 0.5 l/h - 500 l/h.
7.4.5 Benefits and properties

• Pump housings which are almost dead space free prevent product deposits.
• High-quality surfaces of inner parts which come into contact with the product allow
residue-free cleaning.
• Easy maintenance due to plug-in between rotating unit and drive.
• Mechanical seals, which are adapted to the particular application, ensure a hygienic shaft
seal.
• Stator material and secondary seals with FDA approval guarantee high
product safety.
• A tangentially aligned flushing connection (optional) enables extensive residual draining of
the pump.
• Flushing with high flow speed within the suction casing enables residue-free cleaning.
• Disinfection can be carried out using steam, superheated steam or chemical disinfectant.

issue
A / 19.07.2011 document
OM.RCS.01e sheet
2 (5)
22
7
Maintenance
7.4.6 Cleaning processes (CIP/SIP)
1 Suction side
2 Pressure side
Valve closed (observe flow direction)
Valve opened (observe flow direction)
Centrifugal pump (CIP pump); customer side
Bypass line; customer side
Pipeline (suction side); customer side
Pipeline (pressure side); customer side
General
• Production installations in the food, beverage, pharmaceutical, cosmetic and chemical in-
dustries are often equipped with automated cleaning systems.
• CIP stands for "Cleaning in Place"
– This means that the respective installation equipment does not have to be disassem-
bled or dismantled for cleaning.
– High flow speed flushing within the casing parts of the pump enables residue-free
cleaning.
• SIP stands for "Sterilisation in Place"
– Thermal or chemical disinfectants, i.e. lowering the total germ level to a very low
amount without disassembling or dismantling the pump.
– Disinfectants, hot water or steam can be used as a medium.

issue
A / 19.07.2011 document
OM.RCS.01e sheet
3 (5)
23
7
Maintenance
7.4.6.1 Cleaning recommendations for CIP
• Flush the pump thoroughly before commissioning it for the first time.
• Clean the pump so that it conforms to the required hygiene regulations.
• Perform customer installation according to the figure in chapter 7.4.6.
• Install the pump so that it can be cleaned residue-free at the application location.
• Flushing processes must be carried out at a sufficient flow speed. Recommended flow
speed is at least 1.5 m/s.
• During the individual flushing processes, operate the pump for max. 5 min using a low ro-
tation speed. Then convey the cleaning agent through the bypass line while the pump is
switched off.
• Use a suitable cleaning agent.
NOTICE
Operating the pump for a longer period (> 5 min./flushing process) during the cleaning
process
Damage to property can occur.
Operate the pump for max. 5 minutes using a low rotation speed.
Then convey the cleaning agent through the bypass line while the pump is switched off.
– Observe figure in chapter 7.4.6.
7.4.6.2 Recommended cleaning process
Item Cleaning process Cleaning agent Remarks

1. Preparation Extensive draining of the pump before
the cleaning process, avoid dry running
2. Pre-flushing Fresh water Removal of loose, adherent dirt compo-
nents
3. Alkaline flushing Sodium hydroxide Removing and washing away adherent
solution max. 1.5% contamination
at 60-80°C
4. Intermediate flushing Fresh water Flushing out cleaning agent and residual
dirt
5. Acidic flushing Nitric acid/peracetic Disinfection; removing, washing away
acid max 1% at 50- adherent contamination
70%
6. Post-flushing Fresh water Flushing out residual cleaning agent
NOTICE
Application of other cleaning agents
Consult with seepex

issue
A / 19.07.2011 document
OM.RCS.01e sheet
4 (5)
24
7
Maintenance
7.4.6.3 Cleaning recommendations for SIP
• Clean the pump so that it conforms to the required hygiene regulations.
• Perform customer installation according to the figure in chapter 7.4.6.
• Install the pump so that it can be cleaned residue-free at the application location.
• For SIP processes with disinfectants or hot water, proceed in the same way as for CIP pro-
cesses.
– Cleaning recommendations can be found in chapter 7.4.6.1.
• For SIP processes with steam, the steam should only be conveyed through the bypass line.
– Do not operate the pump at the same time.
Thermal disinfection
CAUTION
Disinfection with hot water or steam

