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Indice
1 Outdoor Unit (mod. 8 – 10 – 13 HP) .............................................................................................................. 5
1.1 Technical specifications ...................................................................................................................... 6
1.2 External dimensions ........................................................................................................................... 7
1.3 Allowed temperature range ................................................................................................................ 8
1.4 Noise level charateristics.................................................................................................................... 9
1.5 Space required for installation .......................................................................................................... 12
1.6 Outline diagram of refrigerant piping ................................................................................................ 14
1.7 Refrigerant piping installation specifications .................................................................................... 14
1.8 Refrigerant piping – Selecting branches and permissible lengths ................................................... 15
1.9 Refrigerant charging ......................................................................................................................... 20
1.10 Note for branch piping ...................................................................................................................... 21
1.11 How to extend exhaust pipe ............................................................................................................. 22
1.12 Summary of electric wiring installation ............................................................................................. 24
1.12.1 Opening for power supply wires / signal wires ........................................................................ 24
1.12.2 Wiring example (AC 230 V single phase) ................................................................................ 25
1.13 Power supply wiring procedure ........................................................................................................ 26
1.13.1 Wiring instruction ..................................................................................................................... 26
1.13.2 Wiring lenght ............................................................................................................................ 27
1.13.3 Branch wiring ........................................................................................................................... 28
1.14 Various function settings .................................................................................................................. 29
2 Outdoor unit (mod. 16 – 20 – 25 HP) ........................................................................................................... 30
2.1 Specifiche tecniche........................................................................................................................... 31
2.2 External dimensions ......................................................................................................................... 32
2.3 Allowed temperature range .............................................................................................................. 33
2.4 Noise level charateristics.................................................................................................................. 34
2.5 Space required for installation .......................................................................................................... 37
2.6 Combinations and capacities of the outdoor units and indoor units ................................................. 39
2.6.1 Stand-alone installation ........................................................................................................... 39
2.6.2 Combined installation .............................................................................................................. 39
2.7 Outline diagram of refrigerant piping ................................................................................................ 40
2.7.1 Combined installation .............................................................................................................. 40
2.7.2 Stand-alone installation ........................................................................................................... 41
2.8 Refrigerant piping installation specifications .................................................................................... 42
2.8.1 Combined installation .............................................................................................................. 42
2.8.2 Stand-alone installation ........................................................................................................... 42
2.8.3 Reducer selection for combined installation ............................................................................ 43
2.9 Refrigerant piping – Selecting branch pipes and permissible lengths ............................................. 46
2.9.1 Combined installation .............................................................................................................. 46
2.9.2 Stand alone installation ............................................................................................................ 50
2.10 Refrigerant charging ......................................................................................................................... 55
2.10.1 Refrigerant charging amount ................................................................................................... 55
2.10.2 Refrigerant charging method ................................................................................................... 55
2.11 Notes for branching piping ............................................................................................................... 56
2.12 How to extend exhaust pipe ............................................................................................................. 57
2.13 Power supply wiring procedure ........................................................................................................ 59
2.13.1 Wiring instruction combined installation .................................................................................. 59
2.13.2 Wiring instruction stand-alone installation ............................................................................... 60
2.14 Summary of electric wiring installation ............................................................................................. 61
2.14.1 Opening for power supply wires / signal wires ........................................................................ 61
2.14.2 Wiring example (AC 230V single phase) ................................................................................. 62
2.14.3 Direct expansion indoor unit system wiring (AC 230V single phase) ...................................... 63
2.14.4 Air water system wiring (AC 230V single phase) ................................................................... 63
2.15 Wiring length .................................................................................................................................... 64
2.16 Branch wiring .................................................................................................................................... 65
2.17 Various function setting .................................................................................................................... 66

Specifications, drawings and general information within this manual are subject to change without notice.
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4
1 Outdoor Unit (mod. 8 – 10 – 13 HP)

8 HP – AXGP224E1 [N – P] [NATURAL GAS – LPG]


10 HP – AXGP280E1 [N – P] [NATURAL GAS – LPG]
13 HP – AXGP335E1 [N – P] [NATURAL GAS – LPG]

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1.1 Technical specifications
AXGP224E1 AXGP280E1 AXGP355E1
Model
8 HP 10 HP 13 HP

100% 22,4 28,0 35,5


Rated cooling capacity*
50% 11,2 14,0 17,8

Performace 100% kW 25,0 31,5 40,0


Rated heating capacity**
50% 12,4 15,5 20,2

Maximum heating capacity*** 26,5 33,5 42,5


Natural gas G20
Type Natural gas G25
LPG
100% 15,0 19,2 26,4
Rated cooling consumption*
Fuel gas 50% 7,4 8,0 9,9

100% kW 15,9 20,3 27,0


Rated heating consumption**
50% 8,3 9,6 11,7

Maximum heating consumption*** 21.7 27.5 36,6

Power supply V AC 230 single phase

Starting current A 20
Electricity
Cooling 0,34 / [1,4] 0,44 / [1,9] 0,57 / [2,4]
Rated consumption / Current kW/[A]
Heating 0,42 / [1,8] 0,58 / [2,5] 0,74 / [3,2]

Type Water cooled vertical type, 3 cylinders, 4 strokes

Displacement cm3 952

Engine Rated mechanical output kW 5,0 6,2 7,9

Cooling 800~1.250 800~1.550 800~2.000


Revolution range rpm
Heating 800~2.450 800~2.900 800~2.900

Type x numbers of units Variable capacity scroll x 2


Compressor
Transmission Poli V belt

Type R410A
Refrigerant
Factory charge Kg 11,0

Type x numbers of units Variable speed propeller type x 2

Fans Rated total flow rate m3 / h 10.020 11.640 12.780

Static pressure: standard – [silent mode] Pa 5 – [30]

Noise level Sound pressure : standard – [silent mode] dB(A) 54 – [52] 56 – [52] 59 – [57]

Gas line Ø 19,1 Ø 22,2 Ø 25,4


Refrigerant mm
Liquid line Ø 9.5 Ø 9.5 Ø 12.7

Piping Fuel gas inch R3/4

Exhaust gas Ø 80
mm
Exhaust drain: standard – [cold district] Ø 15 – [Ø 30]

Piping permissible length: actual / equivalent – [AWS] 165 / 190 – [70 / 60]

Max. distance after the first branch 60


m
Max. height difference between indoor units 15

Max. height difference between indoor and outdoor units – [AWS] + 50 / - 40 – [+25 / - 20]

Height 2.077

External dimensions Width mm 1.400

Depth 880

Weight: standard – [cold district] Kg 565 – [570]

Number: standard – [cold district] 20 – [13] 25 – [16] 32 – [20]


Connectable indoor units
Capacity: standard – [cold district] % 50 – 200 / [50 – 130]

Scheduled maintenance interval 10.000


Maintenance h
Engine oil replacement 30.000

Special models: Cold district (F): outdoor temp lower than – 10°C /AWS (A): outdoor unit connectable with AWS / W-kit (K): built-in domestic hot water version
*Outdoor temp. 35°C (DB) – indoor temp. 27°C (DB) / ** Outdoor temp 7°C (DB) – indoor temp. 20°C (DB) / ***Outdoor temp. 2°C (DB) – indoor temp. 20°C (DB)
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1.2 External dimensions

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1.3 Allowed temperature range

Cooling
Indoor temperature (°C)

Allowed cooling mode


temperature range

Outdoor temperature (°C)

Heating
C]
(°C)[°

30
aria interna

30
Indoor temperature

KitCold
zone Campo
Allowed diheating
applicazione
mode
fredde
district in riscaldamento
temperature range
20
Temperatura

16
-20 21
10

-20 -10 0 10 20

Outdoor temperature
Temperatura aria esterna(°C)

C]

All measurements are expressed as dry bulb


Note Scale temperature setting on the remote control

Limite Limite
superiore inferiore

Cooling. 35°C 20°C

Heating 30°C 15°C

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1.4 Noise level charateristics

Global values (dB(A)/m)

Front
Model Front Rear Right Left

AXGP224E1
54 53 49 50
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

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Noise level charateristics

Global values (dB(A)/m)

Front
Model Front Rear Right Left

AXGP280E1
56 56 52 53
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

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Noise level charateristics

Global values (dB(A)/m)

Front
Model Front Rear Right Left

AXGP355E1
59 59 54 55
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

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1.5 Space required for installation
1) Provide sufficient distance from flammable materials

WARNING

Install the outdoor unit in the proper distance from flammable items as required by the rel-
evant local and national regulations, and technical standards. (See the reference below.) If
the distance does not meet the requirements, it could result in a fire.

FRONT
DISTANCE FROM FLAMMABLE MATERIALS (MM)

FRONT

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2) Installation space

CAUTION

The following drawings show the minimum installation space for providing room for
intake air and inspection and maintenance operations.
Insufficient space could result in injury to the maintenance personnel or damage to the
equipment

Provide ample space for inspection and maintenance taking into account the refrigerant and fuel gas piping.

FRONT
MINIMUM DISTANCE FROM SORROUNDING OBJECTS (MM)

* THIS SPACE MUST BE 800 MM OR MORE WHEN THE SNOW HOOD IS MOUNTED
* FRONT

MULTIPLE UNIT INSTALLATION


* FRONT

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1.6 Outline diagram of refrigerant piping
Flare connections Indoor unit Indoor unit
Brazing connections

Outdoor unit
Branch pipes or helders
(sold separatly)

Fuel gas pipe R ¾’’

Refrigerant capor line (brazing)


Refrigerant liquid pipe (brazing)

Condensation water drain port


Exhaust gas
water drain port

1.7 Refrigerant piping installation specifications

Item
Refrigerant main piping diameter Permissible height
Permissible piping
Outdoor Unit (mm) length (m) difference (m)
Refrigerant
Equivalent length/ Outdoor unit is Outdoor
Vapor line Liquid line oil
Actual length higher unit is lower
ø19.1 ø9.5
P224 *1(ø22.2) *1(ø12.7)

ø22.2 ø9.5 190


P280 *1(ø25.4) *1(ø12.7) /165 50 40 NL10
*2
ø25.4 ø12.7
P355 *1(ø28.6) *1(ø15.9)

ATTENTION
∗ If the piping length exceeds 100 m, install pipes larger by one rank specified in ( ).
∗∗ When total capacity of connected indoor unit exceeds 130 % of rated capacity, restrict the
permissible piping length (actual length) to 100 m or less.

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1.8 Refrigerant piping – Selecting branches and permissible
lengths
CAUTION

• Make sure that total extension refrigerant piping lenght is 520 m. or less.
• If the refrigerant piping equivalent length exceeds 100 m, use pipes with diameters larger by
one rank indicated in “4-3. Refrigerant piping installation specifications“ on the previous page
for the main liquid and vapor piping. Example: ø 12.7 → ø 15.9.
• This unit uses R410A. Limit pressure of O material pipe with ø 19.1 diameter or larger is
insufficient. Be sure to use 1/2H or H material pipes with minimum thickness or thicker. For
ø 19.1 pipe only, however, as long as the thickness is 1.05 mm or greater, O materials can
be used.
• Method of refrigerant piping can be selected from line branching, header branching, and
line-header combined branching. Select the proper method according to the layout of indoor
units.
• Refrigerant piping length and the height difference between indoor units should be arranged
as short as possible.
• Re-branching after the header branching is not allowed.

Piping specifications (Use the following pipes)

Outdoor unit

First branch

Indoor Indoor Indoor Indoor Indoor


Unit 1 Unit 2 Unit 3 Unit 4 Unit 5

Indoor
Unit 6

• Piping material: Phosphate deoxidized copper seamless air-conditioning pipe JIS H3300, C1220T
(Japanese technical standard) or equivalent.
• Refrigerant pipe specifications: Outer diameter × thickness (mm)
ø 6.4 × 0.8 ø 9.5 × 0.8
ø 12.7 × 0.8 ø 15.9 × 1.0
ø 19.1 × 1.0 ø 22.2 × 1.0
ø 25.4 × 1.0 ø 28.6 × 1.0
ø 31.8 × 1.1 ø 38.1 × 1.35
(1) 【Main piping】Between outdoor unit and first branch (A on the figure)
Outdoor unit P224 P280 P355
Vapor line (mm) Ø 19.1 Ø 22.2 Ø 25.4
Liquid line (mm) Ø 9.5 Ø 12.7

(2) Main piping】Between outdoor unit and first branch (A on the figure)
Total capacity of downstream fino a da 22.4kW da 33.0kW da 47.0kW da 71.0kW
indoor units (kW) 22.4kW a 33.0kW a 47.0kW a 71.0kW o più
Vapor line (mm) Ø 15.9 Ø 22.2 Ø 28.6 Ø 31.8
Liquid line (mm) Ø 9.5 Ø 12.7 Ø 15.9 Ø 19.1

(3) Piping between branch and indoor unit (a, b, c, d, e and f on the figure)
Indoor unit P22, 28, 36, 45, 56 P71, 80, 90, 112, 140 P224 P280
Vapor line (mm) Ø 12.7 Ø 15.9 Ø 19.1 Ø 22.2
Liquid line (mm) Ø 6.4 Ø 9.5

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Selecting branch piping and permissible piping length

Line branching

Layout example
(When 6 indoor units are connected)

Note: If there is a height differen-


ce between the locations of
10 m
indoor and outdoor units, apply
a small “trap pipes” only on the
vapor line at least every 10 m as
illustrated.

Maximum piping length (L)*


A+B+C+D+E+f 190/165m or less
(Equivalent length / Actual length)
Permissible
piping length Maximum piping length after the first branch B+C+D+E+f 60 m or less

Piping length difference after the first branch


(when A is shortest length after the first branch)
l –a 40 m or less

When outdoor unit is higher than


50 m or less
indoor unit
Height difference between indoor and
Permissible outdoor unit (H)
height When outdoor unit is lower than
40 m or less
difference indoor unit

Height difference between indoor units (h) 15 m or less

How to select the branch piping kit


Refer to the following table to select the branch piping kit because the size of branching pipe varies
depending on the total capacity of connected indoor units (total capacity of the downstream indoor
units).
Branch piping

Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit connecting piping
size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either horizontally or
vertically.

* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

CAUTION
In the case of header branching or line-header combined branching, indoor units with capacity of
P280 or larger cannot be connected after the header branching (c, d, e or f in the right figure).
Connect the indoor units with capacity of P280 or larger to line branching (a or b in the right figure).

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Header branching

Layout example
(When 6 indoor units are connected)

Note: If there is a height differen- ce


between the locations of indoor 10 m
and outdoor units, apply a small
“trap pipes” only on the vapor line at
least every 10 m as illustrated.

Maximum piping length (L)*


A+f 190/165m or less
(Equivalent length / Actual length)
Permissible
piping Maximum piping length after the first branch f 60 m or less
length
Piping length difference after the first branch
(when A is shortest length after the first branch)
l –a 40 m or less

Height difference between indoor and When outdoor unit is higher than indoor unit 50 m or less
Permissible
height outdoor unit (H) When outdoor unit is lower than indoor unit 40 m or less
difference
Height difference between indoor units (h) 15 m or less

How to select the branch piping kit


Connect crimp piping (locally procured) to the branching points (on the indoor unit connection side)
in accordance with the number of connection indoor units.
Refer to the header branching kit (sold separately) for the crimp piping size.
Branch piping

Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.
Re-branching after the header branching is not allowed. Besides, the indoor unit with
capacity of P280 or larger can not be connected after the header branching

* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

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Line – Header combined branching

Layout example
(When 6 indoor units are connected)

Note: If there is a height differen- ce


between the locations of indoor 10 m
and outdoor units, apply a small
“trap pipes” only on the vapor line at
least every 10 m as illustrated.

Maximum piping length (L)*


A+B+C+f 190/165m or less
(Equivalent length / Actual length)
Permissible
piping Maximum piping length after the first branch f 60 m or less
length
Piping length difference after the first branch
(when A is shortest length after the first branch)
l –a 40 m or less

Height difference between indoor and When outdoor unit is higher than indoor unit 50 m or less
Permissible
height outdoor unit (H) When outdoor unit is lower than indoor unit 40 m or less
difference
Height difference between indoor units (h) 15 m or less

How to select the branch piping kit


Refer to the following table to select the branch piping kit because the size of branching pipe varies
depending on the total capacity of connected indoor units (total capacity of the downstream indoor units).

Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Branch piping

Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.

How to select the header piping kit


Connect crimp piping (locally procured) to the branching points (on the indoor unit connection side)
in accordance with the number of connecting indoor units.
Refer to the header branching kit (sold separately) for the crimp piping size.

