ghp_series (1)
ghp_series (1)
ghp_series (1)
Indice
1 Outdoor Unit (mod. 8 – 10 – 13 HP) .............................................................................................................. 5
1.1 Technical specifications ...................................................................................................................... 6
1.2 External dimensions ........................................................................................................................... 7
1.3 Allowed temperature range ................................................................................................................ 8
1.4 Noise level charateristics.................................................................................................................... 9
1.5 Space required for installation .......................................................................................................... 12
1.6 Outline diagram of refrigerant piping ................................................................................................ 14
1.7 Refrigerant piping installation specifications .................................................................................... 14
1.8 Refrigerant piping – Selecting branches and permissible lengths ................................................... 15
1.9 Refrigerant charging ......................................................................................................................... 20
1.10 Note for branch piping ...................................................................................................................... 21
1.11 How to extend exhaust pipe ............................................................................................................. 22
1.12 Summary of electric wiring installation ............................................................................................. 24
1.12.1 Opening for power supply wires / signal wires ........................................................................ 24
1.12.2 Wiring example (AC 230 V single phase) ................................................................................ 25
1.13 Power supply wiring procedure ........................................................................................................ 26
1.13.1 Wiring instruction ..................................................................................................................... 26
1.13.2 Wiring lenght ............................................................................................................................ 27
1.13.3 Branch wiring ........................................................................................................................... 28
1.14 Various function settings .................................................................................................................. 29
2 Outdoor unit (mod. 16 – 20 – 25 HP) ........................................................................................................... 30
2.1 Specifiche tecniche........................................................................................................................... 31
2.2 External dimensions ......................................................................................................................... 32
2.3 Allowed temperature range .............................................................................................................. 33
2.4 Noise level charateristics.................................................................................................................. 34
2.5 Space required for installation .......................................................................................................... 37
2.6 Combinations and capacities of the outdoor units and indoor units ................................................. 39
2.6.1 Stand-alone installation ........................................................................................................... 39
2.6.2 Combined installation .............................................................................................................. 39
2.7 Outline diagram of refrigerant piping ................................................................................................ 40
2.7.1 Combined installation .............................................................................................................. 40
2.7.2 Stand-alone installation ........................................................................................................... 41
2.8 Refrigerant piping installation specifications .................................................................................... 42
2.8.1 Combined installation .............................................................................................................. 42
2.8.2 Stand-alone installation ........................................................................................................... 42
2.8.3 Reducer selection for combined installation ............................................................................ 43
2.9 Refrigerant piping – Selecting branch pipes and permissible lengths ............................................. 46
2.9.1 Combined installation .............................................................................................................. 46
2.9.2 Stand alone installation ............................................................................................................ 50
2.10 Refrigerant charging ......................................................................................................................... 55
2.10.1 Refrigerant charging amount ................................................................................................... 55
2.10.2 Refrigerant charging method ................................................................................................... 55
2.11 Notes for branching piping ............................................................................................................... 56
2.12 How to extend exhaust pipe ............................................................................................................. 57
2.13 Power supply wiring procedure ........................................................................................................ 59
2.13.1 Wiring instruction combined installation .................................................................................. 59
2.13.2 Wiring instruction stand-alone installation ............................................................................... 60
2.14 Summary of electric wiring installation ............................................................................................. 61
2.14.1 Opening for power supply wires / signal wires ........................................................................ 61
2.14.2 Wiring example (AC 230V single phase) ................................................................................. 62
2.14.3 Direct expansion indoor unit system wiring (AC 230V single phase) ...................................... 63
2.14.4 Air water system wiring (AC 230V single phase) ................................................................... 63
2.15 Wiring length .................................................................................................................................... 64
2.16 Branch wiring .................................................................................................................................... 65
2.17 Various function setting .................................................................................................................... 66
Specifications, drawings and general information within this manual are subject to change without notice.
3
4
1 Outdoor Unit (mod. 8 – 10 – 13 HP)
5
1.1 Technical specifications
AXGP224E1 AXGP280E1 AXGP355E1
Model
8 HP 10 HP 13 HP
Starting current A 20
Electricity
Cooling 0,34 / [1,4] 0,44 / [1,9] 0,57 / [2,4]
Rated consumption / Current kW/[A]
Heating 0,42 / [1,8] 0,58 / [2,5] 0,74 / [3,2]
Type R410A
Refrigerant
Factory charge Kg 11,0
Noise level Sound pressure : standard – [silent mode] dB(A) 54 – [52] 56 – [52] 59 – [57]
Exhaust gas Ø 80
mm
Exhaust drain: standard – [cold district] Ø 15 – [Ø 30]
Piping permissible length: actual / equivalent – [AWS] 165 / 190 – [70 / 60]
Max. height difference between indoor and outdoor units – [AWS] + 50 / - 40 – [+25 / - 20]
Height 2.077
Depth 880
Special models: Cold district (F): outdoor temp lower than – 10°C /AWS (A): outdoor unit connectable with AWS / W-kit (K): built-in domestic hot water version
*Outdoor temp. 35°C (DB) – indoor temp. 27°C (DB) / ** Outdoor temp 7°C (DB) – indoor temp. 20°C (DB) / ***Outdoor temp. 2°C (DB) – indoor temp. 20°C (DB)
6
1.2 External dimensions
7
1.3 Allowed temperature range
Cooling
Indoor temperature (°C)
Heating
C]
(°C)[°
30
aria interna
30
Indoor temperature
KitCold
zone Campo
Allowed diheating
applicazione
mode
fredde
district in riscaldamento
temperature range
20
Temperatura
16
-20 21
10
-20 -10 0 10 20
Outdoor temperature
Temperatura aria esterna(°C)
[°
C]
Limite Limite
superiore inferiore
8
1.4 Noise level charateristics
Front
Model Front Rear Right Left
AXGP224E1
54 53 49 50
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
9
Noise level charateristics
Front
Model Front Rear Right Left
AXGP280E1
56 56 52 53
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
10
Noise level charateristics
Front
Model Front Rear Right Left
AXGP355E1
59 59 54 55
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
11
1.5 Space required for installation
1) Provide sufficient distance from flammable materials
WARNING
Install the outdoor unit in the proper distance from flammable items as required by the rel-
evant local and national regulations, and technical standards. (See the reference below.) If
the distance does not meet the requirements, it could result in a fire.
FRONT
DISTANCE FROM FLAMMABLE MATERIALS (MM)
FRONT
12
2) Installation space
CAUTION
The following drawings show the minimum installation space for providing room for
intake air and inspection and maintenance operations.
Insufficient space could result in injury to the maintenance personnel or damage to the
equipment
Provide ample space for inspection and maintenance taking into account the refrigerant and fuel gas piping.
FRONT
MINIMUM DISTANCE FROM SORROUNDING OBJECTS (MM)
* THIS SPACE MUST BE 800 MM OR MORE WHEN THE SNOW HOOD IS MOUNTED
* FRONT
13
1.6 Outline diagram of refrigerant piping
Flare connections Indoor unit Indoor unit
Brazing connections
Outdoor unit
Branch pipes or helders
(sold separatly)
Item
Refrigerant main piping diameter Permissible height
Permissible piping
Outdoor Unit (mm) length (m) difference (m)
Refrigerant
Equivalent length/ Outdoor unit is Outdoor
Vapor line Liquid line oil
Actual length higher unit is lower
ø19.1 ø9.5
P224 *1(ø22.2) *1(ø12.7)
ATTENTION
∗ If the piping length exceeds 100 m, install pipes larger by one rank specified in ( ).
∗∗ When total capacity of connected indoor unit exceeds 130 % of rated capacity, restrict the
permissible piping length (actual length) to 100 m or less.
14
1.8 Refrigerant piping – Selecting branches and permissible
lengths
CAUTION
• Make sure that total extension refrigerant piping lenght is 520 m. or less.
• If the refrigerant piping equivalent length exceeds 100 m, use pipes with diameters larger by
one rank indicated in “4-3. Refrigerant piping installation specifications“ on the previous page
for the main liquid and vapor piping. Example: ø 12.7 → ø 15.9.
• This unit uses R410A. Limit pressure of O material pipe with ø 19.1 diameter or larger is
insufficient. Be sure to use 1/2H or H material pipes with minimum thickness or thicker. For
ø 19.1 pipe only, however, as long as the thickness is 1.05 mm or greater, O materials can
be used.
• Method of refrigerant piping can be selected from line branching, header branching, and
line-header combined branching. Select the proper method according to the layout of indoor
units.
• Refrigerant piping length and the height difference between indoor units should be arranged
as short as possible.
• Re-branching after the header branching is not allowed.
Outdoor unit
First branch
Indoor
Unit 6
• Piping material: Phosphate deoxidized copper seamless air-conditioning pipe JIS H3300, C1220T
(Japanese technical standard) or equivalent.
• Refrigerant pipe specifications: Outer diameter × thickness (mm)
ø 6.4 × 0.8 ø 9.5 × 0.8
ø 12.7 × 0.8 ø 15.9 × 1.0
ø 19.1 × 1.0 ø 22.2 × 1.0
ø 25.4 × 1.0 ø 28.6 × 1.0
ø 31.8 × 1.1 ø 38.1 × 1.35
(1) 【Main piping】Between outdoor unit and first branch (A on the figure)
Outdoor unit P224 P280 P355
Vapor line (mm) Ø 19.1 Ø 22.2 Ø 25.4
Liquid line (mm) Ø 9.5 Ø 12.7
(2) Main piping】Between outdoor unit and first branch (A on the figure)
Total capacity of downstream fino a da 22.4kW da 33.0kW da 47.0kW da 71.0kW
indoor units (kW) 22.4kW a 33.0kW a 47.0kW a 71.0kW o più
Vapor line (mm) Ø 15.9 Ø 22.2 Ø 28.6 Ø 31.8
Liquid line (mm) Ø 9.5 Ø 12.7 Ø 15.9 Ø 19.1
(3) Piping between branch and indoor unit (a, b, c, d, e and f on the figure)
Indoor unit P22, 28, 36, 45, 56 P71, 80, 90, 112, 140 P224 P280
Vapor line (mm) Ø 12.7 Ø 15.9 Ø 19.1 Ø 22.2
Liquid line (mm) Ø 6.4 Ø 9.5
15
Selecting branch piping and permissible piping length
Line branching
Layout example
(When 6 indoor units are connected)
Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit connecting piping
size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either horizontally or
vertically.
* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
CAUTION
In the case of header branching or line-header combined branching, indoor units with capacity of
P280 or larger cannot be connected after the header branching (c, d, e or f in the right figure).
Connect the indoor units with capacity of P280 or larger to line branching (a or b in the right figure).