Minor injuries can occur.
Burns due to contact with hot surfaces.
Observe appropriate protective measures.
NOTICE
Disinfection with steam
Only convey steam through the bypass line.
Do not operate the pump at the same time.
Chemical disinfection
CAUTION
Disinfection with chemical agents

Minor injuries can occur due to contact with cleaning agents.
Observe notes from the manufacturer.
NOTICE
Operating the pump for a longer period (> 5 min./flushing process) during the cleaning
process
Operate the pump for max. 5 minutes using a low rotation speed.
Then convey the cleaning agent through the bypass line while the pump is switched off.

issue
A / 19.07.2011 document
OM.RCS.01e sheet
5 (5)
25
26
8
Malfunctions, causes, rectification
Refer to technical data (chapter 3.) for application range of the pump.
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Static friction between sta- Apply lubricant (liquid soap)
tor/rotor too great. between stator and rotor.
X Incorrect direction of rota- Check direction of rotation
tion. and swap over motor con-
nections if necessary.
X X X X X Suction pipe or shaft seal Eliminate leaks.
leaking.
X X X X Suction head too great. Check the suction head, if
necessary increase pipe
cross section on suction
pipe and use a larger filter,
open suction-side valve
fully.
X X X Viscosity of conveying Check/adapt (data sheet).
product too great.
X X X Pump rotation speed Correct rotation speed (data
incorrect. sheet).
X X Avoid air bubbles in the
conveying product.
X X X X X Pressure head too great. Check pressure head with
pressure gauge, reduce
pressure head by using
larger pressure pipe
crossed section or shorten-
ing the pressure pipe.
X X X X X Pump running partially/ Check there is adequate
completely dry. conveying product avail-
able on the suction side.
Dry running protection DRP.
X X Check coupling. If necessary, move pump in
relation to drive, check wear
on coupling gear, re-adjust
coupling if necessary.
X X Rotation speed too low. Increase rotation speed for
low-viscosity media/large
suction volume.

issue
B / 11.09.2007 document
OM.REC.01e sheet
1 (2)
27
8
Malfunctions, causes, rectification
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Rotation speed too high. Reduce rotation speed for
high-viscosity media, risk
of cavitation.
X Joint play too large. Check mounting of cou-
pling rod bushing.
X X X X X Foreign objects in pump. Dismantle pump, remove
foreign bodies, replace
defective parts.
X X X X Stator/rotor worn. Dismantle pump and
renew defective parts.
X X X X Joint parts worn. Renew joint parts, use
seepex pin joint grease.
X X X X Suction pipe blocked. Clean the suction pipe.
X X X X X Temperature of pumping Check temperature, use
liquid too high. an undersize rotor.
X X X X X Gland packing too firm/ Loosen packing gland or
worn. tighten. Renew unusable
packing rings.
X X X X Solid content and/or grain Reduce pump speed,
size too great. install screen with permit-
ted mesh width. Increase
liquid proportion.
X X X X Sedimentation/gumming of Rinse through and clean
solids when pump station- the pump immediately.
ary.
X X X X X Conveying product hard- Heat the pump.
ens when the temperature
drops below a certain limit.
X X X X Stator swollen and unable Select a suitable stator
to withstand conveying material, use an under-
product. size rotor.
X X Bearings in pump drive Renew bearings.
housing or drive unit
defective.
X Mechanical seal defective. Check sliprings and O-
rings for wear/resistance,
renew if necessary.

