Rig Inspection & Survey

*Rig Name:
Project No.:
Previous Name:
Client:
Owner:
Present operator:
Type:
Rig Design:
Built By:
Year Built:
Location:
Planned area of operation:
Max. Drilling depth:
Max. Hookload:
Annulars:
Derrick:
Diverter:
Drawworks:
Engines:
Maintenance System:
Mud Pumps:
Ram type Preventers:
Rotary Table:
SCR System:
Top Drive:
Classification:
Date start inspection:
Date end inspection:
Name surveyor and section(s) inspected.
Serial No.
Revision date:
LAND DRILLING UNIT
INDEX-DRILLING EQUIPMENT
No.: DESCRIPTION: PAGE No.:

HOISTING EQUIPMENT GROUP
5.1 DRAWWORKS
5.2 ROTARY TABLE
5.3 TOP DRIVE SYSTEM
5.4 SWIVEL
5.5 KELLY SPINNER
5.6 KELLY AND KELLY DRIVE BUSHING
5.7 CROWN BLOCK
5.8 TRAVELLING BLOCK
5.9 HOOK
DRILL FLOOR EQUIPMENT GROUP
5.10 DRILLING INSTRUMENTATION
5.11 DERRICK
5.12 CASING STABBING BOARD
5.13 TUGGERS AND SHEAVES . MAN -RIDING WINCHES .
5.14 SURVEY LINE
PIPE HANDLING EQUIPMENT GROUP
5.15 PIPE SPINNING WRENCH
5.16 EZY -TORQ
5.17 PIPE HANDLING EQUIPMENT
5.18 IRON ROUGHNECK
5.19 PIPE RACKING SYSTEM
5.20 DRILL STRING
5.21 DRILLING SUBS
5.22 FISHING TOOLS
5.23 POWER TONG
5.24 WELL TESTING EQUIPMENT
1 Satisfactory Critical
2 Unsatisfactory Major
3 Not inspected Minor
4 Not applicable
SN. Revision date:

No. Instructions Comments Standards and Res. Crit.
and instructions
recorded
values
5.1 DRAWWORKS
Manf:_______ Type:_______ Horsepower Rating:__________ How many DC motors are installed:_________
Record the drawworks serial number in the report.
1 Ensure that an auxiliary (Eddy Current, hydromatic or API RP 54 section 3 Major
reverse current) braking system is installed on each 9.4.7
drawwork.
2 Ensure that the coupling engage/ disengage lever is secured Applicable 3 Major
and locked in the engaged position. on rigs with
top drive
3 Check spline and coupling between auxiliary brake and 3 Major
drawworks for wear.
4 Check for wear on the U-shaped shifter ring of the coupling 3 Major
between the drawworks and auxiliary brake.
5 Check that the brake is fitted with a system to monitor water 3 Major
temperature and water flow.
6 Can the temperature difference be measured between inlet 3 Minor
and outlet port. (Hydromatic brake)
7 Check brake cooling water stuffing box for leaks. 3 Minor
8 Check the cooling water flow for the brake rims. (Should be IADC Drilling 3 Major
according manufacturers specifications) Manual Ch.F
Sections I.5
9 Are drill line kick back rollers in good condition. 3 Minor
10 Check condition of drum drill line clamp. 3 Critical
11 Check for wear on: Kick plates on the drum. 3 Minor
12 Check condition of the clutch friction surface of each drum. 3 Major
13 Check condition of the friction shoe assemblies of each 3 Major
clutch.
14 Check for excessive oil and grease on the drum and shoes o 3 Major
each clutch.
15 Check quick air release valves of the clutches for proper 3 Major
functioning.
16 Operate all clutches and check for leaks. 3 Major
17 Pull test the make up cathead to 7000 lbs. 3 Major
18 Pull test the break out cathead to 14000 lbs. 3 Major
19 Check Crown-O-Matic saver device for damage or worn API RP 54 section 3 Major
parts. A Crown saver device must be fitted. 9.4.8
20 Crown-O-Matic should NOT be used as manual / parking SHELL D.E.N. 3 Minor
brake but as emergency brake only as it was originally 45/1991
designed to operate.
21 Function test the crown block saver device. API RP 54 section 3 Critical
9.4.8
22 Check drillers console for damaged or malfunctioning IADC Drilling 3 Minor
gauges. Manual Chapter
U-4.D
23 Check the condition of the sand line. 3 Minor
24 Check that the sand line drum clutch bearing is still being 3 Major
greased even if the sand line is not installed. (Several design
drawworks will continue to turn during normal operations).
25 Check for wear on: Chains. API Spec 7F 3 Major
Appendix A.3.5
26 Check for wear on: Sprockets. API Spec 7F 3 Major
Appendix A.3.6
27 Only 3% wear is allowed as maximum. API Spec 7F 3 Major
Appendix A, Table
A.4
28 Check the oil pump gland for leakage. 3 Minor
29 Check all oil spray nozzles for free flow. API Spec 7F 3 Major
Appendix A.2.3.3
30 Is the oil pressure correct. (20 psi running idle and 50 psi at 3 Major
full speed)
31 Check if all bearings have grease lines and if they all take 3 Major
grease.
32 Check all bearings for burned (black) grease deposits and 3 Major
metal content of the grease. This may indicate worn
bearings.
33 Check condition of the gears. 3 Major
34 Is the manual shifting mechanism operating properly. 3 Major
35 Check the condition and operation of the air operated gear 3 Major
shifting mechanism.
36 Check condition and operation of blocking (safety) system. 3 Major
(This system prevents shifting of the gears when the
drawworks is still turning and the neutral brake not
energized).
37 Check oil sump for deposits, sludge, etc. 3 Minor
38 Check lubricating oil pump if sprocket is securely attached to 3 Major
the drive shaft.
39 Check for excessive pump bearing clearance. 3 Major
40 Check all Falk couplings for play and excessive wear. (Spline 3 Major
type grease filled couplings)
41 Are coupling seals intact. (Seals are often damaged due to 3 Minor
incorrect greasing)
42 Run block up and down the derrick and listen for excessive 3 Major
noise or vibration.
43 Is enough cable left on the drill line spool to last the next 3 Minor
well?
44 Are 12 wraps left on the drum with the elevator on the rotary 3 Critical
table.
45 The drilling line spooler should be fixed in the derrick by a Operating 3 Critical
5/8" hanger cable at least 5 m above the drawworks. The Practice
cable reel should also be attached to the derrick by an
additional safety line.
46 Check when the equalizer bar has last been removed to NDT NDT Record 3 Major
inspect the lower side of this bar for cracks and the condition
of the pin and bushing. (Several have been found cracked
recently according to National).
47 Check NDT inspection reports of: Welding area of lugs on NDT Record 3 Critical
both the inside and outside of brake bands. (I.e. the toes of
the lugs should not be welded.)
48 Check NDT inspection reports of: brake linkage. NDT Record 3 Critical
49 Check NDT inspection reports of: brake band at full NDT Record 3 Critical
circumference.
50 Check NDT inspection reports of: the spare brake bands. NDT Record 3 Major
BAND BRAKE CONVENTIONAL.
51 Check for wear on: Brake pads on band brake. IADC Drilling 3 Major
Manual Ch.F
Sections I.4 and II
52 Check for wear on: Brake drum. IADC Drilling 3 Major
Manual Ch.F
Sections IV
53 Check for wear on: Brake linkage. IADC Drilling 3 Major
Manual Ch.F
Sections I.7 and V
54 Check that all pins on equalizing bar are properly located and 3 Major
retainer rings and pins are still in place.
55 Check if the equalizer bar is level and adjusted properly. 3 Minor
56 Check the threads of the nuts and eye bolts for adjusting the 3 Major
equalizer bar for excessive wear.
57 Inspect setting and condition of band brake kick back rollers. IADC Drilling 3 Minor
Manual Ch.F
Sections I.3
DISK BRAKE - UNIVERSAL
58 Check disc wear. (Max. 3/8" each side). 3 Major
59 Check disc thickness. (Min. 2 1/4"). 3 Major
60 Check temperature of hydraulic oil if brake is in continual 3 Major
use. (Max. 200°F).
61 Check hydraulic unit air supply. (100/110 psi). 3 Minor
62 Check park brake pressure. (Should be 20% less than 3 Major
system pressure).
63 Check hydraulic filter indicator. 3 Major
64 Check hydraulic supply pressure: (optimum value): 2,100 3 Major
psi.
65 Check main brake pressure (optimum value): 1,200 psi. 3 Major
66 Check park brake pressure (optimum value): 1,000 psi. 3 Major
67 Check main brake output pressure (optimum value): 1,200 3 Major
psi.
68 Check main brake equalization pressure: @3000 psi. (I.e. 3 Major
apply brakes slowly until 3000 psi. At this pressure both
brakes should have equal pressure).
69 Check main brake pads running clearances. (1/16") 3 Major
70 Check emergency brake pads clearance. (As close as 3 Major
possible)
71 Check accumulator pre-charge pressure. (800 psi). 3 Minor
72 Check that relief valve setting are set and recalibrated at 3 Critical
least 2 yearly.
73 Check condition cooling water hoses and connections. 3 Minor
74 Check brake discs for extreme cracks. 3 Major
75 Check system components. (Servo valves, etc. If too hot to 3 Major
hold, valve is by-passing excessively).
76 Observe system for noise, vibration or sluggish operations. 3 Major
77 Check if all gauges are functional. 3 Minor
78 Check hydraulic pump motor current. (At 2100 psi, the motor 3 Major
should not pull more than 9 Amps).
79 Check if the air pump does not short cycle with system 3 Minor
engaged. (Should be 15-20 seconds).
80 Check pressure by fitting a pressure gauge to G.P. point. 3 Major
Pressure should be 2000 psi ± 100 psi during operation.
81 Is emergency stop auxiliary brake in easy reach for the Shell DEN 48/90 3 Critical
driller.
82 Recommendations to be made regardingthe general 4 Minor
condition of the system.
83 Recommendations to be made regardingstructural 4 Minor
improvement to the system.
5.2 ROTARY TABLE
Manf: ______Type:______ Horsepower Rating:_______ Static load rating: ____________ Max. o
Max. continues rpm:__________ Max. torque rating:____________
1 Check lube oil pressure and temp. (35 psi, max. temperature 3 Major
70° C.)
2 Check low lube oil pressure alarm and is it set at 25 psi? 3 Major
3 Check oil pump drive assembly for wear and misalignment. 3 Major
4 Check condition of all hoses for aging and damage. 3 Minor
5 Check condition of the drum brake friction surface. 3 Major
6 Check condition of friction shoe assemblies. (These should 3 Major
be replaced when worn down to 5/32".)
7 Check condition of release springs and torque bars. 3 Major
8 Check for excessive oil and grease on the drum and shoes. 3 Major
9 Check condition of the rubber tube. 3 Major
10 Check the condition of the brake housing for condition and 3 Minor
excessive corrosion.
11 Operate rotary brake and check for air leaks. 3 Major
12 Check all Falk Couplings for play and excessive wear. 3 Major
(Spline type grease filled couplings)
13 Are coupling seals intact. (Seals are often damaged due to 3 Minor
incorrect greasing)
14 Check drive coupling guard if seals leak and fasteners are 3 Major
tightened.
15 Check that hold down ring seal, locking wire and retaining 3 Major
band are still in place.
16 Check lube oil for contamination and check magnetic filter. 3 Minor
17 Check for loose parts in gear box / transmission. 3 Major
18 Check for overall corrosion damage. 3 Minor
19 Check for wear on the gears and couplings / clutches. 3 Major
20 Check for excessive bearing wear. 3 Major
21 Run the oil pump and check for plugged oil lines. 3 Major
22 Check the shifting mechanism of the transmission and shift 3 Major
gears.
23 Check table locking mechanism for proper operation and 3 Major
condition of the springs.
24 Run rotary table at max. speed for half hour. Check for 3 Major
bearing noise, overheating of bearings and vibrations.
Hydraulic driven Rotary Table.
25 Check hydraulic drive condition, function check controls. 3 Major
26 Check for hydraulic oil leaks. 3 Major
27 Run rotary table on max speed (24 rpm) 3 Major
28 Check locking system 3 Major
5.3 TOP DRIVE DRILLING SYSTEM
Manufacturer:________ Type:___________ Drive Motor: Hydraulic/Electric.
1 Check that all indicating lamps are in good order. 3 Major
2 Check all gauges for proper scale and operation: Torque 3 Major
gauge. (MdaN. and Ft lbs). Make-up torque setting gauge.
(MdaN & Ftlbs). RPM speed indicator.
3 Check tool joint breaker to the dolly mountings for tightness. 3 Major
4 Check compensation cylinders to the bail mountings for 3 Major
tightness.
5 Check drilling motor and brake housing mountings for 3 Major
tightness.
6 Check if the mountings for the derrick loops are mounted far 3 Major
enough from the corner, to insure that the hoses cannot
catch under the guide rails, but are far enough back to clear
tong lines, tugger lines and stabbing boards.
7 Check the air breather on the exhaust side of the control 3 Minor
valves for blockage.
8 Check and ensure that the Link Tilt Intermediate Stops are 3 Critical
well secured and springs in good condition.
9 Check that the IBOP crank and roller bracket assembly bolts 3 Critical
are safety wired or lock tabs installed.
10 Check if the IBOP actuator shells are replaced by the TDS SB# 82 Rev. 3 Critical
modified type. A
11 Check the upper IBOP valve for any surface damage. (Tong 3 Minor
marks) (They should be removed after the valve is made-up).
12 Actuate the IBOP valve. Verify that the stroke adjustment is 3 Minor
correct.
13 Mechanically check for complete opening & closing of IBOP. 3 Major
14 Check the condition of the torque wrench attaching parts, 3 Major
dies, mounting of the reaction arms, etc.
15 Check the hydraulic hoses of the pipe handler and torque 3 Minor
wrench for leaks.
16 Check that the torque arrestor & hanger shaft pins are 3 Critical
retained with nuts & cotter pins.
17 Check that adequate service loop brackets are made. 3 Minor
18 Check if the cables are properly routed and properly 3 Minor
supported in derrick and TDS.
19 Check that the service loops and mud hose are not over- 3 Major
stressed or kinked with TDS on stops or at crown.
20 Check the oil level in the gear box with the motor turned off. 3 Major
21 Check the oil flow indicator for oil going to the lower quill 3 Major
shaft bearing.
22 Check the oil flow to the take-up bearing. [Varco top drives Varco Product 3 Major
with integrated swivel] (Orifice to be fitted with 500 micron Bulletin TDS-96-
filter). 02.
23 Check the gear box lubricating oil pressure. (The Alsthom 3 Major
Top Drive should have min. 0.5 bar with gearbox running at
idle speed).
24 Check if the lower gear case seals are leaking. Should be 3 Minor
greased every day.
25 Inspect the torque wrench stabbing guide for excessive wear 3 Major
and cracks.
26 Check the guide rollers for excessive axial and radial slop 3 Critical
and wear.
27 Check series motor overspeed and trip detector. If 3 Major
applicable.
28 Check that the top drive is sufficiently protected against 3 Minor
damage by tong lines and tugger cables.
29 Check guide rail for straightness. 3 Major
30 Check that adequate rail stops are installed. 3 Major
31 Check that extended swivel bail pins are properly secured. 3 Critical
32 Check if a retrofit dust filter is installed in the closed loop 3 Major
system.
33 Check that the space heaters are wired to be ON whenever 3 Minor
the TDS is OFF.
34 Check cooling water flow if applicable. 3 Minor
35 Check if water detection and indication system is operating. 3 Major
(If applicable).
36 Check oil pump loss pressure switch and functioning of 3 Major
indicator system.
37 Check that all grease points are lubricated and pointed out to 3 Minor
the crews.
38 Check operating of TDS purge system. 3 Critical
39 Check console purge system. 3 Critical
40 Check automatic shut-down , start interlock and the pre- 3 Major
purge period
41 Check transfer panel purge system. 3 Critical
42 Check loss of purge air alarm system and automatic shut 3 Critical
down (if provided)
43 Check that the hinge pin of the Varco pipe handler is 3 Critical
properly in place.
44 Check that the Split Landing Collar (SLC) retainer is still in 3 Major
place with both halves of the SLC.
45 Check that the six support bolts for the torque wrench are MH Product 3 Major
tightened to 1200 Nm and lock wired. (MH Type 1898 and Bulletin PB-027/30
1899) Aug.1996
46 Check the alarm systems to prevent collision between the MH Safety Alert 3 Critical
Link Tilt Park System and other equipment in the derrick. SA-002/23 Aug.
(Maritime Hydraulic) 1996
47 Check the torque wrench and verify that it follows the make- 3 Major
up and break-out cycles. (15 sec. max. cycle time).
48 Turn on the hydraulic and air power and check for leaks. 3 Minor
49 Actuate link tilt and check operation. Be sure that it operates 3 Major
smoothly and that the elevators reach the mouse hole.
50 Verify that the elevator clears the monkey board when the 3 Critical
link tilt is actuated.
51 Check the motor brake for proper operation. (Mud can get 3 Major
into the brake and cause problems).
52 Check the operation of the blower. 3 Major
53 Check blower loss light and alarm function. 3 Minor
54 Check if the top drive motor is operating correctly in both 3 Major
directions.
55 Open the inspection cover of the gear box to verify the 3 Major
condition of the main bull gear teeth.
56 Check if a counterbalance relief valve kit has been installed. Varco Safety Alert 3 Major
TDS-94-4 Rev.A
57 Check that there is a bore back stress relief feature in the 3 Major
swivel box stem for improved fatigue resistance. (Existing
swivels used on top drives).
58 Check procedures that the TDS unit is fully isolated prior to OPERATING 3 Critical
commencing perforating operations. PRACTICES
59 Check that the dolly bogie assembly is up-graded according MH Safety Bulletin 3 Critical
to MH Safety Bulletin. (SB-030) SB-030/03 Dec
1996)
60 Check whether TD S/Bs 59A and 67 are applied in the case 3 Major
of inadvertent break-out of connections (IBOP/Main shaft)
61 Operate the torque wrench and break out the lower IBOP 3 Major
and leave it in the string. ( 1 psi oil pressure = 30 ftlbs
torque.)
62 Check the operation of the hydraulic spring, the pilot valves 3 Major
can cause problems when the oil is not clean.
63 Are home-made wireline rollers installed on the TDS? Shell 3 Major
insists on installation of the VARCO wireline adapter
assembly.
64 Check that ultrasonic inspections carried out to detect signs NDT Records; 3 Major
of erosion and/or corrosion of the inside diameter. (5 years Varco Service
or 15,000 Rhrs.) Bulletin No.38
Rev.F
65 Check that NDT inspection of all load bearing areas have NDT Records; 3 Major
been carried out according Varco's recommendations. (12 Varco Service
months or 3,000 Rhrs.) Bulletin No.38
Rev.F
66 Check that when a load shoulder upper IBOP valve is used NDT Records; 3 Major
the connection between the valve and mainshaft is NDT Varco Service
inspected on a 6 monthly or 1,500 Rhrs. basis. Bulletin No.38
Rev.F
67 Check that the Retractable Guide Dollies used on Varco top NDT Records; 3 Critical
drives and travelling blocks are NDT inspected for cracks. Varco Product
(Cracks develop in and around the area where the lower Bulletin TDS-95-
retract arm stop is located). 08
CAN Rig Model 1275AC-681
68 Has the recommended modification to the linktilt bracket / Canrig 3 Major
link support casting been carried out. It was recommended product
that 4x3/4"x2" bolts be added in accordance with drwg no. C- bulletin 16
3-689-11-0 revA.
69 Has the modification to the block guides been done to stop Canrig 3 Major
them from catching on the torque guide seam.(bevelling of product
the urethene ends) the block guides should be fitted with bulletin 15
safety chains.
70 Ensure all torque guide flange bolts are wired to prevent Canrig 3 Major
them coming loose and dropping. product
bulletin 11
71 Ensure the pressure relief valve on the extended side of the Canrig 3 Major
link tilt is not set too high. (600psi is recomm.) product
bulletin 08
72 Check cap between brake pads and disc (minimum 0.006") 3 Major
73 Check HPU discharge pressure is set at 2,350 psi 3 Major
5.4 SWIVEL
Manf:________ Type:________ Load Rating:________
1 Check lower oil seals for leaks. 3 Minor
2 Check if there is a plug in the top of the gooseneck to allow 3 Minor
the running of a Schlumberger line?
3 When the swivel is used, the mud hose must be Operating 3 Major
secured to both sides with a 5/8" cable for Practice
extra security.
4 Check bearing clearance if no records are available. 3 Major
5 Drain oil in swivel and check for metal particles. 3 Major
6 Check bail pin clearance by using a dial indicator. (Max. 3 Major
0.040")
7 Check that NDT inspection reports are available stated that NDT Records 3 Major
the welded bail pin keepers were checked. (National Oilwell
P-500/P-650).
8 Has swivel yoke been NDT inspected for cracks in the last 6 Frequency NDT Records; API 3 Critical
months and are valid inspection reports available. apply to RP 8B
equipment
in use
during the
period
specified
9 Check that the swivel was completely disassembled to carry Frequency NDT Records; API 3 Major
out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.4
internal load bearing parts for cracks. (NDT) equipment
in use
during the
period
specified
10 Check that the threaded connection of the swivel has been API RP 8B 3 Critical
inspected for cracks and a valid inspection report available.
5.5 KELLY SPINNER
1 Check air supply and control hoses for leaks and 3 Minor
deterioration.
2 Are air and control hoses properly supported along the rotary 3 Minor
hose. (Every 4-5 feet)
3 Check the air line lubricator. 3 Minor
4 Check the operation of the spinner. 3 Major
5 Check that the kelly spinner is yearly disassembled to the PM Tasks / 3 Critical
extend necessary to conduct NDE of the primary load HISTORY REC.;
carrying components including all highly stressed areas of API RP 8B section
the kelly spinner has been inspected for cracks and is a valid 3.1.4 (Category IV)
inspection report available.
5.6 KELLY & KELLY DRIVE BUSHING
Type:________
1 Check roller bearing clearance with pry bar. 3 Major
2 Check the clearance between the roller face and the side of 3 Major
the kelly. (Max. allowable 1/8")
3 Check roller driving surface wear. (Square kelly rollers max. 3 Major
1/8" and hex. kelly rollers max. 1/16" wear allowed.)
4 Inspect drive pins for wear. 3 Major
5 Check if pins are not loose. 3 Major
6 Top and bottom halves should have clearance. (1/8" when 3 Major
new)
7 Check the thrust washers, if they are turning the lock pins 3 Major
will need replacing to avoid wearing out of the roller pins and
inside journal area.
8 Check kelly stripper rubber. 3 Minor
9 Check that the 4 hold-down bolts on the lower half of the (Varco Service 3 Major
kelly bushing (Type HDS and HDP) are of the one piece bolt Bulletin No.12,
and nut design and not the old type stud and weld-on nut by 03/31/93) (Varco
looking at the underneath side of the kelly bushing. Service Bulletin
No.16, 11/03/93)
10 Check kelly for wear. (1-1/4" is the max. allowable width of 3 Major
the wear pattern).
11 Check kelly for straightness. 3 Minor
12 Check condition of the spare kelly. 3 Minor
13 Is the spare kelly properly stored? 3 Minor
5.7 CROWN BLOCK
Manf:__________ Sheaves, Number:____ Size:__________
1 Check sheaves for wobble and bearing wear. 3 Major
2 Check sheaves for wear and damage. 3 Major
3 Check if crown block sheaves are properly greased. 3 Major
4 Check for loose bolts, etc. 3 Major
5 Check if guards are in place and secured. 3 Critical
6 Check for equal spacing between the sheaves. 3 Minor
7 Are jumper bars installed to avoid the cable jumping of the 3 Major
sheaves in the event of a sudden loss of hook load.
(Including one on the top of the sheave)
8 Check the sheave grooves for excessive wear. (MH sheaves 3 Major
are gauged by measuring the depth of the grooves. New 60
mm, max. 63-64 mm) (Only gauge the sheaves when the
blocks are hung-off for safety reasons).
9 Marking of sheaves must be done according API to confirm API Spec 8A 3 Major
sheaves are comply with the API Spec's sample: (AB CO 1 section 8.4
1/8 Spec 8A logo month / year 36) is a sheave fabricated
as per API Spec', and of 36" diameter for a 1 1/8" wire
10 Drilling and casing line sheaves: Grooves for drilling and API Spec 8A 3 Major
casing line sheaves shall be made for the rope size specified section 8.2 and
by the purchaser. The bottom of the groove shall have a 8.3
radius R, Table 2, subtending an arc of 150 degrees. The
sides of the groove shall be tangent to the ends of the bottom
arc. Total groove depth shall be a minimum of 1.33d and
a maximum of 1.75d, where d is the nominal rope
diameter shown in Fig. 3. Sand-line sheaves: Grooves
for sand-line sheaves shall be made for the rope size
spefcified by the purchaser. The bottom of the groove shall
have a radius R, Table 2, subtending an arc of 150 degrees.
The sides of the groove shall be tangent to the ends of the
arc. Total groove depth shall be a minimum of 1.75d and
a maximum of 3d, where d is nominal rope diameter
(see Fig. 3, Detail B).
11 Check that the crown was NDT inspected for possible cracks NDT Records 3 Major
in beams.
12 Check that the crown block was completely disassembled to Frequency NDT Records; API 3 Major
carry out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.4
sheaves and shaft for cracks. (NDT) equipment
in use
during the
period
specified
5.8 TRAVELLING BLOCK
Manf:_______ Type:_______ Load rating:_______ Sheaves, Number:
1 Inspect sheave grooves for wear. 3 Major
2 Check sheaves for wobble and bearing wear. 3 Major
3 Check if guards are in place and properly secured. API RP 54 section 3 Major
9.7.4
4 Check the travelling block for wear, damage, cracks or metal 3 Major
deformation.
5 Check that no improper/unapproved welding has taken place (Shell DEN 12/91) 3 Major
which could have effected the bearings. (Dolly attachment)
6 Are the travelling block sheaves properly greased. 3 Minor
7 Check condition of travelling block hang-off lines. 3 Critical
8 Check when the travelling block was completely Frequency NDT Records; API 3 Major
disassembled to carry out the 5 yearly check of the bearings apply to RP 8B section 3.1
for wear and the sheaves and shaft for cracks? (NDT) equipment Table 1
in use
during the
period
specified
9 Check that the high load bearing areas of the travelling block Frequency NDT Records API 3 Major
are regularly NDT inspected. (Yearly) apply to RP 8B section 3.1
equipment Table 1
in use
during the
period
specified
5.9 HOOK
Manf: ______________ Type: _____________ Load rating:
1 Check hook for free and easy operation and proper locking. 3 Major
2 Check snubber for oil leaks and oil level. 3 Minor
3 Does the hook have an effective safety latch. API RP 54 section 3 Critical
9.7.3
4 Are inspection reports for link ear wear and cracks available. Frequency NDT Records; API 3 Major
6-monthly apply to RP 8B section 3.1
equipment Table 1
in use
during the
period
specified
5 When was the entire hook checked for cracks, wear and NDT Records 3 Major
metal deformations.
6 Check when the hook/travelling block connection was last NDT Records 3 Critical
NDT inspected. (Yearly)
7 Check when the hook was NDT inspected and were the pins Frequency NDT Records; API 3 Major
pulled and pins and ears checked for cracks? apply to RP 8B section 3.1
equipment Table 1
in use
during the
period
specified
5.10 DRILLING INSTRUMENTATION
1 Check gap of the Martin Decker drilling line weight indicator. 3 Minor
(5/8" with block empty ).
2 Check weight sensor for leaks and worn pins. 3 Major
3 When was the weight indicator last calibrated (should be API RP 54 section 3 Major
done periodically) 9.10.2
4 Check wear in deadline anchor dies. 3 Minor
5 Check if deadline anchor is well secured and the hold down 3 Major
bolts are tight.
6 Check that the deadline anchor is regular lubricated. 3 Minor
7 Check the condition of the Mud Volume Totalizer system. 3 Major
8 Check purge air system for leaks and proper regulated 3 Critical
pressure. (0.75 psi)
9 Check gain and loss visual and audible warning alarms. 3 Major
10 Check trip tank level indicator for proper functioning. 3 Major
11 Check high and low limit alarms of the flow indicator. 3 Major
12 Check the Geolograph for proper operation. 3 Minor
13 Ensure that the protection cover of the Geolograph line drum Shell DEN 31/93 3 Minor
is installed.
14 Check that all warning lights are operational. 3 Major
15 Test low purge air audible alarm system. 3 Major
16 Test high and low limit alarms. 3 Major
17 Test pit volume indicators. 3 Major
18 Check tong torque for leaks and proper torque readings. 3 Major
(Install a calibrated tong gauge on the back up line and
check one against the other).
19 Check NDT inspection reports of the deadline anchor. NDT Records; API 3 Critical
RP 8B
5.11 DERRICK
Manf.: __________ Major dimensions: __________ Gross nom. Cap.: _____
1 Is permanent name plate attached to the denied structure API RP 54 Section 3 Major
indicating: a.) Name of Manufacturer, b. Model No. and 9.2.2
Serial No., c.) rating, including static hookload capacity with API Spec 4F
number of lines. D.) whether guying is applicable and Section 4.2
recommended guying patern.
2 Check crown platform for damage. API RP 54 Section 3 Major
9.2.12
3 Check crown platform handrails for cracked welds and API RP 54 Section 3 Critical
damage. 9.3.17
4 Check if crown bumper timber is installed and in good API RP 54 Section 3 Minor
condition. 9.2.16
5 Check if crown bumper timber guards and safety cable are API RP 54 Section 3 Critical
installed/secured. 9.2.16
6 Check if heavy duty wire mesh has been installed around the API RP 54 Section 3 Critical
crown bumper timber. 9.2.16
7 Check crown frame and crown support beam for bent beam 3 Major
flanges and webs and cracked welds.
8 Guard rails consisting of 42 inch high top rail, intermediate API RP 54 Section 3 Critical
rail and posts shall be installed on the outer edge of any 9.3.17
floor, platform, or walkway that is 4 ft or more above ground.
9 Are toe boards provided in adition to handrails on opensided API RP 54 9.3.19 3 Critical
floors, platforms, walkways and railways under which
persons can pass or if there is machinery into which falling
material can cause damage or create a hazard.
10 Check the derrick for bowing, bad pin connections and oval 3 Minor
worn pin holes, cracked welds and that safety pins are
installed.
11 Check spreaders for damage and cracked welds. API RP 4G 2.1 3 Major
12 Check girts and bracing for damage and cracked welds. 3 Major
13 Check working platforms for damage and cracked welds. 3 Major
14 Fixtures and accessories are preferably attached to API RP 4G 3 Critical
structures by means of suitable clamps. Do not drill or burn section 2.1
holes in any members or perform any welding without first
obtaining approval of the manufacturer or the qualified
person, as applicable.
15 Check all hand rails for damage and cracked welds. 3 Major
16 Check if the ladder is fitted with resting platforms and cages API RP 54 Section 3 Major
unless a ladder climbing safety assist device is used. 9.3.7
17 Check all ladders for bad rungs, cracked welds and 3 Critical
cleanliness and check all ladder retaining cages for damage.
18 Check if proper safety slings are installed on all equipment 3 Critical
mounted in the derrick. (Tugger sheaves, derrick lighting,
etc.)
19 Check each tugger line sheave for proper tonnage. 3 Major
20 Verify that the tugger sheaves are the proper size for the line 3 Minor
in use.
21 Check that all the tugger sheave bearings can be greased 3 Major
and do accept grease.
22 Check rig floor and derrick illumination when dark. 3 Minor
23 Check condition of winch(es) at the monkeyboard. 3 Major
24 Visually check dp and dc rack fingers for cracks. 3 Minor
25 Check that safety cables or chains are in place. 3 Critical
26 Inspect safety belts and belly buster on monkeyboard. 3 Critical
27 Ensure that no loose equipment is laying in the derrick. API RP 54 Section 3 Critical
9.2.13
28 Check the derrick man escape line system. (Mandatory on API RP 54 Section 3 Critical
landrigs) 6.10.1
29 Check condition of deadline stabilisers. 3 Minor
30 Check that the dead line is not touching the derrick. 3 Major
31 Check the condition of the drill line roller guide. 3 Minor
32 Check that the turnbuckles in the derrick (if applicable) are 3 Critical
properly lock wired.
33 Check the TV system installed in the derrick, one camera at 3 Minor
the monkeyboard level and one at the stabbing board level.
(For rigs with a top drive).
34 Check condition of Sella block type anti-fall device which 3 Critical
should be installed to protect the derrick man.
35 Check condition of electric cables and lights especially in that 3 Critical
part of the derrick which is classified as a hazardous area.
36 Check if valid test certificates and inspection reports of the NDT Records; API 3 Major
derrick are available? (NDT inspection of high stress areas) RP 4G section 5.1
37 Check NDT inspection reports of the pad eyes for the NDT Records 3 Critical
travelling block hang-off lines.
38 Check NDT inspection reports of the V-door floor supports. NDT Records 3 Critical
5.12 CASING STABBING BOARD
Type:__________ Hydraulic/air operated
1 Check bolts on dolly and derrick attachment. 3 Minor
2 Check condition of the wire line or chain. 3 Critical
3 Check sheave rotation and condition. 3 Major
4 Check cable clamps for tightness. (If fitted) 3 Major
5 Check the anti-fall safety mechanism of the stabbing board. 3 Critical
6 Check if the hoist is long enough to reach the bottom of the 3 Minor
track.
7 Check if the chain hoist is equipped with a positive stop 3 Critical
which prevent the chain end from being pulled through the
sheave.
8 Check the condition of the Sella block type anti-fall device 3 Critical
which should be installed above the stabbing board and
connected to the stabbers safety harness.
9 Check the condition of the stabbers safety belt/harness. 3 Critical
10 Visually inspect the unit for cracks and damage. 3 Major
11 Check if the operational height range is sufficient? 3 Minor
12 Check if the stabbing board tracks are substantial enough for 3 Major
the task.
13 Check if the closing plates at the bottom of the tracks are 3 Critical
capable of supporting the board. (In the event of any failure,
the loaded board must not become detached from the track).
14 Check if the board surface is non-slip and does it have 3 Minor
proper handrails.
15 Check if the platform is fitted with a lock latch mechanism 3 Critical
when it is not in motion.
16 Check if the platform is fitted with a free-fall brake. 3 Critical
17 Check that the hoisting/lowering control is self centering. 3 Major
18 Check that it is not possible to lower the board by brake only. 3 Critical
19 Check that the platform is fitted with two locking devices. 3 Critical
One operating with the lifting handle at neutral and the other
operating when the hoisting system fails. (Both operate
independently).
20 Check that the hook is fitted with an effective safety latch. (If API RP 54 Section 3 Critical
fitted) 9.7.3
21 Check that 3 full turns of wire rope should remain on any 3 Major
drum and where reasonably practical, upper and lower limit
switches should be fitted.
22 Check that upper and lower limit switches are fitted. 3 Major
23 Check that anchorage's for the rope or chain are corrosion 3 Major
free and in good order. (They must not be altered with-out
Certifying Authority approval.)
24 Check that when a hydraulic unit is in use (cherry picker) the 3 Critical
hydraulic system is failsafe in case of loss of hydraulic
pressure.
25 Test the hoist and lowering system of the platform. 3 Major
26 Check that a safety factor of 10:1 is applied to the 3 Critical
raising/lowering chain or rope load rating.
27 Are rig specific procedures available for hooking up of the 3 Minor
casing stabbing board.
28 Check NDT inspection reports of the high load bearing NDT Records 3 Critical
areas.
5.13 TUGGERS AND SHEAVES
Type:__________ Hydraulic/air operated
1 Check the condition of the drill floor tuggers. (Brake linkage, 3 Major
auto brakes, rims, brake bands, shut of valves, etc).
2 Check that the winch control automatically return to neutral 3 Major
when released.
3 Is the cable end well secured. 3 Critical
4 Check that the brake will hold when load is suspended. 3 Major
5 Check the cable for crushed, broken or whickered spots. 3 Critical
6 Inspect the tail chain and shackle for stretch, caliper opening Shell DEN 55 3 Critical
in hook, if it is larger then the chain size replace the hook.
(Only shackle allowed for Shell operations).
7 Check if air tuggers exhaust is vented to an area that does 3 Minor
not create a safety hazard.
8 Check that drum guards are in place and in good condition. 3 Critical
9 Check if protective guards are installed on air line oiler and 3 Critical
water separator bowls.
10 Check that the Safe Working Load is clearly marked on each 3 Minor
tugger.
11 Check that a ball valve is installed in the main air supply line 3 Major
of each tugger close to the operating control. (This in order to
quickly close the air supply in case of a failure of the tugger
controls).
12 Check if the tuggers are fitted with a simple spooling device 3 Critical
to avoid hand injuries while guiding the wire line.
13 Check the NDT inspection reports that the foundations were NDT Records 3 Critical
inspected.
14 Check the condition of the pedestals and foundations. 3 Major
MAN-RIDING WINCHES
15 Check that the winch control automatically return to neutral Operating 3 Critical
when released. practices.
16 Check that an auto-brake has been fitted which applies the Operating 3 Critical
brake when the control lever is released or on loss of power. practices.
17 Check that the manual operated brake is in good condition. Operating 3 Major
(Must be fitted) practices.
18 Check that no disengaging clutch is fitted. Operating 3 Critical
practices.
19 Check that specific written instructions are available in the Operating 3 Critical
operations manual for all man-riding applications. practices.
20 Manriding winches should be fitted with a load limiting 3 Critical
device.
21 Manriding winches should be marked "manrinding only" 3 Minor
5.14 SURVEY LINE
Manf:_______ Type:______ Wire,size:________ Length:____________ Drum capacity:
1 Check condition and length of survey line. 3 Major
2 Check operation of the winch. 3 Major
3 Check for hydraulic leaks. 3 Minor
4 Check footage counter. 3 Major
5 Check the sheaves. 3 Minor
6 Check line spooler. 3 Major
7 Check the condition and tension of the drive chain. 3 Major
8 Check the hydraulic pump and motor for proper functioning 3 Major
and check condition of the coupling.
9 Check retrieval overshot. 3 Major
10 Check that a drum guard is installed to protect the operator. 3 Critical
(To prevent injury by whiplash from wire line breakage).
DRILL FLOOR EQUIPMENT GROUP
5.15 PIPE SPINNING WRENCH
Manf:_________ Type:___________ Air/Hydraulic operated
1 Check drive rollers or chain sprockets for wear and damage. 3 Major
2 Check idler rollers or chain for damage. 3 Major
3 Check hydraulic/air motor for leaks. 3 Minor
4 Check for leaks on clamping cylinder. 3 Major
5 Check condition of air motor, air lines, lubricator, muffler, 3 Minor
etc. (Air operated unit)
6 Check hoses and couplings for wear, aging and chafing. 3 Minor
7 Check that control lever returns to neutral automatically 3 Major
when controls are released.
8 Check control levers and linkage for wear and free 3 Major
movement.
9 Check all shackles, cables, lifting cylinder or springhanger 3 Critical
for proper hook up and damage.
10 Check that the spring hanger or lifting cylinder is fitted with a 3 Critical
safety sling.
11 Visually check for cracks the lifting point and attachment (BHPP Safety alert 3 Critical
point of the hanging arm. 20/11/96.
Hydraulic Spin
Master, Model
550, failure).
12 Check operating oil pressure (2000 psi.) If applicable. 3 Major
13 Check that a back-up pump and motor is installed and 3 Minor
hooked up. (Hydraulic units only)?
14 Check the oil reservoir low oil level pump shut off. (Hydraulic 3 Minor
units)
15 Function test unit in forward and reverse and verify proper 3 Major
operation.
16 Check that the lifting points are regular NDT inspected. NDT Records 3 Critical
5.16 EZY-TORQ
1 Check all fasteners for tightness. 3 Critical
2 Check hydraulic system for leaks. 3 Minor
3 Check all hoses for wear and aging. 3 Minor
4 Check condition of the wire line. 3 Critical
5 Check condition of pull back spring. 3 Major
6 Inspect sheaves, sheave bearings and sheave pins for wear. 3 Major
7 Check that all mounting points are regularly NDT inspected NDT Records 3 Critical
for cracks.
5.17 PIPE HANDLING EQUIPMENT
Manf.:___________ Type:___________
1 Check counter weights and hanging cables for wear and 3 Critical
damage.
2 Check if a safety sling is installed to each tong counter API RP 54 section 3 Critical
weight. Only required when not fully encased or running in 9.2.17
guides.
3 Check the clearance between the tong dies and die slots. 3 Major
(Max. 1/16")
4 Check the condition of the "keys" above and below the dies. API RP 54 section 3 Major
(Should be the original pins which are locked with a split pin) 9.9.7
5 Visually check the tongs for excessive wear of all jaws, 3 Major
hinges, etc.
6 Check for bent arms and hanging straight. 3 Major
7 Check the condition of the tong make-up line. 3 Critical
8 Check the condition of the tong break-out line. 3 Critical
9 Check the condition of the tong back-up lines. 3 Critical
10 Check the condition of the tong pull line wire quide rollers. 3 Minor
11 Inspect the snub-line posts for proper mounting to the drill Shell DEN 3 Critical
floor. (Not welded or bolted onto the floor but stabbed 14/1990 AND
through a sleeve/pipe which is affixed to the drill floor as well TOTAL
as to the lower flanges of the main drill floor girders.) REQUIREMENT
SLIPS AND DOG COLLARS
12 Check inserts and insert slots for damage and wear. (Slips to 3 Major
be replaced when there is 1/8 to 3/16" clearance between
the back of the inserts and the insert slots).
13 Check condition of the handles. 3 Minor
14 Check for worn hinges and hinge pins. 3 Major
15 Check with a straight edge the back and face of the slip 3 Major
segments for bent or worn parts.
16 Check that the old style footlatch of the Varco PS-15 power (Varco Oil Tools 3 Critical
slip assembly has been replaced by a safety latch lock. Service (VOTS)
Bulletin #13
11/8/93, Safety
Notice)
17 Check that the Varco PS-16 air powered slip is fitted with Shell DEN 30/91 3 Critical
side outlet pressure relief valve. (Setting 250 psi.)
18 Check the condition of the dog collars. 3 Major
19 Check that the dog collars are stored in a oil bath. 3 Minor
PS-21 and PS-30 Varco slips.
20 Check that the Varco PS-21 or 30 hydraulic powered slip is 3 Minor
operating properly.
21 Is the PS-21 or PS-30 modification with the auto grease Varco Service 3 Minor
system (FIF # 889) carried out. Bulletin No. 63,
Jan. 20000
22 Is the PS-21 or PS-30 modification with the Flushing / Varco Service 3 Minor
Filtration kit (FIF#890) system carried out. (free of charge Bulletin No. 63,
Varco mod.) Jan. 20000
23 Is the PS-21 or PS-30 modification with new actuator kit Varco Service 3 Minor
(FIF#891) carried out. (free of charge Varco mod.) Bulletin No. 63,
Jan. 20000
24 Check if insert carriers are properly marked for the size Varco Service 3 Minor
range and the Ram guides for specific pipe size. Bulletin No. 72,
July 20000
25 Are the 13-5/8" _ 14" insets for the PS-30 modified to allow Varco Service 3 Minor
removal and installation of the PS-30 when casing is Bulletin No. 67,
installed. March 2000
26 Check that lifting swivels are of the new style (one piece bail Varco bulletin 3 Minor
design) a complete removal of the swivel hoist rings and no.66 Febr 2000.
welded brackets is a later modification. Varco bulletin no
74 Sept.2000
27 Are the inserts for the PS-21 or PS-30 upgraded with load Varco Service 3 Minor
rings as recommended by Varco. Bulletin No. 71,
July 20000
ELEVATOR LINKS
28 Visually check for wear and damage. 3 Major
29 Measure wear on upper and lower eyes. 3 Major
30 Check if the present wear requires the bails to be down 3 Major
rated.
31 Ensure that all mounted hardware (i.e. bolts, pins etc.) are (Varco Service 3 Critical
properly secured with locking wire, lock tabs (bent tab Bulletin No. 44,
washers) or split pins. October 1996)
ELEVATORS
32 Check that all air operated elevators are supplied with load 3 Critical
sensors to prevent inadvertent opening when loaded.
(Maritime Hydraulic (MH) air-operated elevators can be
opened if the elevator is supporting a load less than 2 tons).
33 Check for wear or damage of upsets that would affect 3 Major
elevator efficiency and handling ability or down grade load
ratings.
34 Check handles and latches for wear. 3 Minor
35 Function elevators to check for full closing with no slop or 3 Major
wear.
36 Check the correct ID of the DC elevators. (6 ½" dc: max. ID 3 Major
is 6 1/16", 7 3/4" dc: max. ID is 7 ¼", 8" dc: max. ID is 7
11/16", 9" dc: max. ID is 8 7/16").
37 Check that warning labels are fitted to all 3 ½" and 5" MH-air 3 Minor
operated elevators and remote control panels. (Warning of
the danger of inadvertent operation while lightly loaded).
38 Check that warning labels are supplied and fitted to Varco-BJ 3 Minor
slip type and 18-degree taper air operated elevators. [They
can be opened with loads up to 2 tons (1,820 kg). Collar type
loads up to 15 tons (13,650 kg)].
39 Check the integral slips of the 4 1/2" x 2 3/8" dual elevators. 3 Major
(They have been known to fail in service due to improper
heat treatment).
40 Check that the BJ 175, 250, 350 and 500 ton (VOTS Bulletin 3 Major
elevator/spiders are equipped with a modification kit that has #14 11/8/93,
a lock finger instead of a lock cam, which provides a positive Safety Notice)
lock.
41 Check the hinge pin clearance of the Varco-BJ FMS- 375 3 Major
elevator. (The hinge pin clearance should not exceed
0.050").
42 Check the lifting eyes of the Varco-BJ (Flush Mounted (Varco Bulletin No. 3 Major
Spider) FMS-375. 34, 1/96)
43 Check the Baash-Ross 200 ton elevators. (They are derated Shell D.E.N. 3/90 3 Major
for use on Shell operations to 125 tons).
44 Check NDT inspection reports for the tongs. NDT Records 3 Critical
45 Check NDT inspection reports that the slips were inspected. NDT Records 3 Major
46 Check NDT inspection reports that the dog collars (safety NDT Records 3 Major
clamps) were inspected.
47 Check NDT inspection reports. NDT Records 3 Critical
48 Check the NDT inspection reports of all elevators. (To be NDT Records; API 3 Critical
conducted half-yearly with a yearly check including complete RP 8B
disassembly and NDT inspection of hinges and pins).
49 Check that the lifting eyes of the Flush Mounted Spider PM Tasks / History 3 Critical
(FMS) - 375 are included in the lifting gear inspection Records
program.
50 Check that the master bushing and bowl pullers are included PM Tasks / History 3 Critical
in the lifting gear inspection program and regularly NDT Records / NDT
inspected. Records
MASTER BUSHINGS
51 Check the taper of the bowls with a straight edge. (Replace 3 Major
the API drilling bowls when the taper indicates wear from the
tool joint).
52 Check the hinge pins (MPCH only) for excessive clearance 3 Major
allowing the bushings to open. (If a movement of 1/16" (2
mm) can be accomplished between the two halves with the
pins in place or the OD of the pins is worn down by 1 mm
than the pins are worn.)
53 Check if the kelly drive bushing holes have become egg 3 Major
shaped due to wear.
54 Check the rotary table for excessive wear. 3 Major
55 Check if an arrow and L for LOCK on the master bushing (VOTS) Bulletin #9 3 Minor
and an ARROW on the LOCKING pin for locking the insert 15/3/93, Safety
bowls in the master bushings has been welded on. Notice)
56 Check that split casing bushings have a minimum length of (VOTS Bulletin 3 Major
17" to avoid from falling through the rotary table. #11, Safety
Notice)
Tubular shuttle (catwalk machine)
57 Function test the catwalk machine by handling heavy wate 4 Minor
drill pipe and drill collars from the pipe rack to drill floor
(elevator pick up point)
59 Check for aging hydraulic hoses. 4 Minor
60 Load test the chute with biggest size drill collars: Max 4 Minor
12 mT.
Finger boards:
61 Test pneumatic operation of drill pipe and drill collar fingers. 4 Minor
62 Test the adjustable fingers for casing. 4 Minor
63 Check for air leaks. 4 Minor
64 Check for mechanical damage and cracks. 4 Minor
Mud Bucket. ( remote operated)
66 Check for aging of hydraulic hoses. 4 Minor
67 Carry out full function test of the remote controlled mud 4 Minor
bucket.
5.18 IRON ROUGHNECK
Manf: ____Type:______ Pipe sizes: _____ Max. make-up torque: _____ Max. break-out torque: ____
1 Hydraulic pressure should be set between 2000 and 2200 3 Major
psi.
2 Check for excessive movement of unit when clamping onto 3 Major
the drill string which indicates that it is not sitting level.
3 Check oil filter indicator on hydraulic power unit. 3 Major
4 Check motor coupling for wear. 3 Minor
5 Check that the driller can see the torque gauge. 3 Major
6 Check the pipe spinner rollers for wear and damage. 3 Major
7 Remove the covers on both sides of the unit and inspect the 3 Major
gear train for wear, pull on each gear to check if they are
tight.
8 Drain an oil sample out of the spinning wrench gear case 3 Minor
and check for metal cuttings.
9 Run hydraulic power unit and check for leaks. 3 Major
10 Function test the operation of the torque wrench. 3 Major
11 Function test the pipe spinner. 3 Major
12 Ensure that on Varco Iron Roughnecks the dowell pin of the (Shell WESA 113, 3 Major
jaw hinge pin is of the solid type. All hollow type dowell pins 14/8/96) (Varco
should be replaced and removed from stock. Service Bulletin
134, 23/1/87)
13 Check that the latches and gates being NDT inspected on a NDT Records 3 Major
semi-annual basis for cracks. (The material in these two
components has been upgraded to increase the cold
temperature toughness of these parts. This upgrade can be
identified by a stamped cast mark of an encircled "P" or "PS".

