Ford-Explorer_2012_EN__manual_de_taller_26f1b07467

2012 Explorer
Workshop Manual
INTRODUCTION
Master DTC Chart
Diagnostic Methods
Metrics
Torque Wrench Adapter Formulas
1: GENERAL INFORMATION
00: SERVICE INFORMATION
2: CHASSIS
04: SUSPENSION
05: DRIVELINE
06: BRAKE SYSTEM
11: STEERING SYSTEM
3: POWERTRAIN
03: ENGINE
07: AUTOMATIC TRANSMISSION
08: MANUAL TRANSMISSION, CLUTCH, AND TRANSFER CASE
09: EXHAUST SYSTEM
10: FUEL SYSTEM
4: ELECTRICAL
12: CLIMATE CONTROL SYSTEM
13: INSTRUMENTATION AND WARNING SYSTEMS
14: BATTERY AND CHARGING SYSTEM
15: AUDIO SYSTEM
17: LIGHTING
18: ELECTRICAL DISTRIBUTION
19: ELECTRONIC FEATURE GROUP
tomsn048@gmail.com
5: BODY AND PAINT
01: BODY
02: FRAME AND MOUNTING
tomsn048@gmail.com
2012 Explorer Workshop Manual
2012 Explorer
Contents/Index
100-00 Service Information
100-01 Identification Codes
100-02 Jacking and Lifting
100-03 Maintenance Schedule
100-04 Noise, Vibration and Harshness
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-00 Body System - General Information
501-02 Front End Body Panels
501-03 Body Closures
501-05 Interior Trim and Ornamentation
501-08 Exterior Trim and Ornamentation
501-09 Rear View Mirrors
501-10 Seating - 1st Row
501-10 Seating - 2nd Row
501-10 Seating - 3rd Row
501-11 Glass, Frames and Mechanisms
501-12 Instrument Panel and Console
501-14 Handles, Locks, Latches and Entry Systems - without Intelligent Access (IA)
501-14 Handles, Locks, Latches and Entry Systems - with Intelligent Access (IA)
501-16 Wipers and Washers
501-17 Roof Opening Panel
501-19 Bumpers
501-20 Safety Belt System
501-20 Supplemental Restraint System
501-35 Body Repairs
tomsn048@gmail.com
2012 Explorer
Contents/Index
502-00 Uni-Body, Subframe and Mounting System
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-00 Engine System - General Information
303-01 Engine - 2.0L GTDI
303-01 Engine - 3.5L Ti-VCT
303-03 Engine Cooling
303-04 Fuel Charging and Controls - 2.0L GTDI
303-04 Fuel Charging and Controls - 3.5L Ti-VCT
303-04 Turbocharger - 2.0L GTDI
303-05 Accessory Drive
303-06 Starting System
303-07 Engine Ignition - 2.0L GTDI
303-07 Engine Ignition - 3.5L Ti-VCT
303-08 Engine Emission Control
303-12 Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14 Electronic Engine Controls
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-00 Suspension System - General Information
204-01 Front Suspension
204-02 Rear Suspension
204-04 Wheels and Tires
204-04 Tire Pressure Monitoring System
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-00 Driveline System - General Information
205-01 Driveshaft
205-02 Rear Drive Axle-Differential
205-04 Front Drive Halfshafts
205-05 Rear Drive Halfshafts
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-00 Brake System - General Information
206-03 Front Disc Brake
206-04 Rear Disc Brake
206-05 Parking Brake and Actuation
206-06 Hydraulic Brake Actuation
206-06 Adjustable Pedals
206-07 Power Brake Actuation
206-09 Anti-Lock Brake System (ABS) And Stability Control
tomsn048@gmail.com
2012 Explorer
Contents/Index
307-01 Automatic Transmission - 6F35
307-01 Automatic Transmission - 6F50 and 6F55
307-02 Transaxle-Transmission Cooling
307-05 Automatic Transaxle-Transmission External Controls - Transmission Control Switch (TCS)
307-05 Automatic Transaxle-Transmission External Controls - Select Shift
tomsn048@gmail.com
2012 Explorer
Contents/Index
308-07 Four Wheel Drive (4WD) Systems
308-07 Transfer Case - Power Transfer Unit (PTU)
tomsn048@gmail.com
2012 Explorer
Contents/Index
09: EXHAUST SYSTEM
309-00 Exhaust System
10
tomsn048@gmail.com
2012 Explorer
Contents/Index
10: FUEL SYSTEM
310-00 Fuel System - General Information
310-01 Fuel Tank and Lines
310-02 Acceleration Control
11
tomsn048@gmail.com
2012 Explorer
Contents/Index
11: STEERING SYSTEM
211-00 Electronic Power Assist Steering (EPAS) System
211-04 Steering Column
211-05 Steering Column Switches
12
tomsn048@gmail.com
2012 Explorer
Contents/Index
412-00 Climate Control - DATC
412-00 Climate Control - EMTC
412-02 Auxiliary Climate Control
13
tomsn048@gmail.com
2012 Explorer
Contents/Index
413-00 Instrument Cluster and Panel Illumination
413-01 Instrumentation, Message Center, and Warning Chimes
413-06 Horn
413-13 Parking Aid
413-13 Active Park Assist
14
tomsn048@gmail.com
2012 Explorer
Contents/Index
414-00 Charging System
414-01 Battery, Mounting and Cables
414-05 Auxillary 110V Power Point Inverter
15
tomsn048@gmail.com
2012 Explorer
Contents/Index
15: AUDIO SYSTEM
415-00 Information and Entertainment Systems - Premium
415-00 Information and Entertainment Systems - Premium Plus
415-00 Information and Entertainment Systems - Sony Sound
16
tomsn048@gmail.com
2012 Explorer
Contents/Index
17: LIGHTING
417-01 Exterior Lighting
417-02 Interior Lighting
17
tomsn048@gmail.com
2012 Explorer
Contents/Index
418-00 Module Communications Network
418-01 Module Configuration
18
tomsn048@gmail.com
2012 Explorer
Contents/Index
419-01 Anti-Theft - Perimeter
419-01 Passive Anti-Theft System (PATS) - without Intelligent Access (IA)
419-01 Passive Anti-Theft System (PATS) - with Intelligent Access (IA)
419-02 Universal Home Transmitter
419-03 Cruise Control - Non-Adaptive
419-03 Cruise Control - Adaptive
419-03 Collision Avoidance
419-04 Side And Rear Vision
419-10 Multifunction Electronic Modules
19
tomsn048@gmail.com
2012 Explorer
Workshop Manual
INTRODUCTION
Master DTC Chart
Diagnostic Methods
Metrics
Torque Wrench Adapter Formulas
1: GENERAL INFORMATION
2: CHASSIS
04: SUSPENSION
05: DRIVELINE
06: BRAKE SYSTEM
11: STEERING SYSTEM
3: POWERTRAIN
03: ENGINE
09: EXHAUST SYSTEM
10: FUEL SYSTEM
4: ELECTRICAL
15: AUDIO SYSTEM
17: LIGHTING
20
tomsn048@gmail.com
5: BODY AND PAINT
01: BODY
21
tomsn048@gmail.com
2012 Explorer Contents/Index