issue
B / 11.09.2007 document
OM.REC.01e sheet
2 (2)
28
9
Dismantling / Reassembly
9.1 Pump Dismantling/Reassembly
Range: BCSBGHVLJQ 2
Size: 17-24 up to 130-6L
9.1.1 Preparing the pump for dismantling
DANGER
Dangerous voltage.
 Empty pipelines.
 Allow pipelines to cool down.
 Remove pipeline connections (suction
side/pressure side).
 Note decommissioning (chapter 6.4).
9.1.2 Dismantling
WARNING

Death or serious injury can occur. 200
 Fasten the lantern (200) to secure the

pump.
9.1.2.1 Pressure branch (700) - Dismantling
 Prop up the stator (601) with the support

700 601
(S).
 Remove screw fitting (604, 606) and cap
nut (609). S
 Remove the pressure branch (700).

604 606 704 606 604 602 604 606 607 609
 Remove the tie bolts (602).

issue
D / 07.05.2014 document
OM.MAI.88e sheet
1 (5)
29
9
9.1.2.2 Stator (601) - Dismantling
 Lift/slide splash ring (310). 310 309

 Push out plug-in shaft pin (309)
horizontally.
 Turn plug-in shaft pin (309) upwards.
Tool (W2/chain wrench)
 Add lubricant (GM) to the opening on

pressure branch side between the rotor W2 601 600
(600) and the stator (601).
 Turn the stator (601) in the “leftt” rotating
direction and remove. S
– Use tool (W2). GM
 Prop up the rotor (600) with support (S).
9.1.2.3 Suction casing (500) - Dismantling
 Put a protective cover (SH) on the rotor

(600). SH 600 500 309
 Prop up rotor (600) with a support (S).

 Remove plug-in shaft pin (309). S
 Remove screw fitting (506, 508, 509).
 Remove suction casing (500) and casing
gasket (501).
9.1.2.4 Rotating unit (RTE) - Dismantling
with flush connection
Tool (W10/dismantling tool)
 Remove the flush connection (SSÜ) on the

SEA SSÜ 307
shaft seal casing (SEA).
 Pull the rotating unit (RTE) with shaft seal
(SEA) off from the output shaft of the drive
RTE
(ANT).
310 ANT
– Use tool (W10).
 Remove the splash ring (310) from the
plug-in shaft (307).
 Pull off the shaft seal (SEA).
– Note dismantling shaft seal
(chapter 9.4).

issue
D / 07.05.2014 document
OM.MAI.88e sheet
2 (5)
30
9
without flush connection
Tool (W10/dismantling tool)
 Pull the rotating unit (RTE) with shaft seal

SEA 307
(SEA) off from the output shaft of the drive
(ANT).
– Use tool (W10).
RTE
 Remove the splash ring (310) from the
plug-in shaft (307).
 Pull off the shaft seal (SEA).
– Note dismantling shaft seal
(chapter 9.4).
9.1.2.5 Rotor (600), coupling rod (400), plug-in shaft (307) - Dismantling
 Joint (G) dismantling note rotating unit - G G

individual parts (chapter 9.2).
S
600 400 307
9.1.2.6 Lantern (200)/drive (ANT) - Dismantling
CAUTION
Falling or tilting drive.

Slight injury can occur.
 Secure the drive (ANT).
 Remove the screw fitting (210, 212, 213).

200 210 212 213
 Remove the drive (ANT).
ANT
9.1.3 Reassembly
WARNING

Death or serious injury can occur. 200
 Fasten the lantern (200) to secure the

pump.

issue
D / 07.05.2014 document
OM.MAI.88e sheet
3 (5)
31
9
CAUTION
Risk of fingers being trapped.

Minor injuries can occur.
 Do not reach in between connections.
9.1.3.1 Lantern (200)/drive (ANT) - Reassembly
 Clean the flange bearing surfaces (FLS),

200 210 ZD 212 213
bolt circle (ZD) and the output shaft of the
drive unit (ANT).
 Mount the drive (ANT) to the lantern (200)
with screw fittings (210, 212, 213).
200 FLS ANT
9.1.3.2 Rotor (600), coupling rod (400), plug-in shaft (307) - Reassembly
 Joint (G) reassembly note rotating unit -

600 400 307
individual parts ( chapter 9.2).
G G
9.1.3.3 Rotating unit (RTE) - Reassembly
 Slide on shaft seal casing (SEA).