16
Header branching
Layout example
(When 6 indoor units are connected)
Height difference between indoor and When outdoor unit is higher than indoor unit 50 m or less
Permissible
height outdoor unit (H) When outdoor unit is lower than indoor unit 40 m or less
difference
Height difference between indoor units (h) 15 m or less
Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.
Re-branching after the header branching is not allowed. Besides, the indoor unit with
capacity of P280 or larger can not be connected after the header branching
* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
17
Line – Header combined branching
Layout example
(When 6 indoor units are connected)
Height difference between indoor and When outdoor unit is higher than indoor unit 50 m or less
Permissible
height outdoor unit (H) When outdoor unit is lower than indoor unit 40 m or less
difference
Height difference between indoor units (h) 15 m or less
Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Branch piping
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.
Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.
Re-branching after the header branching is not allowed. Besides, the indoor unit with
capacity of P280 or larger can not be connected after the header branching
* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping length (actual length) to 100 m.
18
AWS line connection
Layout example
(When AWS is connected)
Permissible
Maximum piping length (L)
piping L=A 70/60m or less
(Equivalent length / Actual length)
length
WARNING
• Always refer to AWS installation manual for maintenance clearence and position of the unit.
• Always connect the AWS to the designed outdoor unit for AWS.
ATTENTION
Never exceed the maximum allowed distance between AWS and GHP. Failure in doing so can
result in malfunctioning of the units and invalidates the warranty.
19
1.9 Refrigerant charging
ATTENTION
• When charging the refrigerant, accurately measure the length of the piping and charge
the proper amount of refrigerant. If the amount of refrigerant is not proper, performance
will decline or a breakdown could occur.
• After completion of refrigerant charging, write down the installation record on the plate
“POINTS FOR INSTALLATION” inside the outdoor unit control box panel. Besides,
calculate the refrigerant amount for the whole system and write down the amount on the
plate. Calculation formula is shown on the plate. (Write with a permanent marker so that
the record does not disappear easily.)
Always check the refrigerant gas factory charge on the unit label before calculating the amount to be added.
Calculate the amount of refrigerant to be charged according to the following formula and liquid piping length
for each size of the piping.
When the GHP is connected to YOSHI AWS E1:
Charge amount (kg) = (L1 × 0.353) + (L2 × 0.250) + (L3 × 0.170) + (L4 × 0.110) + (L5 × 0.054)
+ (L6 x 0.022) + QAWS
When the GHP is connected to direct expansion indoor units:
Charge amount (kg) = (L1 × 0.353) + (L2 × 0.250) + ( L3 × 0.170) + (L4 × 0.110) + ( L5 × 0.054)
+ (L6 x 0.022) + Qde
L1: Liquid pipe Ø 22.2 total length (m) L4: Liquid pipe Ø 12.7 total length (m)
L2: Liquid pipe Ø 19.1 total length (m) L5: Liquid pipe Ø 9.5 total length (m)
L3: Liquid pipe Ø 15.9 total length (m) L6: Liquid pipe Ø 6.4 total length (m)
CAUTION
When charging the refrigerant, be sure to wear a pair of leather gloves.
If the refrigerant touches your skin directly, it may cause a frostbite.
20
1.10 Note for branch piping
REMIND
• Always install line branch pipes to make either “vertical branching” or “horizontal branching” for both
vapor and liquid lines.
Horizontal Vertical
• Always install header branch pipes to make “horizontal branching” for both vapor and liquid lines.
Orizzontale
Vapor line
Liquid line
21
1.11 How to extend exhaust pipe
• Use stainless steel or polymer section pipes with a diameter of 80 mm for exhaust pipe extension.
• Make sure the pipes for extension can withstand temperatures up to 120° and acid condensed water.
ATTENTION
• Do not extend the exhaust pipe to a location where the exhaust gas could potentially
enter the indoors.
If the exhaust pipe is extended to near the intake/exhaust port to the room, window or ventilation
port, the exhaust gas could flow into the room and cause gas poisoning or an accident
due to lack of oxygen.
• Do not extend the exhaust pipe to an area where flammable gas can be produced, flow
into, accumulate or leak, or where volatile flammable materials can be treated.
Extension to such locations could result in a fire or an explosion.
• Be sure to discharge the exhaust gas directly to an outdoor area open to the atmosphere.
Accumulated exhaust gas could cause gas poisoning or an accident due to lack of oxygen.
Install the outdoor unit where adequate ventilation is provided.
• Be sure to discharge the exhaust gas to the atmosphere where the gas causes no
adverse effect to the surroundings.
If the exhaust gas is exhausted into the catch basin or ditch, it could be drawn into the room
and cause gas poisoning or an accident due to lack of oxygen.
• Be sure to discharge the exhaust gas to a location where the exhaust gas is not
directed toward animals or plants.
Exposure to the exhaust gas or discharge air could have harmful influence on animals or
plants.
• Be sure to maintain the appropriate clearance from the flammable or flame resistant
material covering building in accordance with the following figure.
Inadequate clearance could cause a fire.
Distance from the top end opening of the exhaust pipe must be as follows:
Try to avoid extending the exhaust pipe in areas where the outside temperature falls to 0 Cº or less because
the inside of the exhaust pipe may freeze.
22
Extended the exhaust pipe according to the following procedure by referring to the figure below.
1. Remove the exhaust top from the outdoor unit exhaust port.
2. Connect the extra sections sequentially from the outdoor unit side, and extend the exhaust pipe to the
desired position following the restriction below.
2. Attach the exhaust top at th outlet of the extended exhaust pipe paying attention to the following:
• The angle of the exhaust vent plane shall be vertical to the ground by adjusting the elbow pipes so
that rainwater may not enter the exhaust pipe directly.
• Apply silicone caulking material at the lower part of the metal mesh in accordance with the following
figure so that the drain water may not drip from the exhaust top. (Refer to the figure below.)
23
1.12 Summary of electric wiring installation
ATTENTION
• Use a dedicated branch circuit. Never use the outdoor unit with other appliances on the
same circuit.
If the outdoor unit and other appliances are used on the same circuit, secondary damage
could occur due to breaker tripping.
• All electrical installation work must be performed by a certified electrician in
accordance with the relevant local and national regulations, technical standards, and
instructions provided in this manual.
Improper installation could result in electrical shock, fire or other hazards.
• Provide an electric leakage breaker with the specified capacity for each outdoor unit
(sensitivity amperage is 30 mA).
If the electric leakage breaker is not installed, electrical shock could occur.
• Provide an over-current breaker with the specified capacity for each outdoor unit.
If the proper over-current breaker is not installed, overheating, fire or secondary damage due
to the breaker tripping could occur.
• Always use the designated cable for wiring. Make sure that the cable is properly
connected and fixed so that the outside forces may not be transferred to the terminal
connection.
Improper connecting or fixing can result in overheating, fire or other hazards.
• Always ground the unit in accordance with the relevant technical standards.
Improper grounding can result in electrical shock.
• Select an “inverter type” electric leakage breaker that will not be affected by high-
frequency leakage currents.
Enlarged
Bundle power supply wires and signal wires to avoid contact with the pipes
24
1.12.2 Wiring example (AC 230 V single phase)
25
1.13 Power supply wiring procedure
26
1.13.2 Wiring lenght
The wiring length of indoor-outdoor and outdoor-outdoor signal wires except the wiring of the remote
controller must not exceed the following restriction:
• Longest wiring length: 1000 meters
• Total wiring length: 2000 meters
(When using shielded wires, the total wire length is restricted up to 1500 meters.)
SYSTEM EXAMPLE
• In the above system, the longest wiring distance is 900 m between Ⓐ and Ⓒ, which satisfiea the longest
wiring length limit of 1000 m. and total length, which is the total 900 m between Ⓐ and Ⓒ, and 200 m
between Ⓑ and Ⓓ is 1100 m. this also satisfies the total wiring limit of 2000 m. the system functions
properly only when both the longest wiring length and the total wiring length are within the limit as shown
above.
CAUTION
• Be sure to check the longest wiring length and the total wiring length at the time of
designing. When the length exceeds the acceptable restriction range, consider dividing
the system or installing a D Ⅲ -NET extension adapter (sold separately) additionally.
27
1.13.3 Branch wiring
The following 3 wiring methods are acceptable.
• SERIES WIRING
• BUS WIRING (up to 10 branches, re-branching after the branch is not possible)
• STAR WIRING (up to 10 branches, re-branching after the branch is not possible)
Note) Although the above figures show the examples using the centralized controller, the same wiring
system can be used with other centralized control devices.
28
1.14 Various function settings
29
2 Outdoor unit (mod. 16 – 20 – 25 HP)
30
2.1 Specifiche tecniche
AWGP450E1 AWGP560E1 AWGP710E1
Model
16 HP 20 HP 25 HP
Special models: Cold district (F): outdoor temp lower than – 10°C /AWS (A): outdoor unit connectable with AWS / W-kit (K): built-in domestic hot water version
*Outdoor temp. 35°C (DB) – indoor temp. 27°C (DB) / ** Outdoor temp 7°C (DB) – indoor temp. 20°C (DB) / ***Outdoor temp. 2°C (DB) – indoor temp. 20°C (DB)
31
2.2 External dimensions
32
2.3 Allowed temperature range
Cooling
Indoor temperature (°C)
Heating
C]
(°C)[°
30
aria interna
30
Indoor temperature
KitCold
zone Campo
Allowed diheating
applicazione
mode
fredde
district in riscaldamento
temperature range
20
Temperatura
16
-20 21
10
-20 -10 0 10 20
Outdoor temperature
Temperatura aria esterna(°C)
[°
C]
Limite Limite
superiore inferiore
33
2.4 Noise level charateristics
AWGP450E1
56 58 55 56
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
34
Noise level charateristics
AWGP560E1
59 60 56 59
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
35
Noise level charateristics
AWGP710E1
62 63 59 62
N-P
Detection status:
Semi-anechoic room
Distance 1 m
Height 1 m
36
2.5 Space required for installation
WARNING
Install the outdoor unit in the proper distance from flammable item sas required by the
relevant local and national regulations, and technical standards. (see the reference
below). If the distance does not meet the requirements, it could be result in fire.
FRONT
DISTANCE FROM FLAMMABLE MATERIALS (MM)
FRONT
37
Installation space
CAUTION
The following drawings show the minimum installation space for providing room for
intake air and inspection and maintenance operations.
Insufficient space could result in injury to the maintenance personnel or damage to the
equipment.
Provide ample space for inspection and maintenance taking into account the refrigerant and fuel gas piping.
FRONT
* FRONT
38
2.6 Combinations and capacities of the outdoor units and
indoor units
Install the indoor units that correspond to indoor air conditioning load.
