Prelims Report: Che-529 Process Dynamics and Control
Prelims Report: Che-529 Process Dynamics and Control
Prelims Report: Che-529 Process Dynamics and Control
ChE-529
Prelims Report
Arellano, Oliver E.
Dimaunahan, Arvin V.
Martirez, Andrade M.
Saballero, Jessica D.
Sarmiento, Rolando G. III
ChE- 5201
detail the action to be taken once an out-of-control situation is detected. A specific flowchart, that
leads the process engineer through the corrective procedure, may be provided for each unique
process.
are automated changes to the process that are programmed to correct for the size of the out-of-
control measurement.
Controlled Variables - These are the variables which quantify the performance or quality of the
final product, which are also called output variables.
Manipulated Variables - These input variables are adjusted dynamically to keep the controlled
variables at their set-points.
Disturbances - These are also called the “load” variables and represent inputs that can cause
the controlled variables to deviate from their respective set points.
Servo control - The set-point signal is changed and the manipulated variable is adjusted
appropriately to achieve the new operating conditions.
Regulatory control – The set-point is fixed at a constant value. When any disturbance enters
the system, the manipulated variable is adjusted to drive the controlled variable back to its fixed
set-point.
1. Safety
2. Protect Environment
3. Protect Equipment
4. Smooth operation
5. Product quality
6. Profit
7. Monitoring and diagnosis
Control is possible only if the engineer provides the required equipment during process design.
Control System
Variables associated
with a Chemical
Process
Measured Unmeasured
A. Input Variable
This variable shows the effect of the surroundings on the process. It normally refers to
those factors that influence the process.
An example of this would be the flow rate of the steam through a heat exchanger that
would change the amount of energy put into the process. There are effects of the
surrounding that are controllable and some that are not.
2. Disturbances
These are the input variable that can not be controlled by an operator or control
system.
There exist both measurable and immeasurable disturbances.
The values disturbances are not the result of adjustment by an operator or a control
system.
B. Output variable
Output variable also known as the control variable. These are the variables that are
process outputs that effect the surroundings.
Question 1:
"What are the operational objectives that a control system is called to achieve?"
Examples:
Ensuring the stability of the process, or
Suppressing the influence of external disturbances, or
Optimizing the economic performance of a plant, or ' - combination of the above.
At the beginning the control objectives are 'defined qualitatively and subsequently they are
quantified, usually in terms of the output variables.
B. Select Measurements
Whatever are our control objectives, we need some means to monitor the
performance of the chemical process. This is done by measuring the values of certain
processing variables (temperatures, pressures, concentrations, flowrates, etc.).
Question 2:
"What variables should we measure in order to monitor the operational performance
of a plant?"
Question 3:
"What are the manipulated variables to be used in order to control a chemical
process?"
D. Select the Control Configuration
After the control objectives, the possible measurements, and the available manipulated
variables have been identified, the final problem to be solved is that of defining the control
configuration.
A control configuration is the information structure which is used to connect the available
measurements to the available manipulated variables.
Question 4:
"What is the best control configuration for a given chemical process control situation?"
The answer to this question is very critical for the quality of the control system we are
asked to design.
Depending on how many controlled outputs and manipulated inputs we have in a chemical
process we can distinguish the control configurations into:
single-input, single-output (SISO) or
multiple-input, multiple-output (MIMO) control systems.
Question 5:
"How is the information taken from the measurements - used to adjust the values of the
manipulated variables?"
The primary requirement of a control system is that it be reasonably stable. In other words,
its speed of response must be fairly fast, and this response must show reasonable damping. A
control system must also be able to reduce the system error to zero or to a value near zero.
1. Safety. Industrial plants must operate safely so as to promote the well-being of people and
equipment. Thus, plant safety is always the most important control objective.
3. Product Specifications and Production Rate. In order to be profitable, a plant must make
products that meet specifications concerning product quality and production rate.
4. Economic Plant Operation. It is an economic reality that the plant operation over long periods
of time must be profitable.