100-00 Service Information
Description and Operation

Using This Manual
Symbols Glossary
Safety Warnings
22
tomsn048@gmail.com

100-01 Identification Codes
DESCRIPTION AND OPERATION

Identification Codes
23
tomsn048@gmail.com

100-02 Jacking and Lifting

Jacking and Lifting
24
tomsn048@gmail.com

100-03 Maintenance Schedule

Maintenance Schedules - Gasoline Engines
25
tomsn048@gmail.com

100-04 Noise, Vibration and Harshness

Noise, Vibration and Harshness
DTC AND SYMPTOM CHART(S)
Preliminary Inspection
Symptom Chart(s)
26
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-00 Suspension System - General Information
SPECIFICATIONS
Suspension System - General Information
Suspension System - General Information
Symptom Chart(s)
DIAGNOSTIC ROUTINE(S)
Diagnostic Routine A
COMPONENT TEST(S)
Ball Joint Inspection
GENERAL PROCEDURES
Ride Height Measurement
Camber Adjustment - Rear
Toe Adjustment - Front
Toe Adjustment - Rear
Camber Adjustment - Front
27
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-01 Front Suspension
SPECIFICATIONS
Front Suspension
REMOVAL AND INSTALLATION
Front Suspension - Exploded View
Wheel Bearing and Wheel Hub
Wheel Studs
Lower Arm
Lower Arm Bushing
Stabilizer Bar
Stabilizer Bar Link
Wheel Knuckle
Strut and Spring Assembly
DISASSEMBLY AND ASSEMBLY
Strut and Spring Assembly
28
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-02 Rear Suspension
SPECIFICATIONS
Rear Suspension
Wheel Studs
Upper Arm
Lower Arm
Toe Link
Trailing Arm
Stabilizer Bar
Stabilizer Bar Link
Wheel Knuckle - Front Wheel Drive (FWD)
Wheel Knuckle - All Wheel Drive (AWD)
Spring
Shock Absorber
Wheel Bearing and Wheel Hub - Front Wheel Drive (FWD)
Wheel Bearing and Wheel Hub - All Wheel Drive (AWD)
29
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-04 Wheels and Tires
SPECIFICATIONS
Wheels and Tires
Wheels and Tires
Symptom Chart(s)
Diagnostic Routine B
Diagnostic Routine C
COMPONENT TEST(S)
Radial Runout Measurement - Loaded Hunter Road Force Method
Radial Runout Measurement - Dial Indicator Method
GENERAL PROCEDURES
Match Mounting
Wheel-to-Hub Optimization
Wheel and Tire
Wheel and Tire
30
tomsn048@gmail.com
2012 Explorer
Contents/Index
04: SUSPENSION
204-04 Tire Pressure Monitoring System
SPECIFICATIONS
Tire Pressure Monitoring System
Tire Pressure Monitoring System
DTC Chart: Tire Pressure Monitor (TPM) Module
Related Module DTC Chart(s)
Symptom Chart(s)
Diagnostic Routine E
Diagnostic Routine F
Diagnostic Routine G
Diagnostic Routine H
Diagnostic Routine I
GENERAL PROCEDURES
Tire Pressure Monitoring System (TPMS) Sensor Activation
Tire Pressure Monitoring System (TPMS) Sensor Training - Intelligent Access (IA)
Tire Pressure Monitoring System (TPMS) Sensor Training - Integrated Keyhead Transmitter (IKT)
Tire Pressure Monitoring System (TPMS) Sensor
Tire Pressure Monitor (TPM) Module
31
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-00 Driveline System - General Information
SPECIFICATIONS
Driveline System - General Information
Driveline System - General Information
Symptom Chart(s)
GENERAL PROCEDURES
Driveline Angle Measurement
Driveshaft Runout and Balancing
32
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-01 Driveshaft
SPECIFICATIONS
Driveshaft
Symptom Chart(s)
Driveshaft
33
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-02 Rear Drive Axle-Differential
SPECIFICATIONS
Rear Drive Axle-Differential
Rear Drive Axle-Differential
Symptom Chart(s)
Axle Assembly
Drive Pinion Seal
Stub Shaft Seal
Differential Housing Cover
34
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-04 Front Drive Halfshafts
SPECIFICATIONS
Front Drive Halfshafts
Front Drive Halfshafts
Symptom Chart(s)
Halfshaft - RH, All Wheel Drive (AWD)
Halfshaft - RH, Front Wheel Drive (FWD)
Halfshaft - LH
35
tomsn048@gmail.com
2012 Explorer
Contents/Index
05: DRIVELINE
205-05 Rear Drive Halfshafts
SPECIFICATIONS
Rear Drive Halfshafts
Rear Drive Halfshafts
Symptom Chart(s)
Halfshaft
36
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-00 Brake System - General Information
SPECIFICATIONS
Brake System - General Information
Symptom Chart(s)
COMPONENT TEST(S)
Brake Booster
Brake Master Cylinder - Bypass Condition
Brake Master Cylinder - Compensator Port
GENERAL PROCEDURES
Brake System Inspection
Brake Disc Machining
Component Bleeding
Brake System Bleeding
37
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-03 Front Disc Brake
SPECIFICATIONS
Front Disc Brake
Symptom Chart(s)
Disc Brake System - Exploded View
Brake Pads
Brake Caliper
Brake Caliper Anchor Plate
Brake Disc
Brake Disc Shield
Brake Flexible Hose
38
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-04 Rear Disc Brake
SPECIFICATIONS
Rear Disc Brake
Symptom Chart(s)
Disc Brake System - Exploded View
Brake Pads
Brake Caliper
Brake Disc
Brake Disc Shield
Brake Flexible Hose
39
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-05 Parking Brake and Actuation
SPECIFICATIONS
Parking Brake and Actuation
Symptom Chart(s)
GENERAL PROCEDURES
Parking Brake Cable Tension Release
Parking Brake - Exploded View
Parking Brake Control
Parking Brake Cable - RH Rear
Parking Brake Cable - LH Rear
40
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-06 Hydraulic Brake Actuation
SPECIFICATIONS
Hydraulic Brake Actuation
Symptom Chart(s)
Brake Pedal and Bracket
Brake Master Cylinder
41
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-07 Power Brake Actuation
SPECIFICATIONS
Power Brake Actuation
Power Brake Actuation
Symptom Chart(s)
Brake Booster
Brake Vacuum Pump
Brake Booster Vacuum Sensor
42
tomsn048@gmail.com
2012 Explorer
Contents/Index
06: BRAKE SYSTEM
206-09 Anti-Lock Brake System (ABS) And Stability Control
SPECIFICATIONS
Anti-Lock Brake System (ABS) And Stability Control
Anti-Lock Brake System (ABS) And Stability Control
DTC Chart: Anti-Lock Brake System (ABS) Module
Symptom Chart(s)
Diagnostic Routine K
Diagnostic Routine L
Diagnostic Routine M
Diagnostic Routine P
Diagnostic Routine Q
Diagnostic Routine S
Diagnostic Routine T
Diagnostic Routine V
Diagnostic Routine W
Diagnostic Routine AE
43
tomsn048@gmail.com
Diagnostic Routine AJ
Diagnostic Routine AK
Hydraulic Control Unit (HCU)
Anti-Lock Brake System (ABS) Module
Wheel Speed Sensor - Front
Wheel Speed Sensor - Rear
Steering Wheel Rotation Sensor
44
tomsn048@gmail.com
2012 Explorer
Contents/Index
11: STEERING SYSTEM
211-00 Electronic Power Assist Steering (EPAS) System
SPECIFICATIONS
Electronic Power Assist Steering (EPAS) System
Electronic Power Assist Steering (EPAS) System
DTC Chart: Interactive Diagnostics
Symptom Chart(s)
Steering Gear
Tie Rod - Inner
45
tomsn048@gmail.com
2012 Explorer
Contents/Index
11: STEERING SYSTEM
211-04 Steering Column
SPECIFICATIONS
Steering Column
Steering Column
Symptom Chart(s)
GENERAL PROCEDURES
Steering Wheel Wrap Bonding
Steering Wheel
Steering Column
Steering Column Shaft
Steering Column Shroud
46
tomsn048@gmail.com
2012 Explorer
Contents/Index
11: STEERING SYSTEM
211-05 Steering Column Switches
SPECIFICATIONS
Steering Column Switches
Steering Column Switches
Conventional Ignition Switch - without Intelligent Access (IA)
Push-Button Start - with Intelligent Access (IA)
DTC Chart: Steering Column Control Module (SCCM)
Symptom Chart(s)
Diagnostic Routine D
Diagnostic Routine J
Diagnostic Routine N
47
tomsn048@gmail.com
Diagnostic Routine O
COMPONENT TEST(S)
Ignition Switch-Mechanical
Steering Column Multifunction Switch
Ignition Switch
Steering Column Control Module (SCCM)
Steering Wheel Switch
Start-Stop Switch
48
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-00 Engine System - General Information
SPECIFICATIONS
Engine System - General Information
Engine System - General Information
Symptom Chart(s)
COMPONENT TEST(S)
Engine Oil Leaks
Compression Test
Cylinder Leakage Detection
Excessive Engine Oil Consumption
Intake Manifold Vacuum Test
Valve Train Analysis
GENERAL PROCEDURES
Bearing Inspection
Camshaft Bearing Journal Diameter
Camshaft Journal to Bearing Clearance
Camshaft End Play
Camshaft Surface Inspection
Camshaft Lobe Lift
Camshaft Runout
Connecting Rod Bushing Diameter
Connecting Rod Bearing Journal-to-Bearing Clearance
49
tomsn048@gmail.com
Connecting Rod Bearing Journal Taper and Out-of-Round
Connecting Rod Bend
Connecting Rod Cleaning
Connecting Rod Large End Bore
Connecting Rod Twist
Connecting Rod to Crankshaft Side Clearance
Core Plug Replacement
Crankshaft Main Bearing Journal Diameter
Crankshaft Main Bearing Journal Taper and Out-of-Round
Crankshaft Main Bearing Journal-to-Bearing Clearance
Crankshaft End Play
Cylinder Block Distortion
Cylinder Bore Cleaning
Cylinder Bore Out-of-Round
Cylinder Bore Taper
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Flexplate Inspection
Piston Inspection
Piston Pin Bore Diameter
Piston Diameter
Piston To Cylinder Bore Clearance
Piston Selection
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Piston Pin Diameter
Powertrain/Drivetrain Mount Neutralizing
50
tomsn048@gmail.com
Spark Plug Inspection
Sprockets
Valve Stem Diameter
Valve Inspection
Valve Guide Inner Diameter
Valve Stem to Valve Guide Clearance
Valve Spring Installed Length
Valve Spring Free Length
Valve Spring Squareness
Valve Spring Strength
Valve Seat Inspection
Valve Seat Width
Valve Seat Runout
Valve Tappet Inspection
51
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-01 Engine - 2.0L GTDI
SPECIFICATIONS
Engine - 2.0L GTDI
Engine - 2.0L GTDI
Engine Diagnostic Information
GENERAL PROCEDURES
Valve Clearance Check
Balance Shaft Backlash
Intake Manifold
Valve Cover
Crankshaft Pulley
Crankshaft Front Seal
Engine Front Cover
Timing Drive Components
Camshafts
Camshaft Phaser and Sprocket
Valve Tappets
Valve Springs
Valve Seals
Cylinder Head
Oil Pan
Oil Pump
Oil Pump Screen and Pickup Tube
52
tomsn048@gmail.com
Oil Filter Adapter
Oil Cooler
Engine Oil Pressure (EOP) Switch
Flexplate
Crankshaft Rear Seal with Retainer Plate
Engine Mount
Engine
Engine
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Cylinder Head
Piston
53
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-01 Engine - 3.5L Ti-VCT
SPECIFICATIONS
Engine - 3.5L Ti-VCT
Engine - 3.5L Ti-VCT
GENERAL PROCEDURES
Valve Clearance Check
Upper Intake Manifold
Lower Intake Manifold
Valve Cover - LH
Valve Cover - RH
Crankshaft Pulley and Crankshaft Front Seal - Exploded View
Crankshaft Pulley
Crankshaft Front Seal
Engine Front Cover
Timing Drive Components
Camshaft
Valve Tappets
Valve Spring, Retainer and Seal
Cylinder Head - LH
Cylinder Head - RH
Exhaust Manifold - RH
Oil Pan
54
tomsn048@gmail.com
Oil Pump
Oil Pump Screen and Pickup Tube
Oil Filter Adapter
Oil Cooler
Engine Oil Pressure (EOP) Switch
Flexplate or Flywheel and Crankshaft Rear Seal - Exploded View
Flexplate
Crankshaft Rear Seal
Crankshaft Rear Seal with Retainer Plate
Engine Mount
Engine - All Wheel Drive (AWD)
Engine - 2WD
Engine
Cylinder Head
Piston
55
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-03 Engine Cooling
SPECIFICATIONS
Engine Cooling
Engine Cooling
Symptom Chart(s)
COMPONENT TEST(S)
Cooling System Pressure Test
Thermostat
Radiator Leak Test, Removed From Vehicle
GENERAL PROCEDURES
Cooling System Draining, Filling and Bleeding - 2.0L GTDI
Cooling System Draining, Filling and Bleeding - 3.5L Ti-VCT
Cooling System Flushing
Block Heater - 2.0L GTDI
Block Heater - 3.5L Ti-VCT
Coolant Inlet Pipe - 3.5L Ti-VCT
Radiator - 2.0L GTDI
Radiator - 3.5L Ti-VCT
56
tomsn048@gmail.com
Cooling Fan Motor and Shroud - 2.0L GTDI
Cooling Fan Motor and Shroud - 3.5L Ti-VCT
Degas Bottle
Thermostat - 3.5L Ti-VCT
Thermostat Housing - 2.0L GTDI
Thermostat Housing - 3.5L Ti-VCT
Coolant Pump - 2.0L GTDI
Coolant Pump - 3.5L Ti-VCT
57
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-04 Fuel Charging and Controls - 2.0L GTDI
SPECIFICATIONS
Fuel Charging and Controls - 2.0L GTDI
Fuel Charging and Controls - 2.0L GTDI
GENERAL PROCEDURES
Fuel Injection Pump Tappet Inspection
Fuel Injectors
Fuel Injection Pump
Fuel Pump Control Module
Fuel Rail
Throttle Body
58
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-04 Fuel Charging and Controls - 3.5L Ti-VCT
SPECIFICATIONS
Fuel Charging and Controls - 3.5L Ti-VCT
Fuel Charging and Controls - 3.5L Ti-VCT
Fuel Rail and Fuel Injector - Exploded View
Fuel Injectors
Fuel Pump Control Module
Fuel Rail
Throttle Body
59
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-04 Turbocharger - 2.0L GTDI
SPECIFICATIONS
Turbocharger - 2.0L GTDI
Turbocharger - 2.0L GTDI
Symptom Chart(s)
COMPONENT TEST(S)
Turbocharger Internal Oil Leak Test
Check For Free Rotation - Off Vehicle
Turbocharger
60
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-05 Accessory Drive
SPECIFICATIONS
Accessory Drive
Accessory Drive
Symptom Chart(s)
COMPONENT TEST(S)
Accessory Drive Belt
Accessory Drive Belt Tensioner
Front End Accessory Drive (FEAD) - Exploded View
Accessory Drive Belt - 2.0L GTDI
61
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-06 Starting System
SPECIFICATIONS
Starting System
Starting System - without Intelligent Access (IA)
Starting System - with Intelligent Access (IA)
Symptom Chart(s)
COMPONENT TEST(S)
Starter Motor - Positive Circuit Test
Starter Motor - Ground Circuit Test
GENERAL PROCEDURES
Starter Motor Drive Gear and Flywheel Ring Gear Inspection
Starter Motor - 2.0L GTDI
Starter Motor - 3.5L Ti-VCT
62
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-07 Engine Ignition - 2.0L GTDI
SPECIFICATIONS
Engine Ignition - 2.0L GTDI
Engine Ignition - 2.0L GTDI
Ignition Coil-On-Plug
Spark Plugs
63
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-07 Engine Ignition - 3.5L Ti-VCT
SPECIFICATIONS
Engine Ignition - 3.5L Ti-VCT
Engine Ignition - 3.5L Ti-VCT
Engine Ignition Components - Exploded View
Spark Plugs
Ignition Coil-On-Plug - LH
Ignition Coil-On-Plug - RH
64
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-08 Engine Emission Control
SPECIFICATIONS
Engine Emission Control
Engine Emission Control - 2.0L GTDI
Engine Emission Control - 3.5L Ti-VCT
Positive Crankcase Ventilation (PCV) Valve - 3.5L Ti-VCT
Crankcase Vent Oil Separator - 2.0L GTDI
65
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-12 Intake Air Distribution and Filtering
SPECIFICATIONS
Intake Air Distribution and Filtering
Intake Air Distribution and Filtering - 3.5L Ti-VCT
Intake Air Distribution and Filtering - 2.0L GTDI
GENERAL PROCEDURES
Charge Air Cooler (CAC) Cleaning
Intake Air System Components - Exploded View
Charge Air Cooler
66
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-13 Evaporative Emissions
SPECIFICATIONS
Evaporative Emissions
Evaporative Emissions
GENERAL PROCEDURES
Evaporative Emission System Leak Test
Evaporative Emission (EVAP) System Components - Exploded View
Evaporative Emission Canister Purge Valve - 2.0L GTDI
Evaporative Emission Canister Purge Valve - 3.5L Ti-VCT
Evaporative Emission Canister
Dust Separator
Evaporative Emission Canister Vent Solenoid
Fuel Vapor Tube Assembly
67
tomsn048@gmail.com
2012 Explorer
Contents/Index
03: ENGINE
303-14 Electronic Engine Controls
SPECIFICATIONS
Electronic Engine Controls
Electronic Engine Controls
DTC Chart: Powertrain Control Module (PCM)
Camshaft Position (CMP) Sensor - 3.5L Ti-VCT
Crankshaft Position (CKP) Sensor - 2.0L GTDI
Crankshaft Position (CKP) Sensor - 3.5L Ti-VCT
Powertrain Control Module (PCM) - 2.0L GTDI
Powertrain Control Module (PCM) - 3.5L Ti-VCT
Mass Air Flow (MAF) Sensor - 3.5L Ti-VCT
Cylinder Head Temperature (CHT) Sensor - 2.0L GTDI
Cylinder Head Temperature (CHT) Sensor - 3.5L Ti-VCT
Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor - Exploded View, 3.5L Ti-VCT
Heated Oxygen Sensor (HO2S) - 2.0L GTDI
Heated Oxygen Sensor (HO2S) - 3.5L Ti-VCT
Catalyst Monitor Sensor - 2.0L GTDI
Catalyst Monitor Sensor - 3.5L Ti-VCT
Knock Sensor (KS) - 2.0L GTDI
Knock Sensor (KS) - 3.5L Ti-VCT
Variable Camshaft Timing (VCT) Oil Control Solenoid - 2.0L GTDI
Variable Camshaft Timing (VCT) Oil Control Solenoid - 3.5L Ti-VCT
Fuel Rail Pressure (FRP) Sensor - 2.0L GTDI
68
tomsn048@gmail.com