Otherwise, the units frequently repeat start and stop. That could result in
breakdown of the units.
CAUTION The number and total capacity of the connected indoor units must be within the
range shown below.
Connecting indoor units out of this range could result in breakdown.
• In a combination in which the total capacity of the connected indoor units exceeds the capacity of the
outdoor unit, the performance of each indoor unit will be lower than its rated capacity when all indoor
units are operated simultaneously. Always strive to keep the total capacity of the indoor units within the
outdoor unit capacity.
• Permissible piping length is restricted up to 100 m. (actual length), and total piping length is restricted up
to 350 m. when the total capacityof the connected outdoor unit exceeds 130% of rated capacity.
• Connectable indoor units are P22 to P280.
• ( ) shows the maximum value for cold district specification.
39
2.7 Outline diagram of refrigerant piping
40
2.7.2 Stand-alone installation
41
2.8 Refrigerant piping installation specifications
Item
Refrigerant piping diameter Permissible piping Permissible height
Outdoor unit (mm)* length (m) difference (m) Refrigerant
Equivalent Outdoor Outdoor unit oil
Vapor line Liquid line length/Actual length unit is higer is lower
P450
[16HP]
ø 28,6
Combination P560
multi type [20 HP]
ø 15,9 190/165∗∗ 50 40 NL10
P710
[25 HP]
ø 31,8
ATTENTION
∗ Refrigerant piping diameter: from outdoor unit to the Combined Multi connection kit.
∗∗ When total capacity of connected indoor units exceeds 130% of rated capacity, restrict the
permissible piping length (actual length) to 100 m. or less.
Item
Refrigerant piping diameter Permissible piping Permissible height
Outdoor unit (mm)* length (m) difference (m) Refrigerant
Equivalent Outdoor Outdoor unit oil
Vapor line Liquid line length/Actual length unit is higer is lower
P450
[16HP] ø 28,6
P560 (ø 31,8)∗ ø 15,9
Multi type [20 HP] 190/165∗∗ 50 40 NL10
(ø 19,1)∗
P710 ø 31,8
[25 HP] (ø 38,1)∗
ATTENTION
∗ Refrigerant piping diameter: from outdoor unit to the Combined Multi connection kit.
∗∗ When total capacity of connected indoor units exceeds 130% of rated capacity, restrict the
permissible piping length (actual length) to 100 m. or less.
42
2.8.3 Reducer selection for combined installation
43
• Connect the refrigerant piping between the outdoor units to the stop valve as shown in the following
figure A or B. otherwise, the refrigerant oil can accumulate in the piping.
• Be sure to install the Combinetion Multi connection kit “horizontally” for both vapor and liquid line.
Assicurarsi di installare il kit combination multi in posizione orizzontale per entrambe le tubazioni del
liquido e del gas.
• In case of difference between the GHP, refer to the figures below for the correct positioning of the pipes.
44
• Make strait portion of 660 mm. or more before branching of the Combination Multi connection kit.
• When the piping length from the Combination Multi connection kit to the outdoor uniti s 2 m. or more,
make a rising of 200 mm. or more on vapor piping only at location 2 m. or less the Combination Multi
connction kit.
45
2.9 Refrigerant piping – Selecting branch pipes and
permissible lengths
CAUTION
• Make sure that total extension refrigerant piping length is 520 m. or less.
• If the refrigerant piping equivalent length exceeds 100 m. use pipes with diameters larger by one rank for
liquid piping only.
Example: ø 19.1 ø 22.2
• This unit uses R410A. Limit pressure of O material pipe with ø 19.1 diameter or larger is insufficient. Be
sure to use ½ H or H material pipes with minimum thickness or thicker. For ø 19.1 pipe only, however, as
long as the thickness is 1.05 mm. or greater, O materials can be used.
• Do not use a bent pipe with an external diameter of ø 28.6 or larger.
• Method of refrigerant piping can be selected from line branching, header branching, and line-header
combined branching. Select the proper method according to the layout of indoor units.
• Refrigerant piping length and the height difference between indoor units should be arranged as short as
possible.
• Re-branching after the header branching is not allowed.
Piping specifications
• Piping material: Phosphate deoxidized copper seamless air-conditioning pipe JIS H3300, C1220T
(Japanese technical standard) or equivalent.
• Refrigerant pipe specifications: Outer diameters x thickness (mm.)
•
ø 6,4 x 0,8 (O material or OL material) ø 9.5 x 0,8 (O material or OL material)
ø 12,7 x 0,8 (O material or OL material) ø 15,9 x 1,0 (O material or OL material)
ø 19,1 x 1,0 (1/2 H or H material)* ø 22,2 x 1,0 (1/2 H or H material)
ø 25,4 x 1,0 (1/2 H or H material) ø 28,6 x 1,0 (1/2 H or H material)
ø 31,8 x 1,1 (1/2 H or H material) ø 38,1 x 1,35 (1/2 H or H material)
*For ø 19,1 pipe only, as long as the thickness is 1,05 mm. or greater, O materials can be used.
NOTE) Refrigerant piping diamenter must not exceed the outdoor unit main piping diamenter.
(1) Piping between outdoor unit and kit combination multi (segments X, Y)
Outdoor unit P450 P560 P710
Vapor line (mm.) Ø 28,6 Ø 31,8
Liquid line (mm.) Ø 15,9
(2) Piping between kit combination multi and first branch (segment A) [*L > 100 m]
Total capacity of outdoor units (kW) 90,0 – 142,0
Vapor line (mm.) Ø 31,8
Liquid line (mm.) Ø 19,1 (Ø 22,2)*
46
Selecting branch piping and permissible piping length
Line branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
47
Header branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
48
Line – header combined branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
49
2.9.2 Stand alone installation
Follow the piping specification shown below when installingnew refrigerant piping. When reusing existing
piping, confirm that existing piping meets the pipe specification shown in this manual.
AVVERTENZA
• Make sure that the total extension refrigerant piping legth is 520 m. or less.
• If the refrigerant piping length exceeds 100 m., uses diameters larger by one rank indicated in this
manual. Refrigerant piping installation specifications on page 44 for the main liquid and vapor piping.
• This unit uses R410A. limit pressure of O material pipe with ø 19.1 diameteror larger is insufficient. Be
sure to use ½ H or H material pipes with minimum thickness or thicker. For ø 19.1 pipe only, however, as
long as the thickness is 1.05 or greater, O materials can be used.
• Do not use bent pipe with an external diameter of ø 28,6 or larger.
• Method of refrigerant piping can be selected from line branching, header branching, and line-header
combined branching. Select the proper method according to the layout od indoor units.
• Refrigerant piping length and the height difference between indoors units should be arranged as short as
possible.
• Re-branching after the header branching is not allowed.
* For ø 19,1 pipe only, as long as the thickness is 1.05 mm. or greater, O materials can be used.
NOTE) refrigerant piping diameter must not exceed the outdoor unit main piping diameter.
(1) Piping between outdoor unit and kit combination multi [*L > 100 m]
Outdoor unit P450 P560 P710
Vapor line (mm.) Ø 28,6 (31,8)* Ø 31,8 (38,1)*
Liquid line (mm.) Ø 15,9 (19,1)
50
Selecting branch piping and permissible piping length
Line branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
51
Header branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
52
Line – header combined branching
* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.
53
AWS line connection
WARNING
• Always refer to AWS installation manual for maintenance clearance and position of the unit.
• Always connect AWS to the designed outdoor unit for AWS.
• Never exceed the maximum allowed distance between AWS and GHP. Failure in doing so can
result in malfunctioning of the units and invalidates the warranty.
54
2.10 Refrigerant charging
ATTENTION
• When charging the refrigerant, accurately measurament the length of the piping and
charge the proper amount of refrigerant. If the amount of refrigerant is not proper,
performace will decline or a breakdown could occur.
• After completion of refrigerant charging, write down the installation record on the plate
“POINTS FOR INSTALLATION” inside the outdoor unit control box panel. Besides,
calculate the refrigerant amount for the whole system and write down the oamount on the
plate. Calculation formula is shown on the plate. (write with a permanent marker so that
the record does not disappear easily).
L1: liquid piping Ø 22.2 total length (m.) L4: liquid piping Ø 12.7 total length (m.)
L2: liquid piping Ø 19.1 total length (m.) L5: liquid piping Ø 9.5 total length (m.)
L3: liquid piping Ø 15.9 total length (m.) L6: liquid piping Ø 6.4 total length (m.)
CAUTION
When charging the refrigerant, be sure to wear a pair of leather gloves.
If the refrigerant touches your skin directly, it may cause a frostbite.
• Place the tank (with the siphon pipe attached) on the refrigerant
scale.
• Remove the charging hose from the vacuum pump and
connect it to the tank.
• Perform an air purge of the inside of the charging hose from the
tank to the gauge manifold.
• Open the valves V1 and V3 and charge the required amount of
refrigerant in the liquid phase. After the charging is completed,
close the valves V1 and V3.
55
2.11 Notes for branching piping
CAUTION
• Always install line branch pipes to make either “vertical branching” or “horizontal branching” for both
vapor and liquid lines.
• Always install header branch pipes to make “horizontal branching” for both vapor and liquid lines.
56
2.12 How to extend exhaust pipe
For the correct positioning of the exhaust gas line extension kit refer to national regulations or Local
regulations.
ALWAYS install a reduction (not supplied with the kit exhaust gas line extension) on the end of the exhaust
pipe AISIN GHP outdoor unit before installing the kit itself.
ATTENTION
• Do not extend the exhaust pipe to a location ehere the exhaust gas could potentially enter
indoors. If the exhaust pipe is extended to near the intake/exhaust port to the room, window or
ventilation port, the exhaust gas could flow in to the room and causes gas poisoning or an
accident due to lack oxygen..
• Do not extend the exhaust pipe to an area where flammable gas can be produced, flow
into, accumulate or leak, or where volatile flammable materials can be treated. Extension to
such locations could result in a fire or an explosion
• Be sure to discharge gas directly to an outdoor area open to the atmoshere. Accumulated
exhaust gas could cause gas poisoning or an accident due lack of oxygen. Install the outdoor
unit where adequate ventilation is provided.
• Be sure to discharge the exhaust gas to the atmosphere where the gas causes no adverse
effect to the surroundings. If the exhaust gas is exhausted into the catch basin or ditch, it could
be drawn into the room and cause gas poisoning or an accident due to lack of oxygen.
• Be sure to discharge the exhaust gas to a location where the exhaust gas is not directed
toward animals or plants. Exposure to the exhaust gas or discharge air could have harmful
influence on animals or plants.
• Be sure to maintain the appropriate clearance from the flammable or flame resistant
material covering building in accordance with following figure. Inadequate clearance could
cause fire.
