Issue-107 (12 - 16 March 2012) : Answer of The Last Week's Questions
Issue-107 (12 - 16 March 2012) : Answer of The Last Week's Questions
Issue-107 (12 - 16 March 2012) : Answer of The Last Week's Questions
Design Quiz
b) 1,2,4
c) 1,3,4
d) 2,3,4
Q.206) Indias leading telecom company Airtel on 28 February 2012 joined hand with which IT company for its Mobile
Wallet service across the country?
a) IBM b) INFOSYS c)MICROSOFT d) Hewlett-Packard
Uddhav Thackeray
Kripashankar Singh
Sunil Prabhu
Shraddha Jadhav
Slip forming enables continuous, non-interrupted, cast-in-place "flawless" (i.e. no joints) concrete structures which have superior
performance characteristics to piecewise construction using discrete form elements.
Slip forming is used for tall structures such as chimneys, bridge piers, silos, towers, buildings, and dams (vertical slipforming), as
well as horizontal structures, such as roadways, canal lining , airport aprons etc. (Horizontal slipforming). Slipforming technique
is also used where geometry of structure and wall thickness
Vertical Slipforming :
Components :
A slipform consists of a framework of horizontal walings and vertical yokes. The slipform panels are connected to each other on
inside of the walings. Each side of slipform is connected to vertical yokes that keep panels in position. The jacks for lifting of form
are installed on horizontal crossbeam between yokes. When slipform is lifted, all the jacks are activated simultaneously.
Hydraulic driven jack is most commonly used.
Slipform Components and Their Functions
Yoke Legs : Yoke legs are used to lift the slipform structure as one integral unit, transfer lifting reactions to jacks and acts as
the main connecting member for walkway platforms, yoke beams, top platforms, etc.
Walkway Bracket (Inside and Outside) : Inside and outside brackets are connected with the respective yoke legs with the
help of a pin for easy erection and dismantling along with a pipe strut to support cantilever portion to facilitate placing of
concrete, placing of reinforcement, vibration, fixing inserts, block outs, pockets, etc.
Shutters and Walers : The function of shutters and waler assemblies is to maintain correct profile of structure to be slip
formed and resist concreting pressure. The slipform panels normally have an inclination in vertical plane in order to make
panel self-clearing in relation to concrete wall.
Lifting Jacks : Lifting jacks facilitate lifting of Slipform assembly. Jacks are to be suitably located preferably at equal intervals
to enable to lift slipform as one integral unit. Capacity of jacks is decided depending upon the reactions at point of lifting.
Jacking/Climbing Rods: Jacking rods are normally located centrally in the wall to be cast or at equal distance in yoke beams
depending upon the number of jacks. The jacking rods are generally of 48mm, 32mm, or 25mm in diameter based upon the
capacity of jacks. The lifting jack climbs over the jack rod. The entire load of the Slipform assembly is transferred to jacking
rods when jacks are energized.
Hydraulic Pump : Hydraulic pumps are provided to circulate required quantity of hydraulic oil at desired pressure for
energizing jacks to lift the assembly and facilitate its uniform lifting.
Yoke Beams Yoke is main connecting member between inside and outside yoke legs. Two yoke beams are connected at
bottom portion of yoke legs and a single yoke beam is connected at top portion. Jacks are mounted over yoke beams. Yoke
beam transfers lifting forces of jacks to yoke legs. A slipform jack fixed in position over yoke beam is illustrated in Figure 2.
Waler Shoe Two waler shoes are provided on each of inside and outside yoke legs. Waler shoes are connected to yoke legs
and waler pipes with the help of full threaded bolts. The functions of waler shoe are to adjust inclination of the shutter,
adjusting the inclination of yokes and transfer reactions from waler pipes to yoke legs.
Central Ring and Tie Rod Assembly: Central ring and tie rod assembly is provided to retain shape of structure to be
slipformed. Central ring and flying tie rod assembly moves along with slipform.
Operation:
Slip forming relies on the quick-setting properties of concrete, and requires a balance between quick-setting capacity and
workability. Concrete needs to be workable enough to be placed into the form and packed, yet quick-setting enough to emerge
from the form with strength. This strength is needed because the freshly set concrete must not only permit the form to "slip"
upwards but also support the freshly poured concrete above it.
Slipform operation is a continuous working process where the slipform is kept close to full of concrete while it is lifted stepwise.
The concrete is placed in 100 to 250 mm thick layers whenever the freeboard height is sufficient. The slipform rate is adjusted so
that initial set in concrete occur between 200 to 400 mm above bottom of the panel. Depending on inclination of panel, concrete
detach the slipform panel above the hardening front where concrete skeleton is rigid enough to resist back sliding.
Relation between concrete setting time and slipform rate is calculated by using the following by Foss and Kjel Tares.
VS = (h1- h2) / (ts - tt)
Where
VS = Slipform rate [mm / h]
h1 = The distance from the top of the slipform panel to the average curing front [mm]
h2 = The distance from top of the slipform panel to the average freeboard [mm]
ts = Setting time [h]
tt = Time from mixing of the concrete to placing [ h ]