About Thermal Spray: Added Value Through Know-How
About Thermal Spray: Added Value Through Know-How
About Thermal Spray: Added Value Through Know-How
1 Mechanical keying
C)
Interlocking / anchoring
Temperature (C)
3000
3000 W
W
(
2 Diffusion bonding
Spraying
Layer Ta
Ta
Metallurgical bonding
Particle Temperature
Spray Melting Molten Particle Impact
Spraying
Spraying
Coating
Material Spray Material Accelaration Particle/Substrate Substrate
3 other adhesive
Spraying
Spraying
Particle Impact Cr22O
Cr O33
Chemical and physical bonding
HVOF(Acetylene)
HVOF Sprayed Carbide
Vacuum Plasma
ArcSpraying
Mo, AlAl22O
O3
Top Gun
mechanisms -oxide films, Mo,
2000
VacuumPlasma
Van de Waals forces, etc. 2000
Plasma
Plasma
Oxidized particle
Spraying
Thermal Spray Processes
Generation
Cr33C
C22-NiCr
3th3ndGeneration
Cr -NiCr
Flame Spraying
Generation
ElectricArc
1th 1&th2&nd2nd
Generation
WC-Co
WC-Co
Particle
HVOF
1
Electric
HVOF
HVOF
Porosity Layer
steel, Ni-alloys
steel, Ni-alloys
Flame
Unmelted particle Substrate 1000
1000
HVAF
HVAF
Flame Electrical Kinetic APS Sprayed Ceramic 2 Cu
Cu
Grit blast interface 2
Cold spray Al
Al
Cold spray
plastics, paints
plastics, paints
Detonation HVOF Spray HVAF Spray Plasma Arc Wire Cold Gas
Flame Spray
Spray (High Velocity Oxygen Fuel) (High Velocity Air Fuel) Spray Spray Spray
Layer 2 00 100
100 300
300 400
400 500
500 600
600 700
700 800
800 900
900
2
Flame Wire Flame Powder Atmospheric Low-Pressure High Pressure Low Pressure Substrate 3 Particle Velocity
Particle Velocity (m/s)
(m/s)
ARC Sprayed Metal
Spray Spray Plasma Spray Plasma Spray Cold Gas Cold Gas
Velocity
Cold Gas
Velocity
HVOF spraying
Velocity
APS
Velocity
Powder supply
Cooling water Powder injection
Particles/Substrate
Impact Workpiece
Plasma Spray Process Cost Temperature
Cooling &
Power cables
Molten Particles
Acceleration Typical coatings Main applications
Ceramics Wear resistance
Carbides & Cermets Sliding, Abrasive, Erosion, etc.
Plasma Spray
Arc Wire
Velocity
Babbitt alloys
Oxide Level Bonding
Flame Powder
Velocity
Flame Wire
Workpiece
Velocity
Spray wire
Iron based alloys Wear resistance
y
Wire Melting
Nickel based alloys Friction properties
Coating
Molybdenum Corrosion protection Technology Porosity
Level
Copper & Copper alloys Dimensional restoration
Wire feed motor Acetylene - Compressed air - Oxygen Aluminium, Zinc, Al/Zn alloys Electromagnetic shielding
Oxide Level Bonding
Wire feed control cable