CHEMER B. Capra - OXAND 2017
CHEMER B. Capra - OXAND 2017
CHEMER B. Capra - OXAND 2017
Bruno CAPRA
1
Page
Page11
Agenda
1. Risk concepts
2. Case study
3. Discussion
Page 2
Clients
ENERGY
TRANSPORTS
Page 3
OXAND Services
Page 4
Oxand scope
Strategy Operation
Page 5
OXAND services
Structure
Our strength:
Technical culture
&
Management vision
Materials
Laboratory Field
Page 6
Simulation: SIMEO TM technologies
Data management
Quantification Maintenance &
Risk identification (Ageing & strategies Decision making
Probabilities) Reporting
Offre
>10000 ans >50 ans
0
Attentat
terroriste
Séisme Chute d'avion Surcoût Surcoût de Surcoût de Surcoût Gêne non Gêne Sentiment de Sentiment de
IR Durabilité IR Confort danger non danger
> 30 % 30 à 100% 100 à 300 % > 300% persistante persistante persistant persistant
Vapeur d'eau Pluie
interne
<1 an <1 an
Risque Résiduel
Fa 19
Fa 18 Fa 20
Fa 5
Fa 6
Neige [1-3] [1-3]
Fa 4
Flux d'air ans ans
Fa 7 Vent [3-6] [3-6]
Fa 23
ans ans
Température Fa 24
interne
Fa 3 CO2
[6-20] [6-20]
DAMPIERRE 4
Fa 8
ans ans
Fa 22 [20-50] [20-50] 95 %
gel-dégel Fa 9 Ensoleillement ans ans
Fa 2
Fa 1
Fa 10 >50 ans >50 ans
Eau du circuit de Humidité relative
ambiante
refroidissement
Fa 11
Fa 17
Fa 14 Température
Fa 16 ambiante
Fa 15
Poids propre
53
SIMEO - MANAGER
27
10
7
FE simulations 7
SIMEO - ERM Page 7
Examples of OXAND clients’ needs
Page 9
Risk-based life-cycle infrastructure management
OXAND Solutions
Diagnosis / Forecasting :
C = F*G
1
195 m Formations
2
397 m
420 m 3
4 Melquart
762 m
5 Beglia
981 m
1031 m
6
Stakes: 7 Mahmoud
1418 m 8
Jetty availability
Ain Grab
1475 m
9 Kethtna
1744 m
2080 m
11
2240 m Cherahil A
12
2413 m
Simeo
Consulting
Actions plan
Page 10
Risk-based life-cycle infrastructure management
OXAND Solutions
Actions plan :
l’état de fissuration du
radier Fonds W de W
Scénario Remise en Inspections Bajoyers T Fuite importante de matériaux 9 30 3 4 7,5
15 cause des de T
I.1 prédictions?
Inspections Terre-pleins et Basculement des quais de DG 11 100 5 12 8,3
Scénario Fonds DG
IV.1 Coûts Ancienne
Directives entrée + application stratégie
Impact de navire sur portes 10 30 6 3 10,0
10 1 an Affiner les prédictions de corrosion
Scénario
II.2 Inspection des portes WNouvelle
Blocagestratégie
de porte de W avec 10 100 5 6 16,7
navire coincé
6 Si nécessaire,
Inspection jetée "pleine" Ouverture de la jetée 8 20 2 1 20,0
Étude de nocivité intégrant les désordres et
Travaux Balisage Arrêt de fonctionnement 11 300 6 8 37,5
3 écarts d’enrobage constaté dans une étude
Travaux de protection contre la corrosion (ex:
injection de fissures, étanchement…)
probabiliste
0 3 ans
0 Années
mineur faible moyen élevé critique
Owner assistance
90
80
Profondeur de carbonatation (mm)
70
60
50
40
30
Dans une fissure 0,3 mm
20
Dans une fissure de 0,5 mm
10
0
0 10 20 30 40 50 60 70 80 90 100
Age (an)
Page 11
Agenda
1. OXAND presentation
2. OXAND services
3. Risk concepts
a) Context
b) Definition of a stake (or issue)
c) Definition of a risk
d) Definition of a consequence
4. Case study
5. Other references
Page 12
Context
Before:
• New infrastructure works;
• Society in full growth;
• Low damage: appropriate curative strategy;
• Maintenance budgets sized on recurrent costs.
Today, tomorrow:
• Levels of damage accelerate;
• Maintenance costs increase non-linearly, maintenance becomes a major part
of the engineers' work;
• Budgets are insufficient, Impossibility to renovate everything;
• Prioritise, rank, DEFEND.
Page 13
Importance of ageing
"Operation"
Risk,
costs "young age"
"Zero" risk
cannot exist!!