307-01 Automatic Transmission - 6F35
SPECIFICATIONS
Automatic Transmission - 6F35
Automatic Transmission - 6F35
Electrical System - 6F35
Hydraulic System - 6F35
Mechanical System - 6F35
DTC Chart: Transmission Control Module (TCM)
Diagnostic PID Chart
Symptom Chart(s)
Diagnostic Routine R
69
tomsn048@gmail.com
Diagnostic Routine U
Diagnostic Routine X
COMPONENT TEST(S)
Line Pressure Test
Stall Speed Test
Leakage Inspection
Forward Clutch System
Direct Clutch System
Intermediate Clutch System
Low/Reverse Clutch System
Overdrive Clutch System
Low One Way Clutch
GENERAL PROCEDURES
Solenoid Body Identification Procedure
Solenoid Body Strategy Download
Solenoid Body Strategy Drive Cycle
Transmission Fluid Level Check
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Main Control
Turbine Shaft Speed (TSS) Sensor
Output Shaft Speed (OSS) Sensor
Halfshaft Seal, RH
Halfshaft Seal, LH
70
tomsn048@gmail.com
Transmission Range (TR) Sensor
Transmission Support Insulator
Transmission Support Insulator - Anti-Roll
Main Control Cover
Manual Control Lever Shaft Seal
Solenoid Body Leadframe
Solenoids
Transmission
Transmission Case Bushing
Transmission Control Module (TCM)
Transmission Service Components - Exploded View, Internal Components
Transmission - Overhaul
Main Control - Overhaul
Differential Gear Assembly
Transmission Case
71
tomsn048@gmail.com