Distance from the top end opening of the exhaust pipe muste be as follows:
Try to avoid extending the exhaust pipe in areas where the outside temperature falls to 0°C or less because
the inside of the exhaust pipe may freeze.
57
Extended the exhaust pipe according to the following procedure by referring to the figure below.
• Remove the exhaust top from the outdoor unit exhaust port.
• Connect the extra sections from the outdoor unit side, and extend the exhaust pipe to the desidered
position following the restriction below:
Total length 15 m
Total number of exhaust bends 5
Equivalent bends length 1 m. each
>3%
Tilt horizontal section
(inclination towards the drain)
Distance between the supports 1,5-2 m
• Attach the exhaust top at the outlet of the extended exhaust pipe paying attention to:
- The angle of the exhaust vent plane shall be vertical to the ground by adjusting the elbow pipes so
that rainwater may not enter the exhaust pipe directly.
- Apply silicone caulking material at the lower part of the metal mesh in accordance with the following
figure so that the drain water may not drip from the exhaust (refer to the figure below).
58
2.13 Power supply wiring procedure
59
2.13.2 Wiring instruction stand-alone installation
60
2.14 Summary of electric wiring installation
ATTENZIONE
• Use a dedicated branch circuit. Never use the outdoor unit with other appliances on the
same circuit. If the outdoor unit and other appliances are used on the same circuit, secondary
damage could occur due to breaker tripping.
• All electrical installation work must be performed by a certified electrician in accordance
with the relevant local and nationa regulations, technical standards, and instructions
provided in this manual. Improper installation could result in electrical shock, fire or other
hazards.
• Provide an electrical leakage breaker with the specified capacity for each outdoor unit
(sensitivity amperage is 30 mA). If the electrical leakage breaker is not installed, electrical
shock could occur.
• Provide an over-current breaker with the specified capacity for each outdoor unit. If the
proper over-current breaker is not installed, overheating, fire or secondary damage due to the
breaker tripping could occur.
• Always use the designed cable for wiring. Make sure that the cable is properly connected
and fixed so that the outside forces may not be transferred to the terminal connection.
Improper connecting or fixing can result in overheating, fire or other hazards.
• Always ground the unit in accordance with the relevant technical standards. Improper
grounding can result in electrical shock.
• Select an “inverter type electric leakage breaker that will not be affected by high-
frequency leakage currents.
61
2.14.2 Wiring example (AC 230V single phase)
62
2.14.3 Direct expansion indoor unit system wiring (AC 230V single phase)
The type of power is always indicated on the nameplate. Always check what kind of power is needed for the
proper functioning of the AISIN GHP.
Never feed with three-phase current.
63
2.15 Wiring length
The wiring length of indoor-outdoor signal wires except the wiring of the remote controller must not exceed
the following restriction:
• Longest wiring length: 1.000 m.
• Total wiring length: 2.000 m.
(when using shielded wires, the total wire length is restricted up to 1.500 m.)
SYSTEM EXEMPLE
• In the above system, the longest wiring distance is 900 m. between Ⓐ and Ⓒ, which satisfies the longest
wiring length limit of 1.000 m. And the total length, which is the total of 900 m. between Ⓐ and Ⓒ, and
2.000 m. between Ⓑand Ⓓis 1.100 m. This also satisfies the total wiring limit of 2.000 m. The system
functions properly only when both the longest wiring length and the total wiring length are within the limit
as shown above.
CAUTION
• Be sure to check the longest wiring length and the total wiring length at the time of
designing. When the length exceeds the acceptable restriction range, consider dividing
the system or installing DIII – NET extension adapter (sold separately) additionally.
64
2.16 Branch wiring
The following 3 wiring methods are acceptable.
• SERIES WIRING
• BUS WIRING (up to 10 branches, re-branching after the branchi s not possible)
• STAR WIRING (up to 10 branches, re-branching after the branchi s not possible)
65
2.17 Various function setting
66
YOSHI® AWS E1/E1J
Yoshi Air Water System
AWS INSTALLATION MANUAL
8 HP-10 HP-13 HP-16 HP-20 HP-25 HP
Models
Rated Capacity (kW)
AWS
COOLING HEATING
8 HP 21,0 23,5
10 HP 26,5 30,0
13 HP 33,5 37,5
E1/E1J Series
16 HP 41,0 47,5
20 HP 52,0 60,0
25 HP 63,5 75,0
Safety prescriptions
The following symbols are used to indicate important instructions. Always read, understand and follow these
instructions carefully.
Failure to observe the prescriptions indicated with this symbol could result in
WARNING serious injury or death.
Failure to observe the prescriptions indicated with this symbol could result in
CAUTION
damage to the unit.
This manual contains technical prescriptions, precautions and procedures to install the YOSHI AWS unit
properly. It addresses to specialised technical personnel with a basic knowledge of gas heat pumps
installation methods. Failure to observe the procedures herein indicated, could result in malfunction and
damage to the unit. Before beginning the installation of the YOSHI AWS unit, read and fully under stand the
contents of this manual.
After the installation, always call the local AISIN Authorised Service Centre
to perform the outdoor and indoor units commissioning.
1
INDEX
Specifications
Tecnocasa S.p.A. declines any responsibility for any damage whatever caused by improper use of the unit and/or non compliance with the information
contained in this manual. Specifications, drawings and technical information in this manual are subject to change without notice.
Deutsch
2
1 AWS unit specifications
AWS AWS AWS AWS AWS AWS
All versions 8HP-E1 10HP-E1 13HP-E1 16HP-E1 20HP-E1 25HP-E1
(E1J) (E1J) (E1J) (E1J) (E1J) (E1J)
Capacity code of the connected GHP outdoor unit P224 P280 P355 P450 P560 P710
Rated cooling capacity∗ kW 21,0 26,5 33,5 41,0 52,0 63,5
Water temperature out - [in] °C 7 – [11] 7 – [12] 7 – [12] 7 – [12] 7 – [12] 7 – [12]
Rated heating capacity ∗∗ kW 23,5 30,0 37,5 47,5 60,0 75,0
Water temperature out - [in] °C 45,5 – [41] 45,5 – [40] 45,5 – [40] 45,5 – [40] 45,5 – [40] 45,5 – [40]
Flow rate m3/h 4,5 4,5 6,0 7,5 9,5 12,0
Capacity modulation rate cooling (min-max) kW 10,0-21,0 10,0-26,5 10,0-33,5 17,0-41,0 17,0-52,0 17,0-63,5
Capacity modulation rate heating (min-max) kW 13,0-23,5 12,0-30,0 12,0-37,5 19,8-47,5 19,8-60,0 19,8-75,0
Power supply∗∗∗ V/Ph/Hz 230/1/50
Power consumption kW 0,84 1,1
19.8-75.0
Starting current A 10
Available static pressure kPa 80 80 60 100 80 60
Version without Power supply V/Ph/Hz 230/1/50
Pump (AWS E1J) Starting current A 1,5
Drop pressure plate heat exchanger kPa 33 33 46 22 33 46
2
Water pipes connection Inch
(Each AWS unit is delivered with 2” nipless fittings to be installed if necessary)
Water circuit
Primary circuit 2 or higher
Inch
pipes diameter (Each AWS unit is fitted with a 2” Y-shape filter to be installed on the primary circuit)
Refrigerant gas connection
mm 28,6 –12,7 28,6 – 18,0
(gas – liquid)
Refrigerant circuit GHP – AWS
19,1 – 9,5 22,2 – 9,5 25,4 – 12,7 28,6 – 12,7 28,6 – 15,88 35 – 15,88
pipes diameter mm
∗∗∗∗(12,7) ∗∗∗∗(12,7) ∗∗∗∗ (15,9) ∗∗∗∗ (15,9) ∗∗∗∗ (19,05) ∗∗∗∗(19,05)
(gas – liquid)
Height mm 915
External
Width mm 1020
dimensions and
Depth mm 710
weight
With Pump/Without Pump kg 164/153 204/177
Connectable GHP outdoor units Each AWS unit can be connected with a single AISIN GHP outdoor unit
∗ Rated cooling capacity is measured according to the following conditions: water outlet temperature 7°C; outdoor temperature 35°C DB
∗∗ Rated heating capacity is measured according to the following conditions: water outlet temperature 47°C; outdoor temperature 7°C DB / 6°C WB
∗∗∗ A version fitted with 230V, single phase, 60 Hz is available upon order.
∗∗∗∗ If the distance between GHP and AWS exceeds 40 meters, install a pipe with the diameter indicated in brackets.
3
2 Before installation
1.2 Parts provided
The following parts are provided with the YOSHI AWS unit.
Name
Installation Control box 2” Y-shape filter 2” brass nipless
manual wiring diagram For water pipe [gaskets] [gaskets] where provided
Quantity 1 1 1 - [2] 2 - [2]
Inside the
Location Inside the unit near the water connections
control panel
Always store the manuals in a Refer to the prescriptions of this manual
Note
dry and safe place for the installation of the accessories
The following items are required for installing the YOSHI AWS unit.
Part Application
Anchor bolt For installing the AWS unit on the ground (M8X4)
Washer, Nuts For installing the AWS unit on the ground (φ8X4)
Ant vibrant carpet For installing the unit on metal bars or on the roof.
Copper pipe and fittings for Refrigerant gas piping
refrigerant gas (materials and procedures are described in the GHP outdoor unit installation manual)
Steel pipe and fittings for Water piping
water (materials and procedures are described in the present manual)
Insulation For refrigerant gas and water pipe insulation
Electrical wires AWS unit power supply, ground wiring, communication and accessories wiring
(proper size and wire specifications are described in the GHP outdoor unit installation manual)
R410a refrigerant gas,
precision scale and gauge Refrigerant circuit extra charge
(refrigerant extra charge is described in the present manual)
manifolds
Oxy acetylene welding kit Gas bottles, nozzle and copper bars to weld refrigerant pipes
Refrigerant gas leakage test
Nitrogen Bottle
(the procedure is described in the GHP outdoor unit installation manual)
Vacuum suction
Vacuum pump
(the procedure is described in the GHP outdoor unit installation manual)
Pipe cutter Refrigerant gas piping installation
WARNING
Never use parts which are not compliant with those listed in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result in
malfunction and/or damage to the unit.
The installation of the unit must comply with national and local codes.
Failure to observe this prescription could result in illegal act.
The manufacturer specifically disclaims any liability whatsoever for any claims by any party if
any of the procedures in this Installation Manual have not been followed. Failure to observe
this prescription makes the warranty no longer valid.
4
3 Use of water and glycol mixture
Use mixtures of water and antifreeze fluid to lower the freezing point of water. The liquid most
commonly used as antifreeze is ethylene glycol. The table shows the reduction factors of the
cooling capacity and the capacity of the pump of the AWS as a function of the water temperature
and percentage by weight of glycol in the mixture.