5. Stable Plant Operation. The control system should facilitate smooth, stable plant operation
without excessive oscillation in key process variables. Thus, it is desirable to have smooth, rapid
set-point changes and rapid recovery from plant disturbances.
System error
The system error is the difference between the value of the controlled variable set point
and the value of the process variable maintained by the system.
System Response
The main purpose of a control loop is to maintain some dynamic process variable
(pressure, flow, temperature, level, etc.) at a prescribed operating point or set point.
System response is the ability of a control loop to recover from a disturbance that causes
a change in the controlled process variable.
There are two general types of good response: underdamped (cyclic response) and
damped. (Figure 1) shows an underdamped or cyclic response of a system in which the process
variable oscillates around the set point after a process disturbance. The wavy response line
shown in the figure represents an acceptable response if the process disturbance or change in
set point was large, but it would not be an acceptable response if the change from the set point
was small.
(Figure 2) shows a damped response where the control system is able to bring the process
variable back to the operating point with no oscillations.
TRANSFORMS OF ELEMENTARY FUNCTIONS
Laplace Transform
If f(t) is a function defined for all t ≥ 0, its Laplace transform is the integral of f(t) time
e-st from = 0 to ∞. It is a function of s, say, F(s), and is denoted by L(f): thus
∞
𝐹(𝑠) = 𝐿(𝑓) = ∫ 𝑒 −𝑠𝑡 𝑓(𝑡)𝑑𝑡
0
The Laplace transform is a liner operation: that is, for any function f(t) and g(t) whose
transforms exist and any constants a and b the transform of af(t) + bg(t) exists, and
Examples:
1. t2 – 2t
2. cos 2t
3. e-t sinh 5t
4. e2t cosh t
5. 3.8t e2.4t
Equation (1) can be proven under the additional assumption that f‘ is continuous, the by
the definition ad integration by parts.
The proof of equation (2) follows by applying (1) to f’’ and the substituting (1), that is
Examples:
1. sin bt
2. t cos 5t
3. cos2πt
1
4. cosh2 2 𝑡
For a function F(s), the inverse Laplace transform ℒ-1{F(s)}, if it exists, is unique in the
sense that we allow a difference of function values on a set that is negligible in integrals.
For example, since we have ℒ-1{1} = s−1 , by the theorem, we know that ℒ-1{s −1} = 1 and
that the 1 on the right hand side of this equality is a representative of all the functions that has the
Laplace transform being s −1 , which are equal to f(t) = 1 except on negligible sets.
Also, if we are given a function F(s) that is defined on (a, ∞) for some a, and we want to
find a function f(t) on [0, ∞) such that ℒ {f (t)} = F(s).
But only one of them will be “differentiable”. We call it the inverse Laplace transform of
F(s), denoted by f (t) = ℒ-1{F(s)}.
1. ℒ -1 {c f(s)}= c ℒ -1 {f(s)}
2. [{c1f1 (s) +c2f2 (s)}= c1 ℒ -1 {f1(s)}+ c2 ℒ -1 {f2(s)}
3. ℒ -1{1/s} =1 or ℒ -1{c/s}= c
𝑛!