307-01 Automatic Transmission - 6F50 and 6F55
SPECIFICATIONS
Automatic Transmission - 6F50 and 6F55
Automatic Transmission - 6F50 and 6F55
Electrical System - 6F50 and 6F55
Hydraulic System - 6F50 and 6F55
Mechanical System - 6F50 and 6F55
DTC Chart: Powertrain Control Module (PCM)
Diagnostic PID Chart
Symptom Chart(s)
COMPONENT TEST(S)
72
tomsn048@gmail.com
Line Pressure Test
Stall Speed Test
Leakage Inspection
Forward Clutch System
Direct Clutch System
Intermediate Clutch System
Low - Reverse Clutch System
Overdrive Clutch System
Low One Way Clutch
GENERAL PROCEDURES
Solenoid Body Identification Procedure
Solenoid Body Strategy Download
Solenoid Body Strategy Drive Cycle
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Differential Shim Selection
Main Control Valve Body
Turbine Shaft Speed (TSS) Sensor
Output Shaft Speed (OSS) Sensor
Halfshaft Seal, RH - Front Wheel Drive (FWD)
Halfshaft Seal, RH - All Wheel Drive (AWD)
Halfshaft Seal, LH
Transmission Range (TR) Sensor
Transmission Support Insulator
Solenoid Body Assembly
Main Control Cover
73
tomsn048@gmail.com
Manual Control Lever Shaft Seal
Transmission - FWD
Transmission - All Wheel Drive (AWD)
Transmission Support Insulator - Anti Roll FWD
Transmission Support Insulator - Anti Roll AWD
Transmission - Overhaul
Main Control - Overhaul
Transfer Shaft and Gear
Differential - Front Wheel Drive (FWD)
Differential - All Wheel Drive (AWD)
Transmission Case
Torque Converter Housing
74
tomsn048@gmail.com

307-02 Transaxle-Transmission Cooling
SPECIFICATIONS
Transaxle-Transmission Cooling
Transaxle-Transmission Cooling
Symptom Chart(s)
COMPONENT TEST(S)
Leakage Inspection
GENERAL PROCEDURES
Transmission Fluid Cooler Backflushing and Cleaning
Transmission Fluid Cooler
Transmission Fluid Cooler Tubes - 2.0L GTDI
Transmission Fluid Cooler Tubes - 3.5L Ti-VCT
Thermal Bypass Valve - 2.0L GTDI
Thermal Bypass Valve - 3.5L Ti-VCT
75
tomsn048@gmail.com

307-05 Automatic Transaxle-Transmission External Controls - Transmission Control Switch (TCS)
SPECIFICATIONS
Automatic Transaxle-Transmission External Controls - Transmission Control Switch (TCS)
Automatic Transaxle-Transmission External Controls - Transmission Control Switch (TCS)
Symptom Chart(s)
GENERAL PROCEDURES
Brake Shift Interlock Override
Selector Lever Cable Adjustment - 6F35
Selector Lever Cable Adjustment - 6F50 and 6F55
Selector Lever
Selector Lever Knob
Selector Lever Boot
Selector Lever Cable - 6F35
76
tomsn048@gmail.com

307-05 Automatic Transaxle-Transmission External Controls - Select Shift
SPECIFICATIONS
Automatic Transaxle-Transmission External Controls - Select Shift
Automatic Transaxle-Transmission External Controls - Select Shift
Symptom Chart(s)
GENERAL PROCEDURES
Brake Shift Interlock Override
Selector Lever Cable Adjustment
Selector Lever Cable
Selector Lever
Selector Lever Knob
Selector Lever Boot
77
tomsn048@gmail.com

308-07 Four Wheel Drive (4WD) Systems

Four Wheel Drive (4WD) Systems
DTC Chart: All Terrain Control Module (ATCM)
Symptom Chart(s)
All-Wheel Drive (AWD) Relay Module
All Terrain Control Module (ATCM)
78
tomsn048@gmail.com

308-07 Transfer Case - Power Transfer Unit (PTU)
SPECIFICATIONS
Transfer Case - Power Transfer Unit (PTU)
Transfer Case - Power Transfer Unit (PTU)
Symptom Chart(s)
COMPONENT TEST(S)
Leakage Inspection
GENERAL PROCEDURES
Power Transfer Unit (PTU) Draining and Filling
Cover Seal
Output Shaft Seal
Intermediate Shaft Seal and Deflector
Power Transfer Unit (PTU)
Input Shaft Seal
79
tomsn048@gmail.com
2012 Explorer
Contents/Index
09: EXHAUST SYSTEM
309-00 Exhaust System
SPECIFICATIONS
Exhaust System
Exhaust System
Symptom Chart(s)
GENERAL PROCEDURES
Exhaust System Alignment
Torca Clamp
Exhaust System - Exploded View
Catalytic Converter - 2.0L GTDI
Catalytic Converter - LH Manifold
Catalytic Converter - RH, FWD
Catalytic Converter - RH, AWD
Exhaust Y-Pipe
Exhaust Flexible Pipe
Muffler and Tailpipe
80
tomsn048@gmail.com
2012 Explorer
Contents/Index
10: FUEL SYSTEM
310-00 Fuel System - General Information
SPECIFICATIONS
Fuel System - General Information
Fuel System - General Information
Symptom Chart(s)
GENERAL PROCEDURES
Fuel System Pressure Release
Fuel System Pressure Test
Fuel Tank Draining
Quick Connect Coupling
Spring Lock Couplings
81
tomsn048@gmail.com
2012 Explorer
Contents/Index
10: FUEL SYSTEM
310-01 Fuel Tank and Lines
SPECIFICATIONS
Fuel Tank and Lines
Fuel Tank and Lines
DTC AND SYMPTOM CHART(S) - Refer to the Powertrain Control, Emissions Diagnosis (PC, ED) manual
Refer to the Powertrain Control, Emissions Diagnosis (PC, ED) manual
Fuel Tank and Filler Pipe - Exploded View
Fuel Tank
Fuel Tank Filler Pipe
Fuel Pump Assembly
Fuel Level Sensor
Fuel Level Sender
Fuel Lines
82
tomsn048@gmail.com
2012 Explorer
Contents/Index
10: FUEL SYSTEM
310-02 Acceleration Control
SPECIFICATIONS
Acceleration Control
Acceleration Control
DTC AND SYMPTOM CHART(S) - Refer to the Powertrain Control, Emissions Diagnosis (PC, ED) manual
Refer to the Powertrain Control, Emissions Diagnosis (PC, ED) manual
Accelerator Pedal
83
tomsn048@gmail.com