4 Installation
4.1 Selecting the location for installation
WARNING
• The unit MUST NOT be installed where flammable gas is generated, accumulated or
handled. Failure to observe this prescription could result in damage of the unit, injury, fire or
explosion.
• The AWS unit is for outdoor and indoor installation. Read the present manual carefully to
select a proper installation location. Make sure maintenance space is provided around the
unit.
• If the unit is installed at high location, provide a safe access by installing ladders or
railings for the operator.
• Always install the AWS unit in an area where its smooth operating noise and small vibration won’t be a
disturb for the neighbours, particularly in residential areas. Comply to local standards where prescribed.
• Always install the AWS unit in a level location where rainwater cannot accumulate. Provide proper drain
routes.
• Always install the AWS unit in a location where it won’t be exposed to strong winds. Provide proper
anchor bolts.
• The AWS unit might cause slight interference with other electrical equipment, such as televisions, radios,
computers and telephones. Provide proper clearances.
• If the AWS unit is installed in a region with heavy snowfall, install a snow protection hood. The base for
the unit is high enough to avoid accumulation of snow in front of the body panels.
• Allocate the route for loading/unloading the unit, materials and parts for maintenance at the installation
site.
5
4.2 External dimensions, hydraulic and refrigerant gas connections
The table below shows the diameters of the water connections, refrigerant, piping diameters and
their position in the various models of AWS.
TECHNICAL DATA
2 or higher
Anti vibration joints should be foreseen at the water connections in some kind of installation layouts.
Water pipe connections Inch
The supplied Y strainer must always be installed with a minimum distance of 50 cm from the
AWS intake connection
(8 – 10 – 13) HP (16 – 20 – 25) HP
Refrigerant gas
mm Liquid Gas Liquid Gas
connections
12,7 28,6 18,0 28,6
8 HP 10 HP 13 HP 16 HP 20 HP 25 HP
Refrigerant pipes diameter mm Liq. Gas Liq. Gas Liq. Gas Liq. Gas Liq. Gas Liq. Gas
9,5 19,1 9,5 22,2 12,7 25,4 15,9 28,6 15,9 28,6 15,9 35,0
Liquid (16-20-25) HP (8-10-13) HP
Gas (16-20-25) HP (8-10-13) HP
Water (8-10-13-16-20-25) HP
Hydraulic and refrigerant
gas connection positions A B C D E
Dimensions
mm 710 -915 - 1020
(W -H - D)
1020
YOSHI
E
D
C
915
B
A
Liq.Gas Water
450 450
940 710
710
6
4.3 Installation space
Clearances for maintenance and inspection operations are described in the tables below.
CAUTION
• The minimum installation spaces are necessary to provide room for air circulation,
inspection and maintenance of the AWS unit. Failure to observe this prescription could result in
injury to the maintenance personnel and damage to the unit.
• When more units are installed in the same location, make sure that nearby walls, pipes or
other objects, are not obstructions for maintenance operations. Maintenance space is
described in the table below.
Always provide ample space for inspecting and maintaining the piping for the refrigerant gas and for the water.
1 m or more
YOSHI
Water
YOSHI
Water
7
5 Refrigerant pipes
5.1 Outline drawing of refrigerant piping.
WARNING
All the welding operations on the AWS – GHP refrigerant gas piping must be always performed in
accordance with instructions and prescriptions mentioned in the AISIN GHP installation manual
(brazing with nitrogen flow).
Failure to observe this prescription makes the warranty no longer valid and could result in malfunction
and/or damage to the YOSHI AWS unit.
8
5.2 Piping specifications
WARNING
YOSHI AWS refrigerant gas connections diameter differs from the ones prescribed for the
refrigerant gas line to the AISIN GHP outdoor unit. Therefore, install proper adapters (not supplied).
Select the proper AWS – GHP pipe diameter according to the table below.
Installation item
YOSHI AWS Diameter x Thickness (mm) Acceptable piping Max. height difference(m)
AISIN GHP
length (m) GHP GHP
Unit Gas Liquid Liquid (*) Compressor oil
(relative/actual) ground roof
[8 HP] 19,1x1,0 9,5x1,0 12,7x1,0
[10 HP] 22,2x1,0 9,5x 1,0 12,7x1,0
GHP Multi Type [13 HP] 25,4x1,0 12,7x1,0 15,9x1,0
70/60 20 25 NL10
AWS E1/E1J [16 HP] 28,6x1,5 15,9x1,0 19,05x1,0
[20 HP] 28,6x1,5 15,9x1,0 19,05x1,0
[25 HP] 35,0x1,5 15,9x1,0 19,05x1,0
(*) If the distance between GHP and AWS exceeds 40 meters use a liquid tube of bigger diameter
as indicated in the table.
The refrigerant gas line for the YOSHI AWS unit must be designed and installed in accordance
with the prescriptions here under listed.
every 10 m as illustrated.
AWS
CAUTION
It is forbidden to connect direct expansion indoor units and YOSHI AWS to a single AISIN GHP
outdoor unit simultaneously.
The YOSHI AWS can be only connected to a specific AISIN GHP outdoor unit for AWS with the
same capacity.
WARNING
• Never exceed the maximum accepted distances when connecting the YOSHI AWS to the
AISIN GHP outdoor unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunctioning of the YOSHI AWS unit.
9
5.3 Refrigerant gas extra charge
CAUTION
The refrigerant extra charge must be done in accordance with the procedures described in the
AISIN GHP installation manual. Failure to observe this prescription makes the warranty no longer no
longer valid and could result in malfunctioning of the YOSHI AWS unit.
WARNING
Accurately measure the length of the piping and charge with the proper amount of refrigerant
gas. Failure to observe this prescription could result in malfunctioning of the YOSHI AWS unit.
When charging the refrigerant gas, make sure to wear proper protective gloves.
Refrigerant gas leakages can cause frost bites.
• Always charge the refrigerant as a liquid in the tank. In case of charging as a gas may cause a
compositional change of the refrigerant, and could result in a performance decline or a
breakdown.
• Always use a refrigerant scale when charging the refrigerant. Using a charging cylinder may
cause a compositional change of the refrigerant, could result in a performance decline or a
breakdown.
• To avoid cross-contamination with other oil types, make sure to separate maintenance tools
according to the type of refrigerant used. In particular, never use the gauge manifold and
charging hose with other refrigerants than R410a.
After confirming the factory charge on the AISIN GHP label, use the following equation to
determine the necessary extra amount of refrigerant gas. Always refer to the liquid pipe lengths
and diameters only.
Extra chrg (kg) = (L0 x 0.250) + (L1 × 0.170) + (L2 × 0.110) + (L3 × 0.054)
+ QAWS
The value of the variable parameter Q depends on the capacity of the AISIN GHP outdoor unit
connected to the YOSHI AWS. Use the table below as reference.
16 – 20 – 25 HP QAWS + 1,5
10
6 Electric wire installation
11
7 Refrigerant circuit and hydraulic circuit
7.1 Wiring with GHP outdoor unit
Power supply specifications are always mentioned on the YOSHI AWS product label. Always
check the power supply before installing the unit. Always perform the wiring in accordance with the
prescriptions listed in the paragraph 0 of the present manual.
WARNING
• NEVER connect the YOSHI AWS unit to a common circuit with other appliances. Use a
dedicated branch circuit protected by an earth leakage breaker. Failure to observe this
prescription could result in malfunctioning of the unit and hazards for people and/or things.
• NEVER ground the unit by connecting the wires to water or gas piping or to a lightning
rod.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.
MP
GROUNDING
13
L-N: Power supply MP: Power supply external pump or zone valve ALOUT: General alarm signal outdoor unit (dry contact)
CHECK: General alarm dry contact (only for AWS E1J version). Max 10 A contacts PT3: Outside temperature probe
CONTACT H/C: Heat/Cool selection signal REM: AWS remote ON/OFF selection CAP-/CAP+: Current signal power control 4-20 mA DC
REM1: Heat/Cool remote selection 0-12-12: Power supply control panel "controller plus" (12V)
F1-F2: GHP AISIN - AWS YOSHI communication
485+/485-: Modbus CANH/CANL/CANG: Communication line panel "controller plus"
Q1-Q2: Outdoor units communication. "Installation
GHPCHK: General alarm signal outdoor unit GHP
combined" Exp. direct. Only on GHP (16-20-25) HP
SET-/SET+:Segnale in corrente 4-20 mA DC
P. Kit: WKIT pump switch (optional) per regolazione temperatura set point
8 AWS Accessories
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank
Control panel for the remote management of the AWS with which is possible to control and
management of a single module from a remote location. The shielded cable connecting the panel
to the module has a maximum length of 60 meters.
The panel allows you to control and modify the operating parameters of the module (for details
regarding the management of the module with the remote control panel, refer to the AWS "service
manual").
The probe is used to stop the pump when the AWS reaches the set point temperature. It must be
installed on the tank and connected to the AWS as shown in the drawing.
14
9 Control panel
WARNING
• NEVER change the factory settings (cooling and heating set point) of the water
thermostat. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER disconnect or bypass the YOSHI AWS built in safety devices for a forced
operation of the unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunction and/or damage to the unit.
• NEVER change the factory settings of the remote controller fitted in the control panel.
Failure to observe this prescription could result in malfunction and/or damage to the unit.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.
• Some operation parameters of the YOSHI AWS can be changed under request to the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid.
• In case of multiple units installations it is possible to manage a proportional distribution
of the capacity by an external optional device.
• The built in water thermostat always indicates the return temperature of the primary
circuit. NEVER SET THE VALUE BELOW 8°C.
15
10 AWS Set Point Adjustment
10.1 Control panel
The unit AWS YOSHI has the possibility to vary the capacity delivered, in a range between 25%
and 100% of rated power, as a function of the return water temperature on the primary circuit.
The modulation of the capacity is adjusted according to a proportional band.
Just adjust the temperature set point on the user menu on the control panel, that is the parameters
"Tset" and the proportional band width (Range modulation parameter). As the return water
temperature on the primary approaches the set point, the AWS capacity is reduced of 25%. Once
the set point is reached and exceed, the system makes 6 consecutive temperature checks, one
every each 10 seconds. If, during these controls, the temperature never goes below the set point
the AWS stops.
If the optional "Plus Controller" has been installed, once the set point has been reached and the
AWS stops, the primary circulation pump halts. Otherwise, the primary circulation pump continues
to run, nevertheless the AWS system is in stand-by.
The set point temperature in heating, ie the parameter "Tset heat", may vary in a range between
30°C and 48°C.
