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IRC:58-2015 Guidelines for Design of Plain Jointed Rigid Pavements for Highw

Example of Design of Slab Thickness for Pavement


(with and without doweled transverse joints. Beta value will be 0.66 for doweled joint and 0.90 for without dowels case)
Type of pavement considered Pavement Structural Details

Carriageway 4-lane Modulus of subgrade reaction of subgrade, MPa/m


divided
Thickness of Granular Subbase, mm

Shoulders :- Tied concrete shoulders ? (yes/no) yes


Thickness of Dry Lean Concrete subbase, mm

Transverse joint spacing (m) 4.5 Effective modulus of subgrade reaction of foundation, MPa/m

Lane width (m) 3.5 Unit weight of Concrete, kN/m 3

Transverse Joints have dowel bars? (yes/no) yes 28-day Flexural strength of cement concrete, MPa
Design Traffic Estimation Max. day-time Temperature Differential in slab, C (for bottom-up
0

cracking)
Design Period (years) 30 Night-time Temperature Differential in slab, C (for top- down
0

cracking) = day-time diff/2 + 5


Total Two-way Commercial Traffic (cvpd) in the year of completion 6000 Trial Thickness of Concrete Slab, m
of construction
Av. Annual rate of growth of commercial traffic 0.075 Load Transfer Efficiency Factor for TDC analysis, Beta =
(expressed as decimal) 0.66 for dowel Joints, 0.90 for joints without dowels
Cumulative No of Commercial vehicles during design period (two- 226444692 Elastic Modulus of Concrete, Ec (MPa)
way), A
Average No of axles per commercial vehicle, B 2.35 Poisson's Ratio of Concrete, Mu
Cumulative No of Commercial Axles during design period (two- 532145025 Radius of relative stiffness, m
way), C = A*B
Proportion of traffic in predominant direction (For 2-lane 2-way 0.50 Design Axle Load Repetitions for Fatigue Analysis
highways use a value of 1.0), D
Lateral Placement factor (0.25 for 2-lane 2-way. For multilane 0.125 For Bottom-up Cracking Analysis
highways the value is 0.25 X C), E

Factor for selection of traffic for BUC analysis (for six- hour period 0.2 Front single (steering) Axles = H * K1
during day), F

Factor for selection of traffic for TDC analysis (for six- hour period 0.3 Rear single Axles = H * K2
during day), G
Design axle repetitions for BUC analysis (for 6 hour day time 13303626 Tandem Axles = H * K3
traffic), H = B*E*F
Proportion of vehicles with spacing between front and the first rear 0.55 Tridem Axles = H * K4
axle less than the spacing of transverse joints, I

Design axle repetitions for TDC analysis (for 6-hour night time 10975491 For Top-Down Cracking Analysis
traffic), J = B*E*G*I
Proportion of Front single (steering) Axles, K1 0.450 Front single (steering) Axles = J * K1
Proportion of Rear single Axles,K2 0.150 Rear single Axles = J * K2
Proportion of tandem Axles, K3 0.250 Tandem Axles = J * K3
Proportion of Tridem Axles, K4 = (1-K1-K2-K3) 0.150 Tridem Axles = J * K4

Axle Load Spectrum Data


Bottom-up Cracking Fa
Positive Temperature D

Rear Single Axle Rear Tandem Axle Rear Tridem Axle Rear Single Axles

Load Mid-Point of Frequency (%) Load Group Mid-Point of Frequency Load Mid-Point of Frequency Expected Flex
Group Load Group (kN) Load Group (%) Group Load Group (%) Repetitions Stress
(kN) (kN) (kN) (kN) (kN) (ni) MPa
185-195 190 18.15 380 - 400 390 14.5 530-560 545 5.23 362191 2.503

