Programme Bachelor of Technology / Science Branch/Spec. Marine Engineering / Nautical Science Semester IV Version 2.0.0.1 Effective from Academic Year 2024 - 25 Effective for the Batch admitted in July 2023 Course Code 2MR402 Course Name Engineering Materials Teaching Scheme Examination Scheme (Marks) (Per week) Lecture (DT) Practical (Lab.) Total CE SEE Total L TU P TW Credit 3 0 1 0 4 Theory 40 60 100 Hours 3 0 2 0 5 Practical 25 25 50 Pre-requisites
Course Outcomes On successful completion of the course, the students will be able to: CO1 Describe various properties of material as mechanical properties of materials: -Elasticity-toughness -brittleness-ductility-hardness-malleability-strength-plasticity. CO2 Understand basic of low, medium and high carbon steels and compare their property of materials CO3 Apply the knowledge of metallurgy in phase diagrams Analyze the functioning of various testing materials like the Tensile Test of M.S. Sample- CO4 (round/flat) % elongation, yield strength & UTS lzod Impact Test: Notch cutting type of fracture (ductile or brittle) Type of fracture of material and its grain structure (CI and MS, Non-ferrous) and Hardness test of Materials CO5 Evaluate and interrelate the Properties and application of other materials used in machinery on board the ship. Engineering processes used in construction and repair. CO6 Create and make the design of various testing machines for checking the property of materials. Theory Syllabus Unit Content Hrs. 1 Structure of Atom: Electrons and Bonding; Wave Mechanics and electronic behaviours; Electronic structure of atoms; Covalent bonding; Metallic bonding; ionic bonding and Secondary bonding. Atomic packing-directionally and non-directionally bonded atoms; Crystal structure- Space lattices; Ionic and molecular crystals; Interfacing in crystals Points; line, surface and 9 volume imperfections; Non-crystalline solids; Elastomers; Long chain and molecular compounds and three- dimensional network
Metals and Alloys:
2 Different types of iron and steel; their manufacture, properties and uses in industry. Alloys of iron and steel. 6 Non-ferrous metals and alloys. Properties and uses; Miscellaneous engineering materials; their properties and uses Miscellaneous Eng. Materials: 3 Refractoriness, Insulating materials; Plastics and Rubber; PVC, Resins, Adhesives and Bonding Plastics, Paints. 5 Manufacture, properties, and selection for various engineering applications. Polyurethane foam Testing of Materials: 4 Destructive Tests: Tensile Test; Compression Test; Hardness Test; Bend Test; Torsion Test & Impact Test. 6 Non-destructive Tests: Magnetic Particle Test; Fluorescent Test; Ultrasonic Test, Radiography Test. Solid Solution: 5 Properties of solid solutions and alloys. Types of Binary alloys, Thermal Equilibrium Diagrams, Cooling curves, Eutectic and paratactic alloys, Intermetallic compounds. 6 Allotropy of Iron, Iron-carbon Equilibrium diagrams, T-T-T curve, Equilibrium Diagrams for Ferrous and Non-ferrous metals and alloys 6 Heat Treatment: Types of heat treatment methods - Full annealing, stress relief, recrystallisation, and Spheroidising - normalising, hardening and Tempering of steel. Isothermal transformation 6 diagrams - Hardenability, case hardening, carburizing, Nitriding, cyaniding, carbonitriding - Flame and Induction hardening.
7 Fatigue & Creep:
Fatigue loading, Mechanisms of fatigue, fatigue curve, Fatigue tests. Design criteria in fatigue, Corrosion fatigue. Stress concentration. 6 Creep phenomena and creep-resisting alloys. Creep curve. Short time and longtime creep tests. Development of creep resisting alloys. 8 Corrosion and its prevention: Mechanism of corrosion, Thermodynamics & kinetics of corrosion, Chemical corrosion Electrochemical corrosion, 4 Anodic and Cathodic protection, Forms of metallic coatings. Anodizing, Phosphate. Introduction to ICCP 9 Uses of materials in shipboard application: Chromium, Ceramic, Titanium, PTFE in Shipboard Systems. Characteristics of above 3 materials 10 Selection of Materials in Shipbuilding & Marine Engineering: Boilers, Steam and Gas turbine, Purifiers and Diesel engine components, Pumping Machinery, Components and Piping System, Engine seating. 3 Propellers and Rudders. Composition, strength value and other requirements for materials used. TOTAL 54 Practical Content Welding Shop: Basics of Welding Safety precautions to be taken while welding Half V- welding (from Top face) Full V-welding (from top face) Double V- welding (on opposite faces) Half U-welding (from lop face) Double U- welding (on opposite faces) T-welding (on inner side) T-welding (both inner sides) T-welding (both outer sides) L- Welding (outside comer) L-welding (inside comer) Angular welding (both sides) Gas cutting Basics of Gas Cutting by using Oxygen and Acetylene Safety Precautions Cutting of plate Training Manual Assignments: Assignment No: 03 Fabrication, Welding, Joining & Cutting Text Books 1 O. P. Khanna - Material Science & Metallurgy, O.P. Khanna Reference Books 1 E. C. Rollason - Metallurgy for Engineers 2 Doug Woodyard - Pounder’s Marine Diesel Engines, Elsevier 3 Hazra - Chaudhary - Material Science 4 Engineering Knowledge - Reeds Vol. - 08, Bloomsbury Publications. ICT/MOOCs Reference 1
Final Date Sheet for Re-Appear Examinations of UG Courses (1st Semester Re-Appear), Bachelor of Shastri (1st 3rd & 5th Semester Re-Appear), B.a.B.ed, B.sc.B.ed and Master of Education (1st Semester Regualr & Reappear)