412-00 Climate Control - DATC
SPECIFICATIONS
Climate Control - DATC
Climate Control - DATC
DTC Chart: Heating, Ventilation, and Air Conditioning (HVAC) Module - DATC
Symptom Chart(s)
84
tomsn048@gmail.com
Diagnostic Routine AH
Diagnostic Routine AI
COMPONENT TEST(S)
Evaporator Discharge Air Temperature Sensor
In-Vehicle Temperature Sensor
Defrost-Panel-Floor Mode Door Actuator
LH Temperature Blend Door Actuator
RH Temperature Blend Door Actuator
Heater Core
Evaporator or Condenser Core On-Vehicle Leak Test
Air Conditioning (AC) Compressor External Leak Test
GENERAL PROCEDURES
Refrigerant System Tests
Air Conditioning (AC) Clutch Air Gap Adjustment
Fluorescent Dye Leak Detection
Electronic Leak Detection
Air Conditioning (AC) System Flushing
Refrigerant System Filtering Following Air Conditioning (AC) Compressor Installation
Air Conditioning (AC) System Recovery, Evacuation, and Charging
Refrigerant Oil Adding
Refrigerant Identification Testing
Air Conditioning (AC) Odor Treatment
85
tomsn048@gmail.com
Control Components - Exploded View
Air Conditioning (AC) Compressor - 2.0L GTDI
Air Conditioning (AC) Compressor - 3.5L Ti-VCT
Air Inlet Duct
Ambient Air Temperature Sensor
Blower Motor
Blower Motor Speed Control
Cabin Air Filter
Compressor to Condenser Discharge Line - 2.0L GTDI
Compressor to Condenser Discharge Line - 3.5L Ti-VCT
Condenser Core - 2.0L GTDI
Condenser Core - 3.5L Ti-VCT
Evaporator Core
Heater Core
Heater Core And Evaporator Core Housing
Heating Ventilation Air Conditioning (HVAC) Module
Mode Door Actuator - Air Inlet Door
Mode Door Actuator - Defrost-Panel-Floor Door
Receiver Drier - 2.0L GTDI
Receiver Drier Cartridge - 3.5L Ti-VCT
Register - Center
Register - Driver Side
Register - Passenger Side
Temperature Blend Door Actuator - LH
Temperature Blend Door Actuator - RH
Thermostatic Expansion Valve
86
tomsn048@gmail.com
Thermostatic Expansion Valve Manifold and Tube Assembly - 2.0L GTDI, Auxiliary Climate Control
Thermostatic Expansion Valve Manifold and Tube Assembly - 3.5L Ti-VCT, Auxiliary Climate Control
87
tomsn048@gmail.com

412-00 Climate Control - EMTC
SPECIFICATIONS
Climate Control - EMTC
Climate Control - EMTC
DTC Chart: Heating Ventilation Air Conditioning (HVAC) Module - Electronic Manual Temperature Control
(EMTC)
Symptom Chart(s)
88
tomsn048@gmail.com
Diagnostic Routine Y
COMPONENT TEST(S)
Evaporator Discharge Air Temperature Sensor
Defrost-Panel-Floor Mode Door Actuator
Temperature Blend Door Actuator
Heater Core
Evaporator or Condenser Core On-Vehicle Leak Test
Air Conditioning (AC) Compressor External Leak Test
GENERAL PROCEDURES
Refrigerant System Tests
Air Conditioning (AC) Clutch Air Gap Adjustment
Fluorescent Dye Leak Detection
Electronic Leak Detection
Air Conditioning (AC) System Flushing
Refrigerant System Filtering Following Air Conditioning (AC) Compressor Installation
Air Conditioning (AC) System Recovery, Evacuation and Charging
Refrigerant Oil Adding
Refrigerant Identification Testing
Air Conditioning (AC) Odor Treatment
Control Components - Exploded View
Air Conditioning (AC) Compressor - 2.0L GTDI
Air Conditioning (AC) Compressor - 3.5L Ti-VCT
89
tomsn048@gmail.com
Air Inlet Duct
Blower Motor
Blower Motor Speed Control
Cabin Air Filter
Compressor to Condenser Discharge Line - 2.0L GTDI
Compressor to Condenser Discharge Line - 3.5L Ti-VCT
Condenser Core - 2.0L GTDI
Condenser Core - 3.5L Ti-VCT
Evaporator Core
Heater Core
Heater Core And Evaporator Core Housing
Heating Ventilation Air Conditioning (HVAC) Module
Mode Door Actuator - Air Inlet Door
Mode Door Actuator - Defrost-Panel-Floor Door
Receiver Drier - 2.0L GTDI
Receiver Drier Cartridge - 3.5L Ti-VCT
Register - Center
Register - Driver Side
Register - Passenger Side
Temperature Blend Door Actuator
Thermostatic Expansion Valve Manifold and Tube Assembly - 2.0L GTDI, Auxiliary Climate Control
Thermostatic Expansion Valve Manifold and Tube Assembly - 3.5L Ti-VCT, Auxiliary Climate Control
90
tomsn048@gmail.com

412-02 Auxiliary Climate Control
SPECIFICATIONS
Auxiliary Climate Control
Auxiliary Climate Control
Symptom Chart(s)
COMPONENT TEST(S)
Auxiliary Mode Door Actuator
Auxiliary Blend Door Actuator
Auxiliary Blower Motor
Auxiliary Blower Motor Speed Control
Auxiliary Climate Control Assembly
Auxiliary Climate Control Housing
Auxiliary Evaporator Outlet and Inlet Line
Auxiliary Heater Core
Auxiliary Heater Outlet and Inlet Line
91
tomsn048@gmail.com
Auxiliary Mode Door Actuator
Auxiliary Temperature Blend Door Actuator
92
tomsn048@gmail.com

413-00 Instrument Cluster and Panel Illumination

Instrument Cluster and Panel Illumination
Symptom Chart(s)
Instrument Panel Dimmer Switch
93
tomsn048@gmail.com

413-01 Instrumentation, Message Center, and Warning Chimes

Instrument Panel Cluster (IPC)
Message Center
Warning Chimes
DTC Chart: Instrument Panel Cluster (IPC)
Symptom Chart(s)
94
tomsn048@gmail.com
Diagnostic Routine Z
Diagnostic Routine AA
Diagnostic Routine AB
Diagnostic Routine AC
Diagnostic Routine AD
Diagnostic Routine AG
Diagnostic Routine AL
Diagnostic Routine AM
Diagnostic Routine AN
Diagnostic Routine AO
Diagnostic Routine AP
Diagnostic Routine AQ
Diagnostic Routine AR
Diagnostic Routine AS
Diagnostic Routine AT
Diagnostic Routine AU
95
tomsn048@gmail.com
Diagnostic Routine AV
Diagnostic Routine AW
Diagnostic Routine AX
Diagnostic Routine AY
Diagnostic Routine AZ
Diagnostic Routine BB
Diagnostic Routine BC
Diagnostic Routine BD
Diagnostic Routine BE
Diagnostic Routine BX
Diagnostic Routine BY
Diagnostic Routine CJ
Diagnostic Routine CK
Diagnostic Routine DD
GENERAL PROCEDURES
Belt-Minder® Deactivating and Activating
Instrument Panel Cluster (IPC)
96
tomsn048@gmail.com

413-06 Horn
SPECIFICATIONS
Horn
Horn
Symptom Chart(s)
Horn
97
tomsn048@gmail.com

413-13 Parking Aid
SPECIFICATIONS
Parking Aid
Parking Aid - Audible
Parking Aid - Video
DTC Chart: Parking Aid Module (PAM)
Symptom Chart(s)
GENERAL PROCEDURES
Azimuth System Check
Elevation System Check
Parking Aid Module (PAM)
98
tomsn048@gmail.com
Parking Aid Sensor
Video Camera
Parking Aid Speaker
99
tomsn048@gmail.com

413-13 Active Park Assist
SPECIFICATIONS
Active Park Assist
Active Park Assist
Symptom Chart(s)
GENERAL PROCEDURES
Azimuth System Check
Active Park Assist Sensor
Active Park Assist Switch
100
tomsn048@gmail.com

414-00 Charging System
SPECIFICATIONS
Charging System
Charging System
Symptom Chart(s)
Generator - 2.0L GTDI
Generator - 3.5L Ti-VCT
101
tomsn048@gmail.com

414-01 Battery, Mounting and Cables
SPECIFICATIONS
Battery, Mounting and Cables
Battery, Mounting and Cables
GENERAL PROCEDURES
Battery Disconnect
Battery Drain Test
Battery Charging
Battery and Battery Tray - Exploded View
Battery
Battery Cables - 2.0L GTDI
Battery Cables - 3.5L Ti-VCT
Battery Current Sensor
Generator Current Sensor
102
tomsn048@gmail.com

