JIS

COUNTRY OVERVIEW 2009
Prepared by:
Valendino Mithos
Technical Service Engineer
EB Admixture Systems
10-11 November 2009
Singapore
Construction Chemicals
Content
 Organizational Chart
 The Indonesia Team
 Facilities
 Current Activities, Challenges, & Next Steps
 Future Activities Planned
 Successes in 2009
 Others
TTR, EB
AS Indonesia
Organizational Chart
September 2009
Teguh Tarius
LOM
C. Willy Hartono Aryanto Wibowo

AS Normal UGC
NN Muhammad Yunan Hendro Maryono

. .
Head of Technical AS Technical Sales Rep. Technical Sales Rep.
Valendino Mithos Agung Kristiawan Asep Saepudin Nurharismanto

Technical Service Eng. Technical Sales Rep. Technical Sales Rep. Technical Sales Rep.
Joko Setiono
Technician
Dedi Suhendi
Technician
Agus Tomi
Technician
Ridlo Sasongko
Technician
TTR, EB
The Indonesia team
1 3
2
Office
Distributor
1 No. of Sales Person
TTR, EB
The Indonesia team
 AS Technical Team
TTR, EB
Facilities
 A new Concrete Laboratory in Cikarang plant

 Mixing area with 3 drum mixers
 A roofed area in the outside for demo, course, etc.
 Material Storage room
 Laboratory Bench with sink
 Sieve analysis & material testing equipments
 Slump cone sets, wheel barrow, etc.
 Digital compression test machine with rubber cap, etc.
 Air content tester
 Vibrating table
TTR, EB
Facilities
 Cube Moulds, Cylinder moulds, Watertight moulds, etc.

 Speedy moisture tester
 Mortar Setting Time penetration tester
 Measuring glasses
 SG meters
 Water curing basin
 Steam curing basin
 Safety eyewasher
 Safety wears
 Full AC room
TTR, EB
Facilities
TTR, EB
Facilities
TTR, EB
Current Activities, Challenges, & Next Steps
 Wika Beton HES & Steam Curing Elimination Program
TTR, EB
 The first steam curing elimination program in Wika

 Corrugated Concrete Sheet Pile Product
 Require 35 Mpa in 9-10 hour for prestressed release
 Require good workability to 20-30 minutes
 R&D’s and approaches by local & regional team
 Propose ASTP 9530
 Production scale trial in March’09 has achieved 35 Mpa in
10 hour with ASTP 9530
TTR, EB
 Wika proposed a new requirement i.e 30 Mpa in 7-8 Hour

due to practical reason
 Lab scale trials were done both internal & in Wika site in
October ‘09
 So far ASTP 9530 cannot achieve 30 Mpa in 7-8 Hour
 Continue R&D, will do parallel test with Glenium 3008HES
TTR, EB
 Adhimix Precast Cost Efficiency Program
TTR, EB
 Preslab G 50 Mpa product

 The first initiation is to compete with KAO M 150S
 R&D’s and approaches by local team
 Propose Glenium B278 Suretec with cement and steam
curing efficiency
TTR, EB
Current Activities, Challenges, & Next steps
KAO M150S Glenium Ace 8 Suretec
Cement : 392 Kg/m3 360 Kg/m3

Fly Ash : 69 Kg/m3 72 Kg/m3
Water : 164 Kg/m3 135 Kg/m3
Split : 1048 Kg/m3 1130 Kg/m3
Sand : 693 Kg/m3 703 Kg/m3
Admixture : 5 Lt./m3 3.1 Lt/m3
W/C Actual : 36 % 31 %
S/A design : 40 % 38 %
Fuel Diesel : 2.2 Lt 1.7 Lt
TTR, EB
Current Activities, Challenges, & Next steps
 Specification of ex. Lose Basuki boiler machine:

Diesel fuel consumption per 1 hour = 0.44 liter /m3
Diesel fuel price = IDR 5,900 /liter
 Steam curing cyle to propose:

TIME ACTION
2 3 3 1
00:00 start mixing
00:15 start pouring
75
01:15 finish pouring
02:00 start boiler machine
Temp (0C)
0 Time (hour)
TTR, EB
 Cement price decreasing from 930 IDR/Kg to 870 IDR/Kg

in Q2 of 2009
 Adhimix Precast implementing new mix design with a
higher cement content by using normal superplasticiser
 Sikamen NN (type F BNS) penetrating with low price
 Propose Glenium C311 to compete Sikamen NN
 We will have a production scale trial
TTR, EB
 Cement Additives for Holcim
TTR, EB
 Cement Additives for Holcim
 Late strength improver

 Objective: 41 Mpa in CS 28 D (blank is 37 Mpa)
 R&D’s and approaches by local and regional team
 Propose C 2380 ES & C 4380 SW
 Promising result from both products in the production
scale trial
 2 months production trial is set up for Holcim
TTR, EB
 Cement Additive for Indocement
TTR, EB
 Cement Additive for Indocement
 Late strength improver

 Objective: 41 Mpa in CS 28D (blank is 38.5 Mpa)
 R&D’s and approaches by local and regional team
 Propose C 3360 LS
 Unfortunately the result is below expectation from
Indocement
 We will clarify further with Indocement
TTR, EB
 Adhimix RMC Training Program
 twice a month scheduled from May to Nov 09