The table below shows the method of variation of the capacity and a numerical example.
16
Example modulation in cooling:
The set point temperature in cooling, ie the parameter "Tset cool", may vary in a range between
6°C and 15°C.
The factory settings are:
The unit YOSHI AWS allows you to adjust the offset of the set point temperature, that is the return
water temperature on the primary circuit. The parameters "Tset Offset " can be changed in the user
menu, (please refer to the AWS service manual). If the optional "Controller Plus" has been installed,
of the offset measurement will be made by its active probe, installed on the buffer tank.
17
11 Installation layouts
18
11.4 HVAC installation layout AWS E1
19
11.5 HVAC installation E1 with proportional distribution of consumption
20
11.6 HVAC installation AWS E1J variable flow rate no hydraulic separator
(AHU)
21
11.7 HVAC installation AWS E1J variable flow rate with hydraulic separator
(fan coil)
22
12 Troubleshooting (reference)
WARNING
• NEVER stop the GHP – AWS system by switching off the power supply during the
operation. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER switch on the YOSHI AWS power supply after switching on the GHP outdoor unit.
Failure to observe this prescription could result in malfunction and/or damage to the unit.
The table below shows all the possible failures indicated directly by the YOSHI AWS control panel.
Return temperature
A6S1 • Check the probe and the wiring
probe alarm
Antifreeze temperature
A7S1 • Check the probe and the wiring
probe alarm
23
the water temperature
• Check water circulation and make sure
Winter antifreeze inside the AWS dropped
A15S1 the unit is not exposed to severe
protection below the minimum outdoor conditions.
threshold
• Check T1T2 setting
GHP starting failure A18S1 • Check wiring 15 - 16
• Check C7 – NO7 relay
24
The table below shows all the error codes displayed on the remote controller fitted in the
AWS control panel. In case of malfunction contact the AISIN Authorised Service Centre that
usually maintains the GHP outdoor unit.
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor
(OFF led off) Type of failure Possible cause
unit
Error Led TEST Unit
display
code ON/OFF Disp. No.
• External protection input signal stops the unit
A0 X X X 63-n External input
• Remote controller local setting failure
Indoor unit • PC board defective
A1 X X X 20-n
PC board • EEPROM setting error
• Direct Expansion version – indoor unit drain pump
Drain lines
malfunction .
A3 X X X 95-n -
• AWS version – flow switch or antifreeze thermostat
AWS flow switch
switched off.
Indoor unit fan • Fan motor blocked
A6 X X X 15-n
motor • Harness disconnection
Indoor unit swing • Swing flap motor malfunction
A7 ON X X 35-n
flap motor • Cam mechanism failure
Indoor unit • LEV malfunction
A9 X X X 21-n
PC board • Harness disconnection
• Improper drain piping installation (inverse draft)
AF ON OFF X 30-n Drain pipe
• Pipe clogged
Air cleaning • Indoor unit circuit boar malfunction
AH ON OFF X 31-n
device • Air cleaning device failure (optional)
• Capacity setting failure
AJ X X X 22-n Capacity setting
• Missing capacity setting adapter (replacement of PCB)
• Heat exchanger temperature sensor failure
C4 X X X 18-n
• Improper harness connection
• Gas pipe temperature sensor failure
C5 X X X 19-n
• Improper harness connection
Indoor unit
• Direct Expansion version - Intake air temperature sensor
temperature
failure
C9 X X X 97-n sensors
• AWS version – Resistors group failure
• Improper harness connection
• Exhaust air temperature sensor failure
CA X X X 98-n
• Improper harness connection
R/C temperature • R/C temperature sensor failure
CJ ON OFF X 17-n
sensor • Improper harness connection
U3 X X X - Test run • Test run operation
• Outdoor unit power supply OFF
U4 X X X - Communication
• Outdoor unit – indoor unit transmission error
• Duplicating main remote controller connection
X X X 1-n Communication
• Transmission error
U5
• Remote controller PC board failure
OFF ON OFF - Remote
• Remote controller setting failure
controller
PC board • Transmission error between main and sub remote
U8 X X OFF -
controller
• Transmission error between two indoor units
U9 X X X - Communication
• Transmission error between outdoor and indoor unit
• Address duplication of central remote controller
UC ON ON ON 36-n
Central remote • Air-net address duplication of indoor units
controller • Transmission error between indoor unit and central
UE X X X 23-n
remote controller
• Communication error between indoor and outdoor unit
UF X X X 24-n
Communication • Improper wiring
UH X X X - • Indoor unit address setting failure
X X X 40-0∼2 • EEPROM failure or program failure
Outdoor unit
E1
PC board • Outdoor unit PC board malfunction
X X X 84-3,4
• Transmission error between microcomputer
E3 X X X 86-0 • Refrigerant High pressure alarm
Operation failure
E4 X X X 88-0 • Refrigerant Low pressure alarm
• Heat exchanger fan (1,2,3) failure
E7 X OFF X 86-10∼23 Outdoor unit fan
• DCBL board failure
• 4-way valve failure
EA X X X 57-0 4-way valve
• Harness disconnection
EC X X X 80-0 Operation failure • Engine coolant overheating (temperature >105°C)
Engine coolant • Engine coolant pump failure
EH X X X 80-10∼30
pump • DCBL board failure
25
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor Type of failure
(OFF led off) Possible cause
unit Error code
Error Led TEST Unit
display
code ON/OFF Disp. No.
F3 X X X 91-0 • Compressor discharge temperature too high (>120°C)
Operation failure
F4 X X X 87-0,2 • Compressor intake temperature too high (> 40°C)
• Abnormal engine oil pressure
FE X X X 81-0 Engine oil
• Engine oil level insufficient
• Refrigerant oil supply valve failure
FF X X X 58-0 Compressor oil
• Improper harness connection
FJ X X X 47-0 Catalyser • Catalyser overheating (where provided)
High pressure • High pressure switch malfunction
H3 X X X 76-0
switch • Improper harness connection
Low pressure • Low pressure switch malfunction
H4 X X X 88-2
switch • Improper harness connection
• Outdoor temperature sensor malfunction
H9 X X X 61-0
• Improper harness connection
H9 X X X 61-1 Outdoor unit • Outdoor temperature sensor short circuit
temperature
sensors • Engine coolant temperature sensor malfunction
HC X X X 70-0
• Improper harness connection
HC X X X 80-1 • Engine coolant temperature sensor short circuit
HJ X X X 80-2 Engine coolant • Engine coolant level insufficient
HF X OFF X EE-0 Maintenance • Periodic maintenance alert
X X X 78-1∼5 • Compressor discharge temp sensor disconnected
J3
X X X 91-2∼7 • Compressor discharge temp sensor short circuit
X X X 54-0 • Super cooling heat ex. temp. sensor disconnected
X X X 54-1 • Super cooling heat ex. temp. sensor short circuit
J4
X X X 55-0,1 • Accumulator outlet temp. sensor disconnected
X X X 55-2,3 • Accumulator outlet temp. sensor short circuit
X X X 53-0,1 Outdoor unit • Compressor intake temp. sensor disconnected
J5
X X X 53-2,3 temperature • Compressor intake temp. sensor short circuit
sensors
• Heat exchanger liquid pipe temp. sensor disconnected
X X X 65-0
J6 • Improper harness connection
X X X 65-2 • Heat exchanger liquid pipe temp. sensor short circuit
• Sub heat exchanger liquid pipe temp. sensor
X X X 66-0
disconnected
J7
• Sub heat exchanger liquid pipe temp. sensor short
X X X 66-1
circuit
26
NOTE
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28
29
YOSHI® AWS E1J - TWIN
Yoshi Air Water System
AWS INSTALLATION MANUAL
40 HP – 50 HP
Models
Rated Capacity (kW)
AWS
COOLING HEATING
16 HP + 16HP 82,0 95,0
16 HP + 20 HP 93,0 107,5
20 HP + 20 HP 104,0 120,0
E1J Series
16 HP + 25 HP 104,0 122,5
20 HP + 25 HP 115,0 135,0
25 HP + 25 HP 126,0 150,0
Safety prescriptions
The following symbols are used to indicate important instructions. Always read, understand and follow these
instructions carefully.
Failure to observe the prescriptions indicated with this symbol could result in
WARNING serious injury or death.
Failure to observe the prescriptions indicated with this symbol could result in
CAUTION damage to the unit.
This manual contains technical prescriptions, precautions and procedures to installa the YOSHI AWS unit
properly. It addresses to specialised technical personnel with a basic knowledge of gas heat pumps
installation methods. Failure to observe the procedures herein indicated, could result in malfunction and
damage to the unit. Before beginning the installation of the YOSHI AWS unit, read and fully under stand the
contents of this manual.
After the installation, always call the local AISIN Authorised Service Centre
to perform the outdoor and indoor units commissioning.
1
INDEX
Specifications
Tecnocasa S.p.A. declines any responsibility for any damage whatever caused by improper use of the unit and/or non compliance with the information
contained in this manual. Specifications, drawings and technical information in this manual are subject to change without notice.
2
1 AWS unit specifications
AWS 40 HP – E1J AWS 50 HP – E1J
TWIN unit
16+16 HP 16+20 HP 20+20 HP 16+25 HP 20+25 HP 25+25 HP
Capacity code of the connected GHP outdoor unit P900 P1010 P1120 P1160 P1270 P1420
Rated cooling capacity∗ kW 82,0 93,0 104,0 104,0 115,0 126,0
Water temperature (out – in)] °C 7 – 11 7 – 11,5 7 – 12 7 – 11 7 – 11,5 7 – 12
Min. supply water temperature °C 6
Rated heating capacity ∗∗ kW 95,0 107,5 120,0 122,5 135,0 150,0
Water temperature (out – in) °C 45,5 – 41 45,5 – 40,5 45,5 – 40 45,5 – 41 45,5 – 40,5 45,5 – 40
Max. supply water temperature °C 47
Flow rate m3/h 19,0 24,0
Capacity modulation range cooling. (min-max) kW 17,0 – 82,0 17,0 – 93,0 17,0–104,0 17,0–104,0 17,0–115,0 17,0–126,0
Capacity modulation range heating (min-max) kW 19,8 – 95,0 19,8–107,5 19,8–120,0 19,8–122,5 19,8–135,0 19,8–150,0
Power supply V/Ph/Hz 230/1/50
Unit without
pump Power consumption W 250
(AWS E1J)
Starting current A 1,5
Plate heat exchanger pressure drop kPa 33 33 33 46 46 46
Water connections Inch 2,5 (flange connection DN 65 – EN 1092 1/13)
Water
2,5 or higher
circuit Primary circuit pipe size Inch
(Each AWS unit is fitted with a 2,5” Y strainer to be installed on the primary circuit)
Refrigerant gas connection
mm 2 x 28,6 – 2 x 18,0
(gas – liquid)
GHP 1 – AWS
28,6–15,88 28,6–15,88 28,6–15,88 28,6–15,88 28,6–15,88 35,0–15,88
Refrigerant pipe size mm
***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05)
circuit (gas – liquido)
GHP 2 – AWS
28,6–15,88 28,6–15,88 28,6–15,88 35,0–15,88 35,0–15,88 35,0–15,88
pipe size mm
***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05)
(gas – liquido)
Height mm 915
Dimensions Width mm 710
and weight Depth mm 1.020
Weight kg 230
Conectable GHP outdoor units 2
∗ Rated cooling capacity is measured according to the following conditions: water outlet temperature 7°C; outdoor temperature 35°C DB
∗∗ Rated heating capacity is measured according to the following conditions: water outlet temperature 47°C; outdoor temperature 7°C DB / 6°C WB
∗∗∗ If the distance between GHP and AWS exceeds 40 meters, install a pipe with the diameter indicated in brackets.