Important remider
Be sure to use the indoor unit piping and indoor branch piping that correspond to the indoor unit
connecting piping size.
Always install the branch piping joint (both for vapor and liquid) so that the joint branches either
horizontally or vertically.
Re-branching after the header branching is not allowed. Besides, the indoor unit with
capacity of P280 or larger can not be connected after the header branching

* When total capacity of connected indoor unit exceeds 130% of rated capacity, restrict the permissible piping length (actual length) to 100 m.

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AWS line connection

Layout example
(When AWS is connected)

Note: If there is a height differen- ce


between the locations of indoor and 10 m
outdoor units, apply a small “trap
pipes” only on the vapor line at least
every 10 m as illustrated.

Permissible
Maximum piping length (L)
piping L=A 70/60m or less
(Equivalent length / Actual length)
length

When outdoor unit is higher than


50 m or less
Permissible indoor unit
Height difference between AWS unit and
height
outdoor unit (H)
difference When outdoor unit is lower than
40 m or less
indoor unit

WARNING
• Always refer to AWS installation manual for maintenance clearence and position of the unit.

• Always connect the AWS to the designed outdoor unit for AWS.

ATTENTION

Never exceed the maximum allowed distance between AWS and GHP. Failure in doing so can
result in malfunctioning of the units and invalidates the warranty.

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1.9 Refrigerant charging

ATTENTION

• When charging the refrigerant, accurately measure the length of the piping and charge
the proper amount of refrigerant. If the amount of refrigerant is not proper, performance
will decline or a breakdown could occur.
• After completion of refrigerant charging, write down the installation record on the plate
“POINTS FOR INSTALLATION” inside the outdoor unit control box panel. Besides,
calculate the refrigerant amount for the whole system and write down the amount on the
plate. Calculation formula is shown on the plate. (Write with a permanent marker so that
the record does not disappear easily.)

1) Refrigerant charging amount.

Always check the refrigerant gas factory charge on the unit label before calculating the amount to be added.
Calculate the amount of refrigerant to be charged according to the following formula and liquid piping length
for each size of the piping.
When the GHP is connected to YOSHI AWS E1:
Charge amount (kg) = (L1 × 0.353) + (L2 × 0.250) + (L3 × 0.170) + (L4 × 0.110) + (L5 × 0.054)
+ (L6 x 0.022) + QAWS
When the GHP is connected to direct expansion indoor units:
Charge amount (kg) = (L1 × 0.353) + (L2 × 0.250) + ( L3 × 0.170) + (L4 × 0.110) + ( L5 × 0.054)
+ (L6 x 0.022) + Qde

L1: Liquid pipe Ø 22.2 total length (m) L4: Liquid pipe Ø 12.7 total length (m)
L2: Liquid pipe Ø 19.1 total length (m) L5: Liquid pipe Ø 9.5 total length (m)
L3: Liquid pipe Ø 15.9 total length (m) L6: Liquid pipe Ø 6.4 total length (m)

Type or indoor system Qde [kg] Qaws [kg]


Direct expansion single unit 0,0 -
Direct expansion multiple indoor unit 1,0 -
Refer to manufacturer
Direct expansion air handling unit AHU specification -
Air water system YOSHI AWS E1 - 0,0

2) Refrigerant charging method

CAUTION
When charging the refrigerant, be sure to wear a pair of leather gloves.
If the refrigerant touches your skin directly, it may cause a frostbite.

• Always charge the refrigerant as a liquid in the tank. Charging as


a vapor may cause a compositional change of the refrigerant, and
could result in a performance decline or a breakdown.
• Always use a refrigerant scale when charging the refrigerant.
using a charging cylinder may cause a compositional change of
the refrigerant, and could result in a performance decline or a
breakdown.
• To avoid cross-contamination with other oils types, make sure to
separate maintenance tools according to the type of refrigerant
used. In particular, never use the gauge manifold and charging
hose with other refrigerants (R22, R407C etc.)

20
1.10 Note for branch piping

REMIND

When connecting the branch pipe, do not bend


the main pipe near the connection.
If such bending is unavoidable, provide a
minimum of 150 mm of straight portion.
However, do not use a bent pipe with an
external diameter of Ø 28.6 or larger.

• Do not perform another braching after header


branching.
• When performing header branching, connect
the crimpt pipe (locally procured) in
accordance with the number of indoor units

• Always install line branch pipes to make either “vertical branching” or “horizontal branching” for both
vapor and liquid lines.

Horizontal Vertical

• Always install header branch pipes to make “horizontal branching” for both vapor and liquid lines.

Orizzontale

Vapor line

Liquid line

21
1.11 How to extend exhaust pipe
• Use stainless steel or polymer section pipes with a diameter of 80 mm for exhaust pipe extension.
• Make sure the pipes for extension can withstand temperatures up to 120° and acid condensed water.

ATTENTION
• Do not extend the exhaust pipe to a location where the exhaust gas could potentially
enter the indoors.
If the exhaust pipe is extended to near the intake/exhaust port to the room, window or ventilation
port, the exhaust gas could flow into the room and cause gas poisoning or an accident
due to lack of oxygen.
• Do not extend the exhaust pipe to an area where flammable gas can be produced, flow
into, accumulate or leak, or where volatile flammable materials can be treated.
Extension to such locations could result in a fire or an explosion.

• Be sure to discharge the exhaust gas directly to an outdoor area open to the atmosphere.
Accumulated exhaust gas could cause gas poisoning or an accident due to lack of oxygen.
Install the outdoor unit where adequate ventilation is provided.
• Be sure to discharge the exhaust gas to the atmosphere where the gas causes no
adverse effect to the surroundings.
If the exhaust gas is exhausted into the catch basin or ditch, it could be drawn into the room
and cause gas poisoning or an accident due to lack of oxygen.
• Be sure to discharge the exhaust gas to a location where the exhaust gas is not
directed toward animals or plants.
Exposure to the exhaust gas or discharge air could have harmful influence on animals or
plants.
• Be sure to maintain the appropriate clearance from the flammable or flame resistant
material covering building in accordance with the following figure.
Inadequate clearance could cause a fire.

Distance from the exhaust pipe must be as follows:

Distance from the top end opening of the exhaust pipe must be as follows:

Try to avoid extending the exhaust pipe in areas where the outside temperature falls to 0 Cº or less because
the inside of the exhaust pipe may freeze.

22
Extended the exhaust pipe according to the following procedure by referring to the figure below.

1. Remove the exhaust top from the outdoor unit exhaust port.

2. Connect the extra sections sequentially from the outdoor unit side, and extend the exhaust pipe to the
desired position following the restriction below.

• Total length of the exhaust pipe extension shall not exceed 15 m.


• Total number of exhaust pipe bends (bending angle = 90 °) shall not exceed 5 (each equivalent
length 1m).
• The extended pipe shall be anchored to the building or similar structure with fixing brackets every
1.5 to 2 m.
• The exhaust pipe shall not be gathered or connected with the other exhaust pipe.

2. Attach the exhaust top at th outlet of the extended exhaust pipe paying attention to the following:

• The angle of the exhaust vent plane shall be vertical to the ground by adjusting the elbow pipes so
that rainwater may not enter the exhaust pipe directly.
• Apply silicone caulking material at the lower part of the metal mesh in accordance with the following
figure so that the drain water may not drip from the exhaust top. (Refer to the figure below.)

23
1.12 Summary of electric wiring installation

ATTENTION

• Use a dedicated branch circuit. Never use the outdoor unit with other appliances on the
same circuit.
If the outdoor unit and other appliances are used on the same circuit, secondary damage
could occur due to breaker tripping.
• All electrical installation work must be performed by a certified electrician in
accordance with the relevant local and national regulations, technical standards, and
instructions provided in this manual.
Improper installation could result in electrical shock, fire or other hazards.
• Provide an electric leakage breaker with the specified capacity for each outdoor unit
(sensitivity amperage is 30 mA).
If the electric leakage breaker is not installed, electrical shock could occur.
• Provide an over-current breaker with the specified capacity for each outdoor unit.
If the proper over-current breaker is not installed, overheating, fire or secondary damage due
to the breaker tripping could occur.
• Always use the designated cable for wiring. Make sure that the cable is properly
connected and fixed so that the outside forces may not be transferred to the terminal
connection.
Improper connecting or fixing can result in overheating, fire or other hazards.
• Always ground the unit in accordance with the relevant technical standards.
Improper grounding can result in electrical shock.
• Select an “inverter type” electric leakage breaker that will not be affected by high-
frequency leakage currents.

1.12.1 Opening for power supply wires / signal wires

Enlarged

Opening for signal wires


Opening for power supply
wires

Bundle power supply wires and signal wires to avoid contact with the pipes

24
1.12.2 Wiring example (AC 230 V single phase)

25
1.13 Power supply wiring procedure

1.13.1 Wiring instruction

26
1.13.2 Wiring lenght

The wiring length of indoor-outdoor and outdoor-outdoor signal wires except the wiring of the remote
controller must not exceed the following restriction:
• Longest wiring length: 1000 meters
• Total wiring length: 2000 meters
(When using shielded wires, the total wire length is restricted up to 1500 meters.)

SYSTEM EXAMPLE

• In the above system, the longest wiring distance is 900 m between Ⓐ and Ⓒ, which satisfiea the longest
wiring length limit of 1000 m. and total length, which is the total 900 m between Ⓐ and Ⓒ, and 200 m
between Ⓑ and Ⓓ is 1100 m. this also satisfies the total wiring limit of 2000 m. the system functions
properly only when both the longest wiring length and the total wiring length are within the limit as shown
above.

CAUTION

• Be sure to check the longest wiring length and the total wiring length at the time of
designing. When the length exceeds the acceptable restriction range, consider dividing
the system or installing a D Ⅲ -NET extension adapter (sold separately) additionally.

27
1.13.3 Branch wiring
The following 3 wiring methods are acceptable.

• SERIES WIRING

• BUS WIRING (up to 10 branches, re-branching after the branch is not possible)

• STAR WIRING (up to 10 branches, re-branching after the branch is not possible)

Note) Although the above figures show the examples using the centralized controller, the same wiring
system can be used with other centralized control devices.

28
1.14 Various function settings

Address setting method of the indoor and outdoor units


The address setting of the indoor and outdoor units is performed automatically.
When the centralised remote control is added, set the group address to the indoor units with the
standard remote controller. If the remote controller is not installed provide that the service centre
brings a spare one to set the group address on each unit.

29
2 Outdoor unit (mod. 16 – 20 – 25 HP)

16 HP – AWGP450E1 [N – P] [NATURAL GAS – LPG]


20 HP – AWGP560E1 [N – P] [NATURAL GAS - LPG]
25 HP – AWGP710E1 [N – P] [NATURAL GAS - LPG]

30
2.1 Specifiche tecniche
AWGP450E1 AWGP560E1 AWGP710E1
Model
16 HP 20 HP 25 HP

100% 45,0 56,0 71,0


Rated cooling capacity*
50% 22,5 28,0 35,5
Performance 100% kW 50,0 63,0 80,0
Rated heated capacity**
50% 24,7 30,9 40,0
Maximum heating capacity*** 53,0 67,0 84,0
Natural gas G20
Type Natural gas G25
LPG
100% 31,0 40.7 55,1
Rated cooling consumption*
Fuel gas 50% 12.4 16,0 19,6

100% kW 31.7 42,0 53,6


Rated heating consumption**
50% 13,5 17,0 22,1
Maximum heating consumption*** 41.4 54 68.9
Power supply V AC 230 single phase
Starting current A 20
Electricity
Cooling 1,06 / [4,6] 1,10 / [4,8] 1,37 / [5,9]
Rated consumption / Current kW/[A]
Heating 1,02 / [4,4] 1,02 / [4,4] 1,18 / [5,1]

Type Water cooled vertical type, 4 cylinders, 4 stroke


Displacement cm3 1.998
Engine Rated mechanical output kW 10,0 12,4 15,7
Cooling 600~1.800 600~1.950 600~2.275
Revolution range rpm
Heating 600~2.500 600~2.800 600~3.000

Type x numebers of units Variable capacity scroll x 2


Compressor
Transmission Poli V belt
Type R410A
Refrigerant
Factory charge kg 11,5
Type x numbers of units Variable speed propeller type x 2
Fans Rated total flow rate m3 / h 20.760 23.280
Static pressure: standard – [silent mode] Pa 5 – [30]
Noise level Sound pressure: standard – [silent mode] dB(A) 56 – [54] 59 – [57] 62 – [60]
Gas line Ø 28,6 Ø 28,6 Ø 31,8
Refrigerant mm
Liquid line Ø 15,9 Ø 15,9 Ø 15,9

Piping Fuel gas inch R3/4


Exhaust gas Ø 100
mm
Exhaust drain: standard – [cold district] Ø 15 – [Ø 30]
Piping permissible length: actual / equivalent [AWS] 165 / 190 – [70 / 60]
Max. distance after the first branch 60
Max. distance between combination multi units: horizontal/vertical m 10 / 4
Max. heigth difference between indoor units 15
Max. heigth difference between indoor and outdoor units – [AWS] + 50 / - 40 – [+25 / - 20]
Height 2.077
External dimensions Width mm 1.660
Depth 880
Weight: standard – [cold district] Kg 735 – [740] 755 – [760]
Number: standard – [cold district] 40 – [26] 50 – [33] 63 – [41]
Connectable indoor units
Capacity: standard – [cold district] % 50 – 200 / [50 – 130]
Scheduled manitenance interval 10.000
Maintenance h
Engine oil replacement 30.000

Special models: Cold district (F): outdoor temp lower than – 10°C /AWS (A): outdoor unit connectable with AWS / W-kit (K): built-in domestic hot water version
*Outdoor temp. 35°C (DB) – indoor temp. 27°C (DB) / ** Outdoor temp 7°C (DB) – indoor temp. 20°C (DB) / ***Outdoor temp. 2°C (DB) – indoor temp. 20°C (DB)

31
2.2 External dimensions

32
2.3 Allowed temperature range

Cooling
Indoor temperature (°C)

Allowed cooling mode


temperature range

Outdoor temperature (°C)

Heating
C]
(°C)[°

30
aria interna

30
Indoor temperature

KitCold
zone Campo
Allowed diheating
applicazione
mode
fredde
district in riscaldamento
temperature range
20
Temperatura

16
-20 21
10

-20 -10 0 10 20

Outdoor temperature
Temperatura aria esterna(°C)

C]

All measurements are expressed as dry bulb


Note Scale temperature setting on the remote control

Limite Limite
superiore inferiore

Cooling. 35°C 20°C

Heating 30°C 15°C

33
2.4 Noise level charateristics

Global values (dB(A)/m)

Model Front Rear Right Left

AWGP450E1
56 58 55 56
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

34
Noise level charateristics

Global values (dB(A)/m)

Model Front Rear Right Left

AWGP560E1
59 60 56 59
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

35
Noise level charateristics

Global values (dB(A)/m)

Model Front Rear Right Left

AWGP710E1
62 63 59 62
N-P

Detection status:

Semi-anechoic room
Distance 1 m
Height 1 m

36
2.5 Space required for installation

Provide sufficient distance from flammable materials

WARNING

Install the outdoor unit in the proper distance from flammable item sas required by the
relevant local and national regulations, and technical standards. (see the reference
below). If the distance does not meet the requirements, it could be result in fire.

FRONT
DISTANCE FROM FLAMMABLE MATERIALS (MM)

FRONT

37
Installation space

CAUTION

The following drawings show the minimum installation space for providing room for
intake air and inspection and maintenance operations.
Insufficient space could result in injury to the maintenance personnel or damage to the
equipment.

Provide ample space for inspection and maintenance taking into account the refrigerant and fuel gas piping.

FRONT
* FRONT

MULTIPLE UNIT INSTALLATION


* FRONT

38
2.6 Combinations and capacities of the outdoor units and
indoor units

Install the indoor units that correspond to indoor air conditioning load.
Otherwise, the units frequently repeat start and stop. That could result in
breakdown of the units.
CAUTION The number and total capacity of the connected indoor units must be within the
range shown below.
Connecting indoor units out of this range could result in breakdown.

• In a combination in which the total capacity of the connected indoor units exceeds the capacity of the
outdoor unit, the performance of each indoor unit will be lower than its rated capacity when all indoor
units are operated simultaneously. Always strive to keep the total capacity of the indoor units within the
outdoor unit capacity.
• Permissible piping length is restricted up to 100 m. (actual length), and total piping length is restricted up
to 350 m. when the total capacityof the connected outdoor unit exceeds 130% of rated capacity.
• Connectable indoor units are P22 to P280.
• ( ) shows the maximum value for cold district specification.

