The document summarizes the design of a 1kVA, 50Hz, 230/110V single phase transformer. It details:
1) The core section design including calculations for flux, core area, and width of the central limb.
2) Design of the primary winding including calculations for current, conductor area, number of turns, and window space.
3) Design of the secondary winding with similar calculations as the primary.
4) Determining the total window space and selecting stamping specifications to satisfy the design requirements.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online from Scribd
The document summarizes the design of a 1kVA, 50Hz, 230/110V single phase transformer. It details:
1) The core section design including calculations for flux, core area, and width of the central limb.
2) Design of the primary winding including calculations for current, conductor area, number of turns, and window space.
3) Design of the secondary winding with similar calculations as the primary.
4) Determining the total window space and selecting stamping specifications to satisfy the design requirements.
The document summarizes the design of a 1kVA, 50Hz, 230/110V single phase transformer. It details:
1) The core section design including calculations for flux, core area, and width of the central limb.
2) Design of the primary winding including calculations for current, conductor area, number of turns, and window space.
3) Design of the secondary winding with similar calculations as the primary.
4) Determining the total window space and selecting stamping specifications to satisfy the design requirements.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online from Scribd
The document summarizes the design of a 1kVA, 50Hz, 230/110V single phase transformer. It details:
1) The core section design including calculations for flux, core area, and width of the central limb.
2) Design of the primary winding including calculations for current, conductor area, number of turns, and window space.
3) Design of the secondary winding with similar calculations as the primary.
4) Determining the total window space and selecting stamping specifications to satisfy the design requirements.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online from Scribd
Download as doc, pdf, or txt
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DESIGN
>> DESIGN OF SINGLE PHASE 1KVA, 50HZ, 230/110V TRANSFORMER:
I) CORE SECTION:
Volt ampere rating of Transformer = 1000 VA Turns per volt, Te = 1.6 Flux, m = 1/(4.44*f* Te) = 1/(4.44*50*1.6) m = 2.81*103 Wb Taking Flux density as 1.3 Wb/m2 So, Net iron area of core, Ai = m/Bm = 2.81*103/1.3 Ai = 2.16*103 mm2 Gross core area, Agi = 2.16*103/0.9 Agi = 2.406*103 mm2 Taking a Square section for central limb. Width of central limb, A = Sq. rt. (Agi) = Sq. rt. (2.406*103) A = 49.05 mm
PAGE: 1
II) PRIMARY WINDING:
Taking efficiency of transformer, = 85% So, Primary winding current, Ip = VA/(*Vp) = 1000/(0.85*230) Ip =5.11 A Taking current density as p = 2.5 A/mm2 Area of primary winding conductor, ap = Ip/p = 5.11/2.5 ap = 2.046 mm2 Diameter of bare conductor = Sq. rt. (4*ap/) = Sq. rt. (4*2.046/3.14) = 1.614 mm Using enamelled conductors. The nearest standard conductor has bare diameter, d = 1.7 mm. The diameter of insulated conductor, d 1= 1.81 mm with medium covering of insulation. Space factor for primary winding, Sf = 0.8*(d/d1) 2 = 0.8*(1.7/1.81) 2 = 0.703 Area of primary conductor used, ap = /4*(d) 2 = /4*(1.7) 2 ap = 2.269 mm2 Number of primary winding turns, Tp =Vp*Te = 230*1.6 Tp = 368 turns PAGE: 2
Window space required by primary winding, Wp = Tp*ap/Sf = 368*2.269/0.703 Wp = 1184.38 mm2
III) SECONDARY WINDING:
Secondary winding current, Is = VA/Vs = 1000/110 = 9.09 A Area of secondary winding conductor, as = Is/s = 9.09/2.5 as = 3.639 mm2 Diameter of bare conductor = Sq. rt. (4*as/) = Sq. rt. (4*3.639/3.14) = 2.151 mm Using enamelled conductor for secondary winding. The nearest standard conductor has bare diameter, d = 2.240 mm The diameter of insulated conductor, d1 = 2.365 mm Space factor for secondary winding, Sf = 0.8*(d/d1) 2 = 0.8*(2.240/2.365) 2 Sf = 0.717 Area of secondary conductor used, as = /4*(d) 2 = /4*(2.240) 2 as = 3.940 mm2
PAGE: 3
When calculating the number of secondary winding turns an allowance of 5 percent extra turns are made to compensate for the voltage drop in the winding. Number of secondary winding turns, Ts = 1.05*Vs*Te = 1.05*110*1.6 Ts = 185 turns Window space required by secondary winding, Ws = Ts*as/Sf = 185*3.940/0.717 Ws = 1015.5 mm2
IV) STAMPING SIZE:
Total window space required, Aw = 1.2*(space required for primary and secondary winding) = 1.2*(Wp+Ws) = 1.2*(1184.38+1015.5) = 2639.83 mm2 Aw = 10.39 Sq. inch Now, we have to select a stamping which gives: a) Width of central limb, A = 49.05 mm A = 1.93 b) Area of window, Aw = 2639.83 mm2 Aw = 10.39 Sq. inch Using a combination of E and I stampings.
PAGE: 4
From figure:
Diagram of lamination for small transformers (E-I type):
i) ii) iii) iv) v) Now,
A = 2 B = 7.25 C = 6.75 D = 1 E = 1 Width of window, Ww = (B-A-2*D)/2 = (7.25-2-(2*1))/2 Ww = 1.625 inch Height of window, Hw = C-2*E = 6.75-(2*1) Hw = 4.75 inch
PAGE: 5
Area of window provided, Aw = Ww*Hw = 1.625*4.75 Aw = 7.718 Sq. inch Width of central limb, A = 2 = 50.08 mm >> Thus, it satisfies the above conditions, which are required.