5.19 PIPE RACKING SYSTEMS
Manf:________________ Type:_________________
1 Check hydraulic pumps and motors for unusual noise, 4 Major
vibration and signs of overheating.
2 Check if the oil reservoir is equipped with a low level alarm or 4 Major
low level sump shut off device.
3 Check hydraulic system for leaks and hoses for wear and 4 Minor
aging.
4 Check air piping and connections for leaks. 4 Minor
5 Check skate guide rollers, stabber guide rollers and drive 4 Major
pinion for looseness, freedom of movement and build up of
dirt. Check bolts in lower plate and lifting arm cylinder.
6 Check skate drive wire rope cable, sheaves and guides for 4 Major
freedom of movement and good condition.
7 Check stabber drive spline shaft covers and stabber jaws for 4 Major
proper operating condition.
8 Check hydraulic cylinders, air cylinders and drive motors for 4 Major
proper mounting and good condition.
9 Check condition of upper and lower jaws on the pipe 4 Major
conveyer.
10 Run the pipe racker and check the proper operation. 4 Major
DRILL FLOOR
11 Inspect rat hole assembly. (If applicable). 3 Minor
12 Inspect mouse hole assembly. (The drain should either be Shell D.E.N. 15/90 3 Minor
located on the side or the spring plate should be cylindrical)
13 Check that there is a good drainage system from the racked API RP 54 6.12.4 4 Major
tubulars. If there is a possibility of an ice plug forming.
PIPE RACKING ARM (manipulator arm)
14 Check the support rollers on the arm for free rotation. 4 Major
15 Visually inspect the hoses for deterioration. 4 Minor
16 Check the hydraulic cylinders for oil leaks and the rods for 4 Major
scoring.
17 Check if there is an indication in the drillers cabin to indicate 4 Major
that the pipe handling arm is extended of the automatic pipe
handler.
18 Are the hydraulic systems failsafe in case of loss of hydraulic Shell DEN 4 Critical
pressure? 21/1993
19 Remove the pinion cover and inspect the condition of the bul 4 Major
and pinion gears.
20 Remove the rear cover plate and examine all hoses and 4 Minor
connections for leaks and condition.
21 Check the unit for proper operation. 4 Major
5.20 DRILL STRING
1 Check the condition of the internal coating especially below 3 Major
the box in the pipe is most vulnerable area.
2 Check that the pins and boxes are doped before pipe is laid 3 Major
down.
3 Check the severity of the slip notches. 3 Minor
4 Check that the drill string has been used recently and if not, 3 Major
how is the corrosion build up and has the pipe been rattled?
5 Check the condition of the tool joints. 3 Major
6 Check the condition of the drill string if it has been exposed 3 Major
to corrosive fluids or gasses.
7 Check that hard facing on the tooljoints is ARNCO 200 XT or 3 Major
Armacor. (Only for Total rigs).
8 Check if the pipe has been washed out before it is laid down. 3 Minor
5.21 DRILLING SUBS
1 Check that all drilling subs are at the rig according to the 3 Minor
contract.
2 Check that the cementing cross-over 4½"IF Pin x 2"Weco NDT Records; 3 Critical
Fem. has been NDT inspected in the bottle neck. (Total Red Alert
No.5)
3 Check that all lifting subs, caps, etc. are regularly NDT NDT Records 3 Critical
inspected.
5.22 FISHING TOOLS
1 Check if all fishing tools specified by the contractor are at the 3 Major
rig.
2 Check that the tools catch all sizes of the drilling contractors 3 Major
equipment.
3 Visual inspect the fishing tools and that they are in good 3 Major
order.
4 Check that the tools and associated parts are well organized. 3 Minor