RTE
– Note reassembly shaft seal
( chapter 9.4).
 Moisten splash ring (310) and plug-in shaft
(307) with antiseize graphite petroleum. 307 SEA 310 ANT
 Slide splash ring (310) onto plug-in shaft

(307).
– Observe fitting position of splash ring
(see lettering).
 Apply antiseize graphite petroleum to the
output shaft of drive (ANT).
 Slide on rotating unit (RTE).
with flush connection
 Mount the flush connection (SSÜ).
9.1.3.4 Suction casing (500) - Reassembly
 Provide rotor (600) with protective cover

SH 600 500
(SH).
 Prop up rotor (600) with support (S).
 Slide on casing gasket (501). S
 Mount and align the suction casing (500)

with screw fitting (506, 508, 509).
– Use spirit level (W).
 Remove protective cover (SH).

issue
D / 07.05.2014 document
OM.MAI.88e sheet
4 (5)
32
9
9.1.3.5 Stator (601) - Reassembly
 Insert plug-in shaft pin (309).

310 309 309
 Turn plug-in shaft pin (309) upwards.
Tool (W2/chain wrench)
 Moisten outer surface of the rotor (600)

with lubricant (GM). W2 601 600
 Moisten inner surface of the stator (601)
with lubricant (GM).
 Prop up stator (601) with support (S). S
GM
 Turn stator (601) in the “right” rotating
direction and slide onto rotor (600).
– Use tool (W2).
 Slide in plug-in shaft pin (309). 310
 Pay attention to the position of the splash
ring (310).
 Insert the splash ring collar at a distance of
0.5 mm from the lantern (200).
9.1.3.6 Pressure branch (700) - Reassembly
 Insert tie bolts (602) loosely in the

pressure branch (700) and suction casing
(500).
 Evenly tighten the tie bolts (602) on the S
pressure branch (700)/suction casing
(500) with screw fitting (604, 606, 609).
604 606 704 606 604 602 604 606 607 609
 Remove the support (S).

issue
D / 07.05.2014 document
OM.MAI.88e sheet
5 (5)
33
34
9
9.2 Rotating unit individual parts
9.2.1 Dismantling
9.2.1.1 Holding band (406, 407) - dismantling
CAUTION
Danger of injury.
Parts might be thrown out.
 Wear safety glasses.
 Detach holding band loop (SCL).

– Use suitable tool (WH).
 Push out parts of holding band loop (SCL).
 Remove holding band (406, 407).
 Pull back universal joint sleeve (405).
9.2.1.2 Retaining sleeve (401) - dismantling
 Knock back retaining sleeve (401).

– Use suitable tool (WM).
9.2.1.3 Detach joint
Tool (W5/drift)
 Eject coupling rod pins (402).

issue
D / 30.08.2012 document
OM.PJT.02e sheet
1 (5)
35
9
 Bend (A) the coupling rod (400). Knock

guide bushing (403) out with tool (W5).
 Remove coupling rod (400).
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.2.1 Rotor (600)
 Remove any damage.

 Clean rotor (600).
Tool (W4/assembly mandrel)
 Press in guide bushings (403)

(depth = 2/3).
– Use tool (W4).
9.2.2.2 Coupling rod (400)
 Clean the coupling rod (400).

 Examine bore head for wear.
– If wearing is detected on the bore
head, replace the coupling rod (400).

issue
D / 30.08.2012 document
OM.PJT.02e sheet
2 (5)
36
9
9.2.2.3 Plug-in shaft (307)
 Remove any damage.

