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    Automation ENT471: Experiment No. 1

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    MayuriParamjothi
    This document describes an automation laboratory module involving two experiments - designing a pneumatic system and an electro-pneumatic system. In experiment 1a, students are asked to design a pneumatic circuit for a magazine clamping machine using pneumatic components from a training system. In experiment 1b, students are to design electro-pneumatic and electrical circuits to control a two-level conveyor system using sensors and pneumatic components from an electro-pneumatic training system. The document provides details on the tasks, expected outputs, and evaluation criteria for each experiment.

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    Automation ENT471: Experiment No. 1

    Uploaded by

    MayuriParamjothi
    191 views8 pages
    This document describes an automation laboratory module involving two experiments - designing a pneumatic system and an electro-pneumatic system. In experiment 1a, students are asked to design a pneumatic circuit for a magazine clamping machine using pneumatic components from a training system. In experiment 1b, students are to design electro-pneumatic and electrical circuits to control a two-level conveyor system using sensors and pneumatic components from an electro-pneumatic training system. The document provides details on the tasks, expected outputs, and evaluation criteria for each experiment.

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    automation system lab using plc design

    Original Title

    ENT471 EXP 1 (2013-2) (1)

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    This document describes an automation laboratory module involving two experiments - designing a pneumatic system and an electro-pneumatic system. In experiment 1a, students are asked to design a pneumatic circuit for a magazine clamping machine using pneumatic components from a training system. In experiment 1b, students are to design electro-pneumatic and electrical circuits to control a two-level conveyor system using sensors and pneumatic components from an electro-pneumatic training system. The document provides details on the tasks, expected outputs, and evaluation criteria for each experiment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    191 views8 pages

    Automation ENT471: Experiment No. 1

    Uploaded by

    MayuriParamjothi
    This document describes an automation laboratory module involving two experiments - designing a pneumatic system and an electro-pneumatic system. In experiment 1a, students are asked to design a pneumatic circuit for a magazine clamping machine using pneumatic components from a training system. In experiment 1b, students are to design electro-pneumatic and electrical circuits to control a two-level conveyor system using sensors and pneumatic components from an electro-pneumatic training system. The document provides details on the tasks, expected outputs, and evaluation criteria for each experiment.

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    © All Rights Reserved
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    Automation (ENT 471) Laboratory Module

    UNIVERSITI MALAYSIA PERLIS


    1




    AUTOMATION

    ENT471


    Session 2013/2014
    Semester 1


    Experiment No. 1


    Design an Electropneumatic System




    Name : ___________________________________________

    Matric No. : ___________________________________________

    Experiment Date : ___________________________________________

    Report Submission Date : ___________________________________________

    Received By : ___________________________________________




    School of Mechatronics Engineering
    Universiti Malaysia Perlis


    Automation (ENT 471) Laboratory Module

    UNIVERSITI MALAYSIA PERLIS
    2
    EXPERIMENT 1

    Design a Pneumatic and an Electro-pneumatic System

    Objective:

    To study on how to design and develop an Automation system using Pneumatic system and
    an Electro-pneumatic system, and understand the differences and the advantages among these
    two systems.

    Experiment 1(a) Design a Pneumatic System using Pneumatic Training System

    Design a magazine clamping machine circuit with two cylinders based on below Machine
    diagram and descriptions.


    Figure 1. Machine diagram

    Process description

    1. When a push-button is operated, a pressure die-cast housing for a surveillance camera is
    fed from a magazine to machining station by a double-acting cylinder (1A) and clamped.

    2. A second, pressure restricted, double-acting cylinder (2A) then clamps the thin walled
    housing from a direction of 90 degree to the first cylinder. The completed clamping
    action is signaled by 2/3-way roller lever valves.

    3. When the machining of the housing is finished, a second push button is operated. This
    causes an unthrottled return stroke of both cylinders in the reverse sequence.


    Automation (ENT 471) Laboratory Module

    UNIVERSITI MALAYSIA PERLIS
    3
    a) List of LIVE (5) pneumatic components and its basic function.

    Component Name Function


























    b) Draw a pneumatic circuit based on your development circuit on the Pneumatic Training
    System.


























    Automation (ENT 471) Laboratory Module

    Experiment 1(b) Design an Electro-pneumatic system using Electro-pneumatic
    Training System

    Product transfer on two level conveyors.

    Two (2) double acting cylinders (A and B) are used to transfer product on two level
    conveyors system. Cylinder A will push slowly the product upward when proximity sensor C
    detected upcoming part from 1
    st
    conveyor. Cylinder B will push slowly the product to 2
    nd

    conveyor. Both end position for cylinder A and B is monitor by limit switch. The system will
    automatically ON when START button is pressed and OFF when STOP button is pressed.




    Above operation can be translate to the Sequence diagram as shown in Diagram 1(a).

    1) Design Pneumatic and Electrical circuit for above system using ONLY electro-pneumatic
    component.

    a) Sequence Diagram


    Diagram 1(a)


    Automation (ENT 471) Laboratory Module

    b) Electro-pneumatic Circuit

    Circuit 1(b)

    c) Electrical Circuit

    Circuit 1(c)







    Note :
    Complete above electrical circuit for electro-pneumatic
    system and based on this complete circuit, design an
    Electropneumatic system on Electro-pneumatic
    Training System.
    Automation (ENT 471) Laboratory Module

    UNIVERSITI MALAYSIA PERLIS
    6
    Displacement Step Diagram
    Draw a Displacement Step Diagram for Experiment 1 (a).











    Discussion











    Conclusion









    Automation (ENT 471) Laboratory Module

    UNIVERSITI MALAYSIA PERLIS
    7
    LAB REPORT 1

    Design a Pneumatic and an Electro-pneumatic System


    Experiment 1(a): Pneumatic System

    Circuit Design
    [5 marks]
    Demo
    [5 marks]
    Q&A / Explanation
    [5 marks]
    PLV





    Component List
    [5 marks]
    Pneumatic Circuit
    [5 marks]





    Experiment 1(b): Electropneumatic System

    Circuit Design
    [5 marks]
    Demo
    [5 marks]
    Q&A / Explanation
    [5 marks]
    PLV







    Displacement Step Diagram
    [4 marks]
    Discussion
    [3 marks]
    Conclusion
    [3 marks]


















    NAME Matric No. TOTAL [50]



    Automation (ENT 471) Laboratory Module

    Appendices:
    Pneumatic System Design:

    1. Components list

    Component Part Num.
    Service unit P-100
    On-off valve with manifold P-104
    Double acting cylinder P-115
    Double acting cylinder EP-300
    3/2-way valve with push-button, NC P-123
    5/2-way valve P-143
    Throttle check valve (option) P-154
    3/2-way valve with roller P-131


    2. Pneumatic Symbols and Circuits



    3. Circuit Displacement Diagram







    P-123
    P-131
    P-143
    P-115
    Cylinder A
    Cylinder B

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