5.23 POWER TONG
Manf:_________________ Type:______________
1 Visually check the general condition of the unit. 3 Major
2 Check the tong lug door assembly for proper operation. 3 Major
3 Check the condition of the hydraulic hoses and quick 3 Minor
connectors. (1" HP hose and 1-1/4" low pressure hose).
4 Check oil level in the gearbox. 3 Major
5 Check the hydraulic power unit output pressure, should be 3 Minor
2400 psi max at 25 gpm and 1000 psi max at 69 gpm.
6 Check the condition of the back-up pump. 3 Minor
7 Check the low oil level pump shut off switch. 3 Major
8 Check that all ECKEL power tongs are fitted with a safety cut 3 Critical
out when the doors are opened.
9 Function test the power tong and check for hydraulic leaks 3 Major
and the proper operation of the unit.
PIPE HANDLING EQUIPMENT GROUP
5.24 WELL TESTING EQUIPMENT
Burner booms:________ Manf:________Type:______ Locations:_____ Number:____ Length:________
1 Check the condition of the pipe line to the burner pit. 3 Major
2 Check the main well test line from the rig floor to the 3 Major
separator/heater storage area. (Report: Size"______
Pressure:______ Certification:_____ H2S trim:__).
3 Check if this line is tied into the choke manifold and check 3 Major
the valve isolation from the manifold.
4 Check the vent line from a point nearby the separator/heater 3 Minor
to the burner pit. (Report: Size"______ Pressure:______
Certification:_____ H2S trim:__).
5 Check the oil and service lines from the separator/heater 3 Major
area to the burner pit. (Report: Size"______
Pressure:______ Certification:_____ H2S trim:__).
6 Check that the air to the burner pit is supplied by third party 3 Critical
air compressors. (The system should be totally independent
from the rig air system).
7 Check if a steam generator is available which can be used 3 Minor
for well testing.
8 Check if there are steam outlets in the well test equipment 3 Minor
storage area.
9 Check if the capacity of the steam generator is sufficient. 3 Minor
LAND DRILLING UNIT
INDEX-WELL CONTROL EQUIPMENT

7.1 BOP RAM TYPE
7.1.1 BOP RAM TYPE, GENERAL Serial no.:
7.1.2 BOP RAM TYPE, CAMERON TYPE U
7.1.3 BOP RAM TYPE, SHAFFER Revision date:
7.1.4 BOP RAM TYPE, HYDRIL
7.1.5 PRESSURE TESTING BOP'S
7.2 ANNULAR TYPE PREVENTERS
7.2.1 ANNULAR PREVENTER, GENERAL
7.2.2 ANNULAR PREVENTER, CAMERON TYPE D
7.2.3 ANNULAR PREVENTER, SHAFFER
7.2.4 ANNULAR PREVENTER, HYDRIL
7.3 GATE VALVES (BOP Mounted)
7.4 CHOKE MANIFOLD
7.4.1 CHOKE MANIFOLD, GENERAL
7.4.2 MUD-GAS SEPERATOR, (Poorboy Degasser)
7.4.3 SWACO ULTRA CHOKE
7.4.4 CHOKE CONTROL UNITS (Swaco & General)
7.4.5 CHOKE REMOTE CONTROL PANEL, CAMERON
7.5 CAMERON STYLE HUB CLAMPS
7.6 BOP HANDLING EQUIPMENT
7.6.1 BRIDGE CRANE
7.7 SURFACE HYDRAULIC BOP CONTROL UNIT.
7.8 DIVERTER SYSTEM
4 Not applicable
SN. Revision date:

and recorded Instructions
values
7.1 BOP RAM TYPE
7.1.1 BOP RAM TYPE, General
Record the ram type preventers serial number in the report.
1 Have the BOPs been disassembled and inspected in API RP 53 section 3 Major
accordance with the manufacturer's guidelines in the last 3 - 5 17.10.3 (3-5 yearly)
years.
2 Verify whether the BOP is suitable for H2S under NACE-MR-01- Total CLT.04-251/ Shell 3 Major
75. EP 1500.2.1.4.10.b.1
3 Consider replacing critical BOP elastomeric components on API RP 53 section 3 Major
well control equipment that has been out of service for six (6) 17.5.9.2
months or longer.
4 Investigate whether there is adequate space underneath the Total CLt 04-252 2.1.c 3 Major
shear rams to hang off the tool joint of the drill pipe. (Is there an
extended double or regular double preventer installed?)
5 Inspect the bolt and bolt holes for damaged threads and galling. 3 Major
6 Ensure that the grease which is used on the bonnet bolts has 3 Major
the right friction coefficient. (Normally 0.069)
7 Inspect BOP body at the bonnet seal area for pits and damage CIW EB No. 463 D, 10/91 3 Major
and flatness. Machining is required if deformation is more then
0.010" (Shaffer) or 0.015" (Hydril,Cameron).
8 Inspect condition of bonnet seal grooves for damage and CIW EB No. 463 D, 10/91 3 Major
pitting.
9 Inspect ram bores (cavities) for scoring and pitting. 3 Major
10 Check proper installation of retainer ring of intermediate flange 3 Major
seals.
11 Check that excessive corrosion has not pushed the spirolox 3 Major
retainer ring, of the ram piston rod, outwards.
12 Extend the ram operating piston rods and inspect for wear, 3 Major
scoring or pitting.
13 Inspect operating piston tail rod for wear or pitting. 3 Minor
14 Inspect all ring grooves for pitting or damage. CIW EB No. 463 D, 10/91 3 Major
15 Inspect vertical bore for drill pipe and drill bit damage. Maximum 3 Major
allowable wear for 13-5/8".BOP wellbore + 1/32" + 3/16"
=13.625" + 0.031" + 0.188" = 13.844".
16 Inspect ram blocks for excessive wear and damage. 3 Major
17 Inspect ram packers for cracking and excessive hardness. 3 Major
Maximum hardness should be 85 Shore A.
18 Inspect condition of the bonnet seals and replace if they show CIW EB No. 463 D, 10/91 3 Major
cuts, greater hardness then new seals, cracks when bent, show
extrusion or other damage.
19 Apply a maximum of 300 psi operating pressure to open and EB #463 D, 10/91 3 Major
close the rams and check for proper ram operation, with the
bonnets closed and the ram packers and seals installed.
(Ensure that a pipe is inside the bore prior to closing the pipe
rams)
20 Review the elastomeric materials in the rig store with regard to API RP 53 section 6.4 3 Minor
shelf-life.
21 Is a Hydraulic Torque tool in use and are only purposely made Shell DEN 25/91 3 Minor
sockets used of the OEM. HyTorc Tool/HyTorc sockets.
22 Document the shearing capacity of the shear rams. Ensure that 3 Major
it is appropriate for the grades and weights of the drill pipe in
use on the rig.
23 If zinc bromide is used, the lifespan of the seals and packers is HYDRIL EB 92004 3 Major
reduced with 50 %, so that the spare part stock of these seals
should be increased.
24 Ring gaskets coated with resilient material such as rubber or API RP 53 section 3 Major
polytetrafluoroethylene should not be used. Due to the limited 17.11.2
amount of deformation which a grove can make on a ring as it
is not compressed during installation it is not recommended to
re-use any lock ring or gasket.
25 A PM system with equipment identified task specified and time API RP 53 section 3 Major
intervals between tasks stated should be employed on eacg rig. 17.12.1
Records of maintenance performed and repairs made should
be maintained on file at the rig site or readily available.
7.1.2 CAMERON TYPE U AND U-II
26 The large bore bonnets are identified checking the location of 4 Major
the rams bleeder pug at the bonnet; with regular bonnets the
bleeder lug is located close to the intermediate flange, with
large bore bonnets the bleeder plug is installed at the opposite
side of the flange.
27 Inspect ram change piston rods for wear or pitting. 4 Minor
28 Check the ram guide pins for tightness, straightness and wear 4 Major
(they are screwed into the bonnets with 75 ft/lb of torque,
Loctite may be used).
29 Ensure that all the seals of the hydraulic bonnet bolts are COT EB N0.797D/5/94 4 Minor
replaced once every three years or after 400 pressure cycles.
30 Measure ram block thickness beside the top seal groove and 4 Major
measure the ram bore height at the top seal sealing area, to
check that the maximum clearance does not exceed the
maximum top clearance of 0.060".
31 Measure the side clearances between the ram block and the API RP 53 section 4 Major
ram cavity and ensure that the sum of both does not exceed 17.10.3
0.080".
32 Inspect the ram change piston rods Colmanoy coating for wear 4 Major
or pitting. Note: The ram change pistons have different thread
ends which do not match at the opposite hole in the main
body.
33 Pressure test ram operating cylinder closed side at 3,000 psi EB #463 D, 10/91, EB # 4 Major
and remove the open line. Check for fluid leaks between: 1) 196 D, 1/66
intermediate flange and the bonnet (especially a problem with
the Type U II); 2) intermediate flange and the body; 3) the tail
rod.
34 Pressure test ram operating cylinders open side at 3,000 psi API RP 53 section 4 Major
and remove close line. Check for fluid leaks between: 1) 17.3.2.4
intermediate flange and the bonnet (especially type U II); 2)
intermediate flange and the piston rod seals; 3) from the close
port.
35 Record the tests of the hydraulic circuits on a calibrated CIW EB 463D 30-10-1991 4 Minor
pressure graph recorder.
36 Check for leakage from the tattle tale hole on the bottom of the 4 Major
intermediate flange (type U- II).
37 Remove pipe plug in the top centre of the intermediate flanges EB #463 D, 10/91 4 Minor
to expose the plastic injection port. Remove the plastic injection
screw and the check-valve in this port. Probe the plastic
packing to ensure that it is soft and not been energised.
38 Set a cup type or plug type tester below the preventer or EB #463 D, 10/91 4 Major
preventers. If possible, install a blind flange on upper end
connection (or close upper rams; on a mandrel if pipe rams).
Open-body pressure test to 200-300 psi, check for leakage at
intermediate flange to body, end connections, outlet
connections, and vent to atmosphere located on the bottom of
the intermediate flange. (Check for and remove any plug in this
vent port.)
39 Pipe RAM test. With tester installed, close rams with 1,500 psi EB # 463 D, 10/91 4 Major
operating pressure (using proper test mandrel if pipe rams) and
pressure under rams to 200-300 psi and hold for 5 minutes .
Check for leaks. Increase pressure slowly, insert: "max. working
pressure" and hold ten minutes . Check for leaks. Repeat
procedure for each set of rams.
40 VBR, Variable Bore Ram; perform the pressure test in the EB #463 D, 10/91 4 Major
same manner as the pipe rams but two different tests should be
performed with the VBR: 1) one test with 5" drill pipe or test
donut; 2) one test with the smallest rated pipe of drill pipe or
donut which is available to perform a pressure test.
41 Function test each individual locking screw. Check the smooth API RP 53 section 6.3 4 Minor
operation of locking screws.
42 Function test each individual wedgelock with the ram closed 4 Minor
when pressure testing each ram. (if installed)
43 Ram BOPs equipped with ram locks should be pressure tested API RP 53 section 17.5.8 4 Major
with ram locks in closed position and closing pressure bled to
zero. Manual locks either screw clockwise or counterclockwise
to hold the ram closed. Handwheels should be in place and the
threads on the ram locking shaft should be in a condition that
allows the locks to be easily operated. All manual locking
devices must be function tested during our survey.
7.1.3 SHAFFER
44 Are the booster assemblies installed on the shear ram bonnets 4 Critical
or are the new Shaffer "V" shear rams in use?
45 Is the ram shaft hub modification been accomplished? (Have Shaffer 4 Major
the ram shafts with the large ram block mounting nubbit been
installed?)
46 The hydraulic operator shell test will be accomplished with the Shaffer manual A- 4 Minor
ram assemblies installed and the BOP doors open. Before X060172-2.1
opening the doors ensure that the rams are fully retracted.
47 Shaffer BOPs should have the hydraulic seals of the bonnets Shaffer PM manual- 4 Major
renewed at three yearly intervals. section I
48 The top of the ram cavity near the seat must be smooth and set Shaffer PM manual 4 Major
at an angle of 15° or less with the seat. section VIII -3.b
49 Check for pits and deep scratches on the ram skids (smooth Shaffer PM manual 4 Minor
the irregularities with emery cloth). section VIII -4.a
50 Check for deep scratches and pits on side pads (smooth the Shaffer PM manual 4 Minor
irregularities with emery cloth). section VIII-6.a
51 Check for deep gouges and other accidental damage inside the Shaffer PM manual 4 Major
ram cavities. section VIII-3.a+b
52 Inspect upper ram block and lower ram block bolts, retainer Shaffer PM manual 4 Minor
rings and O-rings. section VIII 8.E.b
53 Inspect the lower blade for cracks, nicks or pits or other 4 Major
damages which are cutting the upper rubber seal.
54 Inspect the lower blade fastening bolts. Shaffer PM manual 4 Minor
section VIII-D.1.b
55 Measure skid to seat height. 4 Major
56 Measure the width between the side pads. 4 Major
57 Measure the height of the ram blocks (remove rubbers, mount Shaffer EB #124A 4 Major
block in holder and measure height of block in holder).
58 Measure ram holders for spreading and for wear of the height Shaffer EB #124A 4 Major
of the holder.
59 Pressure test all hydraulic operators to maximum working API RP 53 section 4 Major
pressure 3,000 psi. While testing ram open sides, the doors 17.3.2.4
should be open to observe possible ram shaft leakage (max.
test pressure on VBR: 1,500 psi).
60 Close doors and check poslock locking pressure of shear rams API RP 53 section 6.3 4 Major
according to Shaffer specifications. Locking pressure should be
1,000 to 1,400 psi for shear rams.
61 Install test pipe in BOP bore and check poslock locking API RP 53 section 6.3 4 Major
pressure of all pipe rams. Locking pressure should be 500 to
1,400 psi for pipe rams.
62 Check poslock unlock pressure of all rams. Unlock pressure 4 Major
should be 100 to 400 psi for all rams.
63 Perform a well bore pressure test on all rams at maximum 4 Major
working pressure: According to Shaffer, the well bore pressure
tests should be done with ram hydraulic closing pressure bled
off, after closing the rams with 1500 psi. All pressure tests
should be recorded.
7.1.4 HYDRIL (13 5/8" 5K & 10K)
64 Do not try to open the bonnet by applying operator closing Hydril inspection manual 4 Minor
pressure to the rams with the bonnet bolts unscrewed as this 4.2.3
will cause binding and damage to the rod end of the piston!
65 Investigate whether the bonnets hinges are operating smoothly Hydril manual 6844 4 Minor
(52 degrees). 3.1.1.3
66 Are there wear plates installed in the cavity? 4 Major
67 Have the low torque door modifications been performed? 4 Minor
68 Check the ram guide pins for straightness or damage (max. 4 Minor
stand-off is 0.060").
69 Check that the ram guide pins are tight in the bonnets (they are Hydril Engineering Bulletin 4 Minor
screwed into the bonnets with 75 ft/lb of torque; Loctite may be 98001
used).
70 Inspect all threaded holes in ram blocks for damage. 4 Minor
71 Inspect shear blades for nicks and cracks. Cracked shear 4 Major
blades should be replaced. Nicks should be ground out and the
blade dressed. NTD inspection recommended.
72 Check condition of top seal and lateral T-seal of the Upper Engineering bulletin 4 Major
Blade Shear Ram assembly. 93008
73 Inspect the front packers. At least 3/8" of the front packer Hydril manual 6844 4 Major
should extend beyond the front face of the ram when it is in 3.1.3.1
proper position.
74 Make sure that the upper surface of the lower blade is flush with Engineering bulletin 4 Major
the hard faced surface of the ram block. 93008
75 Ensure that the ram block retainer bolts are renewed every time Engineering bulletin 4 Major
the ram packers are renewed. 90051RS/29 Oct 90
76 Inspect stellite sealing surface for cracks. (Stellite inlay from left See Hydril E.B. 93007, 19 4 Major
to right available) july 93
77 Inspect surface finish of lower sealing surface of the seal seat 4 Major
for gouges, pits or dents.
78 Check that no gouges fully traverse the ram top sealing 4 Major
surface of the seal seat.
79 Maximum depth of gouges in seal seat not to exceed 0.015", if 4 Major
gouges are deeper, the seat should be replaced.
80 Measure ram block and ram cavity to check maximum 4 Major
allowable vertical learance.
81 Check overall height of pipe rams and blind ram blocks. 4 Major
Minimum height is 8.200 (10M) and 7.950" (5M).
82 Check overall height of the shear ram blocks. Minimum height 4 Major
is 8.200" (10M) and 7.950" (5M).
83 Pressure test all hydraulic operators to maximum working API RP 53 section 4 Major
pressure 3,000 psi. While pressure testing ram operators the 17.3.2.4
bonnets should be open to observe possible leakage.
84 After pressure testing, cycle the rams close and open, using a 4 Major
maximum of 200 psi to determine if the operating system still
functions smoothly. If the rams do not move smoothly, the
bearings of the MPL cylinders might be worn.
85 Insert a pipe in the BOP bore and perform a "lock-out test" of all API RP 53 section 6.3 4 Major
pipe ram MPL devices according to Hydril operators manual
specifications.
86 Check that the normal operating pressure of 13-5/8" BOP is 4 Major
1,050 psi.
87 Perform a well bore pressure test of all rams at maximum API RP 53 section 4 Major
working pressure with the rams closed of 1,500 psi and the 17.3.2.1
close pressure released to ensure all MPL locking devices
operate properly with the close pressure bled off to zero psi
(see 7.1.3.53).
88 Variable bore rams should be initially pressure tested on the API RP 53 section 17.5.5 4 Minor
largest and smallest OD pipe sizes that may be used during the
well operations.
89 NDT inspect bonnet bolts with heavy pre-loads 4- yearly and Hydril EB No. 92007 4 Major
with small pre-loads 1-yearly
90 The maximum wear at the nominal bore (key-seat) is 0.50" Hydril EB No. 96002 4 Major
91 The maximum uniform wear allowed at the bore is 0.064" Hydril EB No. 96002 4 Major
92 The maximum wear at the ring groove areas is 0.25" (key-seat) Hydril EB No. 96003 4 Major
7.1.5 PRESSURE TESTING (All BOPs)
93 No personnel is allowed on top or close to the BOP during the API RP 53 section 17.3.8 3 Critical
pressure tests.
94 Ensure that all safety rules are followed: isolation of the area, 3 Critical
P/A announcements, permit system, warning signs etc.
95 Verify the type of wellhead and rated working pressure. No 3 Major
hycar or relislient VX or AX rings are allowed during our
pressure tests.
96 Verify the test pressure does not exceed the drill pipe for yield, API RP 7G 3 Critical
collapse pressure and internal pressure.
97 Ensure that the BOP is tested with an "open" test pipe. No Shell DEN 18/90 3 Critical
cemented test joint or a welded blind flange are allowed at the
test drill pipe connections.
98 Pressure-test the rams to 250 psi for 5 minutes and full working API Spec 6A 3 Major
pressure for 10 minutes. Record the results on a pressure chart
recorder, apply the ModuSpec stamp and sign each sheet. No
leakages are allowed. The low pressure tests are extra critical if
wear at the top seals or the ram cavity is present.
99 The variable bore rams are to be tested with 5" drill pipe and API RP 53 section 17.5.5 3 Major
the smallest pipe available to test the variable at the bottom of
its range. I.e. a 3-1/2" to 7" variable bore rams should be tested
with a 3-1/2" and a 5" pipe.
100 The locking systems can be tested during the pressure tests, 3 Major
meaning after the ram is closed with the right closing pressures,
the locks need to be energized and the closing pressure bled
off during the pressure tests. (Either Cameron wedgelocks,
Shaffer poslocks, Hydril MPL or manual locking systems )
101 No drips from the bonnets are allowed, even if the chart is 3 Major
showing a straight line. The Cameron type U sometimes show
small drips from the bonnets at the start of the pressure test,
verify whether this drip eventually stops. (The drip could be
caused from trapped water outside the bonnets and not coming
from the bore )
102 Ring gaskets coated with resilient material such as rubber or API RP 53 section 3 Major
polytertafluorethylene should not be used. Due to limited 17.11.2
amount of deformation which a grove can make in a ring as it is
compressed during installation, it is not recommended to re-use
any loc
103 A PM system with equipment identified, tasks specified and API RP 53 section 3 Major
time intervals between tasks stated should be employed on 17.12.1
each rig. Records of maintenance performed and repairs made
should be retained on file at the rig site or readily available.
104 Recommendations to be made regarding the general 4 Minor
105 Recommendations to be made regarding structural 4 Minor
7.2 ANNULAR TYPE PREVENTERS
7.2.1 ANNULAR PREVENTERS GENERAL
Record the annular type preventers serial number in the report.
1 Have the BOPs been disassembled and inspected in Every 3-5 years; API RP 3 Major
accordance with the manufacturer's guidelines in the last 3 - 5 53 section 17.10.3 ; NL, 3-
years. yearly; Shaffer 69-00241
Section 3.3;
2 Has the packer been removed for inspection within the previous Shaffer 69-00241 section 3 Major
year (yearly PM task)? 3.1
3 What type of element is installed? Nitrile or natural rubber? 3 Major
4 When serious milling has taken place the annular preventer 3 Major
must always be stripped and the piston and the housing
inspected, very often severe scoring is present on the annular
housing and piston. The visual inspection is necessary as the
pressure tests not always reveal this damage and problems
may occur during the next well.
5 Inspect for excessive wear and key seats; a. Bore of the upper 3 Major
housing; b. the piston bore; c. bore of the lower housing; d.
packing element.
6 Ensure that all hoses to the annular preventer have, at least 1" 3 Minor
ID with a working pressure of 3,000 psi.( 1-1/2" ID hoses are
preferred for the annular preventers.)
7 Verify that a surge bottle is or can be instaaled. Check the pre API RP 53 section 3 Minor
charge-pressure (required pre charge-pressure is approximate 17.5.11
450 psi). Ensure that the accumulator bottle is installed at a
close distance from the preventer
8 Inspect the top and bottom flange sealing surfaces, if the 3 Major
annular is not connected and these connections will not be
pressure tested.
9 Inspect the condition of the threaded holes/ studs on top of the 3 Major
Annular cap.
10 Check the annular packing element visually when closing on 3 Major
the smallest drill string size expected to be used on the well. If
the rubber shows serious cracks when closing the elements
should be renewed.
11 Ensure that the wheep holes are open and not plugged. 3 Major
12 The closing time of the annular on drill pipe should be no longer API Spec 16D section 3 Major
than 30 seconds, if the bore size is less then 18- 3/4". (45 sec. 2.2.1.1
if the I.D. of the bore is equal to or is more then 18- 3/4".)
13 Does the annular packer relax to its normal bore size in less API Spec 16A 3 Major
then 30 minutes. (When in doubt perform a drift test with a full
bore running/test tool.)
14 Perform a drift test of annular element per API Spec. 16A. API Spec 16A 3 Major
15 Test the annular preventer to 250 psi for 5 minutes and to 70% API RP 53 section 3 Major
of the maximum working pressure for 10 minutes (conduct the 17.3.2.1+2
pressure test against the smallest string diameter expected to
be used in the well).
7.2.2 CAMERON TYPE D
16 Investigate what type of element is installed. Regular rubber or 4 Major
CAMLAST.
17 The packer and donut should be replaced if either of them EB No.527D 4 Major
shows: a.) vertical cracks or tears along the full height of the
sealing surface, b.) a large portion of the sealing surface has
been gouged away, c.) the packer has been exposed to H2S at
a temperature exceeding 200 degrees Fahrenheit (93 degrees
Celcius)
18 Ensure that the trash seal is installed and that it is still in good EB No.527D 4 Major
condition.
19 Ensure that the actuators are lubricated. Ensure that the EB No.527D 4 Minor
actuator bearings are not cracked.
20 Has a "D" shaped seal been installed in the annular preventer? EB No.699 4 Minor
An optional replacement for the standard lip seal is the D-seal
to be used in pitted, corroded and oversided seal groves.
21 As the minimum operating (closing) pressure of these API RP 53 section 4 Major
annular preventers is 1,500 psi, ensure that the annular 17.3.2.4; EB N0.522.D
pressure regulator is capable of regulating the pressure up to
3,000 psi. The pressure should never be set higher than 3,000
psi.
22 Check the operating system of the CIW type D annular API RP 53 section 4 Major
preventer by pressure-testing the opening and closing 17.2.4; CIW EB 522 D
chambers individually. The opening chamber at 3,000 psi for 15
minutes. The closing chamber when the annular element is
installed and with a drill pipe present in the bore is to be tested
to 3,000 psi. for 15 minutes. Allow 5-10 minutes for the element
to "settle" as the rubber is compressed still slightly after the full
closing pressure is applied.
7.2.3 SHAFFER
23 Inspect the sealing element for the following; a). excessive wear Shaffer 69-00241-section 4 Major
on ID at the top, b.) cracks on the bottom around the bore area, 3.2.10
c.) other discrepancies such as excessive splitting and gouging.
24 If deep scores, nicks or scratches are present on the spherical 4 Major
bowl then a NL-Shaffer service engineer should be contacted,
or the annular sent in for repair to an approved work shop.
25 Ensure that the lockring jack screws are backed off and all nuts 4 Major
made up.
26 The maximum allowable bore wear should not exceed 1/8" at Shaffer 69-00241-section 4 Major
any radius. 3.2.6
27 Investigate whether the drill crew is familiar with the pressure 4 Major
reduction if the annular is to be closed on a casing string.
28 Check whether the ORIGINAL jacks crews are present to lift the 4 Minor
locking ring of the annular preventer. (This is sometimes rather
difficult and can be very time-consuming without the special
Shaffer jack screws) Check the condition of the jack screws, a
minimum of 4 undamaged jack screws, a minimum of 4
undamaged jack screws should be present on the rig.
29 Check the operating system of the Shaffer annular preventer by API RP 53 section 4 Major
pressure testing the opening and closing chambers individually. 17.3.2.4; Shaffer yearly
Opening chamber at 1,500 psi for 15 min. Closing chamber
when the annular element is installed and with drill pipe in the
annular preventer present at 1,500 psi for 15 minutes. Allow 5-
10 minutes for the element to "settle"as the rubber is
compressed still slightly after the full closing pressure is
applied. Do not increase the operating pressure over 1500 psi.
7.2.4 HYDRIL TYPE GL/GK
30 Inspect the sealing element for the following; a.) excessive wear 4 Major
on ID at the top, b.) cracks on the bottom around the bore area,
c.) other discrepancies such as excessive splitting and gouging.
31 Verify that jaw operating screws are made up tight. Required Hydril catalogue 822 page 4 Major
torque is 300-400 ft/lbs. It takes four turns to tighten the jaw 21
operating screws. (Hydril GL and GK)
32 How is the secondary chamber hooked up for the Hydril GL Only on Hydril GL, not on 4 Minor
annular preventer? Normally the secondary chamber is hooked GK Hydril preventer
up to the opening chamber to reduce the amount of control fluid
needed to close the annular and therefore performing the
fastest way of closing the annular preventer
33 Inspect the annular piston tapered bowl for pits and gouges Eng. Bulletin. 93006, 9 4 Minor
deeper then 1/16" which should be repaired at a Hydril July 93.
authorized repair facility. The surface should be kept smooth to
seal pressure and prevent damage to the packing unit.
34 Inspect that the annular piston tapered bowl. Pits and gouges Eng. Bulletin. 93006, 9 4 Major
deeper than 1/16" should be repaired at a Hydril authorized July 93
repair facility. The surface should be kept smooth to seal
pressure and prevent damage to the packing unit.
35 Check whether the piston position indicator is still installed. Hydril GK only 4 Minor
36 Check the operating system of the Hydril annular preventer by API RP 53 section 4 Major
pressure- testing the opening and closing chambers 17.3.2.4; Hydril yearly
individually. Opening chamber at 1,500 psi for 10 min. Closing
chamber when the annular element is installed and with drill
pipe in the annular preventer present at 1,500 psi for 10
minutes. Allow 5-10 minutes for the element to "settle"as the
rubber is compressed still slightly after the full closing pressure
37 i li d
Recommendations to be made regarding the general 4 Minor
7.3 GATE VALVES (BOP Mounted)
1 Have any conversions been applied? (Cameron FC valves). 3 Minor