2.6.1 Stand-alone installation

Number of connectable Total capacity of connectable


Outdoor unit
indoor units indoor units (kW)
P450 (16HP) 40 (26) 90,0 (58,5)
Multi type P560 (20HP) 50 (33) 112,0 (72,8)
P710 (25HP) 63 (41) 142,0 (92,3)

2.6.2 Combined installation

Outdoor units Number of connectable Total capacity of connectable


“combination multi” Indoor units indoor units (kW)
P450 (16HP)+P450 (16 HP) 63 (53) 144,0 (117,0)
P450 (16HP)+P560 (20 HP) 63 (59) 161,6 (131,3)

Multi P450 (16HP)+P710 (25 HP) 63 (63) 185,6 (150,8)


type P560 (20HP)+P560 (20 HP) 63 (63) 179,2 (145,6)
P560 (20HP)+P710 (25 HP) 63 (63) 203,2 (165,1)
P710 (25HP)+P710 (25 HP) 63 (63) 227,2 (184,5)

39
2.7 Outline diagram of refrigerant piping

2.7.1 Combined installation

40
2.7.2 Stand-alone installation

41
2.8 Refrigerant piping installation specifications

2.8.1 Combined installation

Item
Refrigerant piping diameter Permissible piping Permissible height
Outdoor unit (mm)* length (m) difference (m) Refrigerant
Equivalent Outdoor Outdoor unit oil
Vapor line Liquid line length/Actual length unit is higer is lower
P450
[16HP]
ø 28,6
Combination P560
multi type [20 HP]
ø 15,9 190/165∗∗ 50 40 NL10
P710
[25 HP]
ø 31,8

ATTENTION
∗ Refrigerant piping diameter: from outdoor unit to the Combined Multi connection kit.
∗∗ When total capacity of connected indoor units exceeds 130% of rated capacity, restrict the
permissible piping length (actual length) to 100 m. or less.

2.8.2 Stand-alone installation

Item
Refrigerant piping diameter Permissible piping Permissible height
Outdoor unit (mm)* length (m) difference (m) Refrigerant
Equivalent Outdoor Outdoor unit oil
Vapor line Liquid line length/Actual length unit is higer is lower
P450
[16HP] ø 28,6
P560 (ø 31,8)∗ ø 15,9
Multi type [20 HP] 190/165∗∗ 50 40 NL10
(ø 19,1)∗
P710 ø 31,8
[25 HP] (ø 38,1)∗

ATTENTION
∗ Refrigerant piping diameter: from outdoor unit to the Combined Multi connection kit.
∗∗ When total capacity of connected indoor units exceeds 130% of rated capacity, restrict the
permissible piping length (actual length) to 100 m. or less.

42
2.8.3 Reducer selection for combined installation

Item Mark Name Specification Remark 16 HP 20 HP 25 HP


A D.E. 28,6 – D.I. 31,8 Provided with the - - ■
Reducer
B D.I. 31,8 – D.E. 28,6 outdoor unit - - ■
Vapor line
Copper ø 28,6 ■ ■ -
Locally procured
pipe ø 31,8 - - ■
Provided with the
C Reducer D.I 15,7 – D.E.12,7
outdoor unit
■ ■ ■
Liquid line
Copper
ø 15,9 Localy procured ■ ■ ■
pipe
Connection Branches
- Optional ■ ■ ■
kit couple

[Note: ■ means this part is used for the above-mentionedoutdoor unit.]

<Precautions for combined installation>


• Arrange the refrigerant piping for both liquid and vapor between the outdoor units so that the piping is
level or has upward gradient to prevent the refrigerant oil from accumulating in the piping.

43
• Connect the refrigerant piping between the outdoor units to the stop valve as shown in the following
figure A or B. otherwise, the refrigerant oil can accumulate in the piping.

• Be sure to install the Combinetion Multi connection kit “horizontally” for both vapor and liquid line.
Assicurarsi di installare il kit combination multi in posizione orizzontale per entrambe le tubazioni del
liquido e del gas.

• In case of difference between the GHP, refer to the figures below for the correct positioning of the pipes.

44
• Make strait portion of 660 mm. or more before branching of the Combination Multi connection kit.

• When the piping length from the Combination Multi connection kit to the outdoor uniti s 2 m. or more,
make a rising of 200 mm. or more on vapor piping only at location 2 m. or less the Combination Multi
connction kit.

45
2.9 Refrigerant piping – Selecting branch pipes and
permissible lengths

2.9.1 Combined installation


Follow the piping specification shown below when installingnew refrigerant piping. When reusing existing
piping, confirm that existing piping meets the pipe specification shown in this manual.

CAUTION
• Make sure that total extension refrigerant piping length is 520 m. or less.
• If the refrigerant piping equivalent length exceeds 100 m. use pipes with diameters larger by one rank for
liquid piping only.
Example: ø 19.1 ø 22.2
• This unit uses R410A. Limit pressure of O material pipe with ø 19.1 diameter or larger is insufficient. Be
sure to use ½ H or H material pipes with minimum thickness or thicker. For ø 19.1 pipe only, however, as
long as the thickness is 1.05 mm. or greater, O materials can be used.
• Do not use a bent pipe with an external diameter of ø 28.6 or larger.
• Method of refrigerant piping can be selected from line branching, header branching, and line-header
combined branching. Select the proper method according to the layout of indoor units.
• Refrigerant piping length and the height difference between indoor units should be arranged as short as
possible.
• Re-branching after the header branching is not allowed.

Piping specifications
• Piping material: Phosphate deoxidized copper seamless air-conditioning pipe JIS H3300, C1220T
(Japanese technical standard) or equivalent.
• Refrigerant pipe specifications: Outer diameters x thickness (mm.)

ø 6,4 x 0,8 (O material or OL material) ø 9.5 x 0,8 (O material or OL material)
ø 12,7 x 0,8 (O material or OL material) ø 15,9 x 1,0 (O material or OL material)
ø 19,1 x 1,0 (1/2 H or H material)* ø 22,2 x 1,0 (1/2 H or H material)
ø 25,4 x 1,0 (1/2 H or H material) ø 28,6 x 1,0 (1/2 H or H material)
ø 31,8 x 1,1 (1/2 H or H material) ø 38,1 x 1,35 (1/2 H or H material)
*For ø 19,1 pipe only, as long as the thickness is 1,05 mm. or greater, O materials can be used.
NOTE) Refrigerant piping diamenter must not exceed the outdoor unit main piping diamenter.

(1) Piping between outdoor unit and kit combination multi (segments X, Y)
Outdoor unit P450 P560 P710
Vapor line (mm.) Ø 28,6 Ø 31,8
Liquid line (mm.) Ø 15,9

(2) Piping between kit combination multi and first branch (segment A) [*L > 100 m]
Total capacity of outdoor units (kW) 90,0 – 142,0
Vapor line (mm.) Ø 31,8
Liquid line (mm.) Ø 19,1 (Ø 22,2)*

(3) Piping between branches (segments B, C, D, E)


Total capacity Up to from 22.4kW from 33.0kW from 47.0kW from 71.0kW
over 104kW
indoor units 22.4kW to 33.0kW to 47.0kW to 71.0kW to 104kW
Vapor line (mm.) Ø 15,9 Ø 22,2 Ø 28,6 Ø 31,8 Ø 38,1
Liquid line (mm.) Ø 9,5 Ø 12,7 Ø 15,9 Ø 19,1

(4) Piping between branch and indoor unit (segments a, b, c, d, e, f)


Indoor units P22, 28, 36, 45, 56 P71, 80, 90, 112, 140, 160 P224 P280
Vapor line (mm.) Ø 12,7 Ø 15,9 Ø 19,1 Ø 22,2
Liquid line (mm.) Ø 6,4 Ø 9,5

46
Selecting branch piping and permissible piping length

Line branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

47
Header branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

48
Line – header combined branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

49
2.9.2 Stand alone installation

Follow the piping specification shown below when installingnew refrigerant piping. When reusing existing
piping, confirm that existing piping meets the pipe specification shown in this manual.

AVVERTENZA
• Make sure that the total extension refrigerant piping legth is 520 m. or less.
• If the refrigerant piping length exceeds 100 m., uses diameters larger by one rank indicated in this
manual. Refrigerant piping installation specifications on page 44 for the main liquid and vapor piping.
• This unit uses R410A. limit pressure of O material pipe with ø 19.1 diameteror larger is insufficient. Be
sure to use ½ H or H material pipes with minimum thickness or thicker. For ø 19.1 pipe only, however, as
long as the thickness is 1.05 or greater, O materials can be used.
• Do not use bent pipe with an external diameter of ø 28,6 or larger.
• Method of refrigerant piping can be selected from line branching, header branching, and line-header
combined branching. Select the proper method according to the layout od indoor units.
• Refrigerant piping length and the height difference between indoors units should be arranged as short as
possible.
• Re-branching after the header branching is not allowed.

Piping specifications (use the following pipes)


• Piping material: Phosphate deoxidized copper seamless air-conditioning pipe compliant with local
technical standard or equivalent.
• Refrigerant pipe specifications: Outer diameter x thickness (mm.)
ø 6,4 × 0,8 (O material or OL material) ø 9,5 × 0,8 (O material or OL material)
ø 12,7 × 0,8 (O material or OL material) ø 15,9 × 1,0 (O material or OL material)
ø 19,1 × 1,0 (1/2 H material or H material)* ø 22,2 × 1,0 (O material or OL material)
ø 25,4 × 1,0 (1/2 H material or H material) ø 28,6 × 1,0 (1/2 H material or H material)
ø 31,8 x 1,1 (1/2 H material or H material) ø 38,1 x 1,35 (O material or OL material)

* For ø 19,1 pipe only, as long as the thickness is 1.05 mm. or greater, O materials can be used.
NOTE) refrigerant piping diameter must not exceed the outdoor unit main piping diameter.

(1) Piping between outdoor unit and kit combination multi [*L > 100 m]
Outdoor unit P450 P560 P710
Vapor line (mm.) Ø 28,6 (31,8)* Ø 31,8 (38,1)*
Liquid line (mm.) Ø 15,9 (19,1)

(2) Piping between branches (segmentesi B, C, D, E)


Total capacity Up to from 22.4kW from 33.0kW from 47.0kW from 71.0kW
over 104kW
indoor units 22.4kW to 33.0kW to 47.0kW to 71.0kW to 104kW
Vapor line (mm.) Ø 15,9 Ø 22,2 Ø 28,6 Ø 31,8 Ø 38,1
Liquid line (mm.) Ø 9,5 Ø 12,7 Ø 15,9 Ø 19,1
(3) Piping between branch and indoor unit (segments a, b, c, d, e, f)
Indoor unit P22, 28, 36, 45, 56 P71, 80, 90, 112, 140, 160 P224 P280
Vapor line (mm.) Ø 12,7 Ø 15,9 Ø 19,1 Ø 22,2
Liquid line (mm.) Ø 6,4 Ø 9,5
(4) Piping between outdoor unit and A.H.U.(air handling unit)
Outdoor unit P355 P450 P560 P710
Vapor line (mm.) Ø 28,6 Ø 38,1
Liquid line (mm.) Ø 12,7 Ø 15,9 Ø 19,1

50
Selecting branch piping and permissible piping length

Line branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

51
Header branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

52
Line – header combined branching

* When total capacity of connected indoor unit exceed 130% of rated capacity, restrict the permissible piping
length (actual length) to 100 m.

53
AWS line connection

WARNING
• Always refer to AWS installation manual for maintenance clearance and position of the unit.
• Always connect AWS to the designed outdoor unit for AWS.
• Never exceed the maximum allowed distance between AWS and GHP. Failure in doing so can
result in malfunctioning of the units and invalidates the warranty.

54
2.10 Refrigerant charging

ATTENTION

• When charging the refrigerant, accurately measurament the length of the piping and
charge the proper amount of refrigerant. If the amount of refrigerant is not proper,
performace will decline or a breakdown could occur.
• After completion of refrigerant charging, write down the installation record on the plate
“POINTS FOR INSTALLATION” inside the outdoor unit control box panel. Besides,
calculate the refrigerant amount for the whole system and write down the oamount on the
plate. Calculation formula is shown on the plate. (write with a permanent marker so that
the record does not disappear easily).

2.10.1 Refrigerant charging amount


Always check the refrigerant gas factory charge on the unit label before calculating the amount to be added.
Calculate the amount of refrigerant to be charged according to the following formula and liquid piping length
for aech size of piping.
When the GHP is connected to AWS YOSHI E1:
Charge amount (kg) = (L1 × 0.353)+(L2 × 0.250)+( L3 × 0.170)+(L4 × 0.110)+( L5 × 0.054)+(L6 x
0.022)+QAWS

When the GHP is connected to direct expansion indoor units:


Quantità in kg = (L1 × 0.353)+(L2 × 0.250)+( L3 × 0.170)+(L4 × 0.110)+( L5 × 0.054)+(L6 x 0.022)+Qde
Where Qde depends on the number of connected indoor units or the size of the AHU according to the table below

L1: liquid piping Ø 22.2 total length (m.) L4: liquid piping Ø 12.7 total length (m.)
L2: liquid piping Ø 19.1 total length (m.) L5: liquid piping Ø 9.5 total length (m.)
L3: liquid piping Ø 15.9 total length (m.) L6: liquid piping Ø 6.4 total length (m.)

Type of indoor units Qde [kg] Qaws [kg]


Direct expansion single inddor unit 5,5 -
Direct expansion multiple indoor unit 6,5 -
Riferirsi alle specifiche
Direct expansion air handling unit AHU del costruttore -
Air water system YOSHI AWS E1 - 1,5

2.10.2 Refrigerant charging method

CAUTION
When charging the refrigerant, be sure to wear a pair of leather gloves.
If the refrigerant touches your skin directly, it may cause a frostbite.

• Place the tank (with the siphon pipe attached) on the refrigerant
scale.
• Remove the charging hose from the vacuum pump and
connect it to the tank.
• Perform an air purge of the inside of the charging hose from the
tank to the gauge manifold.
• Open the valves V1 and V3 and charge the required amount of
refrigerant in the liquid phase. After the charging is completed,
close the valves V1 and V3.

55
2.11 Notes for branching piping

CAUTION

when connecting the branch pipe, do not bend


the main pipe near the connection. If such
bending is unavoidable, provide a minimum fo
150 mm. Of straight portion. However, do not
use a bent pipe with external diameter of ø
28.6 or larger.

• Do not perform another branching after the


header branching.

• When performing header branching, connect


the crimp pipe (max 100 mm. from the port) in
accordance with the number of indoor units
connected.

• Always install line branch pipes to make either “vertical branching” or “horizontal branching” for both
vapor and liquid lines.

• Always install header branch pipes to make “horizontal branching” for both vapor and liquid lines.

56
2.12 How to extend exhaust pipe
For the correct positioning of the exhaust gas line extension kit refer to national regulations or Local
regulations.
ALWAYS install a reduction (not supplied with the kit exhaust gas line extension) on the end of the exhaust
pipe AISIN GHP outdoor unit before installing the kit itself.

ATTENTION
• Do not extend the exhaust pipe to a location ehere the exhaust gas could potentially enter
indoors. If the exhaust pipe is extended to near the intake/exhaust port to the room, window or
ventilation port, the exhaust gas could flow in to the room and causes gas poisoning or an
accident due to lack oxygen..
• Do not extend the exhaust pipe to an area where flammable gas can be produced, flow
into, accumulate or leak, or where volatile flammable materials can be treated. Extension to
such locations could result in a fire or an explosion
• Be sure to discharge gas directly to an outdoor area open to the atmoshere. Accumulated
exhaust gas could cause gas poisoning or an accident due lack of oxygen. Install the outdoor
unit where adequate ventilation is provided.
• Be sure to discharge the exhaust gas to the atmosphere where the gas causes no adverse
effect to the surroundings. If the exhaust gas is exhausted into the catch basin or ditch, it could
be drawn into the room and cause gas poisoning or an accident due to lack of oxygen.
• Be sure to discharge the exhaust gas to a location where the exhaust gas is not directed
toward animals or plants. Exposure to the exhaust gas or discharge air could have harmful
influence on animals or plants.
• Be sure to maintain the appropriate clearance from the flammable or flame resistant
material covering building in accordance with following figure. Inadequate clearance could
cause fire.

Distance from the exhaust pipe must be as follows:

Distance from the top end opening of the exhaust pipe muste be as follows:

Try to avoid extending the exhaust pipe in areas where the outside temperature falls to 0°C or less because
the inside of the exhaust pipe may freeze.
57
Extended the exhaust pipe according to the following procedure by referring to the figure below.