175-185 180 17.43 360 - 380 370 10.5 500-530 515 4.85 347823 2.422
165-175 170 18.27 340 - 360 350 3.63 470-500 485 3.44 364586 2.341
155-165 160 12.98 320 - 340 330 2.5 440-470 455 7.12 259022 2.260
145-155 150 2.98 300 - 320 310 2.69 410-440 425 10.11 59467 2.179

135-145 140 1.62 280 - 300 290 1.26 380-410 395 12.01 32328 2.099

125-135 130 2.62 260 - 280 270 3.9 350-380 365 15.57 52283 2.018
115-125 120 2.65 240 - 260 250 5.19 320-350 335 13.28 52882 1.937

105-115 110 2.65 220 - 240 230 6.3 290-320 305 4.55 52882 1.856

95-105 100 3.25 200 - 220 210 6.4 260-290 275 3.16 64855 1.775

85-95 90 3.25 180 - 200 190 8.9 230-260 245 3.1 64855 1.695

< 85 80 14.15 < 180 170 34.23 < 230 215 17.58 282369 1.614

100 100 100 1995544 Fat Dam from Sing. Axles =

Front Single Axles and Rear Tridem axles not considered for bottom-up analysis Total Bottom-up Fatigue Damage due to si
axle loads =
Sum of CFD for BU

Design for Bonded Pavement Option

Subgrade CBR (%)= 8 Trial Slab thickness (m) over DLC, h1

Granular Subabse Thickness (mm) = 250 Provide DLC thickness (m), h2


Effective k-value from Tables 2 and 3 (MPa/m) = 72.0 Elastic Modulus of Pavement Concrete (
For k of 72.0 MPa/m and for Elastic Modulus of DLC (MPa), E2
0.3
Doweled Joint and Tied Concrete Shoulders, Slab Thickness (m) = Poisson's Ratio of Paving Concrete, 1

igue Damage Analysis


Top-Down Cracking Fatigue Analysis for Night-time (6 hour) traffic and Negative Temperature Differen

Rear Single Axles Rear Tandem Axles Rear Tridem Axles


(Stess computed for 50% of axle load) (Stress
computed for 33% of axle load)
Expected Flex Stress Allowable Fatigue Expected Flex Stress Allowable Fatigue Expected Flex Stress Ratio
Repetitions Stress Ratio (SR) Repetitions (Ni) Damage Repetitions (ni) Stress Ratio (SR) Repetitions Damage Repetitions Stress (SR)
(ni) MPa (ni/Ni) MPa (Ni) (ni/Ni) (ni) MPa
298808 2.399 0.485 1768731 0.169 397862 2.42686 0.490 1267085 0.314 86103 2.3529 0.475

286954 2.344 0.473 3899961 0.074 288107 2.37136 0.479 2564487 0.112 79847 2.2974 0.464
300783 2.288 0.462 11091781 0.027 99603 2.31586 0.468 6308978 0.016 56634 2.2419 0.453
213693 2.233 0.451 52048021 0.004 68597 2.26037 0.457 21946523 0.003 117218 2.1864 0.442

49060 2.177 0.440 infinite 0.000 73810 2.20487 0.445 infinite 0.000 166443 2.1309 0.430

26670 2.122 0.429 infinite 0.000 34573 2.14938 0.434 infinite 0.000 197723 2.0754 0.419

43134 2.066 0.417 infinite 0.000 107011 2.09388 0.423 infinite 0.000 256333 2.0199 0.408
43628 2.011 0.406 infinite 0.000 142407 2.03838 0.412 infinite 0.000 218632 1.9644 0.397

43628 1.955 0.395 infinite 0.000 172864 1.98289 0.401 infinite 0.000 74908 1.9089 0.386

53506 1.900 0.384 infinite 0.000 175608 1.92739 0.389 infinite 0.000 52024 1.8534 0.374

53506 1.844 0.373 infinite 0.000 244205 1.87189 0.378 infinite 0.000 51036 1.7979 0.363

232955 1.789 0.361 infinite 0.000 939228 1.8164 0.367 infinite 0.000 289424 1.7424 0.352