2 Is the original recommended grease in use for the valves? 3 Minor
3 Ensure that all valves have a hand wheel installed. One person 3 Minor
should be able to operate the valves. Remote operation with
manual valves is the preferred layout.
4 Operate all manually-operated valves and inspect their 3 Major
operation.
5 Ensure that all grease caps are installed on the valves (these 3 Minor
caps are covering check valves and are an important safety
item).
6 Welded, flanged or hub connections are mandatory on all (Total-Shell) API RP 53 3 Critical
pressure systems above 3,000 psi. No threaded connections section 8.2.b
are allowed.
7 Are W.K.M. POW-R-SEAL Type M valves installed with tapered Not allowed for use on 3 Minor
square section for fixation of the hand wheel? Shell Ops. Shell DEN
23/90
8 Disassemble at least one gate valve (at random) on the BOP 3 Major
and inspect the gate, seats, body-sealing areas. Inspect also if
the lead plug is still in place.
9 Assemble the valve(s) and pressure-test all valves to rated API RP 53 section 3 Major
working pressure. 17.3.2.5
10 Pressure-test the hydraulic actuators to 3,000 psi for 10 API RP 53 section 3 Major
minutes in the closed position of the valve and 10 minutes in 17.3.2.4
the open position of the valve. (record the results on a pressure
chart recorder).
11 After every three to five years of service the gate valves should API RP 53 section 3 Major
be disassembled and inspected in accordance with the 17.10.3
manufacturers guide lines.
12 Ensure the HCR, remote operated, valves have also a hand 3 Major
wheel installed. The HCR valves have a mechanical over-ride
which enables the crew to close the valve manually- if the
hydraulic operator should fail; there is no manual open function
though.
13 Ensure the studs are of a decent grade (B-7 or higher) and the API RP 53 section 3 Major
nuts 2H on all gate valve flanges and clamps 17.11.2
7.4 CHOKE MANIFOLD
7.4.1 CHOKE MANIFOLD, GENERAL
1 Check whether buffer tank is devided into 2 sections to comply API RP 53 section 8.2.d 3 Major
with 100% redundancy.
2 For working pressures of 3,000 psi and above,only flanged, API RP 53 sections 3 Critical
welded or clamped connections should be employed on 10.2.1.b and 8.2.b
components subject to well pressure.
3 Check the pressure gauges/transmitters for proper operation. API RP 53 section 8.2.j 3 Major
4 What is the size if the vent line in the derrick.(should be 8-10") 3 Minor
5 Can the well fluid, in case of an emergency, be discharged 3 Minor
directly to the burner pit via a high pressure line and not via a
diverter line?
6 Check that the direct line to the burner pit is as short and as 3 Minor
straight as possible. Pressure rating of these lines should be
the same as the buffer tank.
7 Under no circumstances should it be possible to blow down 3 Critical
through the oil burner line itself (on account of the risk of
plugging and blowback into the air system). Check system for
inclusion of non-return values in air system pipework.
8 The maximally allowable surface pressure feature on the 3 Minor
automatic choke console should be positively disconnected
(before drilling out a deep casing shoe) (Cameron panels).
9 Willis MC-10 in-line chokes built between February 1 1990 and Cameron alert Nov. 26 3 Critical
October 31 1990 should be taken out of service immediately 1990, Shell DEN 5/91
because they are made of incorrect material and develop
cracks in service.
10 If metal targets (with lead fillings) are installed in the system, 3 Major
ensure that they are not placed vertically where they may fall
down into the stream.
11 Open up the targets with lead plugs, inspect their condition and 3 Major
check whether they are still firmly connected to their flanges.
Check wether an equalizing hole is drilled into the centre of the
lead plug
12 Function-test all the valves for easy operation. Open the valves 3 Minor
which are operating stiffly for internal inspection.
13 Open at least one valve at random on the manifold to check the 3 Major
internal condition with special attention to the body sealing
areas for pitting and corrosion.
14 Open the pull seat and gate and inspect the remote choke on 3 Major
the choke side of the manifold.
15 Open the pull seat and gate and inspect the remote choke on 3 Major
the kill side of the manifold.
16 Open the pull seat and gate and inspect the manual choke on 3 Minor
the choke side of the manifold.
17 Open the pull seat and gate and inspect the manual choke on 3 Minor
the kill side of the manifold.
18 Always open all the check valves (non-return valves) and 3 Major
inspect the condition of the seats and the valves.
19 Flush the manifold with water through all lines to ensure there Total (mandatory on all 3 Minor
are no blockages. Minimum 5 gallon a minute flow is required. Total inspections)
20 Pressure-test all valves from both sides at low and maximum API RP 53 section 3 Major
working pressure (5 minutes for low pressure and 15 minutes 17.3.2.5
for high pressure tests). Record all tests on a pressure chart
recorder.
21 Is it possible to pressure-test all the valves from the sides which 3 Major
have to hold pressure during a well killing operation?
22 Ensure the studs are of a decent grade (B-7 or higher) and the API RP 53 section 3 Major
nuts 2H on all gate valve flanges and clamps 17.11.2
Coflexip hoses:
23 Is the temperature rating correct? 3 Major
24 Check installation date. 3 Major
25 When was the last borescope inspection performed? (To be To follow manufacturer 3 Major
done in manufacturer shop or recognised machinery shop. Bi- specs - API RP 53 section
annual checks are recommended). 17.10.3
26 Ask for a schematic drawing of the manifold layout, containing API RP 53 section 3 Minor
the press ratings of the valves and ID. 17.13.1
27 Study the kill and choke manifold layout and ensure that all API RP 53 section 8.2 3 Minor
contingencies are covered, i.e. testing of manifold, anticipated
problems during well killing operations, blocked chokes and
washed-out valves.
28 Two valves are recommended for installations with rated API RP 53 section 8.2 3 Minor
working pressures of 5,000 psi and above. One of these valves
should be remotely controlled.
29 Pressure gauges suitable for operating pressure and drilling API RP 53 section 8.2 3 Minor
fluid service should be installed.
30 Minimum recommended size for choke lines is 2" for 3M and API RP 53 section 8.2 3 Minor
5M arrangements and 3" for 10M, 15M and 20M arrangements.
31 For air and gas drilling operations, minimum 4" nominal API RP 53 section 8.2 3 Minor
diameter lines are recommended.
32 The bleed line that bypasses the chokes should be at least API RP 53 section 8.2 3 Minor
equal in diameter to the choke line.
7.4.2 MUD-GAS SEPERATOR (Poorboy degasser)
33 Check if the mud-gas separators are equipped with a liquid 3 Critical
mud seal of at least 10 ft, preferably 20 ft with an vent ID of at
least 8" preferably 16". No float valve or regulating valve to be
used as they can malfunction or plug-up.
34 If a U-tube is installed a secondary vent on the highest point of 3 Critical
the U-tube should be installed of preferably at least 6" ID, to
prevent siphoning. This vent does not need to extend to the top
of the derrick and should NEVER be tied into the primary vent.
35 The separator should be hydrostatic pressure tested to 180 psi, API RP 53 section 3 Major
to give 150 psi WP. (As per ASME) 17.11.8; Total Clt 04-257-
7.1.3
36 Is it possible to bypass the poorboy degasser and to vent gas 3 Critical
directly to the vent line in the derrick?
37 Is a pressure gauge (0-20 psi) installed near the automatic Shell EP 1500 appendix 3 Critical
choke control panel to monitor the pressure in the poorboy 32
degasser. (It has to be possible to monitor the pressure in the
mud-gas separator, with a pressure gauge installed at the
separator, and the choke control panel.
38 The rig maintenance and inspection schedule should provide API RP 53 section 3 Critical
NDE of the mudgas separator to verify the integrity. This 17.11.8
examination may be performed by hydrostatic, ultrasonic or
other examination methods.
7.4.3 SWACO ULTRA CHOKE
39 Disassemble the choke and check the tungsten plates for wear, 3 Major
abrasion and hair line cracks.
40 Check the three sleeves in the outlet spool body for wear. 3 Major
41 Examine interior of the chokes bodies for wear or abrasion. 3 Major
42 Check all seals and O-rings. 3 Major
43 Assemble choke and check for proper functioning. 3 Major
7.4.4 CHOKE CONTROL UNIT (Swaco and General)
44 The drilling choke hydraulic control system should be designed API Spec 16C 9.16.7; API 3 Critical
with a back-up operating system to open or close the drilling RP 53 section 3.2.k
choke after a loss of preliminary power. The back-up hydraulic
system should have a rated W.P. equal to or greater than the
primary hydraulic pump.
45 Check the oil level. 3 Minor
46 Check the proper operation of the hydraulic regulator for speed API Spec 16C 10.9.1.2 3 Minor
control. One cycle from close to open should take 25-30
seconds.
47 Check hydraulic and pneumatic systems for leaks. 3 Minor
48 Ensure that low pressure gauges for casing and drill pipe 3 Minor
readings are isolated (if installed).
49 Verify the proper operation of the choke position indicator. API Spec 16C 10.9.1.4 3 Minor
50 Verify the proper operation of the casing pressure gauge. API Spec 16C 10.9.1.7 3 Minor
51 Verify the proper operation of the drill pipe pressure gauge. API Spec 16C 10.9.1.7 3 Minor
52 Verify the proper operation of the pump stroke counter. API Spec 16C 10.9.8.1 3 Minor
53 Verify the proper operation of the air-pressure gauge. API Spec 16C 10.9.1.5 3 Minor
54 Verify the proper operation of the manual selector. 3 Minor
55 Verify the proper operation of the hydraulic pressure gauge. API Spec 16C 10.9.1.6 3 Minor
56 In the event of failure of the rig air supply an emergency air API Spec 16C 10.9.9.1 3 Major
system should be available such as nitrogen bottles to provide
12 hours of choke operations. Even with a hand pump
emergency air is required as the lack of rig air causes no
position indication of the remote choke position inidication
57 Test the hand-operated hydraulic pump for proper operation. API Spec 16C 10.99.2 3 Minor
7.4.5 CHOKE REMOTE CONTROL PANEL, CAMERON
58 Check the pneumatic pressure for proper setting (45 psi, 30 psi Cameron 3 Minor
and 8 psi).
59 Check the hydraulic system for proper setting (120 - 140 psi, Cameron 3 Minor
choke travel time 25-30 sec.).
60 Check hydraulic oil level (3/4 into the sight glass). Cameron 3 Minor
61 Check desiccant (replace it if it has turned pink). Cameron 3 Minor
7.5 CAMERON STYLE HUB CLAMPS
1 Check that spacing between clamp halves is approximately Cameron EB 595 D, 3 Major
equal. Use feeler gauge to check. 22/7/94
2 No welding or weld repairs on clamps. Cameron EB 595 D, 3 Critical
22/7/94
3 Check overall conditions of studs and nuts for galling, dents Cameron EB 595 D, 3 Major
and straightness. 22/7/94
4 Studs and nuts with visibly worn or deformed threads must be Cameron EB 595 D, 3 Critical
replaced. 22/7/94
5 Check bearing surfaces of nuts for damage. Cameron EB 595 D, 3 Minor
22/7/94
6 Inspect flat and spherical bearing washers for galling and Cameron EB 595 D, 3 Minor
replace when galling is found. 22/7/94
7 Check bearing washers for insufficient material strength or Cameron EB 595 D, 3 Minor
signs of insufficient lubrication. Any damaged part should be 22/7/94
scrapped.
8 Clamp bodies should be MPI inspected every 25 test cycles to Cameron EB 595 D, 3 Critical
proof test pressure. (This is higher than maximum working 22/7/94
pressure). Clamps with crack indications should be replaced.
9 Review contractors tooling and lubricant use. 3 Minor
7.6 BOP HANDLING EQUIPMENT
7.6.1 BRIDGE CRANE
1 Visually inspect wire rope for broken wires, abrasion, kinks or 3 Critical
evidence of wire not spooling properly on the drum.
2 Check if the SWL is displayed on the crane hoists. 3 Minor
3 Bridge cranes should have adequate stops fitted to the tracks. 3 Minor
4 Ensure that there are sufficient wraps on the winch drum when 3 Critical
the hook block is in its lowest position.
5 Check high-pressure hoses and piping for leaks, chafing, wear 3 Major
and aging.
6 Operate crane and check that the block runs freely up and 3 Minor
down.
7 Visually inspect sheaves for wear. NDT inspection 3 Critical
recommended.
8 Check crane hook for deformation, cracks and wear. NDT 3 Critical
inspection recommended.
9 Check deadline anchor for wear and proper installation. NDT 3 Critical
inspection is recommended.
7.7 HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT
1 The fluid reservoir should have air vents of sufficient size API Spec 16D 2.2.1.2. 3 Critical
installed to avoid pressurisation of the tank during fluid
2 Open up the fluid reservoir and inspect the condition of the API Spec 16D 2.2.1.2 3 Major
control fluid. Pay attention to rust above the fluid level and the
presence of fungus or bacteria growth.
3 The hydraulic fluid reserviur shall be at least twice the usable API Spec 16D 2.2.1.2. 3 Major
fluid capacity of the accumulator system
4 When ambient temperatures at or below freezing are expected API Spec 16D 2.2.1.2 3 Major
and water-based control fluid is used, suffcient volume of
ethylene glycol or other anti-freeze should be added to the fluid.
Are trace-type heating systems used?
5 The same pump system may be used to produce power fluid for API Spec 16D 2.2.1.3 3 Minor
control of both the BOP stack and the diverter system. This
should be hard-piped, not by means of hoses.
6 Check the operation of the fluid level control switches, when 3 Minor
installed.
7 At least two pump systems, each having an independent API Spec 16D 2.2.1.3. 3 Major
dedicated power source (electrically and pneumatically
operated hydaulic pumps) should be installed.
8 Is there a sign installed which warns for automatic operations of 3 Minor
these pumps?
9 Each pump shall be protected from over-pressure by a API Spec 16D 2.2.1.3 3 Critical
minimum of 2 devices to limit the pump discharge pressure
(normally one electrical pressure switch for the electric-driven
hydraulic pump and a hydro-pneumatic switch for the air-driven
pump. The second device is normally a relief valve).
10 No isolation valves are allowed to be installed in the 2 devices API Spec 16D 2.2.1.3 3 Critical
protecting the pump for over-pressure.
11 When two electrically driven pumps are installed it is preferred GOP no requirement. 3 Minor
to have an electric pressure switch installed for each individual
pump.
12 When three air-operated pumps are installed It is preferred to GOP no requirement. 3 Minor
have at least two pneumo-hydraulic switches installed.
13 Inspect the operation of the air-operated pumps, ensure that 3 Minor
the pneumo-hydraulic switch is working properly and that the by-
pass valve is not opened in the air supply system to the air
pumps (a slight leak at the pistons of the air operated pump is
normal). When the air-operated pumps are not pumping at the
same speed a worn piston in the fastest operating pump might
be the cause.
14 Inspect the plungers for excessive leakage or heat 3 Minor
development on the electrically-driven pumps (excessive heat
might indicate bent plungers).
15 Ensure that non-return valves are installed in the discharge 3 Minor
lines of the air-operated pumps and the electric driven hydraulic
pumps .
16 Check the condition of the suction filters and discharge filters of 3 Minor
the pumps. (Often no discharge filters are installed on older
rigs) Recommend ultrasonic cleaner for cleaning H.P. filters.
17 The accumulator system shall be designed such that the loss of API Spec 16D 2.2.1.4. 3 Critical
an individual accumulator or bank will not result in more than
25% loss of the total accumulator system capacity. (Normally
there are two sets of accumulator banks, but assure that both
banks have the same amount of bottles installed.) (We do
accept two banks as an workable system).
18 Ensure the vent valve which drains the control fluid back to the 3 Minor
tank is clearly marked. (Normally closed valve)
19 Supply pressure isolation valves and bleed-down valves shall API Spec 16D 2.2.1.4 3 Major
be provided on each accumulator bank to allow for checking the
pre-charge, isolating the bank or draining the fluid back to the
reservoir. Inspect the condition of the valves and valve handles.
20 Inspect the pre-charge of the accumulator bottles, normally API Spec 16D 2.2.1.4; 3 Critical
1,000 psi. Ensure ONLY Nitrogen is used to pre-charge the API RP 53 section 12.3.5
accumulators. Are O2 meters being used to check storage N2
bottles?
21 Ensure the accumulator bottles are designed for the working API Spec 16D 2.2.1.4. 3 Critical
pressure they are operating in. (Some very old systems have
1 500 psi WP accumulator bottles!)
22 Ensure that all protective covers on the very delicate nitrogen 3 Minor
valves of the accumulator bottles and shraeder valve caps are
installed.
23 The recommended pre-charge pressure for the BOP API Spec 16D 2.2.1.4. 3 Minor
components shall be permanently attached to the accumulator
banks. (The pre-charge pressure shall not exceed the working
pressure of the accumulator.) (1,000 psi for Surface
Accumulators)
24 A minimum of two independent hydraulic pressure control API Spec 16D 2.2.1.6. 3 Critical
circuits shall be provided. (Annular and Manifold pressure
regulator.)
25 The annular preventer shall be remotely controllable. Direct API Spec 16D 2.2.1.6.1 3 Critical
manual valve and regulator operability shall permit the closing Shell EP 89-1500 3.2.5.1
of the annular BOP and maintain the set regulated pressure in
the events of loss of remote control ability. (Note: This means
that only TR-type fail-safe regulators are allowed. The TR
regulator has an air motor installed on the spindle to adjust the
regulator remote. The membrane (AKR) regulators will lose
their set regulator pressure when the remote control (rig air) is
26 l t) if all air and hydraulic BOP operating units are equipped
Check Shell EP 89-1500 3.2.5.1 3 Critical
with 0-3000 psi regulator valves of the Koomey-TR type.
27 A dedicated control circuit on the hydraulic control manifold API Spec 16D 2.2.1.6.1. 3 Major
shall operate the annular preventer(s). The components in this
circuit shall include a pressure regulator to reduce the upstream
manifold pressure to the power fluid level that meets the BOP
manufacturer recommendations. The sensitivity of the regulator
should be sufficient to maintain a set pressure plus or minus
150 psi.
28 A by-pass valve is to be installed or other means to override the API Spec 16D 2.2.1.6.2 3 Critical
manifold regulator to permit switching from regulator pressure
to direct accumulator pressure for operating functions. The
manifold shall be designed to function at full system rated
working pressure (accumulator pressure) in an emergency.
29 A minimum of one remote panel shall be furnished. The remote API Spec 16D 2.2.1.7. 3 Critical
panel shall be accessible to the driller.
30 Ensure that two graphic remote control panels, each one clearly Shell EP 89-1500 3.2.5.2 3 Critical
showing 'open' and 'closed' positions for each preventer and the
pressure operated choke line valves. One panel must be
located near the driller and one at the toolpusher's office or
near the exit of the location.
31 Check if each of the remote control panels is equipped with a Shell EP 89-1500 3.2.5.2 3 Critical
master shut-off valve and controls for the regulators and the by-
pass valve.
32 An emergency air back-up system consisting of either an air- API RP 53 section 17.3.8 3 Critical
pressure vessel which is isolated from the rig air system with a API RP 16E 2.6.1.1
non-return valve or Nitrogen bottles fitted with a regulator valve
should be installed to supply the remote control system of air to
maintain the remote control of the BOP in case of a loss of rig
air pressure. (Supply the solenoid valves with air, if the remote
control panel is air-controlled).
33 Ensure that all hydraulic functions which operate the BOP and API Spec 16D 2.2.1.7.1 3 Critical
the choke and kill valves can be remotely controlled from the
driller's remote control panel.
34 The driller's remote panel must be physically arranged as a API Spec 16D 2.2.1.7.2 3 Minor
graphic presentation of the BOP stack. The remote panel shall API RP 16E 2.6 section 1-
be accessible to the driller. 4
35 Ensure that the annular regulator pressure setting can be API Spec 16D 2.2.1.7.3. 3 Critical
operate from the driller's remote control panel.
36 The by-pass valve needs to be remotely controlled from the API Spec 16D 2.2.1.7.4. 3 Critical
driller's panel or alternatively the manifold regulator must be
controlled from the remote control panel.
37 The driller's panel shall be equipped with displays to read the API Spec 16D 2.2.1.7.5 1- 3 Critical
accumulator pressure, manifold regulated pressure, the annular 4
BOP regulated pressure, and the rig air pressure (air-operated
panels only) or a low air-pressure warning.
38 The electric power supply to electro-pneumatic and electro- API Spec 16D 2.2.1.8 3 Critical
hydraulic panels shall automatically switch to an alternate
source of electric supply when primary power is interrupted.
This alternate source of power should be capable to allow
remote operations.
39 Is the unit located in a safe place which is easily accessible to API RP 53 12.7 Shell EP 3 Critical
the rig personnel in an emergency? Not on the rig floor. 89-1500 3.2.5.1
40 Ensure the electrical connections on the junction boxes, the API Spec 16D 3.1.2.2, 3 Critical
pressure switches and the electrical motor are explosion-proof, API RP 500
the skid frame and the electric pump should have a decent
ground cable installed.
41 All panel valves installed on the panel should be marked API RP 53 section 3 Minor
clearly. 12.5.3.f
42 All panel valves of the BOP equipment should be either in a API RP 53 section 3 Minor
closed or open position during operation and not be left in 12.5.3.f
"block" (centre) position.
43 The shear/blind rams panel valve SHOULD be protected with a API RP 53 section 3 Major
fools-box or cover to protect the valve being closed 12.5.3.f
accidentally, this protection is not to interfere with the remote
operation of this panel valve.
44 Inspect the condition of the control hoses and fittings going Shell EP 89-1500 3.2.5.3 3 Major
from the hydraulic unit to the BOP. The control hoses should be API RP 53 section 12.5.2
of 1" minimum size with a working pressure of 3,000 psi. The
fire-resistant control hoses of the Coflexip type are the
preferred type to be connected to the BOPs, although the steel
swivel joints are acceptable.
45 Test the remote operation of all panel valves operated from the 3 Critical
drill floor.
46 Ensure a decent tele-communication system is present 3 Minor
between the hydraulic unit and the driller's console.
47 Remove the covers and inspect the drive chain/belt and API Spec 16D 2.2.1.3 3 Major
sprocket of the electric-driven pump. Examine for chain
damage and measure the stretch.
48 Each pump system shall provide a discharge pressure at least API Spec 16D 2.2.1.3 3 Critical
equal to the system working pressure (normally 3,000 psi). The
air-driven pumps shall require no more than 75 psi air supply to
reach the rated working pressure. This means that the ratio of
the air pump(s) should be equal or higher than 40.
49 The combined output of all pumps should be capable of API Spec 16D 2.2.1.3. 3 Major
charging the entire accumulator system from pre-charge
pressure to maximum rated control system working pressure
within 15 minutes.
50 Check the limit pressure control switches for the proper setting. API Spec 16D 2.2.1.3. 3 Minor
Both systems should start automatically. Normally the air
pumps starts at 2,400 psi and cut out at 2,700 psi. The second
electrical pump starts at 2,600 psi and cuts out at 2,900 psi.
The lead electric pump start at 2,700 psi and cuts out at 3,000
psi. When only one electric pump is installed then the pressures
of the lead pump should be followed. Note the setting found.
51 Each hydraulic pump system should be capable of the API Spec 16D 2.2.1.3. 3 Major
following: With the accumulator bottles isolated from service,
the pump system should have the capacity of closing one
annular BOP (excluding the diverter) on open hole and open
the hydraulically operate choke valve(s) and provide the
minimum operating system pressure within two (2) minutes.
(Note: Do not test the annular preventer on an open hole, but
use the smallest size drill pipe in use at the well.)
52 Verify whether the response time of the BOP control system is API Spec 16D 2.2.1.1. 3 Major
capable of closing each ram BOP within 30 seconds.
53 Verify whether the response time of the BOP control system is API Spec 16D 2.2.1.1 3 Major
capable of closing an annular preventer smaller than 18-3/4"
within 30 seconds, annular preventers with a larger bore
(Hydril MSP-diverters) should close within 45 seconds.
54 Verify that the choke and kill valves open or close response API Spec 16D 2.2.1.1. 3 Major
time does not exceed the minimum observed ram close
response time. (A BOP may be considered closed when the
regulated operating pressure has recovered to its normal
setting.)
55 Accumulator Volume Requirements: The BOP control system API Spec 16D 3 Critical
shall have the minimum stored hydraulic fluid volume (VR) with 2.2.1.5.1and API Spec
the pumps inoperative, to satisfy the greater of the following 16D 2.2.1.3.
requirements: 1.) Close from full open position, at zero well
bore pressure, all the BOP's in the BOP stack, plus 50%
reserve. 2.) The pressure of the remaining stored accumulator
volume, after closing all of the BOP's shall exceed the minimum
calculated (using the BOP closing ratio) operating pressure
required to close any ram BOP (excluding the shear rams) at
the maximum rated well bore pressure of the BOP. Examples:
CIW 13-5/8" U BOP 5M WP closing ratio = 7:1 -- Minimum
required accumulator pressure to close at full bore pressure is
714 psi (So 1200 psi is used to comply with API 53 5.A.3) CIW
13-5/8" U BOP 10M WP BOP closing ratio is 7:1. Minimum
required accumulator pressure is 1428 psi.
56 Without recharging, the accumulator capacity should be Shell EP 89-1500 3.2.5.1 3 Critical
sufficient to close and open all preventers and closing again
one ram type and one annular preventer and holding them
closed against the rated working pressure. (For instance the
max. WP of the BOP stack is 10,000 psi and the closing ratio is
7:1, the minimum pressure remaining in the accumulators after
the functions above mentioned have been carried out should be
at least 1430 psi). Ensure that there is sufficient accumulator
capacity to comply with the criteria above.
57 Ensure at least one of the electric operated hydraulic pumps is 3 Critical
connected with the emergency switchboard.
58 Check when the accumulator bottles were hydrostatic tested. 3 Major
(10 yearly).
59 Pressure gauges should be calibrated to 1% of full scale at API RP 53 section 3 Minor
least every three years. 12.5.3.g
7.8 DIVERTER SYSTEM
1 Check if a back-up fluid supply is available to operate the flow API Spec 16D 2.2.4 3 Critical
line and vent valves, and close the diverter bag within 30
seconds. (45 seconds if the diverter nominal bore is larger then
20").
2 An air storage or nitrogen back-up system should have a API Spec 16D 2.2.4.5 3 Critical
capability of operation all pneumatic functions at least twice in
the event of a loss of rig air pressure.
3 Ensure that all diverter control functions are remotely operable API Spec 16D 2.2.4.6 3 Critical
from the drill floor.
4 Ensure that the main hydraulic control panel is located in an API Spec 16D 2.2.4.6 3 Critical
area remote from the drill floor.
5 Check all valves for easy operation. 3 Minor
6 Check for leaks on valves and piping. 3 Minor
7 Check regulators for proper functioning. 3 Minor
8 Check gauges for proper readout. 3 Minor
9 Is an emergency air supply available in case of a loss of rig air 3 Critical
pressure to maintain remote control.
10 Check the emergency electrical power supply to the remote 3 Critical
control panel.
11 Ensure that the system should be fail-safe to make it impossible API Spec 16D 2.2.4 3 Critical
to close in the well with the diverter system.
12 A diverter control system should be capable of operating the API Spec 16D 2.2.4.1 3 Major
vent line and flow-line valves and closing the annular packing
element on pipe within 30 seconds if the packing element 20" or
smaller, 45 seconds if packing element is more than 20".
13 The diverter control system should have sufficient accumulator API Spec 16D 2.2.4.4 3 Critical
capacity to provide the usable hydraulic fluid volume (with
pumps inoperative) required to operate all of the divert mode
functions plus 50% reserve.
14 When the diverter is closed the flow-line valve(s) must close API Spec 16D 2.2.4.5 3 Critical
automatically and diverter vent line valves open automatically .
15 It should be possible to change the diverted flow (left/port to API Spec 16D 2.2.4.5 3 Critical
right/starboard side), when the diverter packer is closed without
closing in the well.
16 Function test burner pit and shale shaker diverter valves. 3 Minor
17 Vent lines are typically 10" or larger ID for offshore service API RP 53 section 4.2.3 3 Minor
installations and 6" or larger for onshore operations.
18 The valves of the diverter should be hydraulically controlled. API RP 53 section 4.2.4 3 Minor
19 All the diverter valves should be full bore valves, no butterfly API RP 64 section 3 Major
valves are allowed, the preferred vallve is the hydraulically 3.6.8.1.
operated ball valve.
LAND RIG DRILLING UNIT
INDEX-MUD SYSTEM

