The document discusses fruit waste management from fruit and fruit juice processing. It describes various ways waste can be utilized, including producing candied fruit peels, oils, pectin, reformed fruit pieces, and wines/vinegars. Animal feed is also suggested for small scales. Recycling waste is preferable to incineration due to air pollution concerns. Overall waste management is important as the fruit industry grows but current methods do not fully optimize fruit/juice usage or suit large scale composting.
The document discusses fruit waste management from fruit and fruit juice processing. It describes various ways waste can be utilized, including producing candied fruit peels, oils, pectin, reformed fruit pieces, and wines/vinegars. Animal feed is also suggested for small scales. Recycling waste is preferable to incineration due to air pollution concerns. Overall waste management is important as the fruit industry grows but current methods do not fully optimize fruit/juice usage or suit large scale composting.
The document discusses fruit waste management from fruit and fruit juice processing. It describes various ways waste can be utilized, including producing candied fruit peels, oils, pectin, reformed fruit pieces, and wines/vinegars. Animal feed is also suggested for small scales. Recycling waste is preferable to incineration due to air pollution concerns. Overall waste management is important as the fruit industry grows but current methods do not fully optimize fruit/juice usage or suit large scale composting.
The document discusses fruit waste management from fruit and fruit juice processing. It describes various ways waste can be utilized, including producing candied fruit peels, oils, pectin, reformed fruit pieces, and wines/vinegars. Animal feed is also suggested for small scales. Recycling waste is preferable to incineration due to air pollution concerns. Overall waste management is important as the fruit industry grows but current methods do not fully optimize fruit/juice usage or suit large scale composting.
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By:
Dean Maclean Sutily
2007136431 EHD4B Fruit Fruit is a fleshy/ pulpy plant part commonly eaten as dessert due to its sweetness. It may also be defined as the ripened ovary of a plant, which means it contains the seeds. Fruits and vegetables have similarity in most aspect. Most fruits can be processes into syrups, jams and jellies. Fruit Juice Beverages derived from whole fruits. It can exhibit different characteristic, ranging from naturally cloudy products to fully clarified juices. The processing of fruit juice involves four steps: Washing Extraction Clarification Preservation via pasteurization Waste Waste is an unwanted product that could harm living things and the environment. Processing both items (fruit/ fruit juice)produces two types of waste. First one is solid waste and the second one is liquid waste of juice and wash-water. These wastes may lead to serious waste disposal matter which may include like problems with flies and rats in the processing area. Solid waste One of the main problems in using fruit wastes is to make sure that it has a reasonable microbiological quality. The waste during the day should be used on that day only - it is not advisable to store-up wastes because it will produce moldy liquid. Even with this precaution the waste is still likely to contain moldy fruit, discarded during processing, insects, leaves, stems, soils which will contaminate any products made from it. Candied peel Oils Pectin Reformed fruit pieces Enzymes Wine/ vinegar Peel from citrus fruits (orange, lemon, grapefruit) can be candied for use either in baked goods or as a snack food. The peels that had been shred to pieces always use in marmalade/ jam as an addition. Process involves: Shreds of peel are boiled with 20% sugar syrup for about 20-50min. During the boiling, the concentration of sugar will be increased to 70o Brix. The material is soaked between 4 to 5 days. It is then removed from the concentrated liquid and rinsed. Finally, the shreds are dried by sun or by hot air drier. After the process, it may lead to second fruit juice product or jam Some fruits contains appreciable amount of oil or fat in it. Some of it are useful and specialized in perfumery/ toiletry applications. Example of fruits is palm kernel oil which is well known for cooking and industrial area. Process involves: The seeds/ nuts are grind to release the oil without increasing the temperature that can damage its flavor. Unfortunately, to release the oil we need powered hammer mill to press the seeds/ nuts and the existing one had never been use to this nuts/ kernel and to do that, some extra experimentation need to be conducted. A gelling agent used in jams some sweets. Usually extracted from citrus peel or apple pomace (residue after apple juice is removed). Some tropical fruits may also have high level of pectin. Most developing countries still importing pectin from USA and Europe as it may has problems that still need to be sort out such as the costs to makes pectin that is high, difficult to make it in small scale although there are sources for it but pectin consists of many types and each of it has its own usage. Process of pectin extraction: Shredded fruit peel/ de-juiced pulp is soak in hot water (60- 70oC) or the hot water re-circulated through the material making the pectin to extract in the water with sugar and fruit components. This process continues and it is often passing through the same water more than 5 times through several batches of material until the pectin concentrated increase. Then, it is added with a chemical such as hexane/ spirit alcohol which are then recovered by distillation and reused. Ammonium Sulphate is also possible but this chemical can’t be recovered and also require higher cost to do it in large scales. The pectin is then washed and re-dissolved in water to produce a concentrated pectin solution. On large scale, it will be dried off. Small scale, addition of benzoate preservatives is enough and it can be sold in small bottles. Fruit pulp may be recovered and be formed as synthetic fruit pieces. Processes: Boiling of fruit pulp to concentrate and sterilize it. Sugar is also added. Sodium Alginate is added as gelling agent into the cooled pulp and after that Calcium chloride is added. These ingredients are safe to be eaten and approved in most countries. These chemical is added to make the pieces strong and solid. Common ways in adding the chemical by pouring it into a fruit-shape moulds and let it set by itself. It may also be use as an addition to baked food if we add fruit/ alginates mixture into the solution. Three (3) important enzymes in fruit are: Papain (papaya) Bromelain (pineapple) Ficin (figs) Each of the enzymes is a protein-degrading enzyme. Applications: Meat tenderizers Washing powder Leather tanning Beer brewing But these enzymes may not be economic to produce it from fruit waste. So, this type of product is not recommended to make income as more synthetic enzymes are produce to meet the market demand nowadays. these product need to be produce from fresh fruits to get high quality product but it still can be made using these waste. The processes involves in making this product: The solid waste are shredded into pieces and then boiled for about 20 to 30 minutes so that the sugar can be extracted and the liquid can be sterilized. Several batches may be boil with the same liquid to make the juice have high concentration of sugar. It is then filtered with boiled cloth to remove the solids and cooled so that it will be ready for inoculation with yeast. The liquid waste must be separated so that it would not mix up with wash-water. Then it is treated as number 1 to 2. Then the liquid is inoculated with wine yeast and fermented in the normal way for wine production. This product also can undergo second fermentation to produce fruit vinegar. Atvery small-scales of operation, where pollution or waste disposal is more important than process economics, the most likely solution is to use wastes as animal feeds. Incineration of waste has been used as one of the waste management method long time ago. Now, it has been a decline on using it since it emitted serious air pollution and may be harmful to living things. So this type of waste management is not a good one and not advisable if there are other methods that are eco-friendly to manage the waste. Waste management is very crucial as the industrial sectors of fruit based products are increasing in these recent years. As it increase, the number of waste also increases. Recycling of these wastes is much better compared to the other treatment method as although most of the recycle processes are not cheap, there are many researches in years to come and many improvements can be made to reduce the costs of processing method. Some of the method for waste management of fruit that can be used is still fine but the usage of fruit/ fruit juice can’t be optimized. Incineration may cause harmful gas emission and composting for large scales are not suitable in most area as people can’t stand the smell of the odor of the compost.