 Intended for Adhimix RMC new employees & junior technicians
 Basic concrete & Admixture technology topic
TTR, EB
Future Activities Planned
 Saeti Precast
 To increase production output from 18 H to 10-14 H per cycle
 Propose Glenium C311 for G 50 – 60 Mpa Products
 Implement on Q4
 PT Semen Gresik
 To increase production output
 Propose with C 1300 GA
 Implement on Q4
 Wika Beton
 To get supply share in Cileungsi & Pasuruan plant
 Propose Glenium C316
 Implement on Q4
TTR, EB
Future Activities Planned
 Adhimix Precast
 Cost efficiency program
 To compete Sikamen NN
 Propose Glenium C311
 Implement on Q4
 PLTGU Tg. Priok Power Plant (Q4)

 To win supply of Rheomac SF 100 & Masterfibre
 Implement on Q4
TTR, EB
Successes in 2009
 Product Substitution Program
TTR, EB
Successes in 2009
Product Substitution Program
 Adhimix RMC
 Substitute Rheobuild 1100 to Polyheed 1709
 Jayamix RMC
 Substitute Rheobuild 1100 to Polyheed 1709
 Wika Beton Medan plant

 Replace KAO M150S with Glenium C316 for G80 or above
TTR, EB
Successes in 2009
 Wahana Precast SBY

 Substitute Rheobuild 1100 to Glenium C311
 Ragam SBY
 Tonggak Ampuh SBY

TTR, EB
Successes in 2009
 Merak Jaya RMC SBY

 Substitute Pozzolith 100Ri to Pozzolith 402R
 Surya Beton RMC SBY

 Substitute Pozzolith 100Ri to Pozzolith 402R
 Varia Usaha Beton RMC SBY

 Substitute Pozzolith 100Ri to Pozzolith 402R & Pozzolith
405
New Project Supply

 Murinda
 Rheosys IWP: Rheomac SF 100 & Glenium C311
TTR, EB
Others
 TAM starts penetrate to Adhimix, Chube Safe, and some UGC

projects
 Current aggregate condition (clay, silt, organic content issue)
give disadvantages to PCE type admixture
 Reformulation for Rheobuild 900i/Rheobuild 1100 is needed,
especially for BNS fanatic customer like Wika Beton
 Holcim beton promotes a new brand called “Speedcrete” by
developing 400psi flexural strength in 8 hour using product
from Sika, the concept is quite similar with our 4x4 concrete
TTR, EB
Thank You
TTR, EB

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COUNTRY OVERVIEW 2009

C. Willy Hartono Aryanto Wibowo

NN Muhammad Yunan Hendro Maryono

Valendino Mithos Agung Kristiawan Asep Saepudin Nurharismanto

The Indonesia team

The Indonesia team

 A new Concrete Laboratory in Cikarang plant

 Cube Moulds, Cylinder moulds, Watertight moulds, etc.

Current Activities, Challenges, & Next Steps

 Wika Beton HES & Steam Curing Elimination Program

Current Activities, Challenges, & Next Steps

 Wika Beton HES & Steam Curing Elimination Program

 The first steam curing elimination program in Wika

Current Activities, Challenges, & Next Steps

 Wika Beton HES & Steam Curing Elimination Program

 Wika proposed a new requirement i.e 30 Mpa in 7-8 Hour

Current Activities, Challenges, & Next Steps

 Adhimix Precast Cost Efficiency Program

Current Activities, Challenges, & Next Steps

 Adhimix Precast Cost Efficiency Program

 Preslab G 50 Mpa product

Current Activities, Challenges, & Next steps

KAO M150S Glenium Ace 8 Suretec

Cement : 392 Kg/m3 360 Kg/m3

Current Activities, Challenges, & Next steps

 Specification of ex. Lose Basuki boiler machine:

 Steam curing cyle to propose:

Current Activities, Challenges, & Next Steps

 Adhimix Precast Cost Efficiency Program

 Cement price decreasing from 930 IDR/Kg to 870 IDR/Kg

Current Activities, Challenges, & Next Steps

 Cement Additives for Holcim

Current Activities, Challenges, & Next Steps

 Cement Additives for Holcim

 Late strength improver

Current Activities, Challenges, & Next Steps

 Cement Additive for Indocement

Current Activities, Challenges, & Next Steps

 Cement Additive for Indocement

 Late strength improver

Current Activities, Challenges, & Next Steps

 Adhimix RMC Training Program

 twice a month scheduled from May to Nov 09

Future Activities Planned

Future Activities Planned

 PLTGU Tg. Priok Power Plant (Q4)

 Product Substitution Program

Product Substitution Program

 Wika Beton Medan plant

Product Substitution Program

 Wahana Precast SBY

 Tonggak Ampuh SBY

Product Substitution Program

 Merak Jaya RMC SBY

 Surya Beton RMC SBY

 Varia Usaha Beton RMC SBY

New Project Supply

 TAM starts penetrate to Adhimix, Chube Safe, and some UGC

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