6.1 MUD PUMPS Serial No.:
6.2 SHALE SHAKER
6.3 MUD CLEANER Revision
date:
6.4 DESILTER
6.5 DESANDER
6.6 DEGASSER
6.7 CENTRIFUGAL PUMPS
6.8 MUD AGITATORS
6.9 MUD MIXING SYSTEM
6.10 STANDPIPE MANIFOLD AND ROTARY HOSES.
6.11 BULK AIR SYSTEM AND TANKS
6.12 CENTRIFUGE
6.13 CEMENTING UNIT
4 Not applicable
SN. Revision
date:
and instructions
recorded
values
6.1 MUD PUMPS
Manf:____________ Type:____________ Number:_____________ Max.hp/p
Liner sizes available:__________ Max.press. rating pump:__________ Fluid end
conversion____________ Record the mud pumps serial numbers in the
report
1 Check pump records and decide which liners, valves and 3 Major
seats have to be inspected.
2 Inspect fluid ends for signs of corrosion, washing, excessive 3 Minor
wear, recent repair or welding. (No unauthorized welding/
repairs/modifications without proper certification and testing)
3 Remove all valve covers and check the threads of the valve 3 Major
covers and the threads in the fluid ends for cracks and
excessive wear.
4 Inspect the valve cap sealing areas for pitting and wash-outs. 3 Major
5 Remove the liners and wear plates and inspect the seal area IADC Drilling Manual 3 Major
for excessive pitting and possible wash-outs. section J-5.II
6 Disassemble and inspect for wear and corrosion at least one 3 Major
gate valve on the pump.
7 Check the condition of the spare fluid ends. 3 Major
8 Check precharge pressure of pulsation dampeners. (400-650 IADC Drilling Manual 3 Major
Psi for discharge and 15 psi for suction damper for 5,000 psi section J-2.I.C + J-2.II.B
pumps). (650-850 psi pre-charge for 7,500 psi mud pumps) ASME Section 8 Division 1;
API Spec 16D section
2.2.1.4; API Spec 16D
section 3.1.2.3;
9 Check the pressure relief valves. (Preferable no threaded IADC Drilling Manual 3 Major
connections, but safety chain installed across valve if section J-2.II.C
threaded connections are used)
10 Check that the mud pump relief valve vent line is self- API RP 54 section 9.13.7; 3 Critica
draining. (To prevent gelled or solidified mud causing a PUWER 98; MHSWR 1992
11 Relief valve discharges should be located and anchored so API RP 54 section 9.13.2; 3 Critica
as to prevent a hazardous condition due to sudden discharge PUWER 98 MHSWR 1992
or piping movement.
12 Inspect all high pressure piping including the pressure relief 3 Critica
valve vent line for proper support, that no weld
repairs/modifications have been conducted without the
proper certification and testing.
13 Check if a strainer has been installed in the suction line of IADC Drilling Manual 3 Major
each pump to prevent foreign particles from entering the section J-2.II.B
pumps.
14 Check fluid and power end bolting for tightness. 3 Major
15 Check suction flange and discharge flange bolts for 3 Major
16 Check the suction lines for excessive corrosion, cracked 3 Major
welds, etc.
17 Check if tattle tale holes in fluid cylinders and valve pods are IADC Drilling Manual 3 Major
open and clear. section J-4.II.D
18 Inspect suction and discharge valve seats for proper sealing 3 Major
and condition of taper. (Wear, corrosion washouts, etc.) (Pull
seats if in doubt)
19 Check that guards are installed over the pony rod wells. 3 Critica
20 Check the lube.oil pump of the power end for proper 3 Major
operation and sufficient discharge pressure.
21 Check the low oil pressure alarm system. 3 Major
22 Check the lube. oil pump for each chain case. 3 Major
23 Visually inspect the chains for any damage such as broken or 3 Major
cracked rollers, missing split pins, broken links etc.
24 Check the pinion and bull gears in the power end for pitting, 3 Major
wear, sharp edges broken teeth and overheating.
25 Check the oil system for plugged lines and metal particles in 3 Major
the system. (Especial the lines to the main bearings).
26 Visually check for cracks in the crankshaft. 3 Major
27 Check the bearings for any signs of over heating, pitting, API RP 7L section 6.3 - 6.5 3 Major
cracks in roller cages, cracked inner races, etc..
28 Check the bearing clearances. (Record results in report) 3 Major
29 Check the lateral clearance of the pinion shaft when in doubt 3 Major
about the condition of the bearings. (Max. end play 0.005 -
0.006")
30 Check the that the bolts of the power end cover are in good 3 Minor
order. (Broken/sheared bolts indicate main bearing wear)
31 Check the cavity on top of the crosshead guides for metal 3 Major
particles. (Particles indicate worn/damage bearings)
32 Open the side covers and inspect the crossheads and 3 Major
guides.
33 Check the crosshead pin bearing clearance. (0.001- 0.007"). 3 Major
34 Check that the crosshead pin fully contact the taper of the 3 Major
crosshead. (Broken crosshead pin retainer bolts indicate a
loose crosshead pin)
35 Check the last crosshead clearance readings or have 3 Major
readings taken when required. (0.015 - 0.025", although an
upper limit is not given by some manufacturers)
36 Check the wiper seals on the pony rods for cracks, leakage, IADC Drilling Manual 3 Minor
etc. section J-6.E
37 Check that the clean out spaces of the settling chambers are 3 Minor
regularly drained/cleaned.
38 Check if the locking wire is still installed on all internal bolting. 3 Major
39 Tap all bolts and nuts with a small hammer to check for 3 Major
tightness.
40 Check availability and condition of service tools. 3 Major
41 Check that the rubber goods are stored in a cool area. 3 Minor
42 Check the operation and condition of the console controls, 3 Major
indicators and wiring.
43 Check the purge air system. (if required) 3 Major
44 Run pump at low speed and at 90 % of maximum speed and 3 Major
check for excessive noise, vibrations and knocking.
45 Operate and pressure test all valves on pump and standpipe 3 Major
manifold to maximum working pressure.
46 Check if the proper torque is applied by re-torquing the 3 Major
clamps of the pony rods.
47 Check that an alignment sleeve is available for installation of 3 Minor
Southwest fluid ends. (If installed)
48 Verify placement of emergency stops / switch on pumps. 3 Major
49 Verify proper tensioning of the drive belts (if installed) 1/43" or 1/64" per 1" of V-belt span 3 Major
50 Check NDT inspection reports when the pony rod ends, 3 Major
pistons rod ends, intermediate rods, etc. were last inspected.
51 Has the high pressure mud system been checked on wall 3 Major
thickness and has the results been analyzed?
52 Check if the crankshaft is NDT inspected on a yearly basis. 3 Minor
53 Check that all studs of the fluid end bolting being replaced or 3 Major
NDT inspected at a regular interval to prevent fatigue
failures. (For instance per 12,000 Rhrs)
6.2 SHALE SHAKER
Manf:___________ Type:_____________ Number: _____________Cap:_______
1 Check shock mounts for swelling, collapse or cracking. It is 3 Major
normal for each mount to sag about 3/4".
2 Check entire shaker for structural damage. 3 Major
3 Check lube oil input lines and hose couplings for leaks. 3 Major
4 Check indicator pin on top of oil filter to see if it indicates a 3 Minor
dirty filter.
5 Check that bottles are installed on the side of the unit. They 3 Major
should accumulate 3 oz. of oil in 24 hours.
6 Check condition of: The float mounts. 3 Major
7 Check condition of: The draw bars. 3 Major
8 Check condition of: The screen bed. 3 Major
9 Check condition of: The channel rubber. 3 Major
10 Check condition of: The rapid change tension bolts. 3 Major
11 Operate and check all gates and valves for proper operation 3 Minor
and closing.
12 Check the size and design of the feed header box. 3 Minor
13 Check if there is an direct line to the burning pit to dump with 3 Major
cement contaminated mud.
14 Thule Shakers: Check the vibrator unit drive assembly. 3 Major
(Remove covers and check V-belts and bearings)
15 Thule Shakers: Check the "Pneumoseal" clamping system 3 Major
for the lower screens. (Maximum pressure 90 psi.)
16 Run and check proper operation. 3 Major
17 Check the mud solids control system. (Ask a copy of the 3 Major
system).
18 Check for any potential problems in this system. 3 Major
SHALE SHAKER: BRANDT TRIPLE TANDEM
19 Inspect shock mounts for swelling, collapse or cracking. 3 Major
20 Check all bolts for tightness. 3 Major
21 Check V-belts for proper tension, wear and alignment. 3 Major
22 Check that the V-belt guard is in place and in good order. 3 Critica
SHALE SHAKER: BRANDT CASCADE
23 Check condition and operation of the angle adjustment plates 3 Minor
and safety pins.
24 Check hydraulic oil level in reservoir. 3 Minor
25 Check vent is open on hydraulic pump. 3 Minor
26 The vibrator housings require to be greased with the ISO FLEX Topas grease 3 Minor
recommended grease. NB52 or NB 152 for high
temp operation.
6.3 MUD CLEANER
Type:_____________ Capacity:___________
1 Check the cones for wear and plugging. (Should be replaced IADC Drilling Manual 3 Minor
when deeply grooved at the apex or has a thin wall.) Section Y-2.D.c
2 Check for broken support springs. 3 Major
3 Check the condition of the V-belts and sheaves. 3 Major
4 Check if the V-belt guard is in good order. 3 Critica
5 Check valves in the mud lines for proper functioning. 3 Minor
6 Check suction lines for leaks and mud cake built-up. IADC Drilling Manual 3 Minor
Section Y-2.D.c
7 Check screen spacer height, minimum 3/4". 3 Major
8 Check shock mounts for swelling, collapse or cracking. 3 Major
9 Check entire shaker for structural damage. 3 Major
6.4 DESILTER
Number of cones and size: _______________ Pump manufacturer and type ___
Motor HP_____ Impeller size, installed: __________________ Impeller size, ava
1 Visually inspect all cones for wear. 3 Minor
2 Check piping for corrosion and wear and function all valves. 3 Minor
3 Check for plugged inlet piping. 3 Minor
4 Check mud tank suction line for solids build up and mud 3 Minor
cake.
5 Check that a correct pressure gauge is installed. 3 Minor
6 Check pump packing and pump pressure. 3 Minor
7 Operated the pump and check for vibration and bearing 3 Major
8 Check the associated pipe work for possible problem areas. 3 Major
9 Check the spare parts for the desilter and desilter pump. 3 Major
6.5 DESANDER
Manf:_______ Type: ________Cap:________ Number of cones and sizes: _____
Pump manufacturer and type: _________ _________________ Motor HP: ____
Impeller size, installed: _____________ Impeller, size, available: ______________
1 Visually inspect all cones for wear. IADC Drilling Manual 3 Minor
section Y-2.C.c
2 Check piping for corrosion and wear and function all valves. 3 Minor
3 Check for plugged inlet piping. 3 Minor
4 Check mud tank suction line for solids build up and mud 3 Minor
cake.
5 Check that a correct pressure gauge is installed. 3 Minor
6 Operated the pump and check for vibration and bearing 3 Major
7 Check pump packing and pump pressure. 3 Minor
8 Check associated pipe work for any potential problem areas. IADC Drilling Manual 3 Major
section Y-2.C
Brandt Hydrocyclone
9 Check that butterfly valves are installed on the pump suction 3 Major
and discharge lines. The valves or fittings should be at least
2x pipe diameter .
10 Verify that a centrifugal pump is used for suction (feed) and 3 Major
not a reciprocating pump as this will result in fluctuations in
the suction (feed).
11 If a suction screen is in place, make sure that the screen 3 Major
area is at least 2x greater than the suction line area.
12 Verify that an overflow is in place to the next downstream 3 Major
compartment of the unit's suction. The overflow should have
a downward directed slope and a splash plate installed on
the discharge (1 foot per 6ft. Discharge line length)
13 Verify if a water flush line is installed to assist removal of 3 Major
solids.
14 Verify that during normal operation the feed of the pump will 3 Major
be indicated on the feed gauge with a pressure of 4x the mud
weight (PPG). Else a low pressure can result in poor
separation and fluid loss. High pressure can result in
increased wear.
6.6 DEGASSER
Manf: ________________ Type: _____________________
1 Open tank for inspection. (Corrosion, solidified mud, etc). 3 Major
2 Check V-belts and sheaves for deposit build up. 3 Major
3 Check that the V-belt guard is in place and in good order. 3 Critica
4 Run vacuum compressor and check for vibration, knocking 3 Major
and overheating.
5 Check the vacuum gauge and vacuum. 3 Minor
6 Check the three way valve and float. 3 Major
7 Run unit and check for proper operation. (Overloading may 3 Major
occur when the unit was not cleaned).
8 Check oil level. 3 Major
9 Check the vent line: corrosion, size, and discharge area. 3 Major
6.7 CENTRIFUGAL PUMPS
Manf:_____________ Type:________________
1 Check all centrifugal pumps for vibration. 3 Major
2 Check all pumps for leaking shaft seals. 3 Minor
3 Check all pumps for bad bearings. 3 Major
4 Check that the couplings are properly protected. 3 Critica
5 Check condition of all pumps. (Run each pump and circulate 3 Major
water. Check discharge/suction pressure and amperage.
Close discharge valve and check discharge /suction
pressure and amperage). (Check if at least 10% difference in
both amperage is found. If less then 10% internal parts might
be worn.
6.8 MUD AGITATORS
Type:_________________ Number:_____________
1 Check for play in top and bottom bearings when tanks are 3 Major
empty.
2 Check if the upper and lower bearings of the reduction 3 Major
gearbox will accept grease.
3 Check gearbox oil level. 3 Major
4 Run agitators and check for vibrations. 3 Major
5 Run agitators and check for the proper running direction. 3 Minor
6 Check if the paddles are in good order. 3 Minor
6.9 MUD MIXING SYSTEM
No. active tanks __________ Total Cap. __________ No. reserve tanks __________ Total Cap. __________ Slug pit Cap.
Desander tank Cap.____________ Desilter tank Cap.____________ Degasser tank Cap.____________ Additional mud sto
Trip tank cap. ____________
1 Inspect the flow arrangement of the solids removal system 3 Minor
including the location of each tank, pipe work, manifolding,
underflow/overflow between tanks and bypass gates and
valves.
2 Check that it is possible to mix mud or transfer mud at the 3 Minor
same time.
3 Check if it is possible to transfer mud between the mud 3 Major
tanks. (Such as the main mud tanks, slug tank etc.)
4 Check that there is an adequate system of bypass gates etc. 3 Minor
to re-route returns to alternative tanks.
5 Check that several tanks can feed the main mud pumps 3 Major
directly. (Active, slug)
6 Check the ability to circulate through the mixing hoppers to 3 Major
different tanks and to be able to transfer mud from one tank
to another while continuing mixing.
7 Check the mud mixing system to ensure that it is a viable, 3 Major
workable system, and that the standard and condition of the
equipment is adequate for the proposed operations.
8 Check isolation and dump valve arrangements of each tank. 3 Minor
9 Check the integrity of the dump valves. 3 Major
10 Check if all valves are in good working condition. (Handles in 3 Major
place, easy to operate, etc.)
11 Check the condition of all mixing hoppers. 3 Major
12 Check the condition of the surge tanks. 3 Major
13 Check the weighting system. 3 Minor
14 Check the safety relief valve of the surge tanks. 3 Critica
15 Check the availability of safety equipment as eye protection, 3 Critica
noise arresters, emergency shower, eye wash showers,
rubber gloves, apron, dust mask, etc.
16 Check that all safety equipment is stored in a designated 3 Minor
locker.
17 Check the integrity of all valves in the system by pressure 3 Major
testing with the centrifugal pumps. (Close the valves for a
short period so the pump doesn't get too hot).
TRIP TANK SYSTEM
Capacity:________________
18 A trip tank is a low-volume, [100 barrels(15.9 m³) or less] API RP53 chapter 15.6 3 Critica
calibrated tank that can be isolated from the remainder of the
surface drilling fluid system and used to accurately monitor
the amount of fluid going into or coming from the well. A
volume change of half a barrel should be easily detected.
19 Verify that volume changes in the trip tank can be measured API RP53 section 15.6 3 Major
within an accuracy of 0.5 bbl.
20 Check that there is a direct reading level indicator showing 3 Major
mud level in trip tank which in full view of the driller.
21 Check if there are alternate means of filling hole should 3 Minor
primary trip tank pump fail.
22 Check that lines allowing trip tank to be pumped out are 3 Minor
routed over the shakers before going to the pits.
23 Check that the trip tank fill up pump is in good condition. 3 Major
24 Operate trip tank in normal use and check for any stiffness or 3 Major
error of level indicator.
25 Check and verify the calibration of the level indicator(s). 3 Major
FLOW LINE SYSTEM
26 Check the size of the flow line. (Min. 12"). 3 Major
27 Inspect the flow line for abrupt turns where plugging may 3 Major
occur.
28 Check the jet/circulating line to assist in keeping the flow line 3 Major
clear.
29 Check the design and structure of the Gumbo Box including 3 Major
the dump line and overflow.
30 Check the general access to the working area. (It should be 3 Minor
good to clear any blockage)
CASING FILL-UP LINE
31 Check if the low pressure casing fill-up line is completely 3 Critica
separate from the high pressure mud system.
32 Check the pump and that it can be started and stopped from 3 Minor
the drill floor.
BASE OIL SYSTEM
Locations tanks____________ Total storage capacity __________
33 Check the condition of the base oil transfer pump. 3 Major
34 Check if a separate oil off loading line is available from the 3 Major
off loading manifold.
35 Check if it is possible to back load oil based mud? 3 Major
REVERSE CIRCULATING LINE
36 Check if there is a permanently installed reverse circulating 3 Major
line and what is the condition.
37 Check if there is no permanently installed reverse circulating 3 Major
line available, are there provisions for a temporary line?
HIGH RATE MIXERS
38 Check the condition of the high rate mixers. (If available). 3 Major
6.10 STANDPIPE MANIFOLD AND ROTARY HOSES
Valves manf. and type:_______________ Pressure rating:________
ID valves: _________" ID piping: _____________" Pressure rating:____________
1 Check if wall thickness checks have been conducted within 3 Major
the previous year and that the results were analyzed.
2 Check the normal testing procedure for the stand pipe 3 Minor
manifold.
3 Check for proper fastening of the stand pipes to the derrick. 3 Major
4 Check safety cables and clamps. Ensure the rotary hoses Location of API RP 54 section 9.7.7; 3 Critica
are adequately secured on each end. clamp as per API RP 7L section A.7
API Spec 7K
5 Visually check the rotary hoses. (Rotary hoses should be API RP 7L Appendix A 3 Critica
replaced at the first sign of any deterioration such as
swelling, blisters or surface ripples, due to the danger to
personnel during a complete failure).
6 Check the age of the hoses. (If older then 3 to 4 years it API RP 7L Appendix A 3 Minor
should be mentioned in the inspection report).
7 Ensure that a safety line is attached to all sections of 3 Critica
chiksans in temporary or permanent use.
8 Check the pressure rating of all chiksans on the rig. (Any (BHPP fatal accident, S.A. 3 Critica
chiksan of a lower pressure rating then the maximum 20/11/96)
working pressure of the BOP should be removed from the rig
to prevent accidental use in a higher pressure system).
9 Check if the pressure gauges are working and visible for the 3 Major
driller.
10 Is there a connection for installing MWD monitoring 3 Minor
equipment?
11 Check if there is there a direct outlet from the standpipe 3 Minor
manifold to the choke manifold.
12 If there is a connection: check if two isolation valves or one 3 Critica
check valve with one isolation is installed with the same
pressure rating as the choke manifold. (Preferable two
isolation valves).
13 Ensure that only fig.1502 connection are used on a rig Shell 3 Minor
contracted by a Shell company.
14 Ensure that the high pressure mud systems has only welded 3 Critica
and or bolted connections and no threaded.
15 Disassemble one valve at random and inspect internals 3 Major
especial the body. (If found bad open more valves).
16 Pressure test manifold and hoses to maximum working 3 Major
pressure.
17 Pressure test each individual valve to its rated working 3 Major
pressure.
18 All high-pressure hoses are to be removed from service and API RP 7L section A and 3 Critica
sent away for recertification, as per manufacturer’s API RP 53 section
recommended inspection and testing requirements 17.13.2,3,4
(according to this user’s guide, Rev 3), including an annual
test to 1.25 times the maximum working pressure.
19 Replace the damaged jumper hoses for new ones. API RP 54 section 9.13.3 3 Minor
20 Threaded connections should be avoided and welded or 3 Critica
flanged connection must be used.
21 Wall thickness tests should be carried out on the standpipe API RP 574 section 7.2 3 Major
from the manifold up to the rotary hose connections.
CEMENT MANIFOLD
Valve manf. and type: ______________ Pressure rating:_________
ID valves:______" ID piping:_________" Pressure rating piping:_______
22 Review the testing procedure for this manifold. 3 Minor
23 Check if there is a permanent connection with the choke 3 Major
manifold. (Preferably not, but if so, a check valve should be
installed plus 1 isolation valve or 2 isolation valves).
24 Visually inspect the cement hose and check its rated working 3 Critica
pressure. (If the rated working pressure is less then the
system this should be noted in the report).
25 Pressure test the cement manifold and hose to its max. 3 Major
working pressure.
6.11 BULK AIR SYSTEM AND TANKS
Total barite tank cap:___________ Total cement bulk cap:________
1 Check the outside of the tanks for damage or corrosion. 3 Major
2 Check if the safe working pressure is stenciled on the tanks. 3 Minor
3 Check bulk weighing system. 3 Minor
4 Check burst plates. (They should only be used for bulk 3 Critica
storage in open areas).
5 Check that the bulk mud and cement tank relief valves API RP 54 9.13.2 3 Critica
discharges are piped or vented to a safe place with respect
to protection of personnel.
6 Function all manual operated valves. 3 Minor
7 Check if vent lines are open. 3 Major
8 Check air supply system in the tanks. (Spider fluffers, 3 Minor
canvas, etc.)
9 Check that tank walls are clean and free of barite or cement 3 Major
build-up. (Indicate moisture in the bulk air).
10 Check the bottom of the tanks for any rocks, etc. 3 Major
11 Check bulk hatch door for proper sealing and lock down 3 Critica
bolts.
12 Check if a screen is installed in the barite/cement loading 3 Minor
system.
13 Check if the bulk air can be supplied from the rig air system if 3 Major
needed. (Check regulators and by-pass valves)
14 Check the integrity of all valves in the system by pressure up 3 Major
with air.
15 Check the operation of the bulk air compressor by pressuring 3 Major
up an empty bulk tank and calculating if the compressor
works at rated capacity.
16 Check if air booster lines are installed to assist with the 3 Major
transport of bulk? (If not are they required?)
17 Check if air operated valves work properly. 3 Major
18 Check the condition of the valve position indicators. 3 Major
19 If the system is equipped with a main control panel it should 3 Major
have the following functions: - Main storage fill-up and
discharge valve -Vent valves for each storage tank. - Air
pressure isolation for the air supply system. - indicator ligths
for tank fill-up. - Main isolation valve for the air supply
20 Check that the cement system is completely isolated from the 3 Major
other bulk systems.
21 If bulk is available transfer bulk to a hopper and observe for 3 Major
any problems.
6.12 CENTRIFUGE
Manf:________ Type: _________ Cap:_______ Number:________
Only to be inspected when it is rig equipment or when it is specially
requested. Not when it is third party equipment.
1 Remove cover and examine barrel for condition and scroll 3 Minor
wear.
2 Check oil, grease points and belts for tightness. 3 Minor
3 Operate centrifuge and evaluate performance. 3 Major
4 Check hydraulic fluid level. 3 Major
5 Check hydraulic fluid pressure while operating; no load 3 Major
should be 300 - 400 psi. With full load or during start up 1000
- 1100 psi.
6 Check oil level in pillow blocks. 3 Minor
7 Check and inspect the transfer pumps. 3 Major
8 Check all lines and valves. 3 Major
6.13 CEMENTING UNIT
Owner:____________ Manf:__________ Type:____________ Unit output BPM:
Max.Operating Pressure:________ Number of pumps: _________
Are the pumps driven: Independently/Via Emergency Panel/Rig pow
1 Check that the safe working pressure is stenciled on the 3 Minor
surge tank.
2 Check the pressure gauge on the surge tank. 3 Minor
3 Check that the surge tank is fitted with a safety relief valve or API Spec 16D Section 3 Critica
with a open vent line. 3.1.2.4
ABS Guide for Certification
of Drilling Systems Section
3.21
4 Check that calibration reports for the chart recorder and 3 Major
instrumentation is available. (Not older than one year)
5 Check that the fuel supply to the unit can be shut remotely 3 Critica
from a safe area.
6 Check that the power ends of the unit is fitted with safety 3 Critica
relief valves or rupture disc's.
7 Check the safety relief vent line. (Secured, safe discharge, 3 Critica
etc.)
8 Check that the chicksans are fitted with safety chains/ slings. 3 Critica
9 Check if the high pressure piping has been checked for wall 3 Major
thickness within the last 12 months and that the results were
analyzed.
10 Check if any modifications to the high pressure piping has 3 Critica
been carried out without any certification.
11 Check if it is possible to supply liquid mud to the unit with 3 Major
only emergency power available.
12 Recertify the relief valve of the surge tank and high-pressure API Spec 16D Section 3 Minor
pumps arrangements. 3.1.2.4
13 Check that the exhaust of the cementing unit's diesel engines IADC Drilling Manual 3 Major
and the cold start air compressors engine discharge to a safe Section I.I.12
area.
LAND DRILLING UNIT
INDEX-POWER PLANT