3
2 Before installation
2.1 Parts provided
The following parts are provided with the YOSHI AWS unit.
Name
Installation Control box 2” Y-shape filter for water DN 65 flanges EN 1092
manual wiring diagram pipe [gaskets] [gaskests] where provided
Quantity 1 1 1 - [2] 2 – [2]
Inside the
Location Inside the unit near the water connections
control panel
Always store the manuals in a Refer to the prescriptions of this manual
Note
dry and safe place for the installation of the accessories
Part Application
Anchor bolt For installing the AWS unit on the ground (M8X4)
Washer, Nuts For installing the AWS unit on the ground (φ8X4)
Ant vibrant carpet For installing the unit on metal bars or on the roof.
Copper pipe and fittings for Refrigerant gas piping
refrigerant gas (materials and procedures are described in the GHP outdoor unit installation manual)
Steel pipe and fittings for Water piping
water (materials and procedures are described in the present manual)
Insulation For refrigerant gas and water pipe insulation
Electrical wires AWS unit power supply, ground wiring, communication and accessories wiring
(proper size and wire specifications are described in the GHP outdoor unit installation manual)
R410a refrigerant gas,
precision scale and gauge Refrigerant circuit extra charge
(refrigerant extra charge is described in the present manual)
manifolds
Oxy acetylene welding kit Gas bottles, nozzle and copper bars to weld refrigerant pipes
Refrigerant gas leakage test
Nitrogen Bottle
(the procedure is described in the GHP outdoor unit installation manual)
Vacuum suction
Vacuum pump
(the procedure is described in the GHP outdoor unit installation manual)
Pipe cutter Refrigerant gas piping installation
WARNING
Never use parts which are not compliant with those listed in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result in
malfunction and/or damage to the unit.
The installation of the unit must comply with national and local codes.
Failure to observe this prescription could result in illegal act.
The manufacturer specifically disclaims any liability whatsoever for any claims by any party if
any of the procedures in this Installation Manual have not been followed. Failure to observe
this prescription makes the warranty no longer valid.
4
3 Use of water and glycol mixture
Use mixtures of water and antifreeze fluid to lower the freezing point of water. The liquid most
commonly used as antifreeze is ethylene glycol. The table shows the reduction factors of the
cooling capacity and the capacity of the pump of the AWS as a function of the water temperature
and percentage by weight of glycol in the mixture.
4 Installation
4.1 Selecting the location for installation
WARNING
• The unit MUST NOT be installed where flammable gas is generated, accumulated or
handled. Failure to observe this prescription could result in damage of the unit, injury, fire or
explosion.
• The AWS unit is for outdoor and indoor installation. Read the present manual carefully to
select a proper installation location. Make sure maintenance space is provided around the
unit.
• If the unit is installed at high location, provide a safe access by installing ladders or
railings for the operator.
• Always install the AWS unit in an area where its smooth operating noise and small vibration won’t be a
disturb for the neighbours, particularly in residential areas. Comply to local standards where prescribed.
• Always install the AWS unit in a level location where rainwater cannot accumulate. Provide proper drain
routes.
• Always install the AWS unit in a location where it won’t be exposed to strong winds. Provide proper
anchor bolts.
• The AWS unit might cause slight interference with other electrical equipment, such as televisions, radios,
computers and telephones. Provide proper clearances.
• If the AWS unit is installed in a region with heavy snowfall, install a snow protection hood. The base for
the unit is high enough to avoid accumulation of snow in front of the body panels.
• Allocate the route for loading/unloading the unit, materials and parts for maintenance at the installation
site.
5
4.2 External dimensions, hydraulic and refrigerant gas connections
The table below shows the diameters of the water connections, refrigerant, piping diameters and
their position in the various models of AWS.
2,5
Water connections Inch
The uniti s supplied with DN 65 (EN 1092 1/13) flanges
2,5 or higher
Primary circuit Anti vibration joints should be foreseen at the water connections in some kind of installation layouts.
Inch
water pipes diameter The supplied Y strainer must always be installed with a minimum distance of 50 cm from the
AWS intake connection.
40 HP 50 HP
Refrigerant gas
mm Liquid Gas Liquid Gas
connections
2 x 18 2 x 28,6 2 x 18,0 2 x 28,6
16 + 16 HP 16 + 20 HP 20 + 20 HP 16 + 25 HP 20 + 25 HP 25 + 25 HP
GHP – AWS Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1
Refrigerant pipes mm 15,88 28,6 15,88 28,6 15,88 28,6 15,88 28,6 15,88 28,6 15,88 35,0
diameter
(distance up to 40 m) Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2
15,88 28,6 15,88 28,6 15,88 28,6 15,88 35,0 15,88 35,0 15,88 35,0
16 + 16 HP 16 + 20 HP 20 + 20 HP 16 + 25 HP 20 + 25 HP 25 + 25 HP
Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1
GHP – AWS
Refrigerant pies diameter mm 19,05 28,6 19,05 28,6 19,05 28,6 19,05 28,6 19,05 28,6 19,05 35,0
(distance over 40 m)
Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2
19,05 28,6 19,05 28,6 19,05 28,6 19,05 35,0 19,05 35,0 19,05 35,0
Refrigerant gas and Gas Liquid Water
water connections mm A B C D E F G
location 311 426 576 656 151 370 450
Dimensions
mm 710 – 915 – 1.020
(W - H - D)
1020
YOSHI
Water In
G
915
Water Out
G1 G2 L1 L2
E
F
B 450
940 710
C
6
4.3 Installation space
Clearances for maintenance and inspection operations are described in the tables below.
CAUTION
• The minimum installation spaces are necessary to provide room for air circulation,
inspection and maintenance of the AWS unit. Failure to observe this prescription could result in
injury to the maintenance personnel and damage to the unit.
• When more units are installed in the same location, make sure that nearby walls, pipes or
other objects, are not obstructions for maintenance operations. Maintenance space is
described in the table below.
Always provide ample space for inspecting and maintaining the piping for the refrigerant gas and for the water.
1 m or more
YOSHI
YOSHI
Water In
Water Out
G1 G2 L1 L2
YOSHI
Water In
Water Out
G1 G2 L1 L2
7
5 Refrigerant piping
5.1 Outline drawing of refrigerant piping.
WARNING
All the welding operations on the AWS – GHP refrigerant gas piping must be always performed in
accordance with instructions and prescriptions mentioned in the AISIN GHP installation manual
(brazing with nitrogen flow).
Failure to observe this prescription makes the warranty no longer valid and could result in malfunction
and/or damage to the YOSHI AWS unit.
8
5.2 Piping specifications
WARNING
YOSHI AWS refrigerant gas connections diameter differs from the ones prescribed for the
refrigerant gas line to the AISIN GHP outdoor unit. Therefore, install proper adapters (not supplied).
Select the proper AWS – GHP pipe diameter according to the table below.
Installation item
YOSHI AWS Diameter x Thickness (mm) Max height difference. (m)
Acceptable piping
GHP AISIN length. (m)
units GHP GHP Compres
Gas Liquid Liquid (*) (relative/actual) ground roof sor oil
(*) If the distance between GHP and AWS exceeds 40 meters use a liquid tube of bigger diameter
as indicated in the table.
The refrigerant gas line for the YOSHI AWS unit must be designed and installed in accordance
with the prescriptions here under listed.
CAUTION
It is forbidden to connect direct expansion indoor units and YOSHI AWS to a single AISIN GHP
outdoor unit simultaneously.
The YOSHI AWS can be only connected to a specific AISIN GHP outdoor unit for AWS with the
same capacity.
WARNING
• Never exceed the maximum accepted distances when connecting the YOSHI AWS to the
AISIN GHP outdoor unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunctioning of the YOSHI AWS unit.
9
5.3 Refrigerant gas extra charge
CAUTION
The refrigerant extra charge must be done in accordance with the procedures described in the
AISIN GHP installation manual. Failure to observe this prescription makes the warranty no longer no
longer valid and could result in malfunctioning of the YOSHI AWS unit.
WARNING
Accurately measure the length of the piping and charge with the proper amount of refrigerant
gas. Failure to observe this prescription could result in malfunctioning of the YOSHI AWS unit.
When charging the refrigerant gas, make sure to wear proper protective gloves.
Refrigerant gas leakages can cause frost bites.
• Each of the GHP connected to the YOSHI AWS unit must be considered as an independent
refrigerant circuit. Quantities mentioned below are referred to one single GHP.
• Always charge the refrigerant as a liquid in the tank. In case of charging as a gas may cause a
compositional change of the refrigerant, and could result in a performance decline or a
breakdown.
• Always use a refrigerant scale when charging the refrigerant. Using a charging cylinder may
cause a compositional change of the refrigerant, could result in a performance decline or a
breakdown.
• To avoid cross-contamination with other oil types, make sure to separate maintenance tools
according to the type of refrigerant used. In particular, never use the gauge manifold and
charging hose with other refrigerants than R410a.
After confirming the factory charge on the AISIN GHP label, use the following equation to
determine the necessary extra amount of refrigerant gas. Always refer to the liquid pipe lengths
and diameters only.
10
6 Refrigerant circuit and hydraulic circuit
TO GHP 1 TO GHP 2
FROM GHP 1 FROM GHP 2 AWS REFRIGERANT CIRCUIT AND HYDRAULIC CIRCUIT
1 1 COOLILNG MODE
10
10 4 4
3 7 8
2 6 6
9
3 F
2
5 5
11
7 Electric wire installation
7.1 Wiring with GHP outdoor unit
Power supply specifications are always mentioned on the YOSHI AWS product label. Always
check the power supply before installing the unit. Always perform the wiring in accordance with the
prescriptions listed in the paragraph 0 of the present manual.