 Clean rotor (600).
 Press in guide bushings (403)

(depth = 2/3).
– Use tool (W4).
9.2.3 Rotating unit (RTE) - individual parts - reassembly
NOTICE
Malfunction of the joints.
Malfunction and/or destruction of joints.
 Replace coupling rod pins (402) and guide bushings (403) jointly.
9.2.3.1 Coupling rod (400) - reassembly

 Slide the universal joint sleeve (405) and holding bands (406, 407) onto coupling rod (400).
 Fit the diameter and width of the holding band of the universal joint sleeve.
 Fill the joint head with seepex joint grease.
Rotor (600)
 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
 Connect rotor/coupling rod.
Tool (W5/drift)
 Slide in the coupling rod pins (402).

 Knock the guide bushings (403) in.
– Use tool (W5).

issue
D / 30.08.2012 document
OM.PJT.02e sheet
3 (5)
37
9
Plug-in shaft (307)
 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
 Connect plug-in shaft/coupling rod.
Tool (W5/drift)
 Slide in the coupling rod pins (402).

 Knock the guide bushings (403) in.
– Use tool (W5).
9.2.3.2 Retaining sleeve (401) - reassembly
 Knock back retaining sleeve (401).

– Use tool (W4).
Rotor (600) unhardened material
 Secure retaining sleeve (401) in a dis-

placed manner (2x180°).
– Use suitable tool (WK).
Rotor (600) hardened material
 Secure retaining sleeve (401) in a dis-

placed manner (2x180°).
– Use suitable tool (WK).

issue
D / 30.08.2012 document
OM.PJT.02e sheet
4 (5)
38
9
9.2.3.3 Universal joint sleeve (405) - reassembly
 Moisten the surface of coupling rod (400) /

inner surface of universal joint sleeve
(405) with joint grease (maintenance 
chapter 7.).
 Slide on universal joint sleeve (405).
 Remove air from the inside of the joint.

– Use suitable tool (WS).
 Assemble the holding band.

– Holding band assembly
(chapter 9).

issue
D / 30.08.2012 document
OM.PJT.02e sheet
5 (5)
39
40
9
9.3 Holding band - assembly
9.3.1 Prepare the holding band
 Only use prefabricated double-band holding bands may.
9.3.2 Check the holding band

• Bent-over holding band (HBD) is in con-
tact with holding band loop (SCL) to avoid
damaging universal joint sleeve.
 Press on holding band (HBD) using tool

(WZ) if necessary.
9.3.3 Assemble the holding band
 Use tool (W3/mounting tool)
 Feed holding band into tool (W3).
 Hold ends of holding band with the eccen-

tric lever (EX).
 Turn the crank (KU) until the holding band

is strained and lies against the holding
band loop (SCL).
 Carefully pull the holding band together

until it is in contact with the circular groove
of universal joint sleeve.
9.3.4 Correct tension of holding band (HBD)

Correct
The holding band (HBD) has drawn in the out
shape of the universal joint sleeve and is
firmly seated.
Incorrect
The holding band (HBD) is too loose, can slip
off.
Incorrect
The holding band (HBD) is too tight, univer-
sal joint sleeve will be damaged/sheared off.

issue
D / 05.08.2013 document
OM.HBD.01e sheet
1 (2)
41
9
9.3.5 Cant up the holding band
 Swivel mounting tool (W3) approx. 60° up-
wards.
 Loosen crank (KU) by a half turn.
 Swivel cutting lever (SH) forward until the

pressure piece is lying behind the holding
band loop (SCL).
9.3.6 Shear the holding band (material: 1.4301; 1.4401)

 Hit the cutting lever (SH) with the inside of
your hand.
– Cant up and shear the end of the
holding band behind the loop (SCL).
– Carefully straighten up the holding
band (HBD) if it rises up on the
sheared side.
NOTICE
Universal joint seal damage.
Pin joint grease can emerge.
 Avoid hammering or striking.
9.3.7 Check the holding band after assembly

 The holding band must lie in the groove of
the universal joint sleeve.
 Replace the holding band if the holding

band slips back through the loop.

issue
D / 05.08.2013 document
OM.HBD.01e sheet
2 (2)
42
9
9.4 / 9.5 Shaft sealing
9.4.1 Safety
WARNING
Shaft seal is leaky.

