Cve 517
Cve 517
Cve 517
COLLEGE OF ENGINEERING
1st SEMESTER 2017/2018
:
COURSE TITLE
WASTE MANAGEMENT
ENGINEERING
COURSE CODE:
CVE 517
Course Contents
Sludge treatment: this stabilizes the solids removed from wastewater during treatment,
inactivates pathogenic organisms and reduces the volume of the sludge.
Wastewater Treatment
1. Gravity thickeners: This is most effective on primary sludge. Solids are withdrawn from
primary treatment (and sometimes secondary treatment) and pumped to the thickener. The
solids buildup in the thickener forms a solids blanket on the bottom. The weight of the
blanket compresses the solids on the bottom and “squeezes” the water out. The performance
of gravity thickening processes depends on various factors, including:
i. Type of sludge
ii. Condition of influent sludge
iii. Temperature
iv. Blanket depth
v. Solids loading
vi. Hydraulic loading
vii. Solid Retention Time
viii. HDT
Sludge Thickening Contd.
2. Flotation thickeners: This is used most efficiently for waste sludges from suspended-
growth biological treatment process, such as the activated sludge process. Recycled
water from the flotation thickener is aerated under pressure. During this time the water
absorbs more air than it would under normal pressure. The recycled flow together with
chemical additives (if used) is mixed with the flow. When the mixture enters the
flotation thickener, the excess air is released in the form of fine bubbles. These bubbles
become attached to the solids and lift them toward the surface. The accumulation of
solids on the surface is called the float cake. As more solids are added to the bottom of
the float cake, it becomes thicker and water drains from the upper levels of the cake. The
solids are then moved up an inclined plane by a scraper and discharged. The
performance of dissolved air-thickening process depends on various factors that include:
i. Bubble size
ii. Solids loading
iii. Sludge characteristics
iv. Chemical selection
v. Chemical dose
Sludge Thickening Contd.
SLUDGE STABILIZATION
The purpose of sludge stabilization is to reduce volume, stabilize
the organic matter, and eliminate pathogenic organisms to permit
reuse or disposal. The equipment required for stabilization depends
on the specific process used. Sludge stabilization processes include:
1. Aerobic digestion
2. Anaerobic digestion
3. Composting
4. Lime stabilization
5. Wet air oxidation (heat treatment)
6. Chemical oxidation (chlorine oxidation)
7. Incineration
Sludge Stabilization Contd.
Anaerobic Digestion
Anaerobic digestion is the traditional method of sludge stabilization. It
involves using bacteria that thrive in the absence of oxygen and is slower
than aerobic digestion. The advantage of anaerobic digestion is that only a
small percentage of the wastes are converted into new bacterial cells. Most
of the organics are converted into carbon dioxide and methane gas.
Equipment used in anaerobic digestion includes a sealed digestion tank
with either a fixed or a floating cover heating and mixing equipment, gas
storage tanks, solids and supernatant withdrawal equipment, and safety
equipment (e.g., vacuum relief, pressure relief, flame traps, explosion proof
electrical equipment). In operation, process residual (thickened or
unthickened sludge) is pumped into the sealed digester. The organic matter
digests anaerobically by a two-stage process. Sugars, starches, and
carbohydrates are converted to volatile acids, carbon dioxide, and
hydrogen sulfide. The volatile acids are then converted to methane gas.
Sludge Stabilization Contd.
Composting
In a composting operation, dewatered solids are usually mixed with a bulking agent (i.e.,
hardwood chips) and stored until biological stabilization occurs. The composting mixture is
ventilated during storage to provide sufficient oxygen for oxidation and to prevent odors. After
the solids are stabilized, they are separated from the bulking agent. The composted solids are
then stored for curing and applied to farmlands or other beneficial uses.
Lime Stabilization
In lime stabilization, process residuals are mixed with lime to achieve a pH of 12. This pH is
maintained for at least 2 h. The treated solids can then be dewatered for disposal or directly land
applied.
Thermal Treatment
Thermal treatment (or wet air oxidation) subjects sludge to high temperature and pressure in a
closed reactor vessel. The high temperature and pressure rupture the cell walls of any
microorganisms present in the solids and causes chemical oxidation of the organic matter. This
process substantially improves dewatering and reduces the volume of material for disposal.
Chlorine Oxidation
Chlorine oxidation also occurs in a closed vessel. In this
process, chlorine (100 to 1000 mg/L) is mixed with a
recycled solids flow. The recycled flow and process residual
flow are mixed in the reactor. The solids and water are
separated after leaving the reactor vessel. The water is
returned to the wastewater treatment system and the
treated solids are dewatered for disposal. The main
advantage of chlorine oxidation is that it can be operated
intermittently. The main disadvantage is production of
extremely low pH and high chlorine content in the
supernatant.
Sludge Treatment Contd.
SLUDGE DEWATERING
Digested sludge removed from the digester is still mostly liquid.
Sludge dewatering is used to reduce volume by removing the
water to permit easy handling and economical reuse or disposal.
Dewatering processes include sand drying beds, vacuum filters,
centrifuges, filter presses (belt and plate), and incineration.
Pressure Filtration
Pressure filtration differs from vacuum filtration in that the liquid is forced
through the filter media by a positive pressure instead of a vacuum. Several
types of presses are available, but the most commonly used types are plate
and frame presses and belt presses.
Sludge Dewatering Contd.
Centrifugation
` Centrifuges of various types have been used in dewatering operations for at lease 30
years and appear to be gaining in popularity. Depending on the type of centrifuge used
and the centrifuge pumping equipment for solids feed and centrate removal, chemical
makeup and feed equipment and support systems for removal of dewatered solids are
required.
Sludge Incineration
Incinerators produce the maximum solids and moisture reductions. The equipment
required depend on whether the unit is a multiple hearth or fluidbed incinerator.
Generally, the system requires a source of heat to reach ignition temperature, solids feed
system and ash handling equipment. The system also include equipment like scrubbers
to achieve compliance with air pollution control requirements. Solids are pumped to the
incinerator. The solids are dried and ignited (burned). As they burn the organic matter is
converted to carbon dioxide and water vapor and the inorganic matter is left behind as
ash or fixed solids. The ash is then collected for reuse of disposal
Aerated Lagoon