Pump Horse Power

Metric System

Q= 2000.0 M3/h
N 3000 rpm
PUMP Diff .P 3.0 BAR
n 1 stages
Ns 8867
Q 8800 gpm

EFFICIENCY
Ns >1500

Q gpm 10000 gpm

h% 97

BHP 229

MHP 275 motor

Pump Horse Power

Foot System

N 1500 rpm
PUMP Diff .P 200 psi
n 2 stages

Q 700 gpm
Ns 670

EFFICIENCY
Ns 700 gpm
Q gpm 500

h% 71

BHP 114

MHP 137 motor

 Pump Horse Power
Metric System Pump Discharge line Length

End Pressure 1 BAR D disch. Dia 8

Elevation 7 meter Pump Discharge line fittings

Q 200.0 M3/h ENTRANCE
N 3000 rpm EXIT
n 1 stages 90° BUTT WELDED BENDS
Pump Dish .P. 5.2 BAR 45° BUTT WELDED BENDS
TEE - FLOW THROUGH RUN
TEE - FLOW THR. BRANCH
Ns 1856 GATE VALVE
Q 880 gpm GLOBE VALVE
CHECK VALVE
EFFICIENCY BALL VALVE
Ns >1500 PLUG VALVE
Q gpm 1000 gpm BUTTERFLY VALVE
h% 84 DIAPHRAM VALVE
RESIN TRAP / STRAINER
EJECTOR
BHP 46 EXPANSION JOINT
MHP 55
Dish. Line PRESSURE DROP

Dish. Line P.D. X (1.1)

rge line Length 2000 meter
K-Value
###

rge line fittings Nos. Equiv. L

3 ###
3 ###
ED BENDS 3 14 fT
ED BENDS 3 10 fT
OUGH RUN 3 20 fT
. BRANCH 0 60 fT
3 8 fT
0 340 fT
3 50 fT
3 3 fT
0 18 fT
0 45 fT
0 362 fT
5 379 fT
6 233 fT
0 10 fT
###
3.2 bar
46.3 psi ###
50.9 psi ###
 Pump Horse Power
Foot System
Pump Discharge line Lengt
End Pressure 14.5 psi
Elevation 23 feet D disch. Dia
N 3000 rpm Pump Discharge line fitting
n 1 stages ENTRANCE
Pump Dish .P. 75.4 psi EXIT
90° BUTT WELDED BENDS
45° BUTT WELDED BENDS
Ns 1856 TEE - FLOW THROUGH RUN
Q 880 gpm TEE - FLOW THR. BRANCH
GATE VALVE
GLOBE VALVE
EFFICIENCY CHECK VALVE
Ns >1500 BALL VALVE
Q gpm 1000 gpm PLUG VALVE
h% 84 BUTTERFLY VALVE
DIAPHRAM VALVE
BHP 46 RESIN TRAP / STRAINER
MHP 55 EJECTOR
EXPANSION JOINT

Dish. Line PRESSURE DROP

Dish. Line P.D. X (1.1)

Pump Discharge line Length 2000 meter
K-Value
D disch. Dia 8 ###

Pump Discharge line fittings Nos. Equiv. L

ENTRANCE 3 ###
3 ###
90° BUTT WELDED BENDS 3 14 fT
45° BUTT WELDED BENDS 3 10 fT
TEE - FLOW THROUGH RUN 3 20 fT
TEE - FLOW THR. BRANCH 0 60 fT
GATE VALVE 3 8 fT
GLOBE VALVE 0 340 fT
CHECK VALVE 3 50 fT
BALL VALVE 3 3 fT
PLUG VALVE 0 18 fT
BUTTERFLY VALVE 0 45 fT
DIAPHRAM VALVE 0 362 fT
RESIN TRAP / STRAINER 5 379 fT
EJECTOR 6 233 fT
EXPANSION JOINT 0 10 fT
###
Dish. Line PRESSURE DROP 3.2 bar
46.3 psi ###
Dish. Line P.D. X (1.1) 50.9 psi ###
 PRESSURE DROP CALCULATION