Leakage may escape into the atmosphere.
 Take safety measures to protect persons and the environment.
 Wear suitable protective clothing.
 Dispose of leakage appropriately.
 Note applicable regulations when handling hazardous substances.
9.4.2 Operating conditions and material combination

• Adjust to the relevant application
– Design variants you will find at http://www.seepex.com/en/service/downloads/.

issue
A / 29.06.2017 document
OM.SEA.XXe sheet
1 (1)
44
10
Spare parts
10.1 Spare parts list

B / 29.03.2011 OM.SZG.02e 1 (1)
issue document sheet
46
10
Spare parts
10.1 Order template for spare parts
Spare parts can be ordered online or requested from Type: BCSB 17-24 to 130-6L
www.seepex.com\
Request Order Sender:
Must be included in every order or enquiry!

Commission: Type: Contact: ....................................................
Tel.: ..........................................................
_________________________ _______________________ Fax: .........................................................
E-mail: ......................................................
Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 ......................................................................
Postfach 10 15 64 Europe outside Tel +492041.996-224 ......................................................................
Germany
D-46215 Bottrop Fax +492041.996-424 ......................................................................
service@seepex.com Intercontinental Tel +492041.996-120 ......................................................................
outside
Germany
Fax +492041.996-432 ......................................................................
No. Quantity Component Material Comment
Minor set of wearing parts
601 1 Stator
Major set of wearing parts
307 1 Plug-in shaft

310 1 Splash ring
400 1 Coupling rod with coupling
rod bushings
402 2 Coupling rod pin
403 4 Guide bushing
405 2 Universal joint sleeve
406 2 Holding band, large
407 2 Holding band, small
600 1 Rotor
601 1 Stator
Set of gaskets
310 1 Splash ring according to data sheet (chapter 3.1)

330 1 Mechanical seal
501 1 Casing gasket
__________________________________ _______________________________________

issue
C / 02.02.2010 document
OM.WPS.88e sheet
1 (2)
47
10
Spare parts
10.1 Order template for spare parts
Plug-in shaft & shaft seal
307 Plug-in shaft

309 Plug-in shaft pin
310 Splash ring
Coupling rod & joint parts
400 Coupling rod with coupling

rod bushings
401 Retaining sleeve
402 Coupling rod pin
403 Guide bushing
405 Universal joint sleeve
406 Holding band, large
407 Holding band, small
401-407 Complete set of joint parts
Pumping elements
600 Rotor
601 Stator
Miscellaneous parts
501 Casing gasket

098 Pin joint grease 1 cartridge = 300 g (approx. 315 cm³)
Grease quantity according to maintenance
(chapter 7.0)
__________________________________ _______________________________________

issue
C / 02.02.2010 document
OM.WPS.88e sheet
2 (2)
48
11
Special tools
Version for copying
Spare parts can be ordered online or requested from Sender:

www.seepex.com\
Must be specified with every order!
Commission: Mark tool! Contact: .........................................................
Tel.: ................................................................
__________________________ X Fax: ...............................................................
E-mail: ...........................................................
Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 .......................................................................
Postfach 10 15 64 Rest of Europe Tel +492041.996-224 .......................................................................
D-46215 Bottrop Fax +492041.996-424 .......................................................................
service@seepex.com Outside Europe Tel +492041.996-120 .......................................................................
Fax +492041.996-432 .......................................................................
For installation of: Packing gland Stator
Tool no. W1 W2
Chain wrench plus

Denomination: Packing puller
spare chain
Order no. PKZ KRZ
For installation of: Rotating unit