WARNING
• NEVER connect the YOSHI AWS unit to a common circuit with other appliances. Use a
dedicated branch circuit protected by an earth leakage breaker. Failure to observe this
prescription could result in malfunctioning of the unit and hazards for people and/or things.
• NEVER ground the unit by connecting the wires to water or gas piping or to a lightning
rod.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.
12
7.2 Detailed wiring diagram
13
8 AWS Accessories
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank
The probe allows adjustment of the flow temperature of the water according to the temperature of
the outside air by means of a 4-20 mA current signal.
POWEER SUPPLY 12 V AC
OPTIONAL
CONTROL PANEL
OUTSIDE TEMP.
AWS – CONTROL PANEL
ACTIVE PROBE COMMUNICATION
14
9 Control panel
WARNING
• NEVER change the safety factory settings. Failure to observe this prescription makes the
warranty no longer valid and could result in malfunction and/or damage to the unit.
• NEVER disconnect or bypass the YOSHI AWS built in safety devices for a forced
operation of the unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunction and/or damage to the unit.
• NEVER change the factory settings of the AISIN remote controller fitted in the control
panel. Failure to observe this prescription could result in malfunction and/or damage to the unit.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.
• Some operation parameters of the YOSHI AWS can be changed under request to the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid.
• In case of multiple units installations it is possible to manage a proportional distribution
of the capacity by an external optional device.
• The main screen of the YOSHI control panel always displays the primary circuit return
temperature. Supply temperature can be displayed in the service menu under analogue inputs
folder.
15
10 AWS Set Point Adjustment
10.1 Control panel
The unit AWS YOSHI has the possibility to vary the capacity delivered, in a range between 13%
and 100% of rated power, as a function of the return water temperature on the primary circuit.
The modulation of the capacity is adjusted according to a proportional band.
Just adjust the temperature set point on the user menu on the control panel, that is the parameters
"Tset" and the proportional band width (Range modulation parameter). As the return water
temperature on the primary approaches the set point, the AWS capacity is reduced to 13%. Once
the set point is reached and exceed, the system makes 6 consecutive temperature checks, one
every each 10 seconds. If, during these controls, the temperature never goes below the set point
the AWS stops.
If the optional "Plus Controller" has been installed, once the set point has been reached and the
AWS stops, the primary circulation pump halts. Otherwise, the primary circulation pump continues
to run, nevertheless the AWS system is in stand-by.
The set point temperature in heating, ie the parameter "Tset heat", may vary in a range between
30°C and 48°C.
The table below shows the method of variation of the capacity and a numerical example.
100 26
75 27
50 30 5 28 31
25 29
13 30
100 44
75 45
50 48 5 46 49
25 47
13 48
16
Example modulation in cooling:
The set point temperature in cooling, ie the parameter "Tset cool", may vary in a range between
6°C and 15°C.
The factory settings are:
The YOHSI AWS TWIN unit proper operation foresees the following capacity modulation method of
the two GHP units:
■ Two GHP units at 100% of their load;
■ Two GHP units at 75% of their load;
■ Two GHP units at 50% of their load;
■ One GHP unit at 50% of its load;
■ One GHP unit at 25 % of its load.
The unit YOSHI AWS allows you to adjust the offset of the set point temperature, that is the return
water temperature on the primary circuit. The parameters "Tset Offset " can be changed in the user
menu, (please refer to the AWS service manual). If the optional "Controller Plus" has been installed,
of the offset measurement will be made by its active probe, installed on the buffer tank.
17
11 Installation layouts
18
11.4 HVAC installation AWS E1J TWIN
19
11.5 HVAC installation E1J TWIN proportional distribution of consumption
20
11.6 HVAC installation AWS E1J TWIN variable flow rate no hydraulic
separator (AHU)
21
11.7 HVAC installation AWS E1J TWIN variable flow rate with hydraulic
separator (fan coil)
22
12 Troubleshooting (reference)
WARNING
• NEVER stop the GHP – AWS system by switching off the power supply during the
operation. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER switch on the YOSHI AWS power supply after switching on the GHP outdoor unit.
Failure to observe this prescription could result in malfunction and/or damage to the unit.
The table below shows all the possible failures indicated directly by the YOSHI AWS control panel.
Return temperature
A6S1 • Check the probe and the wiring
probe alarm 1
Antifreeze temperature
A7S1 • Check the probe and the wiring
probe alarm 1
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The heat pump has
• Reset the hours of operation (See
Maintenance period reached 10.000 hours of
A14S1 page 82, service manual paragraph
alarm operation. Need for 13.3 "Reset hours of operation").
routine maintenance.
• Check the code displayed on
the GHP. Press UP for the current
GHP2 Alarm A15S1 alarms and DOWN for those in
STAN-BY
Return temperature
A16S1 • Check the probe and the wiring
probe alarm 2
Antifreeze temperature
A17S1 • Check the probe and the wiring
probe alarm 2
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The table below shows all the error codes displayed on the remote controller fitted in the AWS
control panel. In case of malfunction contact the AISIN Authorised Service Centre that usually
maintains the GHP outdoor unit.
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor
(OFF led off) Type of failure Possible cause
unit
Error Led TEST Unit
display
code ON/OFF Disp. No.
• External protection input signal stops the unit
A0 X X X 63-n External input
• Remote controller local setting failure
Indoor unit • PC board defective
A1 X X X 20-n
PC board • EEPROM setting error
• Direct Expansion version – indoor unit drain pump
Drain lines
malfunction .
A3 X X X 95-n -
• AWS version – flow switch or antifreeze thermostat
AWS flow switch
switched off.
Indoor unit fan • Fan motor blocked
A6 X X X 15-n
motor • Harness disconnection
Indoor unit swing • Swing flap motor malfunction
A7 ON X X 35-n
flap motor • Cam mechanism failure
Indoor unit • LEV malfunction
A9 X X X 21-n
PC board • Harness disconnection
• Improper drain piping installation (inverse draft)
AF ON OFF X 30-n Drain pipe
• Pipe clogged
Air cleaning • Indoor unit circuit boar malfunction
AH ON OFF X 31-n
device • Air cleaning device failure (optional)
• Capacity setting failure
AJ X X X 22-n Capacity setting
• Missing capacity setting adapter (replacement of PCB)
• Heat exchanger temperature sensor failure
C4 X X X 18-n
• Improper harness connection
• Gas pipe temperature sensor failure
C5 X X X 19-n
• Improper harness connection
Indoor unit
• Direct Expansion version - Intake air temperature sensor
temperature
failure
C9 X X X 97-n sensors
• AWS version – Resistors group failure
• Improper harness connection
• Exhaust air temperature sensor failure
CA X X X 98-n
• Improper harness connection
R/C temperature • R/C temperature sensor failure
CJ ON OFF X 17-n
sensor • Improper harness connection
U3 X X X - Test run • Test run operation
• Outdoor unit power supply OFF
U4 X X X - Communication
• Outdoor unit – indoor unit transmission error
• Duplicating main remote controller connection
X X X 1-n Communication
• Transmission error
U5
• Remote controller PC board failure
OFF ON OFF - Remote
• Remote controller setting failure
controller
PC board • Transmission error between main and sub remote
U8 X X OFF -
controller
• Transmission error between two indoor units
U9 X X X - Communication
• Transmission error between outdoor and indoor unit
• Address duplication of central remote controller
UC ON ON ON 36-n
Central remote • Air-net address duplication of indoor units
controller • Transmission error between indoor unit and central
UE X X X 23-n
remote controller
• Communication error between indoor and outdoor unit
UF X X X 24-n
Communication • Improper wiring
UH X X X - • Indoor unit address setting failure
X X X 40-0∼2 • EEPROM failure or program failure
Outdoor unit
E1
PC board • Outdoor unit PC board malfunction
X X X 84-3,4
• Transmission error between microcomputer
E3 X X X 86-0 • Refrigerant High pressure alarm
Operation failure
E4 X X X 88-0 • Refrigerant Low pressure alarm
• Heat exchanger fan (1,2,3) failure
E7 X OFF X 86-10∼23 Outdoor unit fan
• DCBL board failure
• 4-way valve failure
EA X X X 57-0 4-way valve
• Harness disconnection
EC X X X 80-0 Operation failure • Engine coolant overheating (temperature >105°C)
Engine coolant • Engine coolant pump failure
EH X X X 80-10∼30
pump • DCBL board failure
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Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor Type of failure
(OFF led off) Possible cause
unit Error code
Error Led TEST Unit
display
code ON/OFF Disp. No.
F3 X X X 91-0 • Compressor discharge temperature too high (>120°C)
Operation failure
F4 X X X 87-0,2 • Compressor intake temperature too high (> 40°C)
• Abnormal engine oil pressure
FE X X X 81-0 Engine oil
• Engine oil level insufficient
• Refrigerant oil supply valve failure
FF X X X 58-0 Compressor oil
• Improper harness connection
FJ X X X 47-0 Catalyser • Catalyser overheating (where provided)
High pressure • High pressure switch malfunction
H3 X X X 76-0
switch • Improper harness connection
Low pressure • Low pressure switch malfunction
H4 X X X 88-2
switch • Improper harness connection
• Outdoor temperature sensor malfunction
H9 X X X 61-0
• Improper harness connection
H9 X X X 61-1 Outdoor unit • Outdoor temperature sensor short circuit
temperature
sensors • Engine coolant temperature sensor malfunction
HC X X X 70-0
• Improper harness connection
HC X X X 80-1 • Engine coolant temperature sensor short circuit
HJ X X X 80-2 Engine coolant • Engine coolant level insufficient
HF X OFF X EE-0 Maintenance • Periodic maintenance alert
X X X 78-1∼5 • Compressor discharge temp sensor disconnected
J3
X X X 91-2∼7 • Compressor discharge temp sensor short circuit
X X X 54-0 • Super cooling heat ex. temp. sensor disconnected
X X X 54-1 • Super cooling heat ex. temp. sensor short circuit
J4
X X X 55-0,1 • Accumulator outlet temp. sensor disconnected
X X X 55-2,3 • Accumulator outlet temp. sensor short circuit
X X X 53-0,1 Outdoor unit • Compressor intake temp. sensor disconnected
J5
X X X 53-2,3 temperature • Compressor intake temp. sensor short circuit
sensors
• Heat exchanger liquid pipe temp. sensor disconnected
X X X 65-0
J6 • Improper harness connection
X X X 65-2 • Heat exchanger liquid pipe temp. sensor short circuit
• Sub heat exchanger liquid pipe temp. sensor
X X X 66-0
disconnected
J7
• Sub heat exchanger liquid pipe temp. sensor short
X X X 66-1
circuit
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