Exceptional or accidental
conditions Ageing
Earthquake Modification of
operation
time
Page 14
Origins of failures
Page 15
Traditional approaches
Education:
• Mainly new constructions.
Practice:
– Initial reflex:
• Detailed inspections cost money;
• Problem = visible deterioration;
• Solution = restore to original condition, "the standard";
• Urgent?
• Budget?
• Hierarchise = trust the inspector's or the expert's judgement
when taking the decision.
Page 16
Traditional approaches
Page 17
Difficulties inherent
in civil engineering constructions
Inherent difficulties:
• high costs,
• uniqueness of design,
• long life cycles, low recurrence of failures;
• high levels of uncertainty about some
components,
• complexity of mechanisms of ageing and
failure,
• threshold effects,
• major stake,
• etc.
•Brainstorming:
•
Page 19
Definition of risk
•Brainstorming:
•
Page 20
Definition of risk
Frequency ?
(probability)
Page 21
Definition of a consequence
Consequence:
Examples:
Page 22
Risk analysis
-Health, Safety
1 overall approach -Availability
-Asset
-Environment
-Financial, economic
-Political
Page 23
Risk analysis
Page 24
What is risk management?
ISO/IEC 31010:2009
Risk management-
Risk assessment techniques
Page 26
Identify
- Workshops (brainstorming)
- Experts’ opinions
- Functionnal analysis, PDA, FMEA
- Fault trees, events trees
Page 27
Risk Identification :
Space of risks
method
Impacts
Page 28
Estimate
Probability ?
Severity ?
Criticality (Risk) !
Page 30
Qualitative methodologies
Description Level
Probability: Unlikely:
A
very rare.
Possible:
B
can be observed, feared.
Likely:
C
already observed, will probably occur.
Very likely:
D
expected to occur (almost certain).
Severity:
Performance Sustainability
Not all criteria met, but Technical questioning from RWE Dea
Severity levels
Survey
Not enough Risk
Risk control level control
adapted to criticality
Indicator: 1 2 3 4
(None) (Low) (Middle) (High)
Actions No Only few Preventive and All the actions
implemented mitigation preventive protective reasonably
action actions actions implementable
implemented implemented have been taken
Level of No transfer Part of the risk Risk partially Risk totally
transfer can be transfered transfered
transfered (insurance, sub-
contractor…)
Page 34
Treat
Prevention Protection
Page 35
Treat
Separation
Page 36
Agenda
1. OXAND presentation
2. OXAND services
3. Risk concepts
4. Case study
5. Other references
Page 37
Case study– harbor quay
• Harbor structure
• Equatorial climate
• Heavy traffic
• Age: 25 years
Diffusion
H2O
Séchage Cl-
mer aspersion
H2O + Cl-
Dépôt Diffusion
Page 38
Case study– harbor quay
Ground
Page 39
Case study– harbor quay
EAST
Ground
sprays
WEST
Main winds
Page 40
Case study– harbor quay
400 m
South (Sea)
F
East
Ouest
E
Y
B
? ? ? ? ? M
Nord (Terre) H
Page 41
Case study– harbor quay
Which management strategy? What would you do?
Stake: rebuild-> 80 M€ + operation loss, what else ?
Problems ! :
•Time underestimation
•Strong penalties
Page 42
Case study– harbor quay
1,6
1,4
Taux de chlorures totaux par rapport au poids
de ciment pour un dosage de 320 kg/m3 [%]
1,2
19 ans
1,0
51 ans
26 ans
MCI 0,8%
0,6
0,7
75%
Probabilité (-)
0,6
0,2
Prediction of futur behaviour 0,1 20%
Zone 4
Zone 5,3
Zone 6,2
0,0
0 10 20 30 40 50 60 70 80 90 100
Age de Port d'Owendo (an)
Page 43
Case study– harbor quay
400 m
Sud (Mer)
200 m
Eclatement : 55 ans
Zone 6 Eclatement : 32 ans
Zone 5 Eclatement : 25Zone
ans4
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
20% Perte : 93 ans
32 33 34 35 36 37 38 39 40 41 42 43 44 45 20% Perte : 63 ans
46 17 18 19 20 21 22 23 24 25 26 27 28 29 30 20% Perte : 54 ans
31 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Ouest
6 5 4
Est
Y
B
1 2 3 J
Nord (Terre)
H
Page 45
Concrete ageing model
DETERMINISTIC ET PROBABILISTIC
APPROACHES
Page 47
Models:
x . f ( HR).k ( Rc 28). t
Compressive strength
Carbonation depth
Relative humidity
x 1
c( x, t ) cini (csurface cini ).1 erf
2 ..D .t M cl
Cl
Diffusion coefficient
Chloride concentration
at depth x and time t
Page 48
Concrete ageing model
Numerical simulations
SIMEO Consulting
Data:
• Concrete: 30 MPa
• Cement: CEM I 300 kg/m3
• Porosity: 15%
• DCl=10-12 m2/s
• RH=80%
• T=25°C
• Cl surface=20 g/l
• Conc. Cover= 30 mm
(Chloride and carbonation)
Page 50
Chlorides profile
Convection area in a RC
structure submitted to hydrous
and chloride transferts
Page 51
Concrete ageing model
Results
Free chloride vs time at rebar surface Chloride profile after 50 years
Page 52
Concrete ageing model
Uncertainties
Probability density
Stress function of R(t) and S(t)
R(t): mean value of resistance
S(t): mean value of sollicitation
R(t)
fR(t1)
fR(t2)
S(t)
fS(t2)
fS(t1)
Time
t1 tk t2 tm
Designed Mean life-time
life-time S(tm)= R(tm) Page 53
Concrete ageing
model
Probabilistic simulations
Deterministic approach
Results:
P(ICl > 0)
Vs. time
Acceptable prob. of fail.: 5%, 10%, 30% ?