DESCRIPTION SYMBOL UNITS VALUES

RATE OF FLOW q gpm 880.00

q m³/hr 199.85
DENSITY OF THE FLUID r kg/m³ 1000.00
SPECIFIC GRAVITY 1.00
DYNAMIC VISCOSITY mi cP 1
ROUGHNESS OF THE PIPE K feet 0.00015

d NB 8
PIPE NOMINAL SIZE
STD
PIPE SCHEDULE
OD OF THE PIPE OD mm 219.1
THICKNESS OF THE PIPE t mm 8.18
ID OF THE PIPE d mm 202.74
D m 0.20274
Df feet 0.6651899
K / Df RATIO K/D 0.0002255
FLOW AREA A m² 0.0322826
DENSITY OF THE FLUID r kg/m³ 1000.00
FLOW RATE q' m³/sec 0.0555
VELOCITY OF FLOW V m/sec 1.72
REYNOLD'S NUMBER Re 348632.6
FACTOR A4 A4i 9.3341E-05
FRICTION FACTOR f 0.0162
FRICTION FACTOR FITTINGS fT 0.014

4 SCH 80

12 SCH 60

k:5543\calculation\839552976.xls
 To find fT : TABLE FOR ANGLES IN DEGREE
q THETA
Nominal SizeFriction Factor LINE PIPE DIMENSIONS
NB inch fT BUTTERFLY DIAPHRAM RESIN TRAP EJECTOR EXP.JOINT OD SCH 10SCH 20SCH 30 STD SCH 40 XS SCH 60SCH 80SCH 100SCH 120SCH 140SCH 160 XXS 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
1 15 0.5 0.027 45fT 45 362 379 233 10 SCH 10 21 2.27 2.27 3.73 3.73 4.78 7.47 INLET OUTLET H H ANGLE 15
2 20 0.75 0.025 45fT 45 362 379 233 10 SCH 20 27 2.87 2.87 3.91 3.91 5.56 7.82 PIPE d1PIPE d2 IN MM DEGREES 20
3 25 1 0.023 45fT 45 362 379 233 10 SCH 30 33 3.38 3.38 4.55 4.55 6.35 9.09 60.3 48.3 3 76.2 9.00 25
4 32 1.25 0.022 45fT 45 362 379 233 10 STD 42 3.56 3.56 4.85 4.85 6.35 9.70 60.3 42.5 3 76.2 13.32 32
5 40 1.5 0.021 45fT 45 293 306 191 10 SCH 40 48 3.68 3.68 5.08 5.08 7.14 10.15 60.3 33.4 3 76.2 20.02 40
6 50 2 0.019 45fT 45 324 339 210 10 XS 60 3.91 3.91 5.54 5.54 8.74 11.07 60.3 26.7 3 76.2 24.87 50 ### ### ### 9.00
7 65 2.5 0.018 45fT 45 342 358 222 10 SCH 60 ### 5.16 5.16 7.01 7.01 9.53 14.02 73 60.3 3.5 88.9 8.17 65 ### ### ### 8.17
8 80 3 0.018 45fT 45 342 358 222 10 SCH 80 89 5.49 5.49 7.62 7.62 11.13 15.24 73 48.3 3.5 88.9 15.82 80 ### ### ### ###
9 100 4 0.017 45fT 45 362 358 235 10 SCH 100 114 6.02 6.02 8.56 8.56 11.13 13.49 17.12 73 42.5 3.5 88.9 19.47 100 ### ### ### ###
10 125 5 0.016 45fT 45 362 379 233 10 SCH 120 141 6.55 6.55 9.53 9.53 12.70 15.88 19.05 73 33.5 3.5 88.9 25.05 125 ### ### ### ###
11 150 6 0.015 45fT 45 362 379 233 10 SCH 140 168 7.11 7.11 10.97 10.97 14.27 18.26 21.95 88.9 73 3.5 88.9 10.22 150 ### ### ### ###
12 200 8 0.014 45fT 45 362 379 233 10 SCH 160 219 6.35 7.0 8.18 8.18 12.70 10.31 12.70 15.09 18.26 20.62 23.01 22.23 88.9 60.3 3.5 88.9 18.28 200 ### ### ###