Holding band Plug-in shaft
Tool no. W3 W10
Denomination: Mounting tool Dismantling tool

Order no. MHB AZV

issue
A / 22.09.2006 document
OM.STO.10e sheet
1 (1)
49
50
12
Associated documents
12.1 Accessories/Technical information
• Accessories and technical information are commission specific

documents not part of this not binding operating and assembly instruction.

issue A / 29.06.2017 document OM.ZUG.XXd sheet 1 (1)
52
13
Appendix
13.1 Manufacturer's and supplier's documents
• Manufacturer's and supplier's documents are commission specific documents

and not part of this not binding operating and assembly instruction.

issue
A / 29.06.2017 document
OM.MDS.XXe sheet
1 (1)
54
55
SEEPEX GmbH
Scharnhölzstraße 344
46240 Bottrop
Postfach 10 15 64
46215 Bottrop
Germany
Tel +49.2041.996-0
Fax +49.2041.996-400
info@seepex.com
www.seepex.com
Great Britain Austria Belgium Denmark

SEEPEX UK Ltd. SEEPEX GmbH SEEPEX GmbH SEEPEX Nordic A/S
3 Armtech Row Vertriebsbüro Österreich Bureau België Krakasvej 7C
Houndstone Business Park Obermüllergasse 18 Industriezone Klein Gent-Link 21 3400 Hillerød
Yeovil Somerset BA22 8RW 3003 Gablitz Welvaartstraat 14-1 bus 15 Tel +45.49.192200
Tel +44.1935.472376 Tel +43.2231.61085 2200 Herentals Fax + 45.49.193200
Fax +44.1935.479836 Fax +43.2231.6108520 Tel +32.14.501471 info.nordic@seepex.com
sales@seepex.co.uk hfriedl@seepex.com Fax +32.14.501461
seepex.be@seepex.com
France Hungary Irland Italy

SEEPEX France SARL SEEPEX GmbH SEEPEX UK Ltd. SEEPEX Italia S.r.l.
1, Rue Pelloutier Magyarországi iroda Branch Office Ireland Via Alberto da Giussano 23
77183 Croissy Beaubourg Hecskó Tamás okl.vill.mérn. 29 Lackenfune 20145 Milano (MI)
Tel +33.1.64114450 Éva utca 5. Dungarvan Tel +39.02.36569360
Fax + 33.1.64114489 7632 Pécs Co. Waterford Fax +39.02.92877855
info.fr@seepex.com Tel +36.205806134 Tel +353.860450439 info.it@seepex.com
Fax +36.72952587 sales@seepex.co.uk
thecsko@seepex.com
Poland Sweden Spain The Netherlands

SEEPEX GmbH SEEPEX Nordic A/S SEEPEX GmbH SEEPEX GmbH
Przedstawicielstwo w Polsce Hamndalsvägen 58 Officina de Representación en España Bureau Nederland
ul. Romana Maya 1 61633 Åby C/Copenhague, 12 Visbystraat 13
61-371 Poznan Tel +46.1166940 Edif. Tifan Oficina 207 7418 BE Deventer
Tel +48.61.6469270 Fax +46.1166941 28232 La Rozas Tel +31.570.516644
Fax +48.61.6469271 info.nordic@seepex.com Madrid Fax +31.570.516077
info.pl@seepex.com Tel +34.91.6361353 seepex.nl@seepex.com
Fax +34.91.6409371
info.es@seepex.com
Russia USA China India