• Remove the exhaust top from the outdoor unit exhaust port.
• Connect the extra sections from the outdoor unit side, and extend the exhaust pipe to the desidered
position following the restriction below:

Total length 15 m
Total number of exhaust bends 5
Equivalent bends length 1 m. each
>3%
Tilt horizontal section
(inclination towards the drain)
Distance between the supports 1,5-2 m

• Attach the exhaust top at the outlet of the extended exhaust pipe paying attention to:

- The angle of the exhaust vent plane shall be vertical to the ground by adjusting the elbow pipes so
that rainwater may not enter the exhaust pipe directly.

- Apply silicone caulking material at the lower part of the metal mesh in accordance with the following
figure so that the drain water may not drip from the exhaust (refer to the figure below).

58
2.13 Power supply wiring procedure

2.13.1 Wiring instruction combined installation

59
2.13.2 Wiring instruction stand-alone installation

60
2.14 Summary of electric wiring installation

ATTENZIONE

• Use a dedicated branch circuit. Never use the outdoor unit with other appliances on the
same circuit. If the outdoor unit and other appliances are used on the same circuit, secondary
damage could occur due to breaker tripping.
• All electrical installation work must be performed by a certified electrician in accordance
with the relevant local and nationa regulations, technical standards, and instructions
provided in this manual. Improper installation could result in electrical shock, fire or other
hazards.
• Provide an electrical leakage breaker with the specified capacity for each outdoor unit
(sensitivity amperage is 30 mA). If the electrical leakage breaker is not installed, electrical
shock could occur.
• Provide an over-current breaker with the specified capacity for each outdoor unit. If the
proper over-current breaker is not installed, overheating, fire or secondary damage due to the
breaker tripping could occur.
• Always use the designed cable for wiring. Make sure that the cable is properly connected
and fixed so that the outside forces may not be transferred to the terminal connection.
Improper connecting or fixing can result in overheating, fire or other hazards.
• Always ground the unit in accordance with the relevant technical standards. Improper
grounding can result in electrical shock.
• Select an “inverter type electric leakage breaker that will not be affected by high-
frequency leakage currents.

2.14.1 Opening for power supply wires / signal wires

61
2.14.2 Wiring example (AC 230V single phase)

62
2.14.3 Direct expansion indoor unit system wiring (AC 230V single phase)

2.14.4 Air water system wiring (AC 230V single phase)

The type of power is always indicated on the nameplate. Always check what kind of power is needed for the
proper functioning of the AISIN GHP.
Never feed with three-phase current.

63
2.15 Wiring length
The wiring length of indoor-outdoor signal wires except the wiring of the remote controller must not exceed
the following restriction:
• Longest wiring length: 1.000 m.
• Total wiring length: 2.000 m.
(when using shielded wires, the total wire length is restricted up to 1.500 m.)

SYSTEM EXEMPLE

• In the above system, the longest wiring distance is 900 m. between Ⓐ and Ⓒ, which satisfies the longest
wiring length limit of 1.000 m. And the total length, which is the total of 900 m. between Ⓐ and Ⓒ, and
2.000 m. between Ⓑand Ⓓis 1.100 m. This also satisfies the total wiring limit of 2.000 m. The system
functions properly only when both the longest wiring length and the total wiring length are within the limit
as shown above.

CAUTION
• Be sure to check the longest wiring length and the total wiring length at the time of
designing. When the length exceeds the acceptable restriction range, consider dividing
the system or installing DIII – NET extension adapter (sold separately) additionally.

64
2.16 Branch wiring
The following 3 wiring methods are acceptable.

• SERIES WIRING

• BUS WIRING (up to 10 branches, re-branching after the branchi s not possible)

• STAR WIRING (up to 10 branches, re-branching after the branchi s not possible)

65
2.17 Various function setting

Address setting method of the indoor and outdoor units


The address settind of the outdoor and indoor units is performed automatically.
When the centralised remote controller is added, set the group address to the indoor
units with the standard remote controller. If the standard remote controller is not
installed provide that the service center brings a spare one to set the group address
on each one unit.

66
YOSHI® AWS E1/E1J
Yoshi Air Water System
AWS INSTALLATION MANUAL
8 HP-10 HP-13 HP-16 HP-20 HP-25 HP

Models
Rated Capacity (kW)
AWS
COOLING HEATING
8 HP 21,0 23,5
10 HP 26,5 30,0
13 HP 33,5 37,5
E1/E1J Series
16 HP 41,0 47,5
20 HP 52,0 60,0
25 HP 63,5 75,0

Safety prescriptions
The following symbols are used to indicate important instructions. Always read, understand and follow these
instructions carefully.

Failure to observe the prescriptions indicated with this symbol could result in
WARNING serious injury or death.
Failure to observe the prescriptions indicated with this symbol could result in
CAUTION
damage to the unit.

This symbol indicates a forbidden action.

This symbol indicates a necessary action.

Notice for the installer

This unit has to be installed by specialised technical personnel. The installation


must be performed in accordance with the contents of this manual. If this unit is
WARNING
not properly installed, it will not realize its full performance potential and could
cause injury or damage.

This manual contains technical prescriptions, precautions and procedures to install the YOSHI AWS unit
properly. It addresses to specialised technical personnel with a basic knowledge of gas heat pumps
installation methods. Failure to observe the procedures herein indicated, could result in malfunction and
damage to the unit. Before beginning the installation of the YOSHI AWS unit, read and fully under stand the
contents of this manual.

After the installation, always call the local AISIN Authorised Service Centre
to perform the outdoor and indoor units commissioning.

1
INDEX
Specifications

1 AWS unit specifications ........................................................................................................ 3


1.1 Installation prescriptions ................................................................................................... 3
1.2 Parts provided................................................................................................................... 4
2 Before installation.................................................................................................................. 4
2.1 Locally procured parts....................................................................................................... 4
3 Use of water and glycol mixture ........................................................................................... 5
4 Installation .............................................................................................................................. 5
4.1 Selecting the location for installation ................................................................................. 5
4.2 External dimensions, hydraulic and refrigerant gas connections ....................................... 6
4.3 Installation space .............................................................................................................. 7
5 Refrigerant pipes ................................................................................................................... 8
5.1 Outline drawing of refrigerant piping. ................................................................................ 8
5.2 Piping specifications ......................................................................................................... 9
5.3 Refrigerant gas extra charge........................................................................................... 10
5.4 Cooling mode ................................................................................................................. 11
5.5 Heating mode ................................................................................................................. 11
6 Electric wire installation ...................................................................................................... 11
7 Refrigerant circuit and hydraulic circuit ............................................................................ 12
7.1 Wiring with GHP outdoor unit .......................................................................................... 12
7.2 Detailed wiring diagram .................................................................................................. 13
8 AWS Accessories ................................................................................................................ 14
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank ............................... 14
8.1.1 Control panel............................................................................................................................................... 14
8.1.2 Probe temperature buffer tank ................................................................................................................... 14
8.2 External probe temperature ............................................................................................ 14
9 Control panel........................................................................................................................ 15
10 AWS Set Point Adjustment ................................................................................................. 16
10.1 Control panel .................................................................................................................. 16
10.2 Setting the offset ............................................................................................................. 17
11 Installation layouts .............................................................................................................. 18
11.1 Central storage tank installation ...................................................................................... 18
11.2 Hydraulic separator installation ....................................................................................... 18
11.3 Single pump installation .................................................................................................. 18
11.4 HVAC installation layout AWS E1 ................................................................................... 19
11.5 HVAC installation E1 with proportional distribution of consumption ................................. 20
11.6 HVAC installation AWS E1J variable flow rate no hydraulic separator (AHU) ................. 21
11.7 HVAC installation AWS E1J variable flow rate with hydraulic separator (fan coil) ........... 22
12 Troubleshooting (reference) ............................................................................................... 23

Tecnocasa S.p.A. declines any responsibility for any damage whatever caused by improper use of the unit and/or non compliance with the information
contained in this manual. Specifications, drawings and technical information in this manual are subject to change without notice.
Deutsch

2
1 AWS unit specifications
AWS AWS AWS AWS AWS AWS
All versions 8HP-E1 10HP-E1 13HP-E1 16HP-E1 20HP-E1 25HP-E1
(E1J) (E1J) (E1J) (E1J) (E1J) (E1J)
Capacity code of the connected GHP outdoor unit P224 P280 P355 P450 P560 P710
Rated cooling capacity∗ kW 21,0 26,5 33,5 41,0 52,0 63,5
Water temperature out - [in] °C 7 – [11] 7 – [12] 7 – [12] 7 – [12] 7 – [12] 7 – [12]
Rated heating capacity ∗∗ kW 23,5 30,0 37,5 47,5 60,0 75,0
Water temperature out - [in] °C 45,5 – [41] 45,5 – [40] 45,5 – [40] 45,5 – [40] 45,5 – [40] 45,5 – [40]
Flow rate m3/h 4,5 4,5 6,0 7,5 9,5 12,0
Capacity modulation rate cooling (min-max) kW 10,0-21,0 10,0-26,5 10,0-33,5 17,0-41,0 17,0-52,0 17,0-63,5
Capacity modulation rate heating (min-max) kW 13,0-23,5 12,0-30,0 12,0-37,5 19,8-47,5 19,8-60,0 19,8-75,0
Power supply∗∗∗ V/Ph/Hz 230/1/50
Power consumption kW 0,84 1,1
19.8-75.0
Starting current A 10
Available static pressure kPa 80 80 60 100 80 60
Version without Power supply V/Ph/Hz 230/1/50
Pump (AWS E1J) Starting current A 1,5
Drop pressure plate heat exchanger kPa 33 33 46 22 33 46
2
Water pipes connection Inch
(Each AWS unit is delivered with 2” nipless fittings to be installed if necessary)
Water circuit
Primary circuit 2 or higher
Inch
pipes diameter (Each AWS unit is fitted with a 2” Y-shape filter to be installed on the primary circuit)
Refrigerant gas connection
mm 28,6 –12,7 28,6 – 18,0
(gas – liquid)
Refrigerant circuit GHP – AWS
19,1 – 9,5 22,2 – 9,5 25,4 – 12,7 28,6 – 12,7 28,6 – 15,88 35 – 15,88
pipes diameter mm
∗∗∗∗(12,7) ∗∗∗∗(12,7) ∗∗∗∗ (15,9) ∗∗∗∗ (15,9) ∗∗∗∗ (19,05) ∗∗∗∗(19,05)
(gas – liquid)
Height mm 915
External
Width mm 1020
dimensions and
Depth mm 710
weight
With Pump/Without Pump kg 164/153 204/177
Connectable GHP outdoor units Each AWS unit can be connected with a single AISIN GHP outdoor unit

∗ Rated cooling capacity is measured according to the following conditions: water outlet temperature 7°C; outdoor temperature 35°C DB
∗∗ Rated heating capacity is measured according to the following conditions: water outlet temperature 47°C; outdoor temperature 7°C DB / 6°C WB
∗∗∗ A version fitted with 230V, single phase, 60 Hz is available upon order.
∗∗∗∗ If the distance between GHP and AWS exceeds 40 meters, install a pipe with the diameter indicated in brackets.

1.1 Installation prescriptions

Always foresee the installation of an emergency relief valve and a properly


dimensioned expansion vessel. These devices are not built in the AWS unit.
Where the storage tank should be installed lower than the AWS unit, foresee the
installation of a jolly valve at the higher point of the water piping.
Failure to observe these prescriptions could result in malfunction and/or damage to the
unit.
Always foresee the installation of a buffer tank, fitted with anti stratification
CAUTION pipes, which size should be adequate to the AWS unit capacity.
Failure to observe these prescription could result in malfunction and/or damage to the
unit.
Always check that the Y-shape water filter (supplied with the unit) is installed on
the primary circuit return pipe. In case of multi units plants, install one filter each
AWS unit. Install the filter to not less than 50 cm from suction of the pump.
Failure to observe this prescription makes the warranty no longer valid and could result
in malfunction and/or damage to the unit.

Welding, refrigerant gas and water piping installation should be always


performed by specialised technical personnel in accordance with instructions
WARNING and prescriptions mentioned in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result
in malfunction and/or damage to the YOSHI AWS unit.

3
2 Before installation
1.2 Parts provided
The following parts are provided with the YOSHI AWS unit.

Name
Installation Control box 2” Y-shape filter 2” brass nipless
manual wiring diagram For water pipe [gaskets] [gaskets] where provided
Quantity 1 1 1 - [2] 2 - [2]
Inside the
Location Inside the unit near the water connections
control panel
Always store the manuals in a Refer to the prescriptions of this manual
Note
dry and safe place for the installation of the accessories

2.1 Locally procured parts

The following items are required for installing the YOSHI AWS unit.

Part Application
Anchor bolt For installing the AWS unit on the ground (M8X4)

Washer, Nuts For installing the AWS unit on the ground (φ8X4)

Ant vibrant carpet For installing the unit on metal bars or on the roof.
Copper pipe and fittings for Refrigerant gas piping
refrigerant gas (materials and procedures are described in the GHP outdoor unit installation manual)
Steel pipe and fittings for Water piping
water (materials and procedures are described in the present manual)
Insulation For refrigerant gas and water pipe insulation

Electrical wires AWS unit power supply, ground wiring, communication and accessories wiring
(proper size and wire specifications are described in the GHP outdoor unit installation manual)
R410a refrigerant gas,
precision scale and gauge Refrigerant circuit extra charge
(refrigerant extra charge is described in the present manual)
manifolds
Oxy acetylene welding kit Gas bottles, nozzle and copper bars to weld refrigerant pipes
Refrigerant gas leakage test
Nitrogen Bottle
(the procedure is described in the GHP outdoor unit installation manual)
Vacuum suction
Vacuum pump
(the procedure is described in the GHP outdoor unit installation manual)
Pipe cutter Refrigerant gas piping installation

WARNING

Never use parts which are not compliant with those listed in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result in
malfunction and/or damage to the unit.

The installation of the unit must comply with national and local codes.
Failure to observe this prescription could result in illegal act.
The manufacturer specifically disclaims any liability whatsoever for any claims by any party if
any of the procedures in this Installation Manual have not been followed. Failure to observe
this prescription makes the warranty no longer valid.

4
3 Use of water and glycol mixture
Use mixtures of water and antifreeze fluid to lower the freezing point of water. The liquid most
commonly used as antifreeze is ethylene glycol. The table shows the reduction factors of the
cooling capacity and the capacity of the pump of the AWS as a function of the water temperature
and percentage by weight of glycol in the mixture.

Water Glycol Reduction factor of the Reduction factor of the


cooling capacity pump flowrate
°C % kg - -
-2 5 0,995 0,99
-4 10 0,990 0,98
-6 15 0,985 0,96
-9 20 0,980 0,94
-12 25 0,975 0,92
-15 30 0,970 0,90
-19 35 0,965 0,88
-23 40 0,960 0,86
-29 45 0,955 0,83
-35 50 0,950 0,80

4 Installation
4.1 Selecting the location for installation

WARNING

• The unit MUST NOT be installed where flammable gas is generated, accumulated or
handled. Failure to observe this prescription could result in damage of the unit, injury, fire or
explosion.

• The AWS unit is for outdoor and indoor installation. Read the present manual carefully to
select a proper installation location. Make sure maintenance space is provided around the
unit.
• If the unit is installed at high location, provide a safe access by installing ladders or
railings for the operator.

• Always install the AWS unit in an area where its smooth operating noise and small vibration won’t be a
disturb for the neighbours, particularly in residential areas. Comply to local standards where prescribed.
• Always install the AWS unit in a level location where rainwater cannot accumulate. Provide proper drain
routes.
• Always install the AWS unit in a location where it won’t be exposed to strong winds. Provide proper
anchor bolts.
• The AWS unit might cause slight interference with other electrical equipment, such as televisions, radios,
computers and telephones. Provide proper clearances.
• If the AWS unit is installed in a region with heavy snowfall, install a snow protection hood. The base for
the unit is high enough to avoid accumulation of snow in front of the body panels.
• Allocate the route for loading/unloading the unit, materials and parts for maintenance at the installation
site.

5
4.2 External dimensions, hydraulic and refrigerant gas connections
The table below shows the diameters of the water connections, refrigerant, piping diameters and
their position in the various models of AWS.