414-05 Auxillary 110V Power Point Inverter
SPECIFICATIONS
110V AC Power Point and Inverter
110V AC Power Point and Inverter
Symptom Chart(s)
Alternating Current (AC) Power Point
Direct Current-Alternating Current (DC-AC) Inverter
103
tomsn048@gmail.com
2012 Explorer
Contents/Index
15: AUDIO SYSTEM
415-00 Information and Entertainment Systems - Premium
SPECIFICATIONS
Information and Entertainment Systems - Premium
Information and Entertainment Systems - Premium
DTC Chart: Audio Control Module (ACM) - Premium
DTC Chart: Front Controls Interface Module (FCIM) - Premium
DTC Chart: Front Control Display Interface Module (FCDIM) Premium
DTC Chart: Accessory Protocol Interface Module (APIM) - Premium
DTC Chart: Global Positioning System Module (GPSM) - Premium
Symptom Chart(s)
104
tomsn048@gmail.com
Diagnostic Routine AF
GENERAL PROCEDURES
Audio Control Module (ACM) Self-Diagnostic Mode
Accessory Protocol Interface Module (APIM) Programming
Satellite Radio Electronic Serial Number (ESN) Retrieval
Antenna
Audio Input Jack
Audio Control Module (ACM)
Front Controls Interface Module (FCIM)
105
tomsn048@gmail.com
Global Positioning System Module (GPSM)
Speaker - Door
Accessory Protocol Interface Module (APIM)
Universal Serial Bus (USB) Cable - Upper
Universal Serial Bus (USB) Cable - Lower
Front Control Display Interface Module (FCDIM)
Microphone
Antenna Cable - Front
Antenna Cable - Rear
106
tomsn048@gmail.com
2012 Explorer
Contents/Index
15: AUDIO SYSTEM
415-00 Information and Entertainment Systems - Premium Plus
SPECIFICATIONS
Information and Entertainment Systems - Premium Plus
Information and Entertainment Systems - Premium Plus
DTC Chart: Audio Control Module (ACM) - Premium Plus
DTC Chart: Accessory Protocol Interface Module (APIM) - Premium Plus
DTC Chart: Front Controls Interface Module (FCIM) - Premium Plus
DTC Chart: Global Positioning System Module (GPSM) - Premium Plus
Symptom Chart(s)
107
tomsn048@gmail.com
GENERAL PROCEDURES
Accessory Protocol Interface Module (APIM) Custom Programming
Accessory Protocol Interface Module (APIM) Standard Programming
Accessory Protocol Interface Module (APIM) Module Replacement Programming
108
tomsn048@gmail.com
Antenna
Front Display Interface Module (FDIM)
Speaker - Door
Media Hub
Speaker-Quarter Panel
Audio Amplifier
Microphone
Speaker - Tweeter
109
tomsn048@gmail.com
2012 Explorer
Contents/Index
15: AUDIO SYSTEM
415-00 Information and Entertainment Systems - Sony Sound
SPECIFICATIONS
Information and Entertainment Systems - Sony Sound
Information and Entertainment Systems - Sony Sound
DTC Chart: Audio Control Module (ACM) - Sony Sound
DTC Chart: Accessory Protocol Interface Module (APIM) - Sony Sound
DTC Chart: Audio Digital Signal Processing (DSP) Module - Sony Sound
DTC Chart: Front Controls Interface Module (FCIM) - Sony Sound
DTC Chart: Global Positioning System Module (GPSM) - Sony Sound
Symptom Chart(s)
110
tomsn048@gmail.com
GENERAL PROCEDURES
Accessory Protocol Interface Module (APIM) Custom Programming
Accessory Protocol Interface Module (APIM) Standard Programming
111
tomsn048@gmail.com
Accessory Protocol Interface Module (APIM) Module Replacement Programming
Antenna
Audio Digital Signal Processing (DSP) Module
Front Display Interface Module (FDIM)
Speaker - Instrument Panel
Speaker - D-Pillar
Speaker - Door
Speaker - Subwoofer
Media Hub
Microphone
Speaker - Tweeter
112
tomsn048@gmail.com
2012 Explorer
Contents/Index
17: LIGHTING
417-01 Exterior Lighting
SPECIFICATIONS
Exterior Lighting
Headlamps
Daytime Running Lamps (DRL)
Autolamps
Stoplamps
Turn Signal and Hazard Lamps
Parking, Rear, and License Plate Lamps
Fog Lamps
Reversing Lamps
Trailer Lamps
DTC Chart: Front Lighting Control Module (FLM)
Symptom Chart(s)
113
tomsn048@gmail.com
GENERAL PROCEDURES
Headlamp Adjustment
Front Fog Lamp Adjustment
114
tomsn048@gmail.com
Autolamps Time Delay Adjustment
Headlamp Assembly
Headlamp Bulb
Ballast
Fog Lamp
Fog Lamp Bulb
Light Sensor
Front Lighting Control Module (FLM)
Stoplamp Switch
Puddle Lamp
Turn Signal - Exterior Mirror
High Mounted Stoplamp
Rear Lamp Assembly
115
tomsn048@gmail.com
2012 Explorer
Contents/Index
17: LIGHTING
417-02 Interior Lighting

Interior Lighting
Symptom Chart(s)
Interior Lamp - First Row
Interior Lamp - Second Row With Moon Roof
Interior Lamp - Second Row Without Moon Roof, Third Row
116
tomsn048@gmail.com

418-00 Module Communications Network

Module Communications Network
Symptom Chart(s)
117
tomsn048@gmail.com
GENERAL PROCEDURES
Establishing An IDS Session
118
tomsn048@gmail.com

418-01 Module Configuration

Module Configuration
119
tomsn048@gmail.com

419-01 Anti-Theft - Perimeter

Anti-Theft - Perimeter-without Intelligent Access (IA)
Anti-Theft - Perimeter - with Intelligent Access (IA)
Symptom Chart(s)
120
tomsn048@gmail.com

419-01 Passive Anti-Theft System (PATS) - without Intelligent Access (IA)

Passive Anti-Theft System (PATS) - without Intelligent Access (IA)
Symptom Chart(s)
GENERAL PROCEDURES
Erase All Keys and Program Two Keys
Key Programming Using Diagnostic Equipment
Key Programming Using Two Programmed Keys
Enable or Disable Spare Key Programming
Unlimited Key Mode Programming
Passive Anti-Theft System (PATS) Parameter Reset
Passive Anti-Theft System (PATS) Transceiver
121
tomsn048@gmail.com

419-01 Passive Anti-Theft System (PATS) - with Intelligent Access (IA)
SPECIFICATIONS
Passive Anti-Theft System (PATS) - with Intelligent Access (IA)
Passive Anti-Theft System (PATS) - with Intelligent Access (IA)
Symptom Chart(s)
GENERAL PROCEDURES
Erase All Keys and Program Two Keys
Key Programming Using Diagnostic Equipment
Key Programming Using Two Programmed Keys
Enable or Disable Spare Key Programming
Passive Anti-Theft System (PATS) Parameter Reset
Backup Transceiver
Passive Start Antenna - Front
Passive Start Antenna - Center
Passive Start Antenna - Rear
122
tomsn048@gmail.com

419-02 Universal Home Transmitter

Universal Home Transmitter
Symptom Chart(s)
123
tomsn048@gmail.com

419-03 Cruise Control - Non-Adaptive

Cruise Control - Non Adaptive
Symptom Chart(s)
124
tomsn048@gmail.com

419-03 Cruise Control - Adaptive
SPECIFICATIONS
Cruise Control - Adaptive
Cruise Control - Adaptive
DTC Chart: Cruise Control Module (C-CM)
Symptom Chart(s)
125
tomsn048@gmail.com
GENERAL PROCEDURES
Cruise Control Module (C-CM) (with Sensor) Adjustment
Cruise Control Module (C-CM)
126
tomsn048@gmail.com

419-03 Collision Avoidance

Collision Avoidance
DTC Chart: Head Up Display (HUD) Module
Symptom Chart(s)
Head Up Display (HUD) Module
127
tomsn048@gmail.com

419-04 Side And Rear Vision
SPECIFICATIONS
Side And Rear Vision
Side And Rear Vision
DTC Chart: Side Obstacle Detection Module - Left (SOD-L) and Side Obstacle Detection Module - Right
(SOD-R)
Symptom Chart(s)
Side Obstacle Detection (SOD) Module
128
tomsn048@gmail.com