1646324 Fat Dam from Sing. Axles = 0.274 2743873 Fat Dam from Tand Axles = 0.445 1646324 Fat Dam from Tridem Axles =

Total Top-Down Fatigue Damage = 0.274 + 0.445 + 0.036

DESIGN IS UNSAFE SINCE SUM OF CFD FOR BUC AND TDC>1


LC,  0.2 Total Flexural Stiffness Provided = 46.65 + 23.28 =

is, m (See Fig.6) 0.16 which is more than the Flexural Stiffness of the Design Slab =
ign Slab 69.05 Hence, Provide a Slab of thickness (m) 0.235 over DLC of thickness (m)
ial Slab Provided 46.65 Slab thickness (h1) over DLC layer may be obtained by iteratively changing h1 and matching the design stiffness
23.28 with the combined stiffness provided
Pavements for Highways

dowels case)

50.3

150

150

on, MPa/m 285

24
4.5
(for bottom-up 16.8

top- down 13.4

0.28

eta = 0.66
s
30000

0.15
0.66621

tigue Analysis

nalysis

5986632

1995544

3325906

1995544

alysis

4938971
1646324
2743873
1646324

Fat
ottom-up Cracking Fatigue Analysis for Day-time (6 hour) traffic and
ositive Temperature Differential

Rear Single Axles Rear Tandem Axles

Stress Allowable Fatigue Expected Flex Stress Allowable Fatigue


Ratio (SR) Repetitions (Ni) Damage Repetitions (ni) Stress Ratio Repetitions Damage
(ni/Ni) MPa (SR) (Ni) (ni/Ni)
0.506 588331 0.616 482256 2.1177 0.428 infinite 0.000

0.489 1344185 0.259 349220 2.0448 0.413 infinite 0.000


0.473 4072762 0.090 120730 1.972 0.398 infinite 0.000
0.457 22079767 0.012 83148 1.8992 0.384 infinite 0.000
0.440 infinite 0.000 89467 1.8264 0.369 infinite 0.000

0.424 infinite 0.000 41906 1.7536 0.354 infinite 0.000

0.408 infinite 0.000 129710 1.6808 0.340 infinite 0.000


0.391 infinite 0.000 172615 1.608 0.325 infinite 0.000

0.375 infinite 0.000 209532 1.5352 0.310 infinite 0.000

0.359 infinite 0.000 212858 1.4623 0.295 infinite 0.000

0.342 infinite 0.000 296006 1.3895 0.281 infinite 0.000

0.326 infinite 0.000 1138458 1.3167 0.266 infinite 0.000

Fat Dam from Sing. Axles = 0.976 3325906 Fat Dam from Tand Axles = 0.000

ttom-up Fatigue Damage due to single and tandem 0.976 + 0.000 = 0.976
ds =
Sum of CFD for BUC & TDC= 1.730

ab thickness (m) over DLC, h1 0.235 Poisson's Ratio of D

DLC thickness (m), h2 0.15 Depth to Neutral ax


Modulus of Pavement Concrete (MPa), E1 30000 Flex Stiffness of des
Modulus of DLC (MPa), E2 13600 Flex Stiffness of Part
's Ratio of Paving Concrete, 1 0.15 Flex Stiffness of DLC

Temperature Differential

Axles

r 33% of axle load)


Stress Ratio Allowable Fatigue
(SR) Repetitions (Ni) Damage
(ni/Ni)
0.475 3370878 0.026

0.464 9089367 0.009


0.453 38025932 0.001
0.442 infinite 0.000

0.430 infinite 0.000

0.419 infinite 0.000

0.408 infinite 0.000


0.397 infinite 0.000

0.386 infinite 0.000

0.374 infinite 0.000

0.363 infinite 0.000

0.352 infinite 0.000

Fat Dam from Tridem Axles = 0.036

0.036 = 0.755
= 69.93

69.05
of thickness (m) 0.15
nd matching the design stiffness

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