TECHNICAL DATA

Water connections Inch 2

2 or higher
Anti vibration joints should be foreseen at the water connections in some kind of installation layouts.
Water pipe connections Inch
The supplied Y strainer must always be installed with a minimum distance of 50 cm from the
AWS intake connection
(8 – 10 – 13) HP (16 – 20 – 25) HP
Refrigerant gas
mm Liquid Gas Liquid Gas
connections
12,7 28,6 18,0 28,6
8 HP 10 HP 13 HP 16 HP 20 HP 25 HP
Refrigerant pipes diameter mm Liq. Gas Liq. Gas Liq. Gas Liq. Gas Liq. Gas Liq. Gas
9,5 19,1 9,5 22,2 12,7 25,4 15,9 28,6 15,9 28,6 15,9 35,0
Liquid (16-20-25) HP (8-10-13) HP
Gas (16-20-25) HP (8-10-13) HP
Water (8-10-13-16-20-25) HP
Hydraulic and refrigerant
gas connection positions A B C D E

mm 130 210 290 375 525

Dimensions
mm 710 -915 - 1020
(W -H - D)

1020

YOSHI

E
D
C
915

B
A

Liq.Gas Water

450 450

940 710
710

REAR VIEW SIDE VIEW FRONT VIEW

6
4.3 Installation space
Clearances for maintenance and inspection operations are described in the tables below.

CAUTION
• The minimum installation spaces are necessary to provide room for air circulation,
inspection and maintenance of the AWS unit. Failure to observe this prescription could result in
injury to the maintenance personnel and damage to the unit.
• When more units are installed in the same location, make sure that nearby walls, pipes or
other objects, are not obstructions for maintenance operations. Maintenance space is
described in the table below.

Always provide ample space for inspecting and maintaining the piping for the refrigerant gas and for the water.

Front view Top view

<Single unit installation >

1 m or more

YOSHI

Always provide 1 m Always leave at least 500 mm on the right side


or more above the AWS unit (viewed from coupling tubes AWS)
<Overlapped multiple units installation>
<Multiple units installation>
YOSHI

Water

YOSHI

Water

When the units are overlapped, route the


pipes of the upper unit so that all the body
Always leave at least 500 mm on the right side
panels of the lower unit can be
(viewed from coupling tubes AWS)
disassembled.

7
5 Refrigerant pipes
5.1 Outline drawing of refrigerant piping.
WARNING

All the welding operations on the AWS – GHP refrigerant gas piping must be always performed in
accordance with instructions and prescriptions mentioned in the AISIN GHP installation manual
(brazing with nitrogen flow).
Failure to observe this prescription makes the warranty no longer valid and could result in malfunction
and/or damage to the YOSHI AWS unit.

8
5.2 Piping specifications

WARNING

YOSHI AWS refrigerant gas connections diameter differs from the ones prescribed for the
refrigerant gas line to the AISIN GHP outdoor unit. Therefore, install proper adapters (not supplied).

Select the proper AWS – GHP pipe diameter according to the table below.
Installation item
YOSHI AWS Diameter x Thickness (mm) Acceptable piping Max. height difference(m)
AISIN GHP
length (m) GHP GHP
Unit Gas Liquid Liquid (*) Compressor oil
(relative/actual) ground roof
[8 HP] 19,1x1,0 9,5x1,0 12,7x1,0
[10 HP] 22,2x1,0 9,5x 1,0 12,7x1,0
GHP Multi Type [13 HP] 25,4x1,0 12,7x1,0 15,9x1,0
70/60 20 25 NL10
AWS E1/E1J [16 HP] 28,6x1,5 15,9x1,0 19,05x1,0
[20 HP] 28,6x1,5 15,9x1,0 19,05x1,0
[25 HP] 35,0x1,5 15,9x1,0 19,05x1,0
(*) If the distance between GHP and AWS exceeds 40 meters use a liquid tube of bigger diameter
as indicated in the table.

The refrigerant gas line for the YOSHI AWS unit must be designed and installed in accordance
with the prescriptions here under listed.

Layout example Outdoor unit

(in case of AWS connection)


If there is a height difference L

between the locations of indoor and A


10 m
outdoor units, be sure to apply “trap H
piping” on the vapour line within f

every 10 m as illustrated.
AWS

Piping Maximum piping length (L)


L=A 70/60m or less
length (Relative/Actual)

When GHP outdoor unit is higher


25 m or less
Height Height difference between indoor unit and than AWS unit
difference outdoor unit (H) When GHP outdoor unit is lower
20 m or less
than AWS unit

CAUTION
It is forbidden to connect direct expansion indoor units and YOSHI AWS to a single AISIN GHP
outdoor unit simultaneously.
The YOSHI AWS can be only connected to a specific AISIN GHP outdoor unit for AWS with the
same capacity.

WARNING

• Never exceed the maximum accepted distances when connecting the YOSHI AWS to the
AISIN GHP outdoor unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunctioning of the YOSHI AWS unit.

9
5.3 Refrigerant gas extra charge
CAUTION
The refrigerant extra charge must be done in accordance with the procedures described in the
AISIN GHP installation manual. Failure to observe this prescription makes the warranty no longer no
longer valid and could result in malfunctioning of the YOSHI AWS unit.

WARNING

Accurately measure the length of the piping and charge with the proper amount of refrigerant
gas. Failure to observe this prescription could result in malfunctioning of the YOSHI AWS unit.
When charging the refrigerant gas, make sure to wear proper protective gloves.
Refrigerant gas leakages can cause frost bites.

• Always charge the refrigerant as a liquid in the tank. In case of charging as a gas may cause a
compositional change of the refrigerant, and could result in a performance decline or a
breakdown.
• Always use a refrigerant scale when charging the refrigerant. Using a charging cylinder may
cause a compositional change of the refrigerant, could result in a performance decline or a
breakdown.
• To avoid cross-contamination with other oil types, make sure to separate maintenance tools
according to the type of refrigerant used. In particular, never use the gauge manifold and
charging hose with other refrigerants than R410a.
After confirming the factory charge on the AISIN GHP label, use the following equation to
determine the necessary extra amount of refrigerant gas. Always refer to the liquid pipe lengths
and diameters only.

Extra chrg (kg) = (L0 x 0.250) + (L1 × 0.170) + (L2 × 0.110) + (L3 × 0.054)
+ QAWS

L0: Liquid pipe Ø 19.0 total length (m)


L1: Liquid pipe Ø 15.9 total length (m)
L2: Liquid pipe Ø 12.7 total length (m)
L3: Liquid pipe Ø 9.52 total length (m)

The value of the variable parameter Q depends on the capacity of the AISIN GHP outdoor unit
connected to the YOSHI AWS. Use the table below as reference.

Outdoor unit Installation type Q (kg)


8 – 10 – 13 HP QAWS 0

16 – 20 – 25 HP QAWS + 1,5

10
6 Electric wire installation

5.4 Cooling mode


The refrigerant (R410A) processed by the GHP flows through electronic expansion valve and
enters the lower part of the AWS unit heat exchanger at low pressure. The gas evaporates in the
plate heat exchanger by taking heat from the counter current water flow. It goes back to the GHP
as overheated steam. The outdoor unit fans create an air flow through the heat exchanger and
thus the refrigerant can condense.
At the same time, the water coming from the buffer tank is cooled and pumped again into the
primary circuit by the AWS built in pump. Flow switch, pressure switch and anti freeze thermo
sensor overlook the water temperature never to drop inside the heat exchanger. In fact, water may
freeze and the heat exchanger can be damaged.

5.5 Heating mode


The refrigerant (R410A) processed by the GHP enters the upper part of the AWS unit heat
exchanger as high pressure overheated steam. The gas condenses in the plate heat exchanger by
ceasing heat to the co current water flow. It goes back to the GHP as high pressure liquid, through
the bypass pipe. The two outdoor unit expansion valves divide the return flow, reducing its
pressure. The GHP manages the evaporation through the heat exchanger and the heat recovery.
At the same time, the water coming from the buffer tank is heated and pumped again into the
primary circuit by the AWS built in pump.

1) Driver expansion valve 7) Water pressure difference switch


2) Check valve 8) Air vent valve
3) Electronic expansion valve 9) Flow switch
4) Water inlet temperature probe 10) Pump (not included in the version E1J)
5) Water outlet temperature probe 11) Pressure switch expansion valve
6) Plate heat exchanger
0)

11
7 Refrigerant circuit and hydraulic circuit
7.1 Wiring with GHP outdoor unit

Power supply specifications are always mentioned on the YOSHI AWS product label. Always
check the power supply before installing the unit. Always perform the wiring in accordance with the
prescriptions listed in the paragraph 0 of the present manual.

WARNING

• NEVER connect the YOSHI AWS unit to a common circuit with other appliances. Use a
dedicated branch circuit protected by an earth leakage breaker. Failure to observe this
prescription could result in malfunctioning of the unit and hazards for people and/or things.
• NEVER ground the unit by connecting the wires to water or gas piping or to a lightning
rod.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.

• All electrical installation work must be performed by specialised technical personnel in


accordance with the local and national installation standards. A declaration of conformity
must be provided by the installer. Failure to observe this prescription could result in electrical
shock, fire or other hazards.
• Switch off the main circuit breaker or power meter during the electrical installation work
of the YOSHI AWS unit.
• Always use the designated cable for wiring, including the ground wiring, according to the
national standards.
• Always check the power supply specifications on the YOSHI AWS unit. Failure to observe
this prescription could result in malfunction and/or damage to the YOSHI AWS unit.

I – I: communication line outdoor unit – AWS.


O – O : communication line outdoor unit – outdoor unit (NOT AVAILABLE WITH AWS).
Q1 – Q2: electrical terminals present only on GHP (16-20-25) HP. Terminals can be used only for
direct expansion.

NEVER SUPPLY THE UNIT WITH THREE PHASE POWER


12
7.2 Detailed wiring diagram
GHP POWER WIRE GROUNDING
2 X 2.5 mm² (min section) N
POWER SUPPLY 230 V N
L POWER SUPPLY 230 V
L

AWS POWER WIRE


2 X 2.5 mm² (min section) AWS TERMINAL BLOCK
(It is located in the AWS electric box)
ELECTRICAL LEAKAGE
BREAKER (20A)
(not supplied) ELECTRICAL LEAKAGE
BREAKER (16A)
GHP TERMINAL BLOCK
(not supplied)
(It is located in the rear side of the GHP)

MP

GROUNDING
13

SIGNAL CABLE GHP-AWS CONNECTION CABLE


2 X 0.75-1.25mm² 2 X 0.75-1.25mm²

L-N: Power supply MP: Power supply external pump or zone valve ALOUT: General alarm signal outdoor unit (dry contact)
CHECK: General alarm dry contact (only for AWS E1J version). Max 10 A contacts PT3: Outside temperature probe
CONTACT H/C: Heat/Cool selection signal REM: AWS remote ON/OFF selection CAP-/CAP+: Current signal power control 4-20 mA DC
REM1: Heat/Cool remote selection 0-12-12: Power supply control panel "controller plus" (12V)
F1-F2: GHP AISIN - AWS YOSHI communication
485+/485-: Modbus CANH/CANL/CANG: Communication line panel "controller plus"
Q1-Q2: Outdoor units communication. "Installation
GHPCHK: General alarm signal outdoor unit GHP
combined" Exp. direct. Only on GHP (16-20-25) HP
SET-/SET+:Segnale in corrente 4-20 mA DC
P. Kit: WKIT pump switch (optional) per regolazione temperatura set point
8 AWS Accessories
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank

8.1.1 Control panel

Control panel for the remote management of the AWS with which is possible to control and
management of a single module from a remote location. The shielded cable connecting the panel
to the module has a maximum length of 60 meters.
The panel allows you to control and modify the operating parameters of the module (for details
regarding the management of the module with the remote control panel, refer to the AWS "service
manual").

8.1.2 Probe temperature buffer tank

The probe is used to stop the pump when the AWS reaches the set point temperature. It must be
installed on the tank and connected to the AWS as shown in the drawing.

8.2 External probe temperature


The probe allows adjustment of the flow temperature of the water according to the temperature of
the outside air by means of a 4-20 mA current signal.

14
9 Control panel

WARNING

• NEVER change the factory settings (cooling and heating set point) of the water
thermostat. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER disconnect or bypass the YOSHI AWS built in safety devices for a forced
operation of the unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunction and/or damage to the unit.
• NEVER change the factory settings of the remote controller fitted in the control panel.
Failure to observe this prescription could result in malfunction and/or damage to the unit.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.

• Some operation parameters of the YOSHI AWS can be changed under request to the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid.
• In case of multiple units installations it is possible to manage a proportional distribution
of the capacity by an external optional device.
• The built in water thermostat always indicates the return temperature of the primary
circuit. NEVER SET THE VALUE BELOW 8°C.

The YOSHI AWS control panel is represented below.


In case of AISIN GHP outdoor unit malfunction, the error code will be displayed on the remote
controller fitted in the YOSHI AWS control panel. Check the failure type on the AISIN GHP
installation manual.

The water thermostat factory settings are:


- COOL mode: T set cool = 8°C
- HEAT mode: T set heat = 44°C
The YOSHI AWS has the following safety built in devices:
- Pressure difference switch: the AISIN GHP outdoor unit stops in case of missing pressure
difference between inlet and outlet of the pump.
- Flow switch: the AISIN GHP outdoor unit stops in case of insufficient water flow in the primary
circuit.
- Antifreeze thermostat: In the summer the AISIN GHP outdoor unit stops in case of water
temperature in the primary circuit below +5°C. In the winter the pump is started when the water
temperature is below +5 °C and, if necessary, also the GHP is started.
- Pump overload switch: the YOSHI AWS pump stops in case of overheating of the pump itself.

15
10 AWS Set Point Adjustment
10.1 Control panel

The unit AWS YOSHI has the possibility to vary the capacity delivered, in a range between 25%
and 100% of rated power, as a function of the return water temperature on the primary circuit.
The modulation of the capacity is adjusted according to a proportional band.

Just adjust the temperature set point on the user menu on the control panel, that is the parameters
"Tset" and the proportional band width (Range modulation parameter). As the return water
temperature on the primary approaches the set point, the AWS capacity is reduced of 25%. Once
the set point is reached and exceed, the system makes 6 consecutive temperature checks, one
every each 10 seconds. If, during these controls, the temperature never goes below the set point
the AWS stops.

If the optional "Plus Controller" has been installed, once the set point has been reached and the
AWS stops, the primary circulation pump halts. Otherwise, the primary circulation pump continues
to run, nevertheless the AWS system is in stand-by.

Example of modulation in heating:

The set point temperature in heating, ie the parameter "Tset heat", may vary in a range between
30°C and 48°C.

The factory settings are:

Tset heat = 44°C;

Modulation Range = 5°C

The table below shows the method of variation of the capacity and a numerical example.

AWS Capacity Tset heat [°C] Modulation Low Temperature Outlet


[%] Range [°C] Modulation [°C] Temperature [°C]
100 A - ∆T
75 (A - ∆T) + (∆T•0,25)
A ∆T A+1
50 (A - ∆T) + (∆T • 0,5)
25 (A - ∆T) + (∆T•0,75)
Numerical example on the minimum temperature set point
100 25
75 26,25
30 5 31
50 27,5
25 28,75
Numerical example on the maximum temperature set point
100 41
75 42,75
48 7 49
50 44,5
25 46,25

16
Example modulation in cooling:

The set point temperature in cooling, ie the parameter "Tset cool", may vary in a range between
6°C and 15°C.
The factory settings are:

Tset cool= 8°C;

Modulation Range = 5°C

AWS Capacity Tset cool [°C] Modulation Max. Temperature Outlet


[%] Range [°C] Modulation [°C] Temperature [°C]
100 A + ∆T
75 (A + ∆T) - (∆T•0,25)
A ∆T A-1
50 (A + ∆T) - (∆T • 0,5)
25 (A + ∆T) - (∆T•0,75)
Numerical example on the minimum temperature set point
100 11
75 9,75
6 5 5
50 8,5
25 7,25
Numerical example on the maximum temperature set point
100 22
75 20,25
15 7 14
50 18,5
25 16,75

10.2 Setting the offset

The unit YOSHI AWS allows you to adjust the offset of the set point temperature, that is the return
water temperature on the primary circuit. The parameters "Tset Offset " can be changed in the user
menu, (please refer to the AWS service manual). If the optional "Controller Plus" has been installed,
of the offset measurement will be made by its active probe, installed on the buffer tank.

The factory settings are:

Heat Tset Offset = 2°C

Cool Tset Offset = 2°C

17
11 Installation layouts

The installation layouts below are just representative of suggested possibilities.


CAUTION Always refer to technical qualified personnel for designing. Further information is
available under request by AISIN technical department or on the website www.aisin.it .

11.1 Central storage tank installation


This layout is recommended by the manufacturer for fan-coil installations. to optimise the operation of the AISIN GHP.
When choosing this layout always make sure that the water flow of the primary and the secondary circuits are balanced.
Moreover, the storage tank must be provided with anti stratification pipes.

11.2 Hydraulic separator installation


When choosing this layout, make sure that the static pressure of the water pump fitted in the YOSHI AWS unit is enough
to win the total pressure drop of the primary circuit. In this case it is possible to install horizontal storage tanks.