13 250 10 0.014 35fT 35 362 379 233 10 XXS 273 6.35 7.8 9.27 9.27 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40 88.9 48.3 3.5 88.9 25.73 250 ### ### ### ###
14 300 12 0.013 35fT 35 362 379 233 10 CELL LINK: 4 324 6.35 8.4 9.53 10.31 12.70 14.27 17.48 21.44 25.40 28.58 33.32 25.40 88.9 42.5 3.5 88.9 29.25 300 ### ### ### ###
15 350 14 0.013 35fT 35 362 379 233 10 356 6.35 7.92 9.5 9.53 11.13 12.70 15.09 19.05 26.83 27.79 31.75 35.71 114.3 88.9 4 101.6 14.25 350 ### ### ### 5.63
16 400 16 0.013 25fT 25 362 379 233 10 406 6.35 7.92 9.5 9.53 12.70 12.70 16.66 21.44 26.19 30.96 36.53 40.49 114.3 73 4 101.6 22.98 400 ### ### ### ### 8.17
17 450 18 0.012 25fT 25 362 379 233 10 457 6.35 7.92 11.1 9.53 14.20 12.70 19.05 23.83 29.36 34.93 39.67 45.24 114.3 60.3 4 101.6 29.76 450 ### ### ### ### 7.60
18 500 20 0.012 25fT 25 362 379 233 10 508 6.35 9.53 12.7 9.53 15.09 12.70 20.62 26.20 32.50 38.10 44.40 50.00 114.3 48.3 4 101.6 35.99 500 ### ### ### ### 5.75
19 600 24 0.012 25fT 25 362 379 233 10 610 6.35 9.53 14.3 9.53 17.48 12.70 24.61 31.00 38.90 46.00 52.40 59.50 141.3 114.3 5 127 12.14 600 ### ### ### ### ### ###
141.3 88.9 5 127 23.31
LINK : 12 fT 0.014 45fT 45 362 379 233 10 OD 219 141.3 73 5 127 30.10
THK 8.2 141.3 60.3 5 127 35.37
ID 203 168.3 141.3 5.5 139.7 11.04
168.3 114.3 5.5 139.7 21.88
REDUCERS 168.3 88.9 5.5 139.7 31.73
SIZE 9 OD 114.3 168.3 73 5.5 139.7 37.67
SCHDU 8 THK 8.56 219.1 168.3 6 152.4 18.92
ID 97.18 219.1 141.3 6 152.4 28.64
b 0.4793 219.1 114.3 6 152.4 37.95
ANGLE 37.95 273.1 219.1 7 177.8 17.27
K 3.7953 273.1 168.3 7 177.8 32.84
273.1 141.3 7 177.8 40.67
EXPANDERS 273.1 114.3 7 177.8 48.13
SIZE 14 OD 323.9 323.1 273.1 8 203.2 14.03
SCHDU 7 THK 14.27 323.1 219.1 8 203.2 28.71
ID 295.36 323.1 168.3 8 203.2 41.70
b 0.6864 323.1 141.3 8 203.2 48.20
ANGLE 28.71 355.6 323.1 13 330.2 5.63
K 0.1803 355.6 273.1 13 330.2 14.24
355.6 219.1 13 330.2 23.36
355.6 168.3 13 330.2 31.67
406.4 355.6 14 355.6 8.17
406.4 323.1 14 355.6 13.36
406.4 273.1 14 355.6 21.23
406.4 219.1 14 355.6 29.51
406.4 168.3 14 355.6 37.02
457 406.4 15 381 7.60
457 355.6 15 381 15.16
457 323.1 15 381 19.93
457 273.1 15 381 27.14
457 219.1 15 381 34.68
508 457 20 508 5.75
508 406.4 20 508 11.42
508 355.6 20 508 17.06
508 323.1 20 508 20.63
508 273.1 20 508 26.04
607 508 20 508 11.13
607 457 20 508 16.80
607 406.4 20 508 22.34
607 355.6 20 508 27.80
607 323.1 20 508 31.22
607 273.1 20 508 36.39
 MATERIAL