9.1 DIESEL ENGINE
9.1.1 General
9.1.2 Caterpillar Engines
9.1.3 Engines for Camp power
9.2 EMERGENCY GENERATOR SET Serial No.:
9.3 AIR COMPRESSORS / AIR SYSTEM
9.4 REFRIGERATING AND AIR-CONDITIONING Revision
date:
9.5 WATERMAKER
4 Not applicable
SN. Revision
date:
No. Instructions Comments Standards Res. Crit.
and recorded and
values Instructions
9.1 DIESEL ENGINES
Note the following:
The number of engines:
The model numbers:
Engine output:
Total running hours of each engine:
Record the engine serial numbers in the report.
9.1.1 GENERAL
1 Check engine oil level. 3 Major
2 Check engine oil pressure when engine is at normal running 3 Major
temperature.
3 Check governor oil level. 3 Major
4 Check cooling water level. 3 Major
5 Check cooling water condition. (treatment) 3 Major
6 Check for any engine oil leaks. 3 Major
7 Check for any cooling water leaks. 3 Major
8 Check for any exhaust manifold leaks. 3 Major
9 Check exhaust emission. 3 Major
10 Check condition of exhaust lagging. 3 Major
11 Carry out a lamp test on all engine alarm panels. 3 Major
12 Check that the engine alarm panel is operational. 3 Major
13 Exhaust manifolds should have fireproof gaskets between API RP 7C-11F 3 Major
bolted connections, or should be made from pipe with appendix A3
screwed or welded connections.
14 Inspect crankcase and oil pan for loose bolts and small 3 Major
discrepancies such as fatigue cracks, nicks and burrs on
stress plates.
15 Check the crankcase pressure. 3 Major
16 Ensure that all engine mounted pressure and temperature 3 Major
gauges are operating and securely mounted.
17 Check/test engine overspeed. (10% above rated) API RP 14F 3 Critical
3.2
18 Check working of low oil level indicator. (if installed) 3 Minor
19 Are the engine crankcase explosion relief valves so arranged 3 Critical
that people are not likely to get hurt?
20 Check pre-lube cycle and remote starting procedure. 3 Major
21 Check air starter motor for leakage and proper operation. 3 Major
22 Test the high engine water temperature alarm setting and API RP 14F 3 Major
shutdown. 3.2
23 Test the low lube oil pressure alarm setting and shutdown. API RP 14F 3 Major
3.2
24 Test the high lube oil temperature alarm setting. 3 Major
25 Test the low fuel oil pressure alarm setting. 3 Major
26 Run one engine on max. possible load for a 1 hour. 3 Major
27 Test the load sharing system. 3 Major
28 Check that there is an emergency shut-down device that will API RP 54 3 Major
close off the combustion air. 9.15.1
29 Check that the rig power emergency shut down devices are API RP 54 3 Major
checked on a weekly basis. 9.15.2
30 Check that the engine shut down devices are actuation API RP 54 3 Major
checked weekly basis. 9.15.2
31 Check hold down bolts and engine mounts for vibration 3 Major
32 Check that all rotating parts are protected. 3 Critical
33 Check which equipment trips with load shedding. 3 Major
34 Check when the vibration damper was last checked for: 3 Major
rubber flexibility and the use of silicon grease.
35 Check the operation of the engine air manifold shut down 3 Major
flaps. (rig savers)
36 Check the operation of any lock-out device when turning gear 3 Major
is engaged.(if applicable)
9.1.2 Caterpillar Engines
39 Check low lube oil pressure shut down 3 Major
40 Check over speed shutdown 3 Major
41 Remove water temperature switches and bench test for 3 Major
alarm and shutdown
42 If fitted remove metal detector and check condition of 3 Major
electronic grid.
43 If fitted remove at random the oil centrifuge and examine. 3 Major
44 Check for exhaust leakage under the water cooling shield for 3 Major
the exhaust manifold
45 Are the nozzles regularly tested. Is there a nozzle tester on 3 Major
the rig.
46 Is there a nozzle tester on the rig. 3 Major
47 Check condition of fuel lines 3 Major
48 Ensure all brackets are fitted on fuel lines and have rubber 3 Major
protection.
49 Check valve clearances at random 3 Major
50 Ask for crankcase breathers to be removed and check 3 Major
condition of screens.
51 Check for noisy turbo-chargers. 3 Major
52 Remove air filters and check for bearing movement on the 3 Major
compressor side of the turbo.
53 Record hours on Turbo cartridges. 3 Major
54 Check top deck for any deterioration or damaged parts, 3 Major
especially valve springs and collets.
55 Check engine for excessive vibration 3 Major
56 Check service records to see if liner protrusion and ovality 3 Major
were measured and recorded at the last top overhaul
57 Check operation of emergency pull switch. 3 Major
58 Check operation of emergency shut down on the hydro- 3 Major
mechanical unit
59 If possible check differential pressure across the oil cooler. 3 Major
60 Check operation of sump heater if fitted. 3 Major
61 Check condition of the turbo protection shield if fitted. 3 Major
62 Check for oil leakage around the crankshaft seals. 3 Major
Portable engines and stationary small prime movers
65 Is the foundation or mounting cradle free of defects? 3 Minor
66 Check that spark arrestors are fitted to all exhausts unless if 3 Critical
they venting into a safe area. (If water-cooled spark arrestors
are fitted, then the supply should be fitted with an alarm in
case of failure).
67 Check that overspeed trips are fitted. 3 Critical
68 If the engine-room is in the hazardous area, it should be 3 Critical
pressurized with air from a safe area, an alarm should be
fitted in case of loss of overpressure and an air lock used for
any access from a zone 1 area.
9.1.3 Engines for Camp Power
Note the following:No. of engines, the model numbers, total running hours of each engine
69 Before inspection, check the PMS-history files whether all 3 Minor
programshave been carried out on the due running hours".
70 Check lube oil level and condition 3 Minor
71 Date of last lubrication oil change. 3 Minor
72 Check cooling water treatment. 3 Minor
73 Check fan belt tightness and wear. 3 Major
74 Check radiator hoses for aging or damage. 3 Major
75 Open up cylinder head covers, check inlet- and exhaust 3 Major
valves with springs.
76 Inspect crankcase and oil pan for loose bolts and small 3 Major
discrepancies such as fatigue cracks, nicks, and burrs on
stress plates.
77 Check pre-lube cycle and starting procedure. 3 Major
78 Check the air starter motor for leakage and proper operation 3 Major
79 Time how long it takes to start an engine and have it on the 3 Major
main bus bar
80 Run the engines at 100% load for 1/2 hour. 3 Major
81 Check the exhaust emission.Blue smoke is an indication of 3 Major
excessive unburned lube oil.Black or gray smoke usually is
caused by air starvation or overload.
82 Check cooling water temperature and pressure and compare 3 Major
with design values
83 Check lube oil temperature and pressure and compare with 3 Major
design values.
84 Check engine pumps for leaks. 3 Major
85 Check engine overspeed.(Normally set 10% above rated 3 Major
engine speed).
Check and test the alarm setting of the following:
86 High engine water temperature. 3 Major
87 Low lube oil pressure. 3 Major
88 High lube oil temperature. 3 Major
89 Check and inspect base mounting bolts for any damage or 3 Major
improper torque.
90 Remove inspection covers on generator and inspect the 3 Major
following for loose connections, loose bolts, bracing,
damaged insulation, generator stator and connecting leads,
revolving fields, exciter field, and exciter armature with diode
assembly, and connecting leads.
91 Check oil or grease in main bearing. Date of last lube oil 3 Major
change.(Max. 2 yr )
92 Check the engine control panel. 3 Major
9.2 EMERGENCY GENERATOR SET (CHECK ONLY IF APPLICABLE)
Engine type:____________ Genr: Cap.______kW
1 Check the emergency engine control panel. 3 Major
2 Is the emergency source of power a generator powered by a 3 Critical
compression ignition engine or gas turbine operating on fuel
with a flash point greater than 43 deg. C. without
3 Are the emergency generator, its equipment and its fuel 3 Critical
storage located outside any hazardous areas?
4 Are they independent of and remote from the main power 3 Major
supply?
5 Does the emergency equipment space have an exit to the 3 Minor
open air?
6 Check radiator air shutters for easy movement. 3 Major
7 Check lube oil level and condition. 3 Minor
8 Check fan belt tightness and wear. 3 Minor
9 Check radiator hoses for ageing or damage. 3 Major
10 Is the emergency generator fitted with a spark arrestor? 3 Critical
11 Means should be provided to ensure that machinery can be 3 Major
brought into operation from a black-out condition without
external aid.
12 Check that the interconnect/back feed feeders are protected 3 Major
for overload/short circuit.
13 Check that the emergency generator can also supply at least 3 Major
one of the BOP triplex pumps.
14 Remove inspection covers on generator and inspect the 3 Major
following for loose connections, loose bolts, bracing,
damaged insulation, generator stator and connecting leads,
revolving fields, exciter field, and exciter armature with diode
assembly, and connecting leads.
15 Megger test generator and exciter. (Generator revolving field 3 Major
and exciter with diodes jumped according to mfg.
Instructions). (Do not megger test exciter field with voltage
regulator connected). Record results in report.
16 Check the circuit breakers, interior components, controls, 3 Major
meters in the emergency switchboard.
17 Check if the safety lights automatically switch on when the 3 Major
emergency generator doesn't start.
18 Check the emergency generator batteries, storage location, 3 Major
charger and is the ventilation or extraction of gasses
satisfactory?
19 Check/test engine shut downs. 3 Major
20 Check automatic operation of the generator set when main 3 Major
bus bar power is lost.
21 Test to ensure the emergency equipment come into 3 Major
operation automatically upon loss of the main power supply
and is it automatically connected to the emergency
distribution system?
22 Can the emergency generator, if provided, be started 3 Minor
independently from the automatic starting mechanism and
has it been operationally tested?
23 Are there two independent means of starting the emergency 3 Major
generator engine?
24 Run the engine at 100% load for 1 hour. 3 Major
9.3 AIR COMPRESSOR
Manf:___________ Type:_____________ No.:________
1 Check the oil levels of all compressors. 3 Minor
2 Check the condition of the oil of all compressors. 3 Minor
3 Check when the oil was last changed. 3 Minor
4 Check "V" belts for correct tension or wear. 3 Major
5 Check foundation or hold-down bolts for tightness. 3 Minor
6 Check operation and capacity. 3 Major
7 Check pressure gauges to ensure proper operation of suction 3 Major
and discharge valves of all stages.
8 Check high air temperature shut down on screw type IADC Safety 3 Major
compressors. alert 98-7,
point 6
9 Check proper functioning of automatic drains. 3 Minor
10 Air safety valves and fittings properly protected against 3 Critical
mechanical damage?
11 Are the discharges from the safety valves piped and vented API RP 54 - 3 Critical
to a safe place with respect to protection of personnel? 9.13.2
AIR RECEIVERS
Are air receivers for engine starting, rig air, drill floor, fitted with the following:
12 Clearly visible distiguishing marks? 3 Minor
13 Pressure gauges with maximum working pressure clearly 3 Minor
visible?
14 A hand hole or manhole? 3 Minor
15 Certificate for pressure vessel requirements? 3 Minor
16 Relief valve or bursting disc? 3 Critical
17 Are the discharges from the safety valves piped and vented API RP 54 - 3 Critical
to a safe place with respect to protection of personnel? 9.13.2
18 Is a label permanently installed showing the name of the 3 Minor
manufacturer and to which standards the pressure vessel
has been fabricated and tested?
19 Check history files that PM checks have been conducted in 3 Major
time according to running hours.
9.4 REFRIGERATING AND AIRCONDITIONING
Manf.:___________ Refrigerant: R__________
1 Check refr.machinery V-belt tightness & wear. 3 Minor
2 Check oil level of compressors. 3 Major
3 Check that all refr.machinery is operational. 3 Major
4 Run refr. machinery, check pressures, freon level and safety 3 Major
devices.
5 Check and note temperatures of freezers and cooling rooms. 3 Minor
6 Check air-conditioning ventilator V-belt tightness and wear. 3 Minor
7 Check air filter of evaporators. 3 Minor
8 Check air filters vent units. 3 Minor
9 Check air-condition machinery V-belt tightness and wear. 3 Major
10 Check that all air-condition machinery is operational. 3 Major
11 Run air-conditioning machinery, check pressures, freon level 3 Major
and safety devices.
9.5 WATERMAKER
Manufacturer:__________ Capacity:__________ Heating source:___
1 Check operation of the watermakers. 3 Major
2 Is the capacity sufficient to supply the rig of potable water? 3 Minor
3 Is it economical to make the water on the rig? 3 Minor
(In other words is it more econominal to supply water from
shore than to make it on the rig).
4 Check safety switch operation for vacuum. (Opens above 2" 3 Major
high vac.)
5 Check ppm measuring system. (Alarm, dump valve, etc.) 3 Major
6 Check potable water loading system. Is it possible to take 3 Minor
water samples when loading water?
INDEX-MAINTENANCE SYSTEM

12.1 MAINTENANCE ORGANISATION
12.2 PREVENTIVE MAINTENANCE
12.3 ANALYSIS AND REPORTING
12.4 DEVELOPMENT MAINTENANCE ORGANISATION
12.5 ORGANISATION DRILLING Serial No.:
12.5.1 PM ON DRILLING EQUIPMENT Revision
date:
12.6 ORGANISATION MUD SYSTEM
12.6.1 PM ON MUD SYSTEM
12.7 ORGANISATION WELL CONTROL
12.7.1 PM ON WELL CONTROL EQUIPMENT
12.9 ORGANISATION ENGINE ROOM
12.9.1 PM ON ENGINE ROOM EQUIPMENT
12.10 ORGANISATION ELECTRICAL
12.10.1 PM ON ELECTRICAL EQUIPMENT
12.11 ORGANISATION SAFETY
4 Not applicable
SN. Revision
and recorded instructions
12.1 MAINTENANCE ORGANISATION
1 Does the company have a Planned Maintenance System. 3 Minor
2 Are all manuals available and are the heads of departments API RP 7L 1.3 3 Minor
familiar with the instructions regarding the operationability of the
maintenance management system?
3 Is personnel familiar with their function and job descriptions? 3 Minor

4 How would you rate the housekeeping of the maintenance 3 Minor
department (tool store, working area)?
5 Accuracy and availability of technical documentation, up-to-date 3 Minor
drawings, piping diagrams, etc.
6 Are the equipment manufacturer's service alerts on the rig and 3 Minor
properly filed. Are the manufacturers recommendations followed
with respect to maintenance intervals and tasks.
7 Cooperation of operational personnel in maintenance activities. 3 Minor
8 How would personnel rate the efficiency and accuracy of the stock 3 Minor
control system.
9 How would personnel rate the availability of the correct spare parts 3 Minor
to maintenance personnel, thus are sufficient spares available for
safety critical equipment and major equipment?
circumstances regarding this subject.
improvement to this subject.
12.2 PREVENTIVE MAINTENANCE GENERAL
1 Are all Preventive Maintenance Work Orders (PM tasks)
Minor
understood by personnel. 3
2 Are all Preventive Maintenance Work Orders (PM tasks) feasible
looking at the already existing workload for the maintenance Minor
organisation on the rig. 3
3 How would you rate the detail of the preventive maintenance tasks,
especially the registration of measurements (tolerances, torque's,
pressures, temperatures, etc.)? Minor
3
4 Degree in which diagnostic techniques, such as vibration analysis,
infrared heat sensing and spectrographic oil analysis are used for Minor
all essential equipment inspections. 3
5 How would personnel rate the practicality of the Preventive
Maintenance Tasks down loaded by management for them to
comply to, satisfactory or unsatisfactory. Minor
3
6 Indicate completion percentage of PM-tasks of several monthly
Preventive Maintenance Reports. Would personnel describe this as Minor
satisfactory or not. 3
7 Are the daily and weekly PM booklets utilised by designated
Minor
personnel? 3
8 Involvement of operational personnel with maintenance. The simple
Minor
daily and weekly maintenance routines. 3
12.3 ANALYSIS AND REPORTING
1 Is the deferred maintenance periodically evaluated (for reason of 3 Minor
delay, reason for Feedback Form) and prioritised (give deferred PM
tasks a higher priority) in order to improve planning of work.
2 Are Machine History Reports regularly made out as required? 3 Minor

API RP7L 1.4.1
3 How would you rate the quality of Machine History Reporting? 3 Minor
4 Are the Machine History Reports properly filed, easy accessible 3 Minor
and up-to-date? (Every six month's the history files should be
updated by head office, the organisation on the rig can only be
judged if they have received that update)
5 Are Equipment Reports and Feedback Forms correctly filled in and 3 Minor
sent to Head Office? (Record also whether or not Head Office
responds every time)
6 Are the Equipment Reports and Feedback Forms evaluated, filed 3 Minor
and followed up by the maintenance coordinator? (rig manager?)
12.4 DEVELOPMENT MAINTENANCE ORGANISATION
1 Are all Heads of departments trained in the maintenance 3 Minor

management system within the company (Maintenance planning,
software, administration, reporting, evaluation, etc.)
2 Does maintenance personnel receives training (training-on-the-job) 3 Minor

in the PM tasks.
3 Does maintenance personnel receives training (training-on-the-job) 3 Minor
in reporting techniques (Machine History Reports).
4 Extent in which the apprentice program fills the department's needs 3 Minor
for qualified mechanics, electricians and other craftsmen.
5 Does the drilling contractor provide its maintenance personnel with 3 Minor
special training (e.g. maintenance of electr. equipment in
hazardous areas, maintenance of new installed equipment [top
drives, etc].) Rate the extent to which this training is provided.
12.5 ORGANISATION DRILLING
12.5.1 PM ON DRILLING EQUIPMENT
DRAWWORKS
1 Is the drawworks foundation bolt check covered in the PM system. PM TASKS 3 Minor
2 Are the foundation hold down bolts regular checked for tightness. PM TASKS / 3 Minor
HISTORY
3 Check that all air valves are serviced regularly. PM TASKS / 3 Minor
HISTORY
RECORDS
4 Is the PM system for the drawworks up to date. PM TASKS 3 Minor
5 Are break downs logged and are they occurring in above average HISTORY 3 Minor
time intervals. RECORDS
DISK BRAKE - UNIVERSAL
6 Check if springs of emergency brake are renewed every 12 PM TASKS / 3 Minor
months. HISTORY
RECORDS
ROTARY TABLE
7 Check when the main bearing clearance was last measured. (.004- HISTORY 3 Major
.006"). RECORDS
8 Check records of backlash in pinion and ring gear. HISTORY 3 Minor
RECORDS
9 Is the PM for the rotary table up to date. PM TASKS 3 Major
time intervals? RECORDS
TOP DRIVE DRILLING SYSTEM
11 Check oil sample analyzing reports. OIL SAMPLE 3 Minor
RECORDS
12 Check the records to verify the oil flow to the take-up bearing is PM TASKS / 3 Major
regularly checked. (Varco top drives with integrated swivels) HISTORY
RECORDS
13 Check that the bolts of the M.H. DDM lower clamping cylinders are PM TASKS / 3 Major
replaced on a 3-monthly basis according to M.H. service bulletin. HISTORY
RECORDS; DEN
43/93 Shell
14 Check when the precharge pressure of the counterbalance cylinder PM TASKS / 3 Major
accumulator was last checked. This should be included in the PM HISTORY
and checked monthly as per. RECORDS; Varco
Safety Alert TDS
15 Are the proper certificates available on the rig. CERTIFICATION 3 Minor
RECORDS; MH
Safety Alert
SA 001 dated
16 Are all modifications carried out as per manufacturer's safety alert TEB RECORDS 3 Minor
bulletins.
17 Are all technical and safety bulletins sent and available on the rig. TEB RECORDS 3 Minor
18 Check if the main shaft has been removed recently for inspection of PM TASKS / 3 Major
the splines. (Yearly or 3,000 hrs) HISTORY
RECORDS
19 Check that regular oil samples are taken. OIL SAMPLE 3 Minor
RECORDS
20 Check when the gear box oil was last changed. (6 monthly) PM TASKS / 3 Minor
HISTORY
RECORDS
21 Is a regular thorough examination, by means of dismantling, carried PM TASKS / 3 Major
out at least every 12 months or 3,000 Rhrs. HISTORY
RECORDS; API
RP 8B/ SI 1019 6
22 Check that adequate procedures are written covering maintenance PM TASKS 3 Minor
visual inspection and thorough examination in accordance with the
manufacturer's recommendation.
23 Check that the make-up torque of the swivel to mainshaft rotary Varco Service 3 Major
shouldered connection is inspected to ensure proper make-up Bulletin No.38
torque has not been reduced. (TDS-3, 4, 4H, 5, 5H) Rev.F
24 Check that all derrick mounted equipment are regularly inspected PM TASKS / 3 Minor
for security and tightness. HISTORY
RECORDS
25 Check that the critical components comprising the torque wrench PM TASKS / 3 Major
are checked at least on every tour (12 hours) or more regularly, HISTORY
during normal drilling operations. RECORDS
26 Check that the elevator is regularly gauged for wear on its bore. PM TASKS / 3 Major
HISTORY
RECORDS
27 Check that calibration of all instruments, in particular those PM TASKS / 3 Major
displaying torque/ pressure and amps is carried out on a regular HISTORY
basis. (I.e. yearly) RECORDS
28 Check that the TDS unit power and service loops are regularly PM TASKS / 3 Major
surveyed to ensure that they lay correctly and undamaged, and not HISTORY
twisted RECORDS
SWIVEL
29 Are welded keepers replaced with the bolted type at the time of the PM TASKS / 3 Major
2-yearly inspection? (Only on Sedco rigs) HISTORY
RECORDS; (As
per Sedco Forex
Equipment Alert
30 Check oil analyzing reports. OIL SAMPLE 3 Minor
RECORDS
31 Check measurements of the main bearing clearance of the swivel. PM TASKS / 3 Major
(Should be taken yearly). HISTORY
RECORDS
KELLY SPINNER
32 Is the PM for the kelly spinner up to date. PM TASKS / 3 Major
HISTORY
33 Are break downs logged and are they occurring in above average RECORDS
PM TASKS / 3 Minor
time intervals. HISTORY
KELLY & KELLY DRIVE BUSHING RECORDS
34 Check if valid inspection reports are available of the kelly in use. PM TASKS / 3 Major
(Not older than 6 months). HISTORY
RECORDS
35 Is the spare kelly inspected and ready to be installed? PM TASKS / 3 Major
HISTORY
RECORDS
CROWN BLOCK
36 Check if the sheave bearing wear is recorded and are within the PM TASKS / 3 Major
allowable limits. HISTORY
RECORDS; API
37 Is the PM for the crown block up to date. PM TASKS / 3 Major
HISTORY
RECORDS
TRAVELLING BLOCK
39 Check that bearing wear is regularly inspected. PM TASKS / 3 Minor
HISTORY
RECORDS
40 Check the certification and proper SWL of the block hang-off lines. CERTIFICATION 3 Major
RECORDS
41 Check if the bearing wear measurements are recorded in the PM HISTORY 3 Minor
history files. RECORDS
42 Is the PM for the travelling block up to date. PM TASKS / 3 Major
HISTORY
RECORDS
HOOK
44 Is the PM for the drilling hook up to date? PM TASKS / 3 Major
HISTORY
RECORDS
45 Are break downs logged and are they occurring in above average PM TASKS / 3 Minor
time intervals? HISTORY
RECORDS
DRILLING INSTRUMENTATION
46 Check when all instrumentation was calibrated such as RPM of the PM TASKS / 3 Major
rotary table, MD load indicator, flow meter, mud pump pressure HISTORY
gauges, etc. RECORDS
DERRICK
47 Check when the tugger sheaves were last removed from the 3 Minor
derrick and inspected for bearing and shaft wear.
48 Check when all bolted connections were checked for loose and 3 Major
broken bolts.
49 Check certification Sella block above the monkeyboard. (Yearly) CERTIFICATION 3 Critical
RECORDS
CASING STABBING BOARD
50 Check load test certificates. CERTIFICATION 3 Minor
RECORDS
TUGGERS AND SHEAVES
51 Are the foundations regularly inspected by the crew as a standard PM TASKS / 3 Minor
PM task for obvious safety reasons. HISTORY
RECORDS
52 Check that the wire on all man riding winches are replaced yearly. PM TASKS / 3 Critical
(Recommended by SF NS) HISTORY
RECORDS; Sedco
policy on North
53 Are proper certificates available to classify these winches as CERTIFICATION 3 Minor
manriding winches? RECORDS;
EZY-TORQ
54 Check that the unit is calibrated on a yearly basis. PM TASKS / 3 Major
HISTORY
RECORDS
PIPE HANDLING EQUIPMENT
55 Check if the tong counter weight wire lines are included in the lifting PM TASKS / 3 Minor
gear inspection program as they are classified as lifting appliances. HISTORY
RECORDS
56 Check the throat ID of the API drilling bowls. (New 10 1/8"), API RP 8B 3 Major
(Replace when ID exceeds: 10 5/8" for standard and 10 7/8" for
extended API bowls.)
57 Check the master bushings. (Replace the master bushings when 3 Major
the ID reaches the following dimensions:
Master bushing type/rotary table size wear dimension: MSS (17-
½",20-½") 14 3/16"
58 Check when the last slip test was performed in order to check the PM TASKS / 3 Minor
condition of the master bushings, bowls and slips. Review the HISTORY
results. [A full contact should have been accomplished]. (This test RECORDS
is recommended by Varco to be repeated every 3 month.)
PIPE RACKING SYSTEMS
59 Check the maintenance files for recent repairs and problems. PM TASKS / 3 Minor
HISTORY
RECORDS
DRILL STRING
60 Check inspection program of the drill string and the latest PM TASKS 3 Major
inspection records (6 monthly).
61 Check that the inspection is carried out by a recognized company. HISTORY 3 Minor
RECORDS
62 Check if the corrosion rate has been monitored properly. PM TASKS 3 Minor
63 Check that the deficiencies found during the previous inspection 3 Major
have been repaired/replaced.
64 Check if good records are kept. HISTORY 3 Minor
RECORDS
65 Check if drill string related failures have been occurring. (Last well HISTORY 3 Minor
and before) RECORDS
DRILLING SUBS
66 Check the inspection program for the drilling subs and the previous PM TASKS 3 Major
inspection records.
67 Check that the inspection has been carried out by a recognized HISTORY 3 Minor
company. RECORDS
68 Check that the deficiencies found during the last inspection have HISTORY 3 Major
been repaired/ replaced? RECORDS
FISHING TOOLS
69 Check the inspection programme for the fishing tools. PM TASKS 3 Minor
WELL TESTING EQUIPMENT
70 Check when the burner booms were last inspected. HISTORY 3 Major
RECORDS
71 Check when the high pressure lines were last pressure tested. HISTORY 3 Major
RECORDS
72 Check for valid wall thickness inspection reports of the oil and gas PM TASKS / 3 Major
lines. (Recommend that previous inspection report is not older then HISTORY
1 year maximum) RECORDS
12.6 ORGANISATION MUD SYSTEM
12.6.1 PM ON MUD SYSTEM
MUD PUMPS
1 Check the planned maint. Schedules to ensure maintenance is up 3 Major
to date.
2 Check the planned maintenance files for maintenance history. 3 Minor
STANDPIPE MANIFOLD AND ROTARY HOSES
3 Check the certification of the rotary hoses. 3 Minor
4 Check the certification of the cement hose. 3 Minor
BULK AIR SYSTEM AND TANKS
5 Check calibration reports of the bulk weighing system. 3 Minor
6 Check the PM tasks used on this system and records. 3 Major
12.7 ORGANISATION WELL CONTROL
12.7.1 PM ON WELL CONTROL EQUIPMENT
ANNULAR TYPE PREVENTERS
ANNULAR PREVENTER, CAMERON TYPE D
1 Were the packer and donut last removed for inspection within the 3 Major
previous year.
ANNULAR PREVENTER, SHAFFER
2 Was the packer removed for inspection within the previous year. 3 Major
ANNULAR BOP, HYDRIL TYPE GL
3 Was the packer removed for inspection within the previous year. 3 Major
GATE VALVES (BOP Mounted)
4 Are these valves disassembled at least once every 3 years for an 3 Major
internal inspection and full servicing?
5 Have all hub connections been re-torqued since the first pressure 3 Major
test after installation.
6 When were all kill and choke lines ultra-sonically checked for wall 3 Major
thickness especially in the bends? Does rig have documentation to
show when lead targets were last changed ?
CHOKE MANIFOLD
7 Check the planned maintenance and the testing procedure of the 3 Minor
manifold.
CAMERON STYLE HUB CLAMPS
8 Replace bolts and nuts after every 25 make-up and break-out Cameron EB 595 3 Major
cycles. D, 22/7/94
9 If bolt torque is not monitored and recorded then they should be Cameron EB 595 3 Major
MPI'ed prior to installation. D, 22/7/94
BOP HANDLING EQUIPMENT
10 Ensure the crane/beams/blocks was load tested recently (5 tons 3 Major
above SWL)
11 Check the certification of the wire ropes and how long they have 3 Major
been installed.
HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT
12 The relief valves should be tested, tags with the test date and test API Spec 16D 3 Critical
pressure are to be installed. (The pressure setting is normally 3,300 3.1.2.4.
psi) (We recommend to repeat this test 2 yearly).
13 Verify whether the accumulator bottles have ever been ASME Section VIII 3 Critical
hydrostatically tested, preferably every ten years the bottles should Division 1, (API
be tested in a qualified machine shop to 1.5 times the working Spec 16D
pressure. (New bottles should have ASME U1A certificates.) 2.2.1.4.), API Spec
16D 3.1.2.3
14 Accumulator precharge. The precharge pressure on each API RP 53 chapter 3 Major
accumulator bottle should be measured prior to each BOP stack 12.3.5
installation on each well and adjusted if necessary.