11.3 Single pump installation


This layout is recommended by the manufacturer for Air Handling Unit (AHU) installations. Make sure that the static
pressure of the water pump fitted in the YOSHI AWS unit is enough to win the total pressure drop of the whole circuit.

18
11.4 HVAC installation layout AWS E1

19
11.5 HVAC installation E1 with proportional distribution of consumption

20
11.6 HVAC installation AWS E1J variable flow rate no hydraulic separator
(AHU)

21
11.7 HVAC installation AWS E1J variable flow rate with hydraulic separator
(fan coil)

22
12 Troubleshooting (reference)

WARNING

• NEVER stop the GHP – AWS system by switching off the power supply during the
operation. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER switch on the YOSHI AWS power supply after switching on the GHP outdoor unit.
Failure to observe this prescription could result in malfunction and/or damage to the unit.

The table below shows all the possible failures indicated directly by the YOSHI AWS control panel.

ALARM TYPE ALARM CODE POSSIBLE CAUSES SOLUTIONS

• Clean the Y-filter


• Y-filter clogged • Check the pressure in the hydraulic
Flow switch alarm A1S1
• Capacity insufficient circuit
• Check the flow switch
• Remove the air
Pressure difference • Air in the system • Replace the pump
A2S1
switch alarm • Pump malfunction • Check the pressure differential switch
(compare the state with the flow
switch)
• Check the code displayed on
the GHP. Press UP for the current
GHP Alarm A3S1 alarms and DOWN for those in
STAN-BY

• Check the wiring of the flowswitch.


• Check the operation of the flowswitch.
Flowswitch tamper alarm A4S1
• Check the layout of plant (other
pumps make circulate water
when not expected
• Check the operation of the pump, the
flow switch and pressure
differential switch
Antifreeze alarm A5S1
• Verify that the offset values in summer
operation are not excessive
• Check the temperature probes and
their wiring

Return temperature
A6S1 • Check the probe and the wiring
probe alarm

Antifreeze temperature
A7S1 • Check the probe and the wiring
probe alarm

• Use the Carel display. Press "help"


Expansion valve driver
A8S1 and check which component is in
alarm alarm

The heat pump is about to


Maintenance period reach the 10.000 hours of
A13S1 • Contact the service centre Aisin
warning operation. Need for
routine maintenance.
The heat pump has
• Reset the hours of operation (See
Maintenance period reached 10.000 hours of
A14S1 page 82, service manual paragraph
alarm operation. Need for 13.3 "Reset hours of operation").
routine maintenance.

23
the water temperature
• Check water circulation and make sure
Winter antifreeze inside the AWS dropped
A15S1 the unit is not exposed to severe
protection below the minimum outdoor conditions.
threshold
• Check T1T2 setting
GHP starting failure A18S1 • Check wiring 15 - 16
• Check C7 – NO7 relay

24
The table below shows all the error codes displayed on the remote controller fitted in the
AWS control panel. In case of malfunction contact the AISIN Authorised Service Centre that
usually maintains the GHP outdoor unit.
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor
(OFF led off) Type of failure Possible cause
unit
Error Led TEST Unit
display
code ON/OFF Disp. No.
• External protection input signal stops the unit
A0 X X X 63-n External input
• Remote controller local setting failure
Indoor unit • PC board defective
A1 X X X 20-n
PC board • EEPROM setting error
• Direct Expansion version – indoor unit drain pump
Drain lines
malfunction .
A3 X X X 95-n -
• AWS version – flow switch or antifreeze thermostat
AWS flow switch
switched off.
Indoor unit fan • Fan motor blocked
A6 X X X 15-n
motor • Harness disconnection
Indoor unit swing • Swing flap motor malfunction
A7 ON X X 35-n
flap motor • Cam mechanism failure
Indoor unit • LEV malfunction
A9 X X X 21-n
PC board • Harness disconnection
• Improper drain piping installation (inverse draft)
AF ON OFF X 30-n Drain pipe
• Pipe clogged
Air cleaning • Indoor unit circuit boar malfunction
AH ON OFF X 31-n
device • Air cleaning device failure (optional)
• Capacity setting failure
AJ X X X 22-n Capacity setting
• Missing capacity setting adapter (replacement of PCB)
• Heat exchanger temperature sensor failure
C4 X X X 18-n
• Improper harness connection
• Gas pipe temperature sensor failure
C5 X X X 19-n
• Improper harness connection
Indoor unit
• Direct Expansion version - Intake air temperature sensor
temperature
failure
C9 X X X 97-n sensors
• AWS version – Resistors group failure
• Improper harness connection
• Exhaust air temperature sensor failure
CA X X X 98-n
• Improper harness connection
R/C temperature • R/C temperature sensor failure
CJ ON OFF X 17-n
sensor • Improper harness connection
U3 X X X - Test run • Test run operation
• Outdoor unit power supply OFF
U4 X X X - Communication
• Outdoor unit – indoor unit transmission error
• Duplicating main remote controller connection
X X X 1-n Communication
• Transmission error
U5
• Remote controller PC board failure
OFF ON OFF - Remote
• Remote controller setting failure
controller
PC board • Transmission error between main and sub remote
U8 X X OFF -
controller
• Transmission error between two indoor units
U9 X X X - Communication
• Transmission error between outdoor and indoor unit
• Address duplication of central remote controller
UC ON ON ON 36-n
Central remote • Air-net address duplication of indoor units
controller • Transmission error between indoor unit and central
UE X X X 23-n
remote controller
• Communication error between indoor and outdoor unit
UF X X X 24-n
Communication • Improper wiring
UH X X X - • Indoor unit address setting failure
X X X 40-0∼2 • EEPROM failure or program failure
Outdoor unit
E1
PC board • Outdoor unit PC board malfunction
X X X 84-3,4
• Transmission error between microcomputer
E3 X X X 86-0 • Refrigerant High pressure alarm
Operation failure
E4 X X X 88-0 • Refrigerant Low pressure alarm
• Heat exchanger fan (1,2,3) failure
E7 X OFF X 86-10∼23 Outdoor unit fan
• DCBL board failure
• 4-way valve failure
EA X X X 57-0 4-way valve
• Harness disconnection
EC X X X 80-0 Operation failure • Engine coolant overheating (temperature >105°C)
Engine coolant • Engine coolant pump failure
EH X X X 80-10∼30
pump • DCBL board failure

25
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor Type of failure
(OFF led off) Possible cause
unit Error code
Error Led TEST Unit
display
code ON/OFF Disp. No.
F3 X X X 91-0 • Compressor discharge temperature too high (>120°C)
Operation failure
F4 X X X 87-0,2 • Compressor intake temperature too high (> 40°C)
• Abnormal engine oil pressure
FE X X X 81-0 Engine oil
• Engine oil level insufficient
• Refrigerant oil supply valve failure
FF X X X 58-0 Compressor oil
• Improper harness connection
FJ X X X 47-0 Catalyser • Catalyser overheating (where provided)
High pressure • High pressure switch malfunction
H3 X X X 76-0
switch • Improper harness connection
Low pressure • Low pressure switch malfunction
H4 X X X 88-2
switch • Improper harness connection
• Outdoor temperature sensor malfunction
H9 X X X 61-0
• Improper harness connection
H9 X X X 61-1 Outdoor unit • Outdoor temperature sensor short circuit
temperature
sensors • Engine coolant temperature sensor malfunction
HC X X X 70-0
• Improper harness connection
HC X X X 80-1 • Engine coolant temperature sensor short circuit
HJ X X X 80-2 Engine coolant • Engine coolant level insufficient
HF X OFF X EE-0 Maintenance • Periodic maintenance alert
X X X 78-1∼5 • Compressor discharge temp sensor disconnected
J3
X X X 91-2∼7 • Compressor discharge temp sensor short circuit
X X X 54-0 • Super cooling heat ex. temp. sensor disconnected
X X X 54-1 • Super cooling heat ex. temp. sensor short circuit
J4
X X X 55-0,1 • Accumulator outlet temp. sensor disconnected
X X X 55-2,3 • Accumulator outlet temp. sensor short circuit
X X X 53-0,1 Outdoor unit • Compressor intake temp. sensor disconnected
J5
X X X 53-2,3 temperature • Compressor intake temp. sensor short circuit
sensors
• Heat exchanger liquid pipe temp. sensor disconnected
X X X 65-0
J6 • Improper harness connection
X X X 65-2 • Heat exchanger liquid pipe temp. sensor short circuit
• Sub heat exchanger liquid pipe temp. sensor
X X X 66-0
disconnected
J7
• Sub heat exchanger liquid pipe temp. sensor short
X X X 66-1
circuit

X X X 67-0 Outdoor unit • Outdoor liquid pipe temp. sensor disconnected


J8 temperature
X X X 67-2 sensors • Outdoor liquid pipe temp. sensor short circuit
JA X X X 73-0,1 Outdoor unit • High pressure sensor malfunction
pressure
JC X X X 88-4 sensors • Low pressure sensor malfunction
JE X X X 71-0 Oil pressure sw. • Oil pressure switch disconnected
X X X 72-0 Outdoor unit • Engine room temp. sensor disconnected
JJ X X X 72-1 temperature • Engine room temp. sensor short circuit
X X X 72-6 sensors • Catalyser temp. sensor disconnected
LE X X X 75-1∼3 Igniter voltage • Igniter voltage too low or too high
LF X X X 84-0 • Engine start failure – missing supply gas
Operation failure
LJ X X X 75-0 • Unwanted engine stop
74-1∼4
• Insufficient starting engine speed (starter failure)
P8 X X X 74-6 Engine
• Abnormal engine speed (gas mixer failure)
82-0∼1
PE X X X 74-7 Gas valves • Supply electro magnetic gas valves failure
PF X X X 60-0 Starter • Starter failure
U0 X X X 88-5 Ref. Piping • Refrigerant gas empty
U7 X X X 4-0∼6 Communication • master / slave outdoor unit communication failure
43-0,1 Indoor unit • Over connection of capacity units
UA X X X
44-n number • Too many indoor units connected

26
NOTE

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27
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28
29
YOSHI® AWS E1J - TWIN
Yoshi Air Water System
AWS INSTALLATION MANUAL
40 HP – 50 HP
Models
Rated Capacity (kW)
AWS
COOLING HEATING
16 HP + 16HP 82,0 95,0
16 HP + 20 HP 93,0 107,5
20 HP + 20 HP 104,0 120,0
E1J Series
16 HP + 25 HP 104,0 122,5
20 HP + 25 HP 115,0 135,0
25 HP + 25 HP 126,0 150,0

Safety prescriptions
The following symbols are used to indicate important instructions. Always read, understand and follow these
instructions carefully.

Failure to observe the prescriptions indicated with this symbol could result in
WARNING serious injury or death.
Failure to observe the prescriptions indicated with this symbol could result in
CAUTION damage to the unit.

This symbol indicates a forbidden action.

This symbol indicates a necessary action.

Notice for the installer

This unit has to be installed by specialised technical personnel. The installation


must be performed in accordance with the contents of this manual. If this unit is
WARNING
not properly installed, it will not realize its full performance potential and could
cause injury or damage.

This manual contains technical prescriptions, precautions and procedures to installa the YOSHI AWS unit
properly. It addresses to specialised technical personnel with a basic knowledge of gas heat pumps
installation methods. Failure to observe the procedures herein indicated, could result in malfunction and
damage to the unit. Before beginning the installation of the YOSHI AWS unit, read and fully under stand the
contents of this manual.

After the installation, always call the local AISIN Authorised Service Centre
to perform the outdoor and indoor units commissioning.

1
INDEX
Specifications

1 AWS unit specifications ...................................................................................................... 3


1.1 Installation prescriptions ................................................................................................... 3
2 Before installation................................................................................................................ 4
2.1 Parts provided................................................................................................................... 4
2.2 Locally procured parts....................................................................................................... 4
3 Use of water and glycol mixture ......................................................................................... 5
4 Installation ............................................................................................................................ 5
4.1 Selecting the location for installation ................................................................................. 5
4.2 External dimensions, hydraulic and refrigerant gas connections ....................................... 6
4.3 Installation space .............................................................................................................. 7
5 Refrigerant piping ................................................................................................................ 8
5.1 Outline drawing of refrigerant piping. ................................................................................ 8
5.2 Piping specifications ......................................................................................................... 9
5.3 Refrigerant gas extra charge........................................................................................... 10
6 Refrigerant circuit and hydraulic circuit .......................................................................... 11
6.1 Cooling mode ................................................................................................................. 11
6.2 Heating mode ................................................................................................................. 11
7 Electric wire installation .................................................................................................... 12
7.1 Wiring with GHP outdoor unit .......................................................................................... 12
7.2 Detailed wiring diagram .................................................................................................. 13
8 AWS Accessories .............................................................................................................. 14
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank ............................... 14
8.1.1 Control panel ............................................................................................................... 14
8.1.2 Probe temperature buffer tank ..................................................................................... 14
8.2 External probe temperature ............................................................................................ 14
9 Control panel...................................................................................................................... 15
10.1 Control panel .................................................................................................................. 16
10 AWS Set Point Adjustment ............................................................................................... 16
10.1 ........................................................................................................................................... 17
10.2 Setting the offset ............................................................................................................. 17
11 Installation layouts ............................................................................................................ 18
11.1 Central storage tank installation ...................................................................................... 18
11.2 Hydraulic separator installation ....................................................................................... 18
11.3 Single pump installation .................................................................................................. 18
11.4 HVAC installation AWS E1J TWIN .................................................................................. 19
11.5 HVAC installation E1J TWIN proportional distribution of consumption ............................ 20
11.6 HVAC installation AWS E1J TWIN variable flow rate no hydraulic separator (AHU) ....... 21
11.7 HVAC installation AWS E1J TWIN variable flow rate with hydraulic separator (fan coil) . 22
12 Troubleshooting (reference) ............................................................................................. 23
Deutsch

Tecnocasa S.p.A. declines any responsibility for any damage whatever caused by improper use of the unit and/or non compliance with the information
contained in this manual. Specifications, drawings and technical information in this manual are subject to change without notice.

2
1 AWS unit specifications
AWS 40 HP – E1J AWS 50 HP – E1J
TWIN unit
16+16 HP 16+20 HP 20+20 HP 16+25 HP 20+25 HP 25+25 HP
Capacity code of the connected GHP outdoor unit P900 P1010 P1120 P1160 P1270 P1420
Rated cooling capacity∗ kW 82,0 93,0 104,0 104,0 115,0 126,0
Water temperature (out – in)] °C 7 – 11 7 – 11,5 7 – 12 7 – 11 7 – 11,5 7 – 12
Min. supply water temperature °C 6
Rated heating capacity ∗∗ kW 95,0 107,5 120,0 122,5 135,0 150,0
Water temperature (out – in) °C 45,5 – 41 45,5 – 40,5 45,5 – 40 45,5 – 41 45,5 – 40,5 45,5 – 40
Max. supply water temperature °C 47
Flow rate m3/h 19,0 24,0
Capacity modulation range cooling. (min-max) kW 17,0 – 82,0 17,0 – 93,0 17,0–104,0 17,0–104,0 17,0–115,0 17,0–126,0
Capacity modulation range heating (min-max) kW 19,8 – 95,0 19,8–107,5 19,8–120,0 19,8–122,5 19,8–135,0 19,8–150,0
Power supply V/Ph/Hz 230/1/50
Unit without
pump Power consumption W 250
(AWS E1J)
Starting current A 1,5
Plate heat exchanger pressure drop kPa 33 33 33 46 46 46
Water connections Inch 2,5 (flange connection DN 65 – EN 1092 1/13)
Water
2,5 or higher
circuit Primary circuit pipe size Inch
(Each AWS unit is fitted with a 2,5” Y strainer to be installed on the primary circuit)
Refrigerant gas connection
mm 2 x 28,6 – 2 x 18,0
(gas – liquid)
GHP 1 – AWS
28,6–15,88 28,6–15,88 28,6–15,88 28,6–15,88 28,6–15,88 35,0–15,88
Refrigerant pipe size mm
***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05)
circuit (gas – liquido)
GHP 2 – AWS
28,6–15,88 28,6–15,88 28,6–15,88 35,0–15,88 35,0–15,88 35,0–15,88
pipe size mm
***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05) ***(19,05)
(gas – liquido)
Height mm 915
Dimensions Width mm 710
and weight Depth mm 1.020
Weight kg 230
Conectable GHP outdoor units 2
∗ Rated cooling capacity is measured according to the following conditions: water outlet temperature 7°C; outdoor temperature 35°C DB
∗∗ Rated heating capacity is measured according to the following conditions: water outlet temperature 47°C; outdoor temperature 7°C DB / 6°C WB
∗∗∗ If the distance between GHP and AWS exceeds 40 meters, install a pipe with the diameter indicated in brackets.