Page 55
Risk management and maintenance
optimization of nuclear reactor cooling piping
system
Revue technique du 11
décembre 2006
Page 56
Seaside Nuclear Power Plants
Nuclear Power Plants NPP, using seawater for their nuclear reactor
cooling piping systems
Page 57
Seaside NPP : piping system
Cooling piping
system using
seawater
SEA SEA
2 lines (A and B)
redundant system
both have to be operational
Page 59
Concrete pipes : description
Page 60
Context
• Reactor in service
Heat generation
• Reactor stopped
Page 61
Operational feedback
Page 62
Problematic
Page 63
Risk management approach: What are the owner’s
stakes in this case?
Owner’s stakes:
Page 64
What are the main risks and their causes?
Recommended method:
• Failure Mode and Effects Analysis (FMEA)
1
Functional
analysis
Functions of Stakes
the system (issues)
2
Risk inventory
Causes Impacts
Page 65
Fonction Failure Mode Cause Impact
Page 66
Problematic through risk analysis
Localized
corrosion Holes,
seepages
local
phenomenon :
only concerning
some pipes
punctually
Local pipe Cooling source
break loss
Generalized
internal Steel sheet
corrosion residual
thickness
Global
phenomenon :
concerning whole
circuit
Page 67
Risk management: decision-making process
Heavy works
at DV ?
Page 68
Operational feedback
Page 69
1st cause of degradation : Pitting
-> How to handle it?
Pitting:
- determination of the critical hole size acceptable under
worst mechanical loading (Scorr)
- feedback on maximal hole size detected through
seepages / sweatings (Sseep)
Conclusion / recommendation :
- perforations can always be detected before reaching
critical size
- the defect can be punctually repaired by setting a pipe
reinforcement when unit is in service
CURATIVE TREATMENT
Page 70
Finite Elements Simulations
FE Meshes
Pipe
Concrete
Reinforcement
Steel sheet
Determination of Scorr
Page 71
2d cause of degradation : Generalized corrosion
How to handle it?
Generalized corrosion:
- critical thickness reduction acceptable under worst
mechanical loading = 60% of initial thickness
- corrosion model prediction (simulation tools):
system acceptable until 2020 (conservative), before
whole replacement
Conclusion/ recommendation:
- span life expansion
Uncertainties, how to control the evolution ?
- use of a dedicated monitoring (OXAND’s patent)
- updating with data fields
PREVENTIVE TREATMENT
Page 72
Monitoring process
5_1(-T)
43.010
43.000
42.990
42.980
Dilatations (mm)
Page 73
Strategy:
Visual
Localized inspection Reinforcement
Holes, Service criteria:
corrosion
seepages hole size
local Potential Local (observable seepages
phenomenon : measurements replacement conservative)
only concerning
some pipes
Seism, overpressure
Generalized Removal
internal + expertise Service criteria:
Steel sheet
corrosion Complete thickness
residual
replacement
thickness reduction (<60%)
Permanent of circuits
Global
phenomenon : monitoring
concerning whole
circuit
Preventive management
Page 74
Risk management:
decision-making process
MONITORING
LIFESPAN
?
REPAIRS / PIPE
REMOVAL
PROLONGATION
Not
OK
Can we wait another 10 years before
carrying out heavy works??? INITIATION OF
REPLACEMENTS
Page 75
Owner’s benefits
Saved expenses : 12 M€
Page 76
Conclusion
Thank
It is a powerful you for
and dynamic your
methodology
involving numerous actors
attention
But nevertheless, sometimes…
77 INSAS, 25/01/08
Page 77