12.9 ORGANISATION ENGINE ROOM
12.9.1 PM ON ENGINE ROOM EQUIPMENT
DIESEL ENGINES
1 Check that scheduled cleaning of the turbo charger is part of the PM TASKS 3 Major
weekly routines.
2 Check the oil consumption rate in the log-book. EMD 16 cyl. (E9) HISTORY 3 Minor
turbo charged 1 gallon / hr. Others +/- 9 gallon / 24 hrs.** RECORDS
3 Are lube oil samples taken, analised and are results reported back HISTORY 3 Major
to the rig? RECORDS
4 Check and inspect foundation bolts for any damage or improper HISTORY 3 Major
torque. RECORDS
5 Check that the PM system is up-to-date. PM TASKS 3 Major
6 Check the PM that the engines are overhauled when past 20,000 HISTORY 3 Major
run.hrs. ** RECORDS
7 Check if a major overhaul has been expected/planned in the first 6 PM TASKS 3 Minor
months.
8 Check the PMS history for last inspection of turbo chargers. HISTORY 3 Major
RECORDS
9 Is the coolant inhibitor concentration checked, and is it part of the PM TASKS; 3 Minor
PM routine? HISTORY
RECORDS
10 Check the records and spot check if the top piston rings land HISTORY 3 Major
clearance is within tolerance. ** (EMD) RECORDS
EMERGENCY GENERATOR SET (IF APPLICABLE)
11 Check the date of last lubrication oil change. (Max. 2 yr.) HISTORY 3 Minor
RECORDS
12 Check cooling water treatment. PM TASKS, 3 Minor
HISTORY
RECORDS; API
RP 7C-11F
13 Check generator main bearing. Date of last lubrication oil change. HISTORY 3 Major
(Max. 2 yr.) RECORDS
14 A preventive maintenance programme for the emergency power PM TASKS; 3 Minor
system should be in place with records available covering at least HISTORY
the 3 previous years. RECORDS
15 Is the emergency source of power including any associated circuits PM TASKS; 3 Minor
regularly tested by rig personnel and is such testing logged for HISTORY
record? RECORDS; API
RP 62 (2.6.1)
EMERGENCY POWER SUPPLY kl
16 Provisions should be made for testing of the complete emergency PM TASKS; API 3 Major
system. This includes a weekly test of the automatic starting RP 62 (2.6)
arrangements by interrupting the normal supply of power to the
emergency bus.
17 Check PMS files for history of maintenance test running and HISTORY 3 Major
megger readings. RECORDS
AIR COMPRESSOR
18 Check safety valves. When where they last tested? HISTORY 3 Critical
RECORDS
19 Check the air vessels. When were they last inspected? HISTORY 3 Major
RECORDS
20 Have the pressure vessel relief valves been tested, recertified HISTORY 3 Critical
within the previous 2 years? RECORDS,
CERTIFICATE
12.10 ORGANISATION ELECTRICAL
12.10.1 PM ON ELECTRICAL EQUIPMENT
ELMAGCO BRAKE
1 Check PM history files for repeating failures. 3 Major
2 Check when was the Elmagco brake was last disassembled and 3 Major
the bearings replaced.
3 Check that a brake cooling water treatment being used? 3 Minor
GENERATOR: AC 3 PHASE
4 Check PMS history files that programmes have been carried out on 3 Major
"due dates" for last megger readings and break downs. Date last
reading: ____________________ . Note: the generators to be
megger tested for ModuSpec.
TRANSFORMER, 3 PHASE
"due times" and for last megger readings.
DC MOTORS (INCLUDING PROPULSION MOTORS)
" due times", for last megger readings and break downs. Date last
reading: ___________________ .
AC MOTORS
" due times", for last megger readings and break downs. Date last
reading: ___________________ .
GENERAL ITEMS
8 Check if current injection test is carried out within the last 5 years. 3 Major
ELECTRICAL SAFETY
(*) HAZARDOUS ZONES - ELECTRICAL EQUIPMENT
Electrical Equipment
9 Ensure that all equipment permanently placed in hazardous areas 3 Minor
is recorded in the PM system and check that regular PM tasks are
performed and recorded.
10 Are regular insulation tests conducted on all equipment and 3 Critical
systems (cables, switchgear, generators, motors, heaters, etc.) and
are the results recorded in the PM history files.
11 Are regular maintenance checks conducted on electrical equipment 3 Minor

located in hazardous areas with regards to corrosion and to ensure
the integrity of the flame path?
12 Are type of survey and dates when carried out recorded. 3 Minor
13 Are the results logged, including the numerical measurements. 3 Minor
14 Have sample checks been made of equipment earth bonding 3 Minor
conductors to verify the earth continuity path?
15 Are comments on the survey and outstanding items requiring 3 Minor
specified attention during the next survey.
Electrical Earthing and Bonding
16 How often is the earthing bonding tested? Check records. 3 Minor
12.11 ORGANISATION SAFETY
12.11.1 PM ON SAFETY EQUIPMENT
AUTOMATIC FIRE DETECTION SYSTEM
1 Check PM history files for repeating failures. 3 Major
2 Are satisfactory operating and maintenance instructions 3 Major
3 Are PM records up-date 3 Minor
HALON/CO2 SYSTEM FOR FIRE CONTROL
4 Check when the equipment was last fully serviced by a certified Last date of 3 Major
independent company. inspection:
Next
5 When were the gas cylinders last hydrostatically tested 3 Major
according the following: Every 10 years unless
- :the cylinders
have been discharged. - or are showing signs of corrosion. - or
are damaged. - or
showing loss of pressure. Every 20 yearsif the cylinders are
externally examined and checked for loss of pressure by a
competent person at intervals not greater than one year. Every
5 years when above criteria is not met.
FIXED FIRE EXTINGUISHER SYSTEMS (WATER AND FOAM)

6 Check that the fire monitors are regular tested/checked/maintained. 3 Major
7 Check PMS history files that the fire pump and hoses are regular 3 Major
tested/checked.
PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT
8 Check last inspection/hydrostatic test date. 3 Major
9 Check that all extinguihers are regularly checked by the crew 3 Critical
(weekly/monthly) and that records are available.
10 Check when the various fire extinguishers were 3 Critic

last pressure tested. Accepted frequencies are 4 al
l APPARATUS
BREATHING
11 Check the PM system for the breathing apparatus. (if applicable) 3 Minor
FLAMMABLE GAS DETECTION
12 Check PM records that the gas detection system is regularly 3 Critical
tested/calibrated.
INDEX-ELECTRICAL
No. DESCRIPTION: PAGE No.:

:
10.1 ELMAGCO BRAKE
10.2 MAIN GENERATORS
10.3 MAIN TRANSFORMER, 3 PHASE
10.4 CONVERTERS (SCR and variable frequency drives)
10.5 MAIN SWITCH BOARDS
10.6 EMERGENCY SWITCH BOARDS
10.7 DC MOTORS
10.8 AC MOTORS
10.9 MOTOR CONTROL (MCC's and Motor Starters)
10.10 LIGHTING SYSTEM (Main)
10.11 LIGHTING SYSTEM (Emergency)
10.12 ELECTRICAL OUTLETS
10.13 CABLES AND CABLE TRAYS
10.14 BATTERIES,BATTERY CHARGERS AND UPS
10.15 ALARM SYSTEMS: FIRE,GAS and GENERAL
10.17 COMMUNICATION: TELEPHONE AND PA SYSTEMS
10.18 ELECTRIC WELDING AND WELDING DISTRIBUTION
10.19 EARTHING AND EARTH BOUNDING
10.20 HAZARDOUS AREAS
10.21 MISCELLANEOUS ITEMS
4 Not applicable
SN. Revision date:

No. Instructions Comments and Standards and Res. Crit.
recorded values instructions
10.1 ELMAGCO BRAKE
1 Check that the brake cooling water discharges freely in an open funnel. 3 Major
This should prevent siphoning and allow venting of steam.
2 Check the quantity of the brake cooling water flow. (7838 brake requires 3 Major
150 g.p.m.)
3 Check that the overflow vents in the side of the brake are positioned just 3 Major
below the bearing. This prevents water from entering the bearings.
4 Check the monitoring device of the cooling water system. 3 Major

5 Check flow and temperature alarms. 3 Major
6 Check the operation of cooling water flow and temperature alarms and 3 Minor
verify the settings.
7 Check the performance of the brake cooling water pump and the 3 Major
standby pump.
8 Measure and record the air gaps between the rotating and stationary 3 Major
part of the brake. The value of a new brake is 0.055" (It may be
necessary to remove rust, this might indicate a lack of inhibitor in the
cooling water).
9 Remove and inspect the breather elements of the coil cavities. If they 3 Minor
are clean, these should rattle when shaken.
10 Open up and inspect the connection box of the brake, check the 3 Major
flamepaths. Ensure that the connections of the conduits to the brake
coils are tight.
11 Disconnect the brake coil leads, megger test each individual coil and 3 Major
record the value. F1/F2= _____, F3/F4= _____, F5/F6= _____, F7/F8=
_____.(Minimum value @ 500 V= 2 M.Ohm)
12 Measure and record the resistance value of each individual coil. 3 Major
F1/F2=_________, F3/F4=_________. F5/F6=_________,
F7/F8=_________. (Type 7838, minimum 11 Ohm, cold condition 14
Ohm, when hot 18 Ohm.
13 Check that the available alarms at the drillers console are operational. 3 Major
(This should indicate a brake fault and/or when the battery back-up
system has been activated).
14 Check the drillers control for proper spring return of the handle. 3 Major
15 Check the power reducing control switch (If applicable) for freedom of 3 Major
operation.
16 Check the brake operation with the driller. (Ask the driller to lower an 3 Criti
empty block from a considerable height and apply full power to the cal
elmagco brake. The empty block should come to an almost complete
stop).
17 Check the general condition of the battery back-up system. (If installed) 3 Criti
cal
18 Test the action of the battery back-up system; simulate a power loss to 3 Criti
the control system. cal
19 Conduct a drain test of the battery back-up system to verify the 3 Major
condition of the batteries. Apply full braking power and maintain this
until the system switches off. Record the time of this test in the report.
20 When a 2025A Baylor brake control system is present, the fault system 3 Major
should: Monitor current to the brake coils.
21 Compare the current with the threshold values. 3 Major
22 Check for earth faults. 3 Major
23 Check the condition of battery back-up system. 3 Major
24 When a PWM 20 CL control system is installed, check that the current 3 Major
limiting activates after the set time.
25 Check that the brake returns to full action after moving the control 3 Major
handle.
26 Recommendations to be made regardingthe general condition of the 4 Minor
system.
27 Recommendations to be made regardingstructural improvement to 4 Minor
the system.
10.2 MAIN GENERATORS
1 Are any filters installed on the air intakes of generators located in 3 Minor
dusty/greasy/oily areas.
2 Remove the inspection covers of the generator and the exciter. Visually 3 Major
inspect the following for defects: collector slip rings, brush holders,
brushes, rotating field coil connections, commutator and armature.
Check the air cap of the rotor/stator and the exciter/stator.
3 Check the brushes of the slip rings or the exciter armature for chipping, 3 Major
cracks or sticking in the holder. (Also check for shiny clips and
discolored, frayed or loose pigtails).
4 Examine the exciter commutator for excessive or destructive streaking, 3 Major
threading, grooving, copper drag, pitch bar marking, heavy slot bar
marking, or high mica.
5 Check for swelling of the field armatures caused by overheating. This 3 Major
can be the result of prolonged running under high load and low power
factor.
6 Check the rotating fields and associated components for evidence of 3 Major
movement.
7 Megger test the rotating fields and/or exciter armature with slip ring or 3 Major
armature brushes in place. (Test voltage @ 500 V. Note: disconnect th
voltage regulator before megger testing)
8 Open the generator connection box and inspect the stator and field 3 Major
connections. Check any auxiliary equipment located inside the
connection box.
9 Verify that the space heater is working. 3 Minor
10 Check the generator bearings for lubrication and temp. API RP 7L section 6 3 Major
11 Start a diesel generator set, excite the generator, synchronize and 3 Major
couple it to the main board, Load the generator and observe the
operation.
12 Verify that the generator instruments on the main switchboard operate 3 Minor
correctly.
13 Check the generator safety devices such as under voltage, under 3 Major
frequency, over voltage and reverse power.
14 Check load sharing system, test with other generators on line. Perform 3 Major
"drop off" test with engines at +/- 50% load.
15 Check/test engine overspeed. (10% above rated) 3 Major
16 Parallel the generators and check the performance under varying 3 Major
conditions.
17 Check the power management system. (If installed) 3 Major
18 Run a load test on the generators. (Only if required by the Client) 3 Major
19 Check that the couplings between engine and the main generator and API RP 54 section 3 Minor
any auxiliary exciters are adequately guarded. 5.6.4
system.
the system.
10.3 MAIN TRANSFORMERS
1 Are any warning signs displayed near or at the transformers? 3 Minor
2 Is a high temperature indication or alarm installed? Check and record 3 Major
the transformer temperature for reference. Value_________ deg. C.
3 Check the safety devices on the entrance to the transformers. 3 Criti
cal
4 Inspect for accumulation of dust or dirt on the insulation surfaces and 3 Major
cooling air passages.
5 Check for loose connections and examine the general conditions of the 3 Major
transformer.
6 Survey for signs of overheating of copper bars and connections and 3 Major
tracking over insulation surfaces marked by carbonization.
7 Are any fans operational for the cooling of the transformer and what is 3 Major
their condition?
8 Are the transformers sufficiently protected against overcurrent and sho 3 Major
circuit
9 Take megger readings of the primary and secondary side of the 3 Major
transformer, using a 1000V megger tester. Allow the megger to operate
for a while, before reading the value. Note this value in the report.
10 Connect the high voltage winding to ground and megger the low voltage 3 Major
winding. Record the value in the report.
11 Regular oil samples should be taken from any transformers or other 3 Major
equipment immersed in oil. These samples should be examined and the
results logged for future reference.
12 Has a thermal inspection of the busbars and connections been carried 3 Minor
out recently?
system.
the system.
10.4 CONVERTERS (SCR and Variable frequency Drives)

1 SCR system, AC to DC conversion. Check the integrity and 3 Major
cleanness of the SCR cabinets.
2 Check the assignments and master/slave operations. Check if all the 3 Major
assignment permissives are working properly, such as pressure from
fans, pressure from oil- or cooling pumps.
3 Check the local controls, drillers and mud pump console. 3 Major
4 Test the SCR system with electrician and driller. Attend especially to th 3 Major
alarms of failed fans oil- or cooling water pumps or other permissives. If
these fail an alarm must be raised, but the drive should not stop. (If the
operations permit this)
5 If a power limitation system is installed: Create an overload situation 3 Major
during the operation and ensure that the power limitation phases back
the mud pump strokes.
6 Repeat this test with each SCR unit and generator set to ensure that th 3 Major
power limitation works on every possible situation.
7 Check if sufficient spare parts are available for the SCR units. 3 Major
(Company policy dependent)
8 Has a thermal inspection of the busbars and connections been carried 3 Major
out recently?
9Check that lock out tag out facilities are available at the switchboard to 3 Major
enable machinery to be safely isolated for maintenance.
system.
the system.
10.5 MAIN SWITCH BOARDS
1 Main AC switchboard. Perform a visual inspection of the main 3 Major
switchboard, check for cleanness and the condition of the internal
components.
2 Check for discoloring of the main and secondary busbars. 3 Major
3 Withdraw the main circuit breakers and inspect for mechanical wear, 3 Major
examine the main and auxiliary contacts as well as the rear connections.
4Operate all main circuit breakers, especially the bus tiebreakers, which 3 Major
are seldom utilized.
5 Check all switch boards for earth faults. 3 Major
6 Has a thermal inspection of the busbars and connections been carried 3 Major
out recently?
7 Check that there are rubber (non-conducting) mats or grating in front of 3 Minor
switch boards and MCCs.
8 Check that lock out tag out facilities are available at the switchboard to 3 Major
system.
the system.
10.6 EMERGENCY SWITCH BOARDS
1 Emergency AC switchboard. Perform a visual inspection of the main 3 Minor
switchboard, check for cleanness and the condition of the internal
components.
2 Check for discoloring of the main and secondary busbars. 3 Minor
3 Withdraw the main circuit breakers and inspect for mechanical wear, 3 Minor
examine the main and auxiliary contacts as well as the rear connections.
4 Operate all main circuit breakers, especially the bus tiebreakers, which 3 Minor
are seldom utilized.
5 Check all switch boards for earth faults. 3 Minor
6 Has a thermal inspection of the busbars and connections been carried 3 Minor
out recently?
7 Check that there are rubber (non-conducting) mats or grating in front of 3 Minor
switch boards and MCCs.
8 Check that lock out tag out facilities are available at the switchboard to 3 Minor
system.
the system.
10.7 DC MOTORS
1 Open the DC motors and check internally for cleanness. 3 Major
2 Check the condition of the armature and windings. Check for cracks in 3 Major
the winding heads, cleanness of the teflon creepage band and flash rin
for possible flashovers.
3 Ensure that the commutator is in a good condition and no arcing has 3 Major
occurred.
4 Ensure that, the brushes are not stuck in the holders, the brush holders 3 Major
are in good condition and that the teflon part of the brush holder is
clean.
5 Check the operation and correct classification of the space heater and 3 Criti
cabling. cal
6 Open the motor connection box and inspect the cable glands, terminals 3 Major
and pressure switch.
7 Check the operation of the lock out switch. 3 Minor
8 Check the condition of the blower motor, ducting, damper and 3 Major
connecting pieces. Note: if the blower is mounted on the top of the DC
motor, the air supply ducting to the fan should be gastight. If it is not a
closed loop type than the air should come from a non-hazardous area.
9 Check the operation of the air purge system. (If installed) 3 Major
10 Test the purge-loss alarm, the start interlock, and the pre-purge period. 3 Major
11 If the cooling air of a DC motor is venting to a hazardous area, the 3 Major

exhaust of the motor should be equipped with a spark arrestor or the air
should be vented to a location outside the hazardous area.
12 Check the motor couplings for tightness. 3 Major
13 While motor is in operation, check the bearings for excessive noise and 3 Major
temperatures and attend for abnormal sounds and/or vibration of the D
motor.
Megger test the motor field and armature and record the values in the report.(API minimum value is 2 M.ohms.)
14 Drawworks A 3 Major
15 Drawworks B 3 Major
16 Drawworks C 3 Major
17 Top drive 3 Major
18 Rotary 3 Major
19 Mud pump 1 A 3 Major
20 Mud pump 1 B 3 Major
25 Cement pump No: 1 3 Major
26 Cement pump No: 2 3 Major
27 Check that the coupling between motor and the driven unit is adequate API RP 54 section 4 Minor
guarded. 5.6.4
28 Check that all motors are fitted with a permanent and legible name plate API RP 7L section 1 3 Minor
indicating size rating and serial number.
system.
the system.
10.8 AC MOTORS
1 Check that the AC motor is suitable for the area in which it is located. 3 Major
2 Check that the motor is firmly placed and that the coupling between a API RP 54 section 3 Criti
motor and the driven equipment is adequately guarded. 5.6.4 cal
3 Open randomly the connection boxes of some AC motors and check th 3 Major
motor connections.
4 Check for proper use of cable glands and suitable fixation of the supply 3 Major
cable.
5 Randomly check of the motors in operation, the bearings for excessive 3 Major
noise and temperatures and attend for abnormal sounds and/or
vibration of the AC motor.
Megger test the following AC motors and record the values in the report.(API minimum value is 2 M.ohms.)
6 Fire pump No 1 3 Major
7 Fire pump No 2 3 Major
8 Air compressor 1 3 Major
11 General service water pump 1 3 Major
12 General service water pump 2 3 Major
13 Degasser pump 3 Major
14 Desander pump 3 Minor
15 Desilter pump 3 Minor
16 Koomey unit charge pump 3 Minor
17 Mixing pumps 3 Minor
18 Transfer pumps 3 Minor
19 Agitators 3 Minor
20 Conduct a megger test of other AC motors at random and record the 3 Major
values in the report.
system.
the system.
10.9 MOTOR CONTROL (MCC's and Motor Starters)

1 Motor control centers. Check the condition of equipment in the motor 3 Minor
starters.
2 Check the operation of the controls, meters and indication lights. 3 Minor
3 Are all the electrical starters and circuit breakers clearly labeled? Are 3 Major
the remote operating stations clearly labeled?
4 Randomly check if the circuit breakers and thermal overloads of the 3 Minor
individual starters are suitable for their application.
5 Have the circuit breakers and thermal overloads been tested through a 3 Criti
current injection test less than 5 years ago. cal
6 Review the last Load Analyzes. Are they still valid.? (Electricians hook 3 Major
up new fans, motors, pumps - you name it, as long as they can find
some available starter panels in MCCs. But how about Load Analyzes
and Short Circuit Calculations??)
7 Has a thermal inspection of the equipment and connections been 3 Minor
carried out recently?
8 Check that there are rubber (non-conducting) mats or grating in front of 3 Criti
switch boards and MCCs. cal
9 Check that lock out tag out facilities are available at the switchboard to 3 Major
system.
the system.
10.10 LIGHTING SYSTEM (Main)
1 Are all working areas sufficiently illuminated? 3 Minor
2 Lighting distribution. Carry out a visual inspection of the equipment in 3 Minor
the distribution boards.
3 Check for overloaded circuits in the distribution boards. 3 Major
4 Are all the lighting circuits properly identified? 3 Minor
system.
the system.
10.11 LIGHTING SYSTEM (Emergency)
1 Lighting. Check if sufficient emergency battery backed lighting is 3 Major
available on the escape ways from drill floor, mud tanks, etc.
2 Check if the duration of the lighting of these light fittings is adequate. 3 Major
(Minimum burning time 1 hour)
3 Check that sufficient emergency lights are available when running on 3 Major
the emergency generator.
4 Check that all the emergency lights are marked as such. 3 Minor
5 Check if all the glass globes, protection shades or diffusers are in place 3 Criti
on the lighting fixtures. cal
system.
the system.
10.12 ELECTRICAL OUTLETS AND PORTABLE ELECTRICAL EQUIPMENT.
1 Check if all electrical socket outlets are equipped with residual current API RP 54 section 3 Criti
circuit breakers in order to provide personal protection. (RCCB,s trip if a 5.6. cal
leakage current to earth has been detected of 30 mA for 30 m.sec.)