1.1 Installation prescriptions

Always foresee the installation of an emergency relief valve and a properly


dimensioned expansion vessel. These devices are not built in the AWS unit.
Where the storage tank should be installed lower than the AWS unit, foresee the
installation of a jolly valve at the higher point of the water piping.
Failure to observe these prescriptions could result in malfunction and/or damage to the
unit.
Always foresee the installation of a buffer tank, fitted with anti stratification
CAUTION pipes, which size should be adequate to the AWS unit capacity.
Failure to observe these prescription could result in malfunction and/or damage to the
unit.
Always check that the Y-shape water filter (supplied with the unit) is installed on
the primary circuit return pipe. In case of multi units plants, install one filter each
AWS unit. Install the filter to not less than 50 cm from suction of the pump.
Failure to observe this prescription makes the warranty no longer valid and could result
in malfunction and/or damage to the unit.

Welding, refrigerant gas and water piping installation should be always


performed by specialised technical personnel in accordance with instructions
WARNING and prescriptions mentioned in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result
in malfunction and/or damage to the YOSHI AWS unit.

3
2 Before installation
2.1 Parts provided
The following parts are provided with the YOSHI AWS unit.

Name
Installation Control box 2” Y-shape filter for water DN 65 flanges EN 1092
manual wiring diagram pipe [gaskets] [gaskests] where provided
Quantity 1 1 1 - [2] 2 – [2]
Inside the
Location Inside the unit near the water connections
control panel
Always store the manuals in a Refer to the prescriptions of this manual
Note
dry and safe place for the installation of the accessories

2.2 Locally procured parts


The following items are required for installing the YOSHI AWS unit.

Part Application
Anchor bolt For installing the AWS unit on the ground (M8X4)

Washer, Nuts For installing the AWS unit on the ground (φ8X4)

Ant vibrant carpet For installing the unit on metal bars or on the roof.
Copper pipe and fittings for Refrigerant gas piping
refrigerant gas (materials and procedures are described in the GHP outdoor unit installation manual)
Steel pipe and fittings for Water piping
water (materials and procedures are described in the present manual)
Insulation For refrigerant gas and water pipe insulation

Electrical wires AWS unit power supply, ground wiring, communication and accessories wiring
(proper size and wire specifications are described in the GHP outdoor unit installation manual)
R410a refrigerant gas,
precision scale and gauge Refrigerant circuit extra charge
(refrigerant extra charge is described in the present manual)
manifolds
Oxy acetylene welding kit Gas bottles, nozzle and copper bars to weld refrigerant pipes
Refrigerant gas leakage test
Nitrogen Bottle
(the procedure is described in the GHP outdoor unit installation manual)
Vacuum suction
Vacuum pump
(the procedure is described in the GHP outdoor unit installation manual)
Pipe cutter Refrigerant gas piping installation

Fixing bolts Installation of the DN 65 flanges (Screws M16X50 – Nut M16)

WARNING

Never use parts which are not compliant with those listed in the present manual.
Failure to observe this prescription makes the warranty no longer valid and could result in
malfunction and/or damage to the unit.

The installation of the unit must comply with national and local codes.
Failure to observe this prescription could result in illegal act.
The manufacturer specifically disclaims any liability whatsoever for any claims by any party if
any of the procedures in this Installation Manual have not been followed. Failure to observe
this prescription makes the warranty no longer valid.

4
3 Use of water and glycol mixture
Use mixtures of water and antifreeze fluid to lower the freezing point of water. The liquid most
commonly used as antifreeze is ethylene glycol. The table shows the reduction factors of the
cooling capacity and the capacity of the pump of the AWS as a function of the water temperature
and percentage by weight of glycol in the mixture.

Water Glycol Reduction factor of the Reduction factor of the


cooling capacity pump flowrate
°C % kg - -
-2 5 0,995 0,99
-4 10 0,990 0,98
-6 15 0,985 0,96
-9 20 0,980 0,94
-12 25 0,975 0,92
-15 30 0,970 0,90
-19 35 0,965 0,88
-23 40 0,960 0,86
-29 45 0,955 0,83
-35 50 0,950 0,80

4 Installation
4.1 Selecting the location for installation

WARNING

• The unit MUST NOT be installed where flammable gas is generated, accumulated or
handled. Failure to observe this prescription could result in damage of the unit, injury, fire or
explosion.

• The AWS unit is for outdoor and indoor installation. Read the present manual carefully to
select a proper installation location. Make sure maintenance space is provided around the
unit.
• If the unit is installed at high location, provide a safe access by installing ladders or
railings for the operator.

• Always install the AWS unit in an area where its smooth operating noise and small vibration won’t be a
disturb for the neighbours, particularly in residential areas. Comply to local standards where prescribed.
• Always install the AWS unit in a level location where rainwater cannot accumulate. Provide proper drain
routes.
• Always install the AWS unit in a location where it won’t be exposed to strong winds. Provide proper
anchor bolts.
• The AWS unit might cause slight interference with other electrical equipment, such as televisions, radios,
computers and telephones. Provide proper clearances.
• If the AWS unit is installed in a region with heavy snowfall, install a snow protection hood. The base for
the unit is high enough to avoid accumulation of snow in front of the body panels.
• Allocate the route for loading/unloading the unit, materials and parts for maintenance at the installation
site.

5
4.2 External dimensions, hydraulic and refrigerant gas connections
The table below shows the diameters of the water connections, refrigerant, piping diameters and
their position in the various models of AWS.

TWIN UNIT REFRIGERANT WATER AND REFRIGERANT GAS CONNECTIONS

2,5
Water connections Inch
The uniti s supplied with DN 65 (EN 1092 1/13) flanges

2,5 or higher
Primary circuit Anti vibration joints should be foreseen at the water connections in some kind of installation layouts.
Inch
water pipes diameter The supplied Y strainer must always be installed with a minimum distance of 50 cm from the
AWS intake connection.
40 HP 50 HP
Refrigerant gas
mm Liquid Gas Liquid Gas
connections
2 x 18 2 x 28,6 2 x 18,0 2 x 28,6
16 + 16 HP 16 + 20 HP 20 + 20 HP 16 + 25 HP 20 + 25 HP 25 + 25 HP
GHP – AWS Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1
Refrigerant pipes mm 15,88 28,6 15,88 28,6 15,88 28,6 15,88 28,6 15,88 28,6 15,88 35,0
diameter
(distance up to 40 m) Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2
15,88 28,6 15,88 28,6 15,88 28,6 15,88 35,0 15,88 35,0 15,88 35,0
16 + 16 HP 16 + 20 HP 20 + 20 HP 16 + 25 HP 20 + 25 HP 25 + 25 HP
Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1 Liq.1 Gas1
GHP – AWS
Refrigerant pies diameter mm 19,05 28,6 19,05 28,6 19,05 28,6 19,05 28,6 19,05 28,6 19,05 35,0
(distance over 40 m)
Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2 Liq.2 Gas2
19,05 28,6 19,05 28,6 19,05 28,6 19,05 35,0 19,05 35,0 19,05 35,0
Refrigerant gas and Gas Liquid Water
water connections mm A B C D E F G
location 311 426 576 656 151 370 450
Dimensions
mm 710 – 915 – 1.020
(W - H - D)

1020

YOSHI
Water In
G

915

Water Out
G1 G2 L1 L2
E
F

B 450

940 710
C

REAR VIEW SIDE VIEW FRONT VIEW

6
4.3 Installation space
Clearances for maintenance and inspection operations are described in the tables below.

CAUTION
• The minimum installation spaces are necessary to provide room for air circulation,
inspection and maintenance of the AWS unit. Failure to observe this prescription could result in
injury to the maintenance personnel and damage to the unit.
• When more units are installed in the same location, make sure that nearby walls, pipes or
other objects, are not obstructions for maintenance operations. Maintenance space is
described in the table below.

Always provide ample space for inspecting and maintaining the piping for the refrigerant gas and for the water.

Front view Top view

<Single unit installation >

1 m or more

YOSHI

Always leave at least 500 mm on the right side


Always provide 1 m (viewed from coupling tubes AWS)
or more above the AWS unit

<Overlapped multiple units installation> <Multiple units installation>

YOSHI
Water In

Water Out
G1 G2 L1 L2

YOSHI
Water In

Water Out
G1 G2 L1 L2

When the units are overlapped, route the


pipes of the upper unit so that all the body
panels of the lower unit can be Always leave at least 500 mm on the right side
disassembled. (viewed from coupling tubes AWS)

7
5 Refrigerant piping
5.1 Outline drawing of refrigerant piping.
WARNING

All the welding operations on the AWS – GHP refrigerant gas piping must be always performed in
accordance with instructions and prescriptions mentioned in the AISIN GHP installation manual
(brazing with nitrogen flow).
Failure to observe this prescription makes the warranty no longer valid and could result in malfunction
and/or damage to the YOSHI AWS unit.

8
5.2 Piping specifications

WARNING

YOSHI AWS refrigerant gas connections diameter differs from the ones prescribed for the
refrigerant gas line to the AISIN GHP outdoor unit. Therefore, install proper adapters (not supplied).

Select the proper AWS – GHP pipe diameter according to the table below.
Installation item
YOSHI AWS Diameter x Thickness (mm) Max height difference. (m)
Acceptable piping
GHP AISIN length. (m)
units GHP GHP Compres
Gas Liquid Liquid (*) (relative/actual) ground roof sor oil

[16HP] 28,6x1,5 15,9x1,0 19,05x1,0


GHP Multi
Type
[20HP] 28,6x1,5 15,9x1,0 19,05x1,0 70/60 20 25 NL10
AWS E1J
TWIN [25HP] 35,0x1,5 15,9x1,0 19,05x1,0

(*) If the distance between GHP and AWS exceeds 40 meters use a liquid tube of bigger diameter
as indicated in the table.

The refrigerant gas line for the YOSHI AWS unit must be designed and installed in accordance
with the prescriptions here under listed.

Layout example Outdoor unit

(in case of AWS connection)


If there is a height difference L

between the locations of indoor and A


10 m
outdoor units, be sure to apply “trap H
f
piping” on the vapour line within
every 10 m as illustrated.
AWS

Piping Maximum piping length (L)


L=A 70/60m or less
length (Relative/Actual)

When GHP outdoor unit is higher


25 m or less
Height Height difference between indoor unit and than AWS unit
difference outdoor unit (H) When GHP outdoor unit is lower
20 m or less
than AWS unit

CAUTION
It is forbidden to connect direct expansion indoor units and YOSHI AWS to a single AISIN GHP
outdoor unit simultaneously.
The YOSHI AWS can be only connected to a specific AISIN GHP outdoor unit for AWS with the
same capacity.

WARNING

• Never exceed the maximum accepted distances when connecting the YOSHI AWS to the
AISIN GHP outdoor unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunctioning of the YOSHI AWS unit.

9
5.3 Refrigerant gas extra charge
CAUTION
The refrigerant extra charge must be done in accordance with the procedures described in the
AISIN GHP installation manual. Failure to observe this prescription makes the warranty no longer no
longer valid and could result in malfunctioning of the YOSHI AWS unit.

WARNING

Accurately measure the length of the piping and charge with the proper amount of refrigerant
gas. Failure to observe this prescription could result in malfunctioning of the YOSHI AWS unit.
When charging the refrigerant gas, make sure to wear proper protective gloves.
Refrigerant gas leakages can cause frost bites.

• Each of the GHP connected to the YOSHI AWS unit must be considered as an independent
refrigerant circuit. Quantities mentioned below are referred to one single GHP.
• Always charge the refrigerant as a liquid in the tank. In case of charging as a gas may cause a
compositional change of the refrigerant, and could result in a performance decline or a
breakdown.
• Always use a refrigerant scale when charging the refrigerant. Using a charging cylinder may
cause a compositional change of the refrigerant, could result in a performance decline or a
breakdown.
• To avoid cross-contamination with other oil types, make sure to separate maintenance tools
according to the type of refrigerant used. In particular, never use the gauge manifold and
charging hose with other refrigerants than R410a.
After confirming the factory charge on the AISIN GHP label, use the following equation to
determine the necessary extra amount of refrigerant gas. Always refer to the liquid pipe lengths
and diameters only.

Extra charge (kg) = ( L1 × 0.250) + (L2 × 0.170) + (L3 x 0.110) + 1.5

L1: Liquid pipe Ø 19.0 total length (m)


L2: Liquid pipe Ø 15.9 total length (m)
L3: Liquid pipe Ø 12.7 total length (m)

10
6 Refrigerant circuit and hydraulic circuit

6.1 Cooling mode


The refrigerant (R410A) processed by the GHP flows through electronic expansion valve and
enters the lower part of the AWS unit heat exchanger at low pressure. The gas evaporates in the
plate heat exchanger by taking heat from the counter current water flow. It goes back to the GHP
as overheated steam. The outdoor unit fans create an air flow through the heat exchanger and
thus the refrigerant can condense.
At the same time, the water coming from the buffer tank is cooled and pumped again into the
primary circuit by the AWS built in pump. Flow switch, pressure switch and anti freeze thermo
sensor overlook the water temperature never to drop inside the heat exchanger. In fact, water may
freeze and the heat exchanger can be damaged.

6.2 Heating mode


The refrigerant (R410A) processed by the GHP enters the upper part of the AWS unit heat
exchanger as high pressure overheated steam. The gas condenses in the plate heat exchanger by
ceasing heat to the co current water flow. It goes back to the GHP as high pressure liquid, through
the bypass pipe. The two outdoor unit expansion valves divide the return flow, reducing its
pressure. The GHP manages the evaporation through the heat exchanger and the heat recovery.
At the same time, the water coming from the buffer tank is heated and pumped again into the
primary circuit by the AWS built in pump.

TO GHP 1 TO GHP 2

FROM GHP 1 FROM GHP 2 AWS REFRIGERANT CIRCUIT AND HYDRAULIC CIRCUIT
1 1 COOLILNG MODE

10

10 4 4

3 7 8

2 6 6
9
3 F

2
5 5

1) Expansion valve driver 7) Water pressure difference switch


2) Check valve 8) Air vent valve
3) Electronic expansion valve 9) Flow switch
4) Water inlet temperature probe 10) Pump (not included in the version E1J)
5) Water outlet temperature probe 11) Expansion valve pressure sensor
6) Plate heat exchanger
0)

11
7 Electric wire installation
7.1 Wiring with GHP outdoor unit
Power supply specifications are always mentioned on the YOSHI AWS product label. Always
check the power supply before installing the unit. Always perform the wiring in accordance with the
prescriptions listed in the paragraph 0 of the present manual.

WARNING

• NEVER connect the YOSHI AWS unit to a common circuit with other appliances. Use a
dedicated branch circuit protected by an earth leakage breaker. Failure to observe this
prescription could result in malfunctioning of the unit and hazards for people and/or things.
• NEVER ground the unit by connecting the wires to water or gas piping or to a lightning
rod.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.

• All electrical installation work must be performed by specialised technical personnel in


accordance with the local and national installation standards. A declaration of conformity
must be provided by the installer. Failure to observe this prescription could result in electrical
shock, fire or other hazards.
• Switch off the main circuit breaker or power meter during the electrical installation work
of the YOSHI AWS unit.
• Always use the designated cable for wiring, including the ground wiring, according to the
national standards.
• Always check the power supply specifications on the YOSHI AWS unit. Failure to observe
this prescription could result in malfunction and/or damage to the YOSHI AWS unit.

I – I: communication line outdoor unit – AWS.


O – O : communication line outdoor unit – outdoor unit (NOT AVAILABLE WITH AWS).
Q1 – Q2: electrical terminals present only on GHP (16-20-25) HP. Terminals can be used only for
direct expansion.

NEVER SUPPLY THE UNIT WITH THREE PHASE POWER

12
7.2 Detailed wiring diagram

13
8 AWS Accessories
8.1 Controller Plus: Control Panel and Probe Temperature Buffer Tank

8.1.1 Control panel


Control panel for the remote management of the AWS with which is possible to control and
management of a single module from a remote location. The shielded cable connecting the panel
to the module has a maximum length of 60 meters.
The panel allows you to control and modify the operating parameters of the module (for details
regarding the management of the module with the remote control panel, refer to the AWS "service
manual").

8.1.2 Probe temperature buffer tank


The probe is used to stop the pump when the AWS reaches the set point temperature. It must be
installed on the tank and connected to the AWS as shown in the drawing.

8.2 External probe temperature

The probe allows adjustment of the flow temperature of the water according to the temperature of
the outside air by means of a 4-20 mA current signal.