IS 3589
MATERIAL NB OD MIN.THK in mm IS 1239
IS 1239 6 10.5 2.6 CELL LINK 3
IS 1239 8 14 2.9
IS 1239 10 17.5 2.9
IS 1239 15 21.8 3.2
IS 1239 20 27.3 3.2
IS 1239 25 34.2 4.0
IS 1239 32 42.9 4.0
IS 1239 40 48.8 4.0
IS 1239 50 60.8 4.5
IS 1239 65 76.6 4.5
IS 1239 80 89.5 4.8
IS 1239 100 115 5.4
IS 1239 125 140.8 5.4
IS 3589 150 168.3 4
IS 3589 175 193.7 4
IS 3589 200 219.1 4
IS 3589 225 244.5 4
IS 3589 250 273.1 4
IS 3589 300 323.9 4
IS 3589 350 355.6 4
IS 3589 400 406.4 4
IS 3589 450 457.0 5
IS 3589 500 508.0 5
IS 3589 550 559.0 5
IS 3589 600 610.0 6
IS 3589 650 660.0 6
IS 3589 700 711.0 6
IS 3589 750 762.0 6
IS 3589 800 813.0 6
IS 3589 850 864.0 6
IS 3589 900 914.0 6
IS 3589 950 965.0 7
IS 3589 1000 1016.0 7
IS 3589 1050 1067.0 7
IS 3589 1100 1118.0 7
IS 3589 1150 1168.0 7
IS 3589 1200 1219.0 7
IS 3589 1300 1321.0 8
IS 3589 1400 1422.0 8
IS 3589 1500 1524.0 8
IS 3589 1600 1626.0 8
IS 3589 1700 1727.0 10
IS 3589 1800 1829.0 10
IS 3589 2000 2032.0 10
CELL LINK 18 273.1 4
Pump head calculation
Units Units
Line pressure drop 0.0 psi 0.0 psi
Total elevation 50.0 ft 21.6 psi
Terminal pressure 80.0 psi 80.0 psi
Total 101.6 psi
i.e. Discharge head 235 ft
Suction head 15 ft
Total Developed Head 250 ft
Total pressure required at pump discharge 101 psig
i.e. 115 psia

SAFE
IS 3589 : 1991 OUTSIDE DIAMETERS (mm) IS 1239 (Part I) : 1990 Dimensions & Nominal Mass of Stee

NB OD Nominal Outside Diameter Thickness

Bore Maximum Minimum Plain End
150 NB 168.3
175 NB 193.7 6 NB 10.5 9.8 2.6
200 NB 219.1 8 NB 14.0 13.2 2.9
225 NB 244.5 10 NB 17.5 16.7 2.9
250 NB 273.1
300 NB 323.9 15 NB 21.8 21.0 3.2
350 NB 355.6 20 NB 27.3 26.5 3.2
400 NB 406.4 25 NB 34.2 33.3 4.0
450 NB 457.0
500 NB 508.0 32 NB 42.9 42.0 4.0
550 NB 559.0 40 NB 48.8 47.9 4.0
600 NB 610.0 50 NB 60.8 59.7 4.5
650 NB 660.0
700 NB 711.0 65 NB 76.6 75.3 4.5
750 NB 762.0 80 NB 89.5 88.0 4.8
800 NB 813.0 100 NB 115.0 113.1 5.4
850 NB 864.0
900 NB 914.0 125 NB 140.8 138.5 5.4
950 NB 965.0 150 NB 166.5 163.9 5.4
1000 NB 1016.0
1050 NB 1067.0
1100 NB 1118.0
1150 NB 1168.0
1200 NB 1219.0
1300 NB 1321.0
1400 NB 1422.0
1500 NB 1524.0
1600 NB 1626.0
1700 NB 1727.0
1800 NB 1829.0
2000 NB 2032.0
3 219.1
Pipes of outside diameter other than those covered in the
above table shall be permissible as agreed to between
the manufacturer and the purchaser.

Minimum Specified Thickness of Pipes

168.3 to 406.6 mm 4 mm
Above 406.6 to 559.0 mm5 mm
Above 559.0 to 914.0 mm6 mm
Above 914.0 to 1219.0 m 7 mm
Above 1219.0 to 1620.0 8 mm
Above 1620.0 to 2032.0 10 mm
ns & Nominal Mass of Steel Tubes - Heavy

Mass of Tubes
Plain End Screwed

0.487 0.490
0.765 0.769
1.02 1.03

1.44 1.45
1.87 1.88
2.93 2.95

3.79 3.82
4.37 4.41
6.19 6.26

7.93 8.05
9.90 10.4
14.5 14.8

17.9 18.4
21.3 21.9