4. ℒ -1 {𝑠𝑛+1}= tn
1
5. ℒ -1{𝑠+𝑎}= e-at
𝑠
6. ℒ -1{𝑠2 +𝑘 2 }= cos kt
𝑘
7. ℒ -1{𝑠2 +𝑘 2 }= sinkt
𝑠
8. ℒ -1{𝑠2 −𝑘 2 }= coshkt
𝑘
9. ℒ -1{ }= sinhkt
𝑠2 −𝑘 2
𝑠−𝑘
10. ℒ -1{ (𝑠−𝑘)2 +𝑤 2} = ekt cos wt
𝑤
11. ℒ -1{ (𝑠−𝑘)2 +𝑤 2} = ekt sin wt
Sample Problems
1
1. ℒ -1{ 2 }
𝑠 −2𝑠+10
Solution:
1 1 1
ℒ -1{𝑠2 −2𝑠+10} = ℒ -1{(𝑠2 +2𝑠+1)+(10−1)} = ℒ -1{(𝑠+1)2+9}
1
f{s} = {(𝑠+1)2 +9}
1 3 1 3
ℒ -1 f{s} = 3 ℒ -1(𝑠+1)2 +32 = = 3 e−t ℒ -1𝑠2 +32
1
ℒ -1 f{s} = = 3 e−t sin 3t
3𝑠
2. ℒ -1{𝑠2 +4𝑠+13}
Solution:
3𝑠 3𝑠 3𝑠
ℒ -1{𝑠2 +4𝑠+13} = ℒ -1{(𝑠2 +4𝑠+4)+(13−4)} = ℒ -1{(𝑠+2)2 +9}
3𝑠
f{s} = { }
(𝑠+2)2 +9
(𝑠+2)−2
ℒ -1 f{s} = 3ℒ -1 {(𝑠+2)2 +9}
(𝑠+2) 2
ℒ -1 f{s} = 3ℒ -1 { } - ℒ -1 {(𝑠+2)2 +9}
(𝑠+2)2 +9
(𝑠+2) 2 3
ℒ -1 f{s} = -1
3ℒ {(𝑠+2)2 +9} - 3ℒ -1 {(𝑠+2)2 +9}
2
ℒ -1 f{s} = = 3e−2t cos 3t - 3 e−2t sin 3t
18𝑠−12
3. ℒ -1{ 9𝑠2 −1 }
Solution:
1 4
18𝑠−12 {18𝑠−12}{ ) 2𝑠−
9 3
ℒ -1{ 9𝑠2 −1 } = ℒ -1 1 = ℒ -1 { 1 }
{9𝑠2 −1}{ ) 𝑠2 −
9 9
4
2𝑠−
3
f{s} ={ 1 }
𝑠2 −
9
4 1
2𝑠 3 𝑠 3
ℒ -1 1 - ℒ
-1
1 = 2 ℒ -1 1 - 4 ℒ -1 1
𝑠2 − 𝑠2 − 𝑠2 −( )2 𝑠2 −( )2
9 9 3 3
1 1
ℒ -1 f{s} = 2 cosh t - 4 sinh t
3 3
𝑠+3
4. ℒ -1{𝑠2 −𝑠−2}
Solution:
𝑠+3 𝑠+3
ℒ -1{𝑠2 −𝑠−2}= ℒ -1 {(𝑠−2)(𝑠+1)}
𝑠+3
f{s} ={(𝑠−2)(𝑠+1)}
𝑠+3 𝐴 𝐵
(𝑠−2)(𝑠+1)
= (𝑠−2) + (𝑠+1)
@ s = -1 @s=2
s+3=B(s-2) s+3=A(s+1)
−2 5
B= A=
3 3
5 -1 1 2 1
3
ℒ {𝑠−2} - 3 ℒ -1{𝑠+1}
5 2
ℒ -1 f{s} = 3 e2t - 3 e−t
The first step is to take the Laplace transform of both sides of the original differential equation:
Hence, we have
Examples
1. y’ + 4y = 0; y(0) = 2.8
Solution:
y’ + 4y = 0
Ly’ + 4Ly = L0
sY + 4Y = y(0)
Y (s + 4) =2.8
𝐿−1 2.8
𝐿−1 Y =
s+4
y (t) = 2.8 e-4t
Solution:
@ s = -2
-5 = A(0) + B(-5)
B=1
@s=3
25 = A(5) + B(0)
A=5
5 1
𝑌= +
(s − 3) (s + 2)
1 1
𝐿−1 𝑌 = 5 𝐿−1 + 𝐿−1
(s − 3) (s + 2)
2. In identification models that are fit to measurement data. This includes time series
analysis and process identification.
System identification calls for good experimental data. There is also a choice of
model structure; it can be either tailor-made, which is, based on first principles
modelling, or ready made, for example, MATLAB Identification Toolbox.