ASIT ACTIVE PROBE


(BUFFER TANK)

BUILDING MANAGER Jumper position on terminal block


for 4..20 mA current output
(THERMO MANAGER OR EQUIVALENT)

POWEER SUPPLY 12 V AC

OPTIONAL
CONTROL PANEL

OUTSIDE TEMP.
AWS – CONTROL PANEL
ACTIVE PROBE COMMUNICATION

AWS TERMINAL BLOCK POWER SUPPLY 12 V AC

14
9 Control panel

WARNING

• NEVER change the safety factory settings. Failure to observe this prescription makes the
warranty no longer valid and could result in malfunction and/or damage to the unit.
• NEVER disconnect or bypass the YOSHI AWS built in safety devices for a forced
operation of the unit. Failure to observe this prescription makes the warranty no longer valid
and could result in malfunction and/or damage to the unit.
• NEVER change the factory settings of the AISIN remote controller fitted in the control
panel. Failure to observe this prescription could result in malfunction and/or damage to the unit.
• NEVER switch on the power supply before the final commissioning is performed by the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid and could result in malfunction and/or damage to the YOSHI AWS unit.

• Some operation parameters of the YOSHI AWS can be changed under request to the
AISIN Authorised Service Centre. Failure to observe this prescription makes the warranty no
longer valid.
• In case of multiple units installations it is possible to manage a proportional distribution
of the capacity by an external optional device.
• The main screen of the YOSHI control panel always displays the primary circuit return
temperature. Supply temperature can be displayed in the service menu under analogue inputs
folder.

The YOSHI AWS control panel is represented below.


In case of AISIN GHP outdoor unit malfunction, the error code will be displayed on the remote
controller fitted in the YOSHI AWS control panel. Check the failure type on the AISIN GHP
installation manual.

The water thermostat factory settings are:


- COOL mode: T set cool = 8°C
- HEAT mode: T set heat = 44°C
The YOSHI AWS has the following safety built in devices:
- Pressure difference switch: the AISIN GHP outdoor unit stops in case of missing pressure
difference between inlet and outlet of the pump.
- Flow switch: the AISIN GHP outdoor unit stops in case of insufficient water flow in the primary
circuit.
- Antifreeze thermostat: In the summer the AISIN GHP outdoor unit stops in case of water
temperature in the primary circuit below +5°C. In the winter the pump is started when the water
temperature is below +5 °C and, if necessary, also the GHP is started.

15
10 AWS Set Point Adjustment
10.1 Control panel

The unit AWS YOSHI has the possibility to vary the capacity delivered, in a range between 13%
and 100% of rated power, as a function of the return water temperature on the primary circuit.
The modulation of the capacity is adjusted according to a proportional band.

Just adjust the temperature set point on the user menu on the control panel, that is the parameters
"Tset" and the proportional band width (Range modulation parameter). As the return water
temperature on the primary approaches the set point, the AWS capacity is reduced to 13%. Once
the set point is reached and exceed, the system makes 6 consecutive temperature checks, one
every each 10 seconds. If, during these controls, the temperature never goes below the set point
the AWS stops.

If the optional "Plus Controller" has been installed, once the set point has been reached and the
AWS stops, the primary circulation pump halts. Otherwise, the primary circulation pump continues
to run, nevertheless the AWS system is in stand-by.

Example of modulation in heating:

The set point temperature in heating, ie the parameter "Tset heat", may vary in a range between
30°C and 48°C.

The factory settings are:

Tset heat = 44°C;

Modulation Range = 5°C

The table below shows the method of variation of the capacity and a numerical example.

Capacità AWS Modulation limit Outlet


Tset heating [°C] Range [°C]
[%] temperature [°C] temperature [°C]
100 (A+1) - ∆T
75 (A+1) - ∆T(4/5)
50 A ∆T (A+1) - ∆T(3/5) A+1
25 (A+1) - ∆T(2/5)
13 (A+1) - ∆T(1/5)

100 26
75 27
50 30 5 28 31
25 29
13 30

100 44
75 45
50 48 5 46 49
25 47
13 48

16
Example modulation in cooling:

The set point temperature in cooling, ie the parameter "Tset cool", may vary in a range between
6°C and 15°C.
The factory settings are:

Tset cool= 8°C;

Modulation Range = 5°C

AWS Capacity Tset cool [°C] Modulation


Max. Temperature Outlet
[%] Range [°C]Modulation [°C] Temperature [°C]
100 A + ∆T
75 (A + ∆T) - (∆T•0,25)
A ∆T A-1
50 (A + ∆T) - (∆T • 0,5)
25 (A + ∆T) - (∆T•0,75)
Numerical example on the minimum temperature set point
100 11
75 9,75
6 5 5
50 8,5
25 7,25
Numerical example on the maximum temperature set point
100 22
75 20,25
15 7 14
50 18,5
25 16,75

The YOHSI AWS TWIN unit proper operation foresees the following capacity modulation method of
the two GHP units:
■ Two GHP units at 100% of their load;
■ Two GHP units at 75% of their load;
■ Two GHP units at 50% of their load;
■ One GHP unit at 50% of its load;
■ One GHP unit at 25 % of its load.

10.2 Setting the offset

The unit YOSHI AWS allows you to adjust the offset of the set point temperature, that is the return
water temperature on the primary circuit. The parameters "Tset Offset " can be changed in the user
menu, (please refer to the AWS service manual). If the optional "Controller Plus" has been installed,
of the offset measurement will be made by its active probe, installed on the buffer tank.

The factory settings are:

Heat Tset Offset = 2°C

Cool Tset Offset = 2°C

17
11 Installation layouts

The installation layouts below are just representative of suggested possibilities.


CAUTION Always refer to technical qualified personnel for designing. Further information is
available under request by AISIN technical department or on the website www.aisin.it .

11.1 Central storage tank installation


This layout is recommended by the manufacturer for fan-coil installations. to optimise the operation of the AISIN GHP.
When choosing this layout always make sure that the water flow of the primary and the secondary circuits are balanced.
Moreover, the storage tank must be provided with anti stratification pipes.

11.2 Hydraulic separator installation


When choosing this layout, make sure that the static pressure of the water pump fitted in the YOSHI AWS unit is enough
to win the total pressure drop of the primary circuit. In this case it is possible to install horizontal storage tanks.

11.3 Single pump installation


This layout is recommended by the manufacturer for Air Handling Unit (AHU) installations. Make sure that the static
pressure of the water pump fitted in the YOSHI AWS unit is enough to win the total pressure drop of the whole circuit.

18
11.4 HVAC installation AWS E1J TWIN

19
11.5 HVAC installation E1J TWIN proportional distribution of consumption

20
11.6 HVAC installation AWS E1J TWIN variable flow rate no hydraulic
separator (AHU)

21
11.7 HVAC installation AWS E1J TWIN variable flow rate with hydraulic
separator (fan coil)

22
12 Troubleshooting (reference)

WARNING

• NEVER stop the GHP – AWS system by switching off the power supply during the
operation. Failure to observe this prescription makes the warranty no longer valid and could
result in malfunction and/or damage to the unit.
• NEVER switch on the YOSHI AWS power supply after switching on the GHP outdoor unit.
Failure to observe this prescription could result in malfunction and/or damage to the unit.

The table below shows all the possible failures indicated directly by the YOSHI AWS control panel.

ALARM TYPE ALARM CODE POSSIBLE CAUSES SOLUTIONS

• Clean the Y-filter


• Y-filter clogged • Check the pressure in the hydraulic
Flow switch alarm A1S1
• Capacity insufficient circuit
• Check the flow switch
• Remove the air
Pressure difference • Air in the system • Replace the pump
A2S1
switch alarm • Pump malfunction • Check the pressure differential switch
(compare the state with the flow
switch)
• Check the code displayed on
the GHP. Press UP for the current
GHP1 Alarm A3S1 alarms and DOWN for those in
STAN-BY

• Check the wiring of the flowswitch.


• Check the operation of the flowswitch.
Flowswitch tamper alarm A4S1
• Check the layout of plant (other
pumps make circulate water
when not expected
• Check the operation of the pump, the
flow switch and pressure
differential switch
Antifreeze alarm A5S1
• Verify that the offset values in summer
operation are not excessive
• Check the temperature probes and
their wiring

Return temperature
A6S1 • Check the probe and the wiring
probe alarm 1

Antifreeze temperature
A7S1 • Check the probe and the wiring
probe alarm 1

• Use the Carel display. Press "help"


Expansion valve driver
A8S1 and check which component is in
alarm 1 alarm

The heat pump is about to


Maintenance period reach the 10.000 hours of
A13S1 • Contact the service centre Aisin
warning operation. Need for
routine maintenance.

23
The heat pump has
• Reset the hours of operation (See
Maintenance period reached 10.000 hours of
A14S1 page 82, service manual paragraph
alarm operation. Need for 13.3 "Reset hours of operation").
routine maintenance.
• Check the code displayed on
the GHP. Press UP for the current
GHP2 Alarm A15S1 alarms and DOWN for those in
STAN-BY

Return temperature
A16S1 • Check the probe and the wiring
probe alarm 2

Antifreeze temperature
A17S1 • Check the probe and the wiring
probe alarm 2

• Check T1T2 setting


GHP 1 starting failure A18S1 • Check wiring 15.1 16.1
• Check C1NO1 relay

• Check T1T2 setting


GHP 2 starting failure A19S1 • Check wiring 15.2 16.2
• Check C2NO2 relay

24
The table below shows all the error codes displayed on the remote controller fitted in the AWS
control panel. In case of malfunction contact the AISIN Authorised Service Centre that usually
maintains the GHP outdoor unit.
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor
(OFF led off) Type of failure Possible cause
unit
Error Led TEST Unit
display
code ON/OFF Disp. No.
• External protection input signal stops the unit
A0 X X X 63-n External input
• Remote controller local setting failure
Indoor unit • PC board defective
A1 X X X 20-n
PC board • EEPROM setting error
• Direct Expansion version – indoor unit drain pump
Drain lines
malfunction .
A3 X X X 95-n -
• AWS version – flow switch or antifreeze thermostat
AWS flow switch
switched off.
Indoor unit fan • Fan motor blocked
A6 X X X 15-n
motor • Harness disconnection
Indoor unit swing • Swing flap motor malfunction
A7 ON X X 35-n
flap motor • Cam mechanism failure
Indoor unit • LEV malfunction
A9 X X X 21-n
PC board • Harness disconnection
• Improper drain piping installation (inverse draft)
AF ON OFF X 30-n Drain pipe
• Pipe clogged
Air cleaning • Indoor unit circuit boar malfunction
AH ON OFF X 31-n
device • Air cleaning device failure (optional)
• Capacity setting failure
AJ X X X 22-n Capacity setting
• Missing capacity setting adapter (replacement of PCB)
• Heat exchanger temperature sensor failure
C4 X X X 18-n
• Improper harness connection
• Gas pipe temperature sensor failure
C5 X X X 19-n
• Improper harness connection
Indoor unit
• Direct Expansion version - Intake air temperature sensor
temperature
failure
C9 X X X 97-n sensors
• AWS version – Resistors group failure
• Improper harness connection
• Exhaust air temperature sensor failure
CA X X X 98-n
• Improper harness connection
R/C temperature • R/C temperature sensor failure
CJ ON OFF X 17-n
sensor • Improper harness connection
U3 X X X - Test run • Test run operation
• Outdoor unit power supply OFF
U4 X X X - Communication
• Outdoor unit – indoor unit transmission error
• Duplicating main remote controller connection
X X X 1-n Communication
• Transmission error
U5
• Remote controller PC board failure
OFF ON OFF - Remote
• Remote controller setting failure
controller
PC board • Transmission error between main and sub remote
U8 X X OFF -
controller
• Transmission error between two indoor units
U9 X X X - Communication
• Transmission error between outdoor and indoor unit
• Address duplication of central remote controller
UC ON ON ON 36-n
Central remote • Air-net address duplication of indoor units
controller • Transmission error between indoor unit and central
UE X X X 23-n
remote controller
• Communication error between indoor and outdoor unit
UF X X X 24-n
Communication • Improper wiring
UH X X X - • Indoor unit address setting failure
X X X 40-0∼2 • EEPROM failure or program failure
Outdoor unit
E1
PC board • Outdoor unit PC board malfunction
X X X 84-3,4
• Transmission error between microcomputer
E3 X X X 86-0 • Refrigerant High pressure alarm
Operation failure
E4 X X X 88-0 • Refrigerant Low pressure alarm
• Heat exchanger fan (1,2,3) failure
E7 X OFF X 86-10∼23 Outdoor unit fan
• DCBL board failure
• 4-way valve failure
EA X X X 57-0 4-way valve
• Harness disconnection
EC X X X 80-0 Operation failure • Engine coolant overheating (temperature >105°C)
Engine coolant • Engine coolant pump failure
EH X X X 80-10∼30
pump • DCBL board failure

25
Blinking indication
R/C GHP
(ON doesn’t blink)
AWS outdoor Type of failure
(OFF led off) Possible cause
unit Error code
Error Led TEST Unit
display
code ON/OFF Disp. No.
F3 X X X 91-0 • Compressor discharge temperature too high (>120°C)
Operation failure
F4 X X X 87-0,2 • Compressor intake temperature too high (> 40°C)
• Abnormal engine oil pressure
FE X X X 81-0 Engine oil
• Engine oil level insufficient
• Refrigerant oil supply valve failure
FF X X X 58-0 Compressor oil
• Improper harness connection
FJ X X X 47-0 Catalyser • Catalyser overheating (where provided)
High pressure • High pressure switch malfunction
H3 X X X 76-0
switch • Improper harness connection
Low pressure • Low pressure switch malfunction
H4 X X X 88-2
switch • Improper harness connection
• Outdoor temperature sensor malfunction
H9 X X X 61-0
• Improper harness connection
H9 X X X 61-1 Outdoor unit • Outdoor temperature sensor short circuit
temperature
sensors • Engine coolant temperature sensor malfunction
HC X X X 70-0
• Improper harness connection
HC X X X 80-1 • Engine coolant temperature sensor short circuit
HJ X X X 80-2 Engine coolant • Engine coolant level insufficient
HF X OFF X EE-0 Maintenance • Periodic maintenance alert
X X X 78-1∼5 • Compressor discharge temp sensor disconnected
J3
X X X 91-2∼7 • Compressor discharge temp sensor short circuit
X X X 54-0 • Super cooling heat ex. temp. sensor disconnected
X X X 54-1 • Super cooling heat ex. temp. sensor short circuit
J4
X X X 55-0,1 • Accumulator outlet temp. sensor disconnected
X X X 55-2,3 • Accumulator outlet temp. sensor short circuit
X X X 53-0,1 Outdoor unit • Compressor intake temp. sensor disconnected
J5
X X X 53-2,3 temperature • Compressor intake temp. sensor short circuit
sensors
• Heat exchanger liquid pipe temp. sensor disconnected
X X X 65-0
J6 • Improper harness connection
X X X 65-2 • Heat exchanger liquid pipe temp. sensor short circuit
• Sub heat exchanger liquid pipe temp. sensor
X X X 66-0
disconnected
J7
• Sub heat exchanger liquid pipe temp. sensor short
X X X 66-1
circuit

X X X 67-0 Outdoor unit • Outdoor liquid pipe temp. sensor disconnected


J8 temperature
X X X 67-2 sensors • Outdoor liquid pipe temp. sensor short circuit
JA X X X 73-0,1 Outdoor unit • High pressure sensor malfunction
pressure
JC X X X 88-4 sensors • Low pressure sensor malfunction
JE X X X 71-0 Oil pressure sw. • Oil pressure switch disconnected
X X X 72-0 Outdoor unit • Engine room temp. sensor disconnected
JJ X X X 72-1 temperature • Engine room temp. sensor short circuit
X X X 72-6 sensors • Catalyser temp. sensor disconnected
LE X X X 75-1∼3 Igniter voltage • Igniter voltage too low or too high
LF X X X 84-0 • Engine start failure – missing supply gas
Operation failure
LJ X X X 75-0 • Unwanted engine stop
74-1∼4
• Insufficient starting engine speed (starter failure)
P8 X X X 74-6 Engine
• Abnormal engine speed (gas mixer failure)
82-0∼1
PE X X X 74-7 Gas valves • Supply electro magnetic gas valves failure
PF X X X 60-0 Starter • Starter failure
U0 X X X 88-5 Ref. Piping • Refrigerant gas empty
U7 X X X 4-0∼6 Communication • master / slave outdoor unit communication failure
43-0,1 Indoor unit • Over connection of capacity units
UA X X X
44-n number • Too many indoor units connected

26
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