SEEPEX Ltd. Ugreshskaya SEEPEX Inc. SEEPEX Pumps (Shanghai) Co., Ltd. SEEPEX India Pvt. Ltd.
Str. 2 Bldg. 23 511 Speedway Drive Xuanzhong Rd. 399, Building 13 Office No. 305.
115088 Moscow Enon Nanhui Industrial Area Raheja Arcade Building
Tel +7.495.2874830 Ohio 45323 201300 Shanghai Sector 11, C.B.D. Belapur
Fax +7.495.2874830 Tel +1.937.8647150 Tel +86.21.38108888 Navi Mumbai 400614
info.cis@seepex.com Fax + 1.937.8647157 Fax +86.21.38108899 Tel +91.22.40240434/35
sales.us@seepex.com info.cn@seepex.com Fax +91.22.40240436
info.ind@seepex.com
Japan Malaysia Australia

日本シーペックス株式会社 SEEPEX (M) Sdn. Bhd. SEEPEX Australia Pty. Ltd.
5-2-44 Onna, Atsugi-shi, No. 2, Jalan 51/203A Unit 3, 4 Bounty Close
Kanagawa-ken, 243-0032 Kaw. Perindustrian Tiong Tuggerah Business Park
Tel +81.46.2595931 Nam Seksyen 51 NSW 2259
Fax +81.46.2595941 46050 Petaling Jaya Selengor Tel +61.2.43554500
info.jp@seepex.com Darul Ehsan Fax +61.2.43554022
Tel +60.3.88009988 info.au@seepex.com
seepex.m@seepex.com
*334938*
More SEEPEX sales partnes in Europe,
America, Asia, Africa and Oceania
you willl find on our website.
56

bcsb-17-24-up-to-130-6l-en

Uploaded by

Copyright:

Available Formats

bcsb-17-24-up-to-130-6l-en

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

bcsb-17-24-up-to-130-6l-en

Uploaded by

Copyright:

Available Formats

Not Binding Operating

and Assembly Instruction

2 Description of the pump ........................................................................................................................

3 Technical Data ......................................................................................................................................

4 Transport, Intermediate storage, Disposal ............................................................................................

5 Assembly / Installation ........................................................................................................................ 11

6 Commissioning / De-Commissioning ..................................................................................................

8 Malfunctions, causes, rectification ...................................................................................................... 26

9 Pump Dismantling / Reassembly ........................................................................................................

9.2 Rotating unit – individual parts .............................................................................................. 29

10 Spare parts ......................................................................................................................................... 36

11 Special tools ....................................................................................................................................... 41

12 Related documents .............................................................................................................................

1.2 Safety and warning notes

1.2.1 Warning notes

Caution for people and machine!

Warning for people!

Danger for people!

1.2.2 Danger symbols

Ausgabe Dokument Blatt

Ensure environmen- Wear eye protection.

¾ Instruction to act/take measures

1.3 Dangers that can be caused by the machine

1.4 Qualification of the personnel

1.5 Authorised people

The owner is responsible for:

Ausgabe Dokument Blatt

1.5.2 Safety notes for maintenance, inspection and assembly work

1.6 Personal protective equipment

1.7 Safety and protective devices

1.8 Foreseeable misuse

Ausgabe Dokument Blatt

Fig. 1-1 Similar illustration

Ausgabe Dokument Blatt

2.1 General description

2.2 Mode of action and pumping principle of the seepex pump

2.3 Constructive design

Ausgabe Dokument Blatt

3.1 Data sheet

3.2 Characteristic Curves

Ausgabe Dokument Blatt

Damage to property/injuries due to incorrect transport

4.2.1 Dimensions, weights and center of gravity

Top Fragile Against moisture Centre of gravity Lashing points

4.2.3 Sling points (AP) for lifting devices

Warning of suspended load.

Lifting machine Industrial trucks

4.2.4 Unpacking the machine

4.3 Temporary storage/Corrosion protection

Ausgabe Dokument Blatt

Ausgabe Dokument Blatt

5.1 Mounting tools / lifting gear

Pump falling over.

5.2 Space requirement

5.2.1 Dimension for stator replacement (P)

5.3 Assembly of the complete mounted pump

Tension-free mounting of the pump

Correct position of the drives

Safety protection equipment.

Ausgabe Dokument Blatt