5. In intelligent control (Årzén & Åström 1995) two paradigms are used, namely, fuzzy
control and expert control.
a. Fuzzy control has its roots in manual control. A strong motivation for the
approach is the desire to mimic the control actions of an experienced process
operator, that is, to model the control actions of the operator. This approach is
possible when it is not technically or economically justified to develop a
physical or mathematical model. Fuzzy sets, the foundation of fuzzy control,
were introduced by Zadeh (1965) as a way of expressing non-probabilistic
uncertainties. Also, fuzzy control is no longer only used to directly express a
priori process knowledge. For example, a fuzzy controller can be derived from
fuzzy model obtained through system identification.
b. Expert control attempts to represent generic knowledge about feedback control
as well as specific knowledge about the particular process, i.e. the knowledge
of experienced control and process engineers. This knowledge includes
theoretical control knowledge, heuristics and knowledge acquired during the
operation of the process.
LINEARIZATION
Chemical engineering processes often operate in nonlinear and unsteady manners
(i.e. not always at steady state), and are generally governed by nonlinear ordinary differential
equations (ODEs). The ODE is a relation that contains functions of only one independent
variable and derivatives with respect to that variable. Many studies have been devoted to
developing solutions to these equations, and in cases where the ODE is linear it can be solved
easily using an analytical method. However, if the ODE is nonlinear and not all of the operating
parameters are available, it is frequently difficult or impossible to solve equations directly.
Even when all the parameters are known, powerful computational and mathematical tools are
needed to completely solve the ODEs in order to model the process. In order to simplify this
modeling procedure and obtain approximate functions to describe the process, engineers
often linearize the ODEs and employ matrix math to solve the linearized equations.
A linear equation is an equation in which each term is either a constant or the product
of a constant times the first power of a variable. These equations are called "linear" because
they represent straight lines in Cartesian coordinates. A common form of a linear equation in
the two variables x and y is y = mx + b. This is opposed to a nonlinear equation, such as m =
ex + x2 + 2x + 5. Even though 2x + 5 is a linear portion of the equation, ex and x2 are not.
Any nonlinear terms in an equation makes the whole system nonlinear.
Advantages
Provides
a
simpler, more
convenient
way
to
solve
the
ODEs
The
behavior
of
a
process
can
be
observed
Any
type
or
order
of
ODE
can
be
used
Disadvantages
The
solution
is
only
an
exact
solution
at
the
chosen
point;
otherwise
it
is
an
approximation
and
becomes
less
accurate
away
from
the
point
Although
linearizing
is
a
quicker
alternative,
it
takes
time
to
initially
learn
the
process
(ex:
using
Mathematica)
The latter means that for a linear process, the result of two input changes is the sum of the results
of the individual changes.
REFERENCES
Chemical Process Dynamics And Controls Book II. University of Michigan, 2017. Web.
17 June 2017.
Jaako, Juha. Aspects Of Process Modeling. Oulu, Finland: N.p., 1998. Web. 17 June
2017.
Mathematical Model In Chemical Engineering. Cambridge, 2017. Web. 17 June 2017.
Polderman, Jan Willem, and Jan Willems. Introduction To The Mathematical Theory
Of Systems And Control. 2017. Web. 17 June 2017.
"RMP Lecture Notes". Facstaff.cbu.edu. N.p., 2017. Web. 17 June 2017.
Kreyszig, Erwin, “ADVANCED ENGINEERING MATHEMATICS,” (2011), Ohio State
University, 10th Edition,
Control System | Closed Loop Open Loop Control System | Electrical4u. 2017. Control
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at: https://www.electrical4u.com/control-system-closed-loop-open-loop-control-
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Design Aspect of Process Control System. 2008. [ONLINE] Available at:
https://www.scribd.com/.../Lec-02-PDC-Design-Aspects-of-a-Process-Control-
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Design | SciTech Connect. [ONLINE] Available at:
http://scitechconnect.elsevier.com/process-control-plant-design/. [Accessed 19 June
2017].
Marlin. 2002. Introduction to Process Control. [ONLINE] Available at: http://www.pc-
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