419-10 Multifunction Electronic Modules
SPECIFICATIONS
Multifunction Electronic Modules
Multifunction Electronic Modules
DTC Chart: Body Control Module (BCM)
DTC Chart: Remote Function Actuator (RFA)
Symptom Chart(s)
Body Control Module (BCM) - with Intelligent Access (IA)
Body Control Module (BCM) - without Intelligent Access (IA)
Remote Function Actuator (RFA) Module
129
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-00 Body System - General Information
SPECIFICATIONS
Body System - General Information
Body System - General Information
Symptom Chart(s)
130
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-02 Front End Body Panels
SPECIFICATIONS
Front End Body Panels
GENERAL PROCEDURES
Hood Alignment
Front End Body Panels - Exploded View
Fender Splash Shield
Fender
Cowl Panel Grille
Cowl Panel
Radiator Grille Support
131
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-03 Body Closures
SPECIFICATIONS
Body Closures
Body Closures
DTC Chart: Liftgate Or Trunk Module (LTM)
Symptom Chart(s)
132
tomsn048@gmail.com
GENERAL PROCEDURES
Liftgate Alignment
Door Alignment - Front
Door Alignment - Rear
Power Liftgate Initialization
Program Power Liftgate Open Height
Door - Front
Door - Rear
Liftgate
Liftgate/Trunk Module (LTM)
Power Liftgate Motor
Pinch Strip Switch
133
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-05 Interior Trim and Ornamentation
SPECIFICATIONS
Interior Trim and Ornamentation
Scuff Plate Trim Panel
A-Pillar Trim Panel
B-Pillar Trim Panel
C-Pillar Trim Panel - With Inflatable Safety Belts
C-Pillar Trim Panel - Without Inflatable Safety Belts
D-Pillar Trim Panel
Quarter Trim Panel - With Inflatable Safety Belts
Quarter Trim Panel - Without Inflatable Safety Belts
Door Trim Panel - Front
Door Trim Panel - Rear
Liftgate Trim Panel
Headliner
Power Point
134
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-08 Exterior Trim and Ornamentation
SPECIFICATIONS
Exterior Trim and Ornamentation
GENERAL PROCEDURES
Applique Repair
Radiator Grille
Exterior Trim - Exploded View
Fender Moulding - Front
Fender Moulding - Rear
Applique - Windshield
Roof Rack
Rocker Panel Moulding
Spoiler
135
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-09 Rear View Mirrors
SPECIFICATIONS
Rear View Mirrors
Rear View Mirrors - Exterior, Power
Rear View Mirrors - Exterior, Memory
Rear View Mirrors - Exterior, Heated
Rear View Mirrors - Exterior, Power Folding
Rear View Mirrors - Interior
Symptom Chart(s)
GENERAL PROCEDURES
Mirror Synchronization - Exterior, Power Folding
Exterior Mirrors - Exploded View
Exterior Mirror
136
tomsn048@gmail.com
Exterior Mirror Glass
Exterior Mirror Motor
Exterior Mirror Cover
Exterior Mirror Control Switch
Interior Rear View Mirror - Auto-Dimming
Interior Rear View Mirror - Manual-Dimming
137
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-10 Seating - 1st Row
SPECIFICATIONS
Seating - 1st Row
Seating - Climate Controlled
Seating - Heated
Seating - Memory
Seating - Power
DTC Chart: Driver Seat Module (DSM)
DTC Chart: Dual Climate Controlled Seat Module (DCSM)
Symptom Chart(s)
138
tomsn048@gmail.com
139
tomsn048@gmail.com
COMPONENT TEST(S)
Thermo-Electric Device (TED) Cooling Performance
GENERAL PROCEDURES
Memory Position Programming
Seat - Exploded View, Front
Driver Seat Module (DSM)
Dual Climate Controlled Seat Module (DCSM)
Head Restraint Guide Sleeve
Lumbar Assembly - Manual
Lumbar Assembly - Power
Memory Set Switch
Seat
Seat Backrest
Seat Backrest Cover
Seat Backrest Heater Mat
Seat Backrest Thermo-Electric Device (TED)
Seat Control Switch
Seat Cushion Cover
Seat Cushion Heater Mat
Seat Cushion Thermo-Electric Device (TED)
Seat Recliner Motor
Seat Track
Seat Backrest
Seat Cushion
140
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-10 Seating - 2nd Row
SPECIFICATIONS
Seating - 2nd Row
Seating - Power Release
Symptom Chart(s)
Seat - Exploded View
Armrest
Power Release Seat Motor
Seat
Seat Backrest - 40 Percent
Seat Backrest Cover - 40 Percent
Seat Backrest Cover - 60 Percent
Seat Control Switch
Seat Cushion Cover - 40 Percent
Seat Cushion Cover - 60 Percent
Seat Recliner - 40 Percent, Inboard
141
tomsn048@gmail.com
Seat Recliner - 40 Percent, Outboard
Seat Recliner - 60 Percent, Inboard
Seat Recliner - 60 Percent, Outboard
Head Restraint Guide Sleeve
Seat Cushion - 40 Percent
Seat Cushion - 60 Percent
142
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-10 Seating - 3rd Row
SPECIFICATIONS
Seating - 3rd Row
Seating - Power-Fold
Symptom Chart(s)
GENERAL PROCEDURES
Manual Override of Inoperative Power Seat - 3rd Row
Seat - Exploded View
Power-Fold Seat Module (PFSM)
Power-Fold Seat Motor
Power-Stow Seat Motor
Seat
Seat Control Switch
Seat Latch - Power
143
tomsn048@gmail.com
Seat Backrest Cover - Manual
Seat Backrest Cover - Power
Seat Cushion Cover - Manual
Seat Cushion Cover - Power
Seat Backrest - Manual
Seat Backrest - Power
Seat Backrest - Manual
Seat Backrest - Power
Seat Cushion - Manual
Seat Cushion - Power
144
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-11 Glass, Frames and Mechanisms
SPECIFICATIONS
Glass, Frames and Mechanisms
Glass, Frames and Mechanisms
Symptom Chart(s)
COMPONENT TEST(S)
Grid Wire Test
GENERAL PROCEDURES
Window Grid Wire Repair
Lead Terminal Repair
145
tomsn048@gmail.com
Window Motor Initialization
Glass Reseal - Windshield
Glass Reseal - Rear
Glass, Frames and Mechanisms - Exploded View, Front Door
Windshield Glass
Window Glass - Front Door
Window Regulator Motor - Front Door
Window Regulator and Motor - Front Door
Door Glass Top Run - Front
Glass, Frames and Mechanisms - Exploded View, Rear Door
Window Regulator Motor - Rear Door
Window Regulator and Motor - Rear Door
Window Control Switch
Window Glass - Rear
Window Glass - Rear Door
Window Glass - Fixed, Rear Door
Window Glass - Rear Quarter
Door Glass Top Run - Rear
146
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-12 Instrument Panel and Console
SPECIFICATIONS
Instrument Panel and Console
Instrument Panel - Exploded View
Instrument Panel
Instrument Panel Upper Section
In-Vehicle Crossbeam
Instrument Panel Finish Panel - Center
Instrument Cluster Finish Panel
Console - Front, Floor
Console - Rear, Floor
Console - Overhead
Power Point
Glove Compartment
147
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-14 Handles, Locks, Latches and Entry Systems - without Intelligent Access (IA)
SPECIFICATIONS
Handles, Locks, Latches and Entry Systems - without Intelligent Access (IA)
Handles, Locks, Latches and Entry Systems - without Intelligent Access (IA)
Symptom Chart(s)
148
tomsn048@gmail.com
GENERAL PROCEDURES
Remote Keyless Entry (RKE) Transmitter Programming
Keyless Entry Keypad Code Programming
Autolock Programming
Auto-Unlock Programming
Stepped Unlock Programming
Liftgate Latch Manual Release
Latch Lubrication
Hood Latch
Hood Latch Release Handle
Front Door Handles, Locks and Latches - Exploded View
Front Door Latch
Exterior Door Handle
Interior Door Handle - Front
Interior Door Handle - Rear
Door Handle Reinforcement - Exterior, Front
Rear Door Handles, Locks and Latches - Exploded View
Rear Door Latch
Door Handle Reinforcement - Exterior, Rear
Liftgate Latch
Liftgate Release Switch
149
tomsn048@gmail.com
Ignition Lock Cylinder
Door Lock Cylinder
Door Lock Control Switch
Keyless Entry Keypad
Ignition Lock Cylinder Housing
150
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-14 Handles, Locks, Latches and Entry Systems - with Intelligent Access (IA)
SPECIFICATIONS
Handles, Locks, Latches and Entry Systems - with Intelligent Access (IA)
Handles, Locks, Latches and Entry Systems - with Intelligent Access (IA)
Symptom Chart(s)
151
tomsn048@gmail.com
GENERAL PROCEDURES
Keyless Entry Keypad Code Programming
Remote Function Actuator (RFA) Module Keyless Entry Keypad Code Reset
Remote Memory Activation
Remote Memory Deactivation
Autolock Programming
Auto-Unlock Programming
Stepped Unlock Programming
Liftgate Latch Manual Release
Latch Lubrication
Hood Latch
Hood Latch Release Handle
Front Door Handles, Locks and Latches - Exploded View
Front Door Latch
Interior Door Handle - Front
Interior Door Handle - Rear
Exterior Door Handle
Door Handle Reinforcement - Exterior, Front
Rear Door Handles, Locks and Latches - Exploded View
Rear Door Latch
Door Handle Reinforcement - Exterior, Rear
152
tomsn048@gmail.com
Liftgate Latch
Liftgate Release Switch
Door Lock Cylinder
Door Lock Control Switch
Keyless Entry Keypad
Liftgate Intelligent Access (IA) Antenna
153
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-16 Wipers and Washers
SPECIFICATIONS
Wipers and Washers
Wipers and Washers - Front
Wipers and Washers - Rear
Symptom Chart(s)
GENERAL PROCEDURES
Wiper Blade and Pivot Arm Adjustment - Windshield
Wiper Blade and Pivot Arm Adjustment - Rear Window
Washer Hose Repair
Wiper and Washer System - Exploded View
Wiper Pivot Arm - Front
Wiper Mounting Arm and Pivot Shaft
154
tomsn048@gmail.com
Wiper Motor - Windshield
Wiper Motor - Rear Window
Wiper Blade - Rear
Wiper Pivot Arm - Rear
Washer Pump
Washer Pump and Reservoir
Rain Sensor
Rain Sensor Bracket
Wiper and Washer Switch
155
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-17 Roof Opening Panel
SPECIFICATIONS
Roof Opening Panel
Roof Opening Panel
Symptom Chart(s)
GENERAL PROCEDURES
Roof Opening Panel Motor Initialization - Sliding Glass Panel
Roof Opening Panel Motor Initialization - Shade
Roof Opening Panel Alignment - Front
Roof Opening Panel Alignment - Rear
Roof Opening Panel - Exploded View
Air Deflector
Roof Opening Panel Blind
Roof Opening Panel Control Switch
156
tomsn048@gmail.com
Roof Opening Panel Glass - Front Sliding
Roof Opening Panel Glass - Rear Fixed
Roof Opening Panel Motor - Shade
Roof Opening Panel Motor - Sliding Front Panel
Roof Opening Panel Shade Assembly
Trough Assembly
Roof Opening Panel Frame
157
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-19 Bumpers
SPECIFICATIONS
Bumpers
Bumper - Exploded View, Front
Bumper Cover - Front
Bumper - Front
Bumper - Exploded View, Rear
Bumper Cover - Rear
Bumper - Rear
158
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-20 Safety Belt System
SPECIFICATIONS
Safety Belt System
Safety Belt System - 1st Row
Safety Belt System - 2nd Row
Safety Belt System - 3rd Row
Symptom Chart(s)
COMPONENT TEST(S)
Functional Test - Safety Belt Buckle and Tongue
Functional Test - Safety Belt Retractor
Functional Test - Safety Belt Retractor, Automatic Locking Retractor (ALR) Mode
Functional Test - Safety Belt Retractor, Road Test Inspection
Functional Test - Safety Belt Retractor, Automatic Locking Retractor (ALR) Mode, Inflatable Safety Belt
Functional Test - Safety Belt Retractor, Road Test Inspection, Inflatable Safety Belt
GENERAL PROCEDURES
Safety Belt Cleaning
Safety Belt Maintenance
Safety Belt Procedure After a Collision
Safety Belt Tongue Rotated on Belt
Safety Belt Twisted at the Safety Belt Guide
Safety Belt Buckle - 2nd Row, without Inflatable Safety Belts
Safety Belt Buckle - 3rd Row
Safety Belt Buckle and Pretensioner
159
tomsn048@gmail.com
Safety Belt Retractor - 2nd Row, Center
Safety Belt Retractor - 2nd Row, Outboard, without Inflatable Safety Belts
Safety Belt Retractor - 3rd Row
Safety Belt Retractor and Pretensioner
Safety Belt Shoulder Height Adjuster
Safety Belt Buckle - 2nd Row, 40 Percent Seat, with Inflatable Safety Belts
Safety Belt Buckle and Inflator - 2nd Row, 60 Percent Seat
Safety Belt Inflator - 2nd Row, 40 Percent
Safety Belt Retractor - 2nd Row, Outboard, with Inflatable Shoulder Belt
Safety Belt Retractor - 2nd Row, Outboard, Lap Belt, with Inflatable Safety Belts
160
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-20 Supplemental Restraint System
SPECIFICATIONS
Supplemental Restraint System
Supplemental Restraint System (SRS)
DTC Chart: Restraint Control Module (RCM)
DTC Chart: Occupant Classification System Module (OCSM)
Symptom Chart(s)
161
tomsn048@gmail.com
Diagnostic Routine AQ
GENERAL PROCEDURES
Inspection and Repair After a Supplemental Restraint System (SRS) Deployment
Pyrotechnic Device Disposal
162
tomsn048@gmail.com
Supplemental Restraint System (SRS) Depowering and Repowering - with Intelligent Access (IA)
Supplemental Restraint System (SRS) Depowering and Repowering - without Intelligent Access (IA)
Clockspring
Driver Air Bag Module
Front Impact Severity Sensor
Occupant Classification System (OCS) Sensor
Passenger Air Bag Module
Restraints Control Module (RCM)
Safety Canopy Module
Side Air Bag Module
Side Impact Sensor - Front Door
Side Impact Sensor - C-Pillar
Seat Position Sensor
163
tomsn048@gmail.com
2012 Explorer
Contents/Index
01: BODY
501-35 Body Repairs
SPECIFICATIONS
Body Repairs
Body Repairs
GENERAL PROCEDURES
Sectioning Guidelines
Restoring Corrosion Protection Following Repair
Refinishing - Environmental Damage
Refinishing - Manufacturing Damage
Plastics Identification
Plastics Refinishing
Weld-Bonding
Plastics Repair
Frame Members
Roof Panel
Roof Panel - With Moon Roof
Inner Body Reinforcing Panels
Door Outer Panel - Front
Door Outer Panel - Rear
Body Side Panel Sectioning
164
tomsn048@gmail.com

502-00 Uni-Body, Subframe and Mounting System
SPECIFICATIONS
Uni-Body, Subframe and Mounting System
Subframe - Front
Subframe Bushings
Subframe - Rear
Subframe Bushings - Rear Differential, Rear
Subframe Bushings - Rear Differential, Front
165
tomsn048@gmail.com

Ford-Explorer_2012_EN__manual_de_taller_26f1b07467

Uploaded by

Copyright:

Available Formats

Ford-Explorer_2012_EN__manual_de_taller_26f1b07467

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ford-Explorer_2012_EN__manual_de_taller_26f1b07467

Uploaded by

Copyright:

Available Formats

2012 Explorer

Master DTC Chart

Torque Wrench Adapter Formulas

00: SERVICE INFORMATION

06: BRAKE SYSTEM

11: STEERING SYSTEM

07: AUTOMATIC TRANSMISSION

08: MANUAL TRANSMISSION, CLUTCH, AND TRANSFER CASE

09: EXHAUST SYSTEM

10: FUEL SYSTEM

12: CLIMATE CONTROL SYSTEM

13: INSTRUMENTATION AND WARNING SYSTEMS

14: BATTERY AND CHARGING SYSTEM

15: AUDIO SYSTEM

18: ELECTRICAL DISTRIBUTION

19: ELECTRONIC FEATURE GROUP

02: FRAME AND MOUNTING

00: SERVICE INFORMATION

100-00 Service Information

100-01 Identification Codes

100-02 Jacking and Lifting

100-03 Maintenance Schedule

100-04 Noise, Vibration and Harshness

501-00 Body System - General Information

501-02 Front End Body Panels

501-03 Body Closures

501-05 Interior Trim and Ornamentation

501-08 Exterior Trim and Ornamentation

501-09 Rear View Mirrors

501-10 Seating - 1st Row

501-10 Seating - 2nd Row

501-10 Seating - 3rd Row

501-11 Glass, Frames and Mechanisms

501-12 Instrument Panel and Console

501-16 Wipers and Washers

501-17 Roof Opening Panel

501-20 Safety Belt System

501-20 Supplemental Restraint System

501-35 Body Repairs

02: FRAME AND MOUNTING

502-00 Uni-Body, Subframe and Mounting System

303-00 Engine System - General Information

303-01 Engine - 2.0L GTDI

303-01 Engine - 3.5L Ti-VCT

303-03 Engine Cooling

303-04 Fuel Charging and Controls - 2.0L GTDI

303-04 Fuel Charging and Controls - 3.5L Ti-VCT

303-04 Turbocharger - 2.0L GTDI

303-05 Accessory Drive

303-06 Starting System

303-07 Engine Ignition - 2.0L GTDI

303-07 Engine Ignition - 3.5L Ti-VCT

303-08 Engine Emission Control

303-12 Intake Air Distribution and Filtering

303-13 Evaporative Emissions

303-14 Electronic Engine Controls

204-00 Suspension System - General Information

204-01 Front Suspension

204-02 Rear Suspension