system.
the system.
10.13 CABLES AND CABLE TRAYS
1 General. Check all main cable runs for security and damage. Are the 3 Major
bulkhead penetrations correct for there purpose?
(Watertight/gastight/A60 fireproof)
2 No splices or taps are allowed in seals. Sealing 3 Major
compounds are not insulating materials and may
absorb moisture, causing grounding of the circuit
conductors.
3 Check if the cables are properly fastened with steel streps,on the 3 Major
horizontal and vertical cable trays.
4 Check if any unused cables are properly terminated and logged in a file. 3 Major
5 Check that sufficient cable trays and supports are in use for the 3 Major
electrical installations in the hazardous areas.
6 Check the cable transits and glands in the bulkheads of the hazardous 3 Major
areas for tightness and if the correct type is used. Are the penetrations
up to A-60 standards, as applicable?
7 Check the flexible multicore cables for deformation, indicating possible 3 Major
internal damage.
8 Check if the correct type of cable glands have been used for the 3 Major
equipment application.
9 Check that all cables in temporary electrical installations, facilities or 3 Criti
hook ups are well protected, both mechanically and electrically and cal
preferably have suitable earth leakage protection.
10 Check that cables are properly supported and secured to a cable tray or 3 Criti
other approved means of support.Commercially made cable trays are cal
generally preferred for multiple cable runs. For small installations,
standard pipe or conduit, or specially designed brackets or supports
may be utilized.
system.
the system.
10.14 BATTERIES, BATTERY CHARGERS AND UPS
1 Battery system. Check the integrity of the battery box / locker. 3 Major
2 Are the danger notices clearly displayed? (Such as “corrosive”, 3 Criti
“hazardous area”) cal
3 Is suitable personal protection available? 3 Criti
cal
4 Are the gas vents, battery bank supports and ventilation of the room(s) 3 Criti
properly maintained? cal
5 Check for corrosion of the battery connections and leakage of battery 3 Major
acid.
6 Check the battery liquid level, vent caps and specific gravity. 3 Major
7 Check the meters, controls and indicator lights of the battery chargers. 3 Minor
8 Perform a drain test of the emergency (lighting) battery banks, if the 3 Major
operation allows this.
9 Check that the batteries are installed in a clean, cool, accessible, and API RP 7C-11F 3 Minor
vibration-free locations. section 2.11
system.
the system.
10.15 ALARM SYSTEMS: FIRE, GAS and GENERAL
1 Are the general alarm signals properly audible in all areas of the unit? 3 Criti
cal
system.
the system.
10.17 COMMUNICATIONS: TELEPHONE AND PA SYSTEMS
1 Is the public address system properly audible in all areas of the unit? 3 Criti
cal
system.
the system.
10.18 ELECTRIC WELDING AND WELDING DISTRIBUTION
1 Welding stations. Are the welding units working properly and are 3 Minor
ample cables and welding equipment available?
2 Inspect welding sockets for security and damage. 3 Minor
system.
the system.
10.19 EARTHING AND BOUNDING
1 Earthing and bonding. Check if all electrical equipment is fitted with API RP 54 9.14.11 3 Major
bonding cables and if these cables are in an acceptable condition.
2 Check if the bonding straps have an adequate cross section. 3 Major

3 Check if all joints of the bonding straps have an adequate low 3 Major
resistance.
4 Checks should be made to ensure that all fasteners (fixing bolts), with 3 Minor
which the equipment is fixed to the bulkheads, are tight and are of a
type which cannot come loose in service.
5 Check that all electrically conductive cable support systems are 3 Minor
adequately grounded.
system.
the system.
10.20 HAZARDOUS AREAS
1 Hazardous areas, electrical equipment. Check if any equipment, 3 Criti
which is or will be located in hazardous or potentially hazardous areas, cal
complies with a recognized standard for electrical apparatus for
installation in potentially explosive atmospheres. Look for
certificates/labels of the Underwriters Laboratory.
2 Check that all equipment is suitable for its intended purpose and that it 3 Major
is so constructed and protected that it is suitable for the conditions,
under which it has to operate.
3 Check if the electrical installation in the hazardous areas is suitable for 3 Major
the application and that the integrity of the protection concept will not
become impaired.
4 Check that all the electrical equipment, including junction boxes, lights, 3 Major
outlets, etc. have their original identification labels in place and are
legible. Particular attention should be paid in the hazardous areas.
Missing or illegible labels void the electrical equipment for further use in
the hazardous areas.
5 Ventilation inlets should be located in unclassified (non-hazardous) API RP 500 section 3 Major
locations. 11.5.1.3
6 All electrical components in hazardous areas should be 3 Minor
marked/labeled/tagged.
7 Ventilation systems for hazardous (classified) locations should be API RP 500 section 3 Criti
completely separate from those for unclassified (non-hazardous) 11.5.1.4 cal
locations.
8 Enclosed hazardous (classified) locations are to be provided with API RP 500 section 3 Major
ventilation as required to maintain them at a pressure lower than 11.5.2.1
adjacent less hazardous locations by a minimum differential of 25 Pa
(0.1 in H2O).
9 Enclosed hazardous (classified) spaces containing any open portion of API RP 500 section 3 Major
the mud system should be ventilated at a minimum rate of 12 air 11.5.2.3
changes per hour.
10 Check that all the junction boxes, control stations, starters, etc. are 3 Major
closed with the proper type and amount of bolts, in order to ensure the
gastight integrity.
11 Check if there are any defects noticeable on the cable sheaths or 3 Major
armoring of the electrical cables in the hazardous areas.
12 Check the alarms, interlocks and electrical disconnection associated 3 Major
with pressurized equipment in the hazardous areas. (Eexp equipment)
Check alarms
13 Check if any switchgear room is located in the hazardous areas, if so, 3 Criti
the room should be purged and positively pressurized. cal
14 Check that upon loss of overpressure or ventilation to a switchgear 3 Criti
room located in the hazardous areas, the power to the switchgear room cal
switches off.
15 Check if the air for the purging and pressurizing of hazardous area 3 Major
equipment is drawn from a safe area.
16 Check if the air for the purging and pressurizing of hazardous area 3 Major
equipment is filtered and dried.
17 Carry out a random inspection on the appearance of the flame paths of 3 Major
Eexd enclosures. (Junction boxes, control stations and electric motors)
The flame path should be free from corrosion and special grease shou
be applied to it. review PMS procedures.
18 Carry out a random inspection on the use of zener barriers for electrical 3 Major
equipment in hazardous areas. (Eexi equipment) Check if blue cables
are used for intrinsically safe circuits, and if these cables are not
together in junction boxes with other cables of non-intrinsically safe
systems.
system.
the system.
10.21 MISCELLANEOUS ITEMS
1 Are safety slings installed on equipment, which is located in places, 3 Minor
where falling objects could injure personnel?
2 Is the electrical equipment properly identified? 3 Minor
3 Are hand lamps and extension cables well maintained and regularly 3 Minor
checked?
5 Electrical forklift: Check the battery and charger, operate the controls 3 Major
and drive motors.
6 Check the reverse signal and indicator lights. 3 Criti
cal
7 Check metal structural parts, fan shrouds, panels and similar items on 3 Minor
electrical machinery and power equipment for evidence of overheating
or sparking.
8 Check if adequate guards, fences and personal protection are available 3 Criti
on potentially dangerous equipment. cal
9 All new drilling units (built after 1982) should have additional isolation 3 Criti
facilities between the SCR unit and the DC motors. During maintenanc cal
on the relevant equipment it should not be possible to apply power to
this equipment from the SCR unit, willfully or accidentally.
10 Check if the drilling units Operation Manual include; the particulars of 3 Major
the main items of the power plant, including ratings, duty, make and
serial numbers.
11 Check if the drilling units Operation Manual include; the manufacturers 3 Major
description of the manner in which specific items of the power plant
function, if this is not immediately obvious.
12 Check if the drilling units Operation Manual include; the owners 3 Major
instructions for his personnel for operating and managing the plant.
recommendations for operating the plant.
description of the electrical protection equipment and method of
operation.
instructions for checking or measuring of induced currents in normally
non current carrying parts.
16 Check if the drilling units Operation Manual include; single line diagram 3 Major
of the whole electrical installation, complete with cable/wire numbers,
junction boxes and terminal numbers.
system.
the system.
LAND DRILLING UNIT
INDEX-SAFETY

11.1.1 AUTOMATIC FIRE DETECTION SYSTEM
11.1.2 CO2/HALON SYSTEM FOR FIRE CONTROL
11.1.3 FIXED FIRE EXTINGUISHING SYSTEMS. Serial No.:
11.1.4 PORTABLE EXTINGUISHERS & FIRE FIGHTING
EQUIPMENT
11.2.4 BREATHING APPARATUS
11.3 FLAMMABLE GAS DETECTION Revision date:
11.5 DRILLING FACILITIES SAFETY
11.6 FIRST-AID AND HOSPITAL
11.7 EMERGENCY PROCEDURES MANUAL
11.8 LIFTING AND HANDLING
11.9 ACCOMMODATION
11.10 POLLUTION CONTROL
11.11 HOUSEKEEPING
11.12 GENERAL SAFETY ITEMS
11.13 WORK PERMITS
4 Not applicable
SN. Revision date:

No. Instructions Comments and Standards and Res. Crit.
recorded values instructions
11.1.1 AUTOMATIC FIRE DETECTION SYSTEM (if applicable)
1 Check that smoke detectors, heat detectors or both 3 Criti
installed in the camp accommodation areas. cal
2 Verify the proper operation of the fire detection 3 Criti
system. cal
3 Check that there is an audible and visual alarm in 3 Major
the toolpusher office or radio room.
4 The detection panel should be self-monitoring for 3 Major
faults.
5 Activation of a detector in any space should not 3 Major
affect the remaining alarms.
6 Audible alarms may be cancelled but, visual alarms 3 Minor
may not be cancelled until the pull station is re-
set.
7 Check that the system wiring is adequate 3 Major
protected
8 At least two detectors should be fitted in any 3 Major
space and they should be arranged to give
effective monitoring
9 Heat detectors should not be self-resetting. 3 Major
10 Heat detectors should not mounted over 8 metre 3 Major
from the ground.
11 Heat detectors should not covering more than 37 3 Major
sq.m.
12 Check that frangible bulb detectors are set 30°C. 3 Major
above the ambient temperature or not less that 57°C.
13 Adequate provision for system testing should be 3 Major

made. Without interfering with the system
integrity.
14 Check that manual pull stations are located near 3 Minor
exits or on escape routes where possible.
15 Are satisfactory operating and planned 3 Minor
maintenance instructions available.
16 Check PM system for fire detection system. 3 Minor
17 the general condition
Recommendations to be made regarding 4 Minor
of the system.
18 structural
11.1.2 CO2/HALON SYSTEM FOR FIRE CONTROL (if applicable)
1 Make a general inspection of the entire system to 3 Criti
assure that there is nothing that interferes with cal
the operation of the equipment or access to the
release controls.
2 Inspect all components of the system, such as 3 Major
piping, nozzles, valves, sirens, remote pull
controls and boxes, for visible damage.
3 Check all nozzles and piping for obstructions 3 Major
from paint, oil grease, dirt, or any matter that
would interfere with proper operation.
4 Check rupture discs when installed, make sure they 3 Criti
are intact and clean. Look for holes or cuts. cal
5 Check all manual release equipment for proper 3 Major
operation. Check for seized or broken pull wires,
broken cover glasses and that hammers are in plac
6 Check if ventilation stops when Halon/CO2 is 3 Major

supplied?
Are the following areas covered by: CO2/Halon protection:
7 SCR room 3 Minor
8 Main switchboard room 3 Minor
9 Paint locker 3 Minor
Fixed Fire Extinguishing Systems ( CO 2 )
10 Is there provision for checking the weight of 3 Minor
agent in the cylinder(s).
11 Are CO2 alarms operational ( check with air 3 Minor
pressure or records )
Halon system.
12 Check that the protected areas have a sufficient 3 Criti
volume of Halon available, calculated as follows: cal
Halon 1301, minimum 4.25%, maximum 7% x 0.16cu.m/k
Halon 1211, minimum 4.25%,maximum 5.5% x 0.14cu.m/
13 The agent should be stored outside the protected 3 Minor
area, except for Halon 1301, which may be stored
inside if personnel are present.
14 The storage area should have external exits, be 3 Minor
well ventilated, although with gas tight doors and
bulkheads and provide fire protection.
15 Each cylinder should have a relief valve in case of 3 Criti
exposure to heat. cal
16 No more than two nozzles should be fitted to each 3 Major
pressure cylinder.
17 If an Halon auto-release system is fitted then: 3 Criti
- Escape from anywhere within the area must be cal
possible within 10 seconds.
- A audibly and visually alarm to be fitted.
of the system.
19 structural
11.1.3 FIRE EXTINGUISHING SYSTEM (water)
Hoses:
1 Check the condition of the hoses. 3 Major
2 Check that approved fire hoses are used. 3 Minor
3 Check that flax canvas hoses are rot-proofed. 3 Minor
4 Check condition and the uniformity of the 3 Major
couplings used.
5 Check PM history files for last test of the system. 3 Minor
6 Check for proper storage, near or connected to fire 3 Minor

pump.
7 Ensure coupling wrench and nozzle is in place at 3 Major
fire pump.
Nozzles:
8 Check the condition of the nozzles. 3 Major
9 Check for damage to couplings. 3 Major
10 Nozzles need to be capable for jet and spray. 3 Minor
Foam Pick-up Nozzles:
11 Check condition of nozzle, pick up hoses and mixer. 3 Major
12 Check that the couplings of nozzle and hose are 3 Major
compatible with the fire hydrants.
13 Ensure the dial is set for 3% foam solution. 3 Minor
Fire Pump:
14 Check that the fire main is not used for other 3 Minor
purposes.
15 When diesel driven: start engine by hand and / or by 3 Major
other means as applicable and check operation.
16 If the starting device of the diesel is electric: 3 Major
check condition of batteries, cables and battery
charger.
17 Is the fire pump protected from freezing ( cold 3 Major
climate )
Recommendation to be made regarding 4 Minor
of the system.
19 structural improvemen
to the system.
11.1.4 PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT
1 Check that a suitable fire extinguisher is 3 Major
available in any part of the installation, for the
kind of fire most likely to occur.
2 In the camp there should be at least one 3 Major
extinguisher on each accommodation skid.
3 In working areas there should always be an 3 Criti
extinguisher within 10 metres. cal
4 Check that the approved weights and capacities 3 Minor
for extinguishers are as follows: fluid type
(water): 9 - 13.5 litres. CO2 : not less than 3.2 kg
dry powder : not less than 4.5 kg
5 No extinguishers should exceed 23 kg. fully 3 Minor

charged.
All extinguishers should comply with the following:
6 They should be properly constructed 3 Minor
7 They should have a re-enforced discharge hose 3 Minor
which will not kink if bent through 90 degrees.
8 There should be a locking device on the trigger. 3 Minor
9 The method of operation should be readily 3 Minor
apparent.
10 They should be fitted with a mounting bracket. 3 Minor
11 Camp accommodation extinguishers should be of t 3 Minor
water type although up to 50% of the number may be
dry powder.
12 Extinguishers of less than 9 litre capacity will 3 Minor
be accepted in the radio room or similar service
spaces.
13 Halon extinguishers should be fitted with a 3 Minor
rupture disk.
Halon extinguishers should be clearly marked with:
14 The word "Fire Extinguisher". 3 Minor
15 The extinguishing agent. 3 Minor
16 The type of charge and quantity. 3 Major
17 The method of operation. 3 Minor
18 A warning that fumes given off are dangerous 3 Minor
especially in confined spaces and suitability for
use on live electrical installations.
19 The manufacturer and year of make. 3 Minor
20 Instructions for regular checks 3 Minor
21 The test and working pressure. 3 Minor
22 The instruction - "Refill after complete or 3 Major
partial use."
CO2 extinguishers should have:
23 A non-metallic discharge horn. 3 Minor
24 All metal parts of the handle should be sheathed. 3 Minor
25 A minimum discharge hose size of 9.5 mm for a 16 k 3 Minor
extinguisher and minimum of 12 mm for a 45 kg.
extinguisher.
Foam extinguishers should be marked with:
26 The manufacturer. 3 Minor
27 The capacity of the extinguisher. 3 Minor
28 The solution level for a full extinguisher. 3 Minor
29 The extinguisher's test pressure. 3 Minor
30 The operating instructions. 3 Minor
31 The year of manufacture. 3 Minor
32 Dry powder extinguishers should have a controllable 3 Minor
release mechanism which may be shut-off.
Dry powder extinguishers should be clearly marked with:
33 The word "Fire Extinguisher". 3 Minor
34 The operating instructions. 3 Minor
35 A warning about use on electrical fires. 3 Major
36 The manufacturer. 3 Minor
37 The year of manufacture. 3 Minor
38 The maintenance instructions. 3 Major
39 The test-and working pressures. 3 Minor
40 The instructions - "Refill after complete or 3 Major
partial use."
41 Sufficient spare charges for 25% of the portable 3 Minor
extinguishers should be available.
42 Charges should be renewed every 4 years or if ther 3 Minor
is a weight loss exceeding 10% of the original.
43 Ensure that no Halon or CO2 extinguishers are nea 3 Criti
or in sleeping quarters. cal
44 Check that no extinguishers with a medium liable 3 Major
to give off toxic fumes is in use.
45 Machinery spaces should be equipped with 3 Major
extinguishers suitable for oil fires, 50% of which
should be of the foam type.
46 All galley extinguishers should be suitable for 3 Major
use on oil fires.
Fire Extinguisher:
47 Check for visible damage or abuse of hoses, 3 Minor
nozzles, valves and hangers.
48 Check last inspection/hydrostatic test date. 3 Minor
49 Check that all portable fire extinguishers have 3 Minor
been numbered.
50 Have all fire extinguishers on outside location 3 Minor
or in the mud processing area been placed in fibbe
glass cabinets or at least been protected by
plastic bags.
51 Check that firemen's outfits are stored in 3 Minor
suitable containers with instructions on the lid.
The boxes will be located in pairs.
52 There should be least 2 sets of fireman suits on 3 Minor
the rig.
The fireman suits should consist out of:
53 A protective outfit including gloves, boots, a face 3 Minor
mask or hood and a helmet.
54 A self-contained breathing apparatus. 3 Minor
55 A portable battery operated safety lamp capable 3 Minor
of functioning efficiently for a period of not
less than 3 hours.
56 A fireman's axe which should have a blade and a 3 Minor
spike on the reverse side.
57 A safety harness and lifeline. 3 Minor
58 Safety harnesses should be adjustable and be 3 Minor
fitted with a lifeline equipped with a suitable
strength.
59 A fire-proof life and signalling line should be 3 Minor
provided 3 metres longer than required to go from
any accommodation or work space to clean air. Th
line should be 500 kg copper or galvanised steel
rope overlaid by hemp rope to 32 mm circumferenc
60 An instruction plate should be attached at each 3 Minor
end of the line reading the following:
Signals by wearer of breathing apparatus.
2 pulls - slack off line.
61 Check when the various fire extinguishers were 3 Criti
last pressure tested. Accepted frequencies are 4 cal
yearly
62 CO2 cartridges are not to be recharged if more than 3 Criti
15 years have elapsed since date of manufacture cal
63 A detailed plan of the layout of all fire-fighting 3 Minor

equipment should be posted at the toolpushers
office and at the camp.
64 The plans should be clear and not confused by 3 Minor
excess detail.
of the system.
66 structural
11.2.4 BREATHING APPARATUS
1 Visually inspect the complete apparatus for worn 3 Criti
or aging rubber parts and damaged components. cal
2 Check that sufficient sets of breathing apparatus 3 Criti
are available at readily accessible locations cal
when H2S is or may be present.
3 They should be of an open circuit, compressed air 3 Minor
type containing at least 1200 litres of free air,
with a full flow override device and a gauge.
4 The maximum weight should be less than 16 kg. 3 Minor
5 Are the B.A. sets well constructed and in good 3 Criti
condition with full face masks. cal
6 If ultra lightweight cylinders are in use, are Aluminium 3 Criti
these well protected in the harness and only cal
refilled onshore with dry air.
7 B.A. sets should be clearly marked with the 3 Criti
manufacturer's name as well as operating cal
instruction and have the charging pressure marked
in 20 mm red letters on a white background up to 13
bar and black on yellow for up to 207 bar.
8 Every set should have spare air storage of 2400 3 Major

litres unless 5 or more sets are available then the
spare capacity is reduced to 9600 litres. (8
bottles) Check the spare bottles.
9 Spare capacity may be reduced to 4800 litres if a 3 Major
compressor is available.
10 Check the arrangement of the compressor for 3 Major
suitability of clean air supply, filtration,
operating instructions and procedures.
11 Check when the pressure relief valves of the 3 Criti
compressor(s) were last tested/certified. cal
12 Check the last cylinder hydrostatic test date to 3 Criti
ensure it was tested within the last 5 years. cal
13 Visually inspect cylinder for dents or gouges in 3 Criti
metal. Cylinders which show exposure to high heat cal
or flame, such as paint turned brown or black,
decals, charred or missing, gauge lenses melted or
elastomeric bumper distorted, shall be removed
from servic
14 Check maintenance system that all B.A. sets are 3 Major
regular maintained.
of the system.
16 structural
11.3 FLAMMABLE GAS DETECTION
1 Check that there is a flammable gas detection 3 Criti
system with detectors at all likely areas for cal
flammable gas to occur.
2 Check control station and location. Check audible 3 Minor
and visual alarm.
3 Is the system self-monitoring for faults. 3 Major
4 Check that activation of an alarm in any area 3 Major
should not prevent another area from sounding.
5 The system should be set at the lowest possible, 3 Minor
reliable level to prevent activation by
background levels.
6 Can the system be easily recalibrated? 3 Major
7 Only systems with continuous monitoring of all 3 Major
detectors are approved - sequential systems are
not approved unless they have very quick sampling
frequency.
8 Check that the location of the sensors could be 3 Minor
considered an effective layout.
9 Can a sensor be tested without affecting the whole 3 Major
system.
H2S Gas Detection.
10 Is there an H2S warning system and is it presently 3 Criti
operational. cal
11 When was is last tested. 3 Minor
12 Does it measure the actual concentration of gas 3 Minor
present.
Portable Gas Detectors.
13 Are the meters of robust construction, easily 3 Major
handled by one person and have a sampling tube a
least 1.5m. long.
14 Is there a battery check function. 3 Minor
15 The meter should read LEL%. 3 Minor
16 There must be at least 2 meters available. 3 Minor
17 Check which provision is available for 3 Major
calibration and testing.
18 Check the condition of the test equipment of the 3 Major
gas detection system.
19 Check that portable gas detection systems are 3 Minor
examined and tested every 28 days and before use
of the system.
21 structural
11.5 DRILLING FACILITIES SAFETY
1 Check the communications system from the 3 Minor
driller's enclosure to the monkey board, mud pits,
mud-logging unit, toolpushers and company mans
office.
2 Check that all safety lockers have been supplied 3 Minor
with the appropriate safety equipment (safety
gear, first-aid, etc.)?
3 Check if there is a fixed foam system installed for Operating 3 Minor
the mud tanks. (oil based mud) practise. When
oil base mud
will be used.
4 Check that all the sacks are clearly labelled and 3 Minor
not mixed.
5 Check that safety signs are installed giving 3 Minor
instructions for material handling.
6 Check if there are standing 3 Minor
instructions/regulations for fuel-leaks, reserve
pit leaks, trash in pits, etc.
7 Are the safe drilling procedures & standards 3 Minor
complete, updated and authorised.
8 Check records and frequency of pit and BOP drills. 3 Minor
9 Are there appropriate warning and safety signs 3 Minor

displayed.
10 A properly constructed 3 rail guard rail should be 3 Criti
fitted across the V-door when it is not in use. It cal
should be used.
Protective Clothing
11 Are there sufficient supplies of eye- and ear 3 Minor
protectors, welding masks or goggles, welding
aprons, breathing apparatus, gloves, overalls, and
safety boots available.
Hazardous Areas
12 All doors to hazardous areas should be marked wit 3 Minor
"HAZARDOUS AREA" in red capital letters at least
50 mm high.
Dangerous Substances
13 Check that the operations manual contains a 3 Minor
drawing showing the location of storage for
radioactive, explosive or flammable substances.
14 Check that radio-active sources or explosives are 3 Criti
stored as far from the accommodation as cal
reasonably practicable.
15 Check that all flammable substances are kept in 3 Minor
appropriate receptacles, well away from the
accommodation or from hazardous zones.
16 Are all hatches and doors to areas or receptacles 3 Minor
containing dangerous substances marked with
"DANGER" in red letters, 50 mm+ high.
17 Doors to rooms containing a recognised fire 3 Minor
hazard should be fitted with a door closer.
Dangerous Machinery
18 Check that any dangerous moving part is enclosed 3 Criti
by a fixed guard, preventing accidental contact. cal
19 A non-fixed guard must incorporate a safety device 3 Minor
which shuts down the machine when the guard is
open.
20 Check that all guards in good condition. 3 Minor
of the system.
22 structural
11.6FIRST-AID AND HOSPITAL
Hospital
1 Check that the hospital is equipped with all 3 Minor
necessary medicines.
2 Check that the DHSS Accident book is held in the 3 Minor
hospital and kept up to date.
3 Safety and health data sheets for all chemicals, 3 Minor
oils, greases etc. necessary for the running of the
rig should be available and a COPY kept by the
medic.
4 Is there enough room available for a stretcher to 3 Minor
be brought into the hospital.
5 Is the hospital purposely built and with easily 3 Minor
cleaned surfaces.
6 Doors to the hospital should be marked "HOSPITA 3 Minor
in red capital letters at least 50 mm high.
7 It should have the following equipment: 3 Minor

smooth surface sink with hot and cold water.
work table with smooth impervious top.
the means to sterilise equipment
8 The hospital should not be used for any other 3 Minor
purpose.
9 If the crew complement is greater than 40, there 3 Minor
should be two medically trained persons, both of
whom can use artificial respiratory equipment.
10 Check if there is a list with medical trained 3 Minor
persons available in the hospital and toolpushers
office.
11 Check if there is ambulance available. 3 Minor
12 Check that the person who is responsible for the 3 Minor
first-aid supplies carried out checks. (Expire
date, etc.)
13 Are there an accident, injury and illness forms 3 Minor
filled out; records; follow up on accidents. Note
action taken by Contractor's toolpusher.
14 Is there a first-aid log for minor injuries. 3 Minor
Health
15 Are there suitable drinking water points, clearly 3 Minor
marked "Drinking Water" conveniently accessible
to everyone.
16 Is the drinking water tested for purity every 3 Minor
three months. Check the records.
of the system.
to the system.
11.7EMERGENCY PROCEDURES MANUAL
Check the Emergency Procedures Manual for details of action ta
1 a fire or explosion 3 Minor
a blowout
a leak or spill of oil or gas
a storm or severe weather condition
a structural failure
an equipment failure resulting in risk to
personnel a death or
serious injury/illness
There should also be:
2 A code of signals for general alarm system 3 Minor
indicating:
abandon rig.
fire alarm.
H2S emergency
particulars of search and rescue service (desert)
emergency shut down instructions
3 The Emergency Procedures manual should be rea 3 Minor
available.
4 Instruction notices must be posted in anyarea 3 Minor
where action in an emergency is performed.
5 Check the training and certification of personnel 3 Minor
such as: first-aid, well control, H2S, fire
fighting, fire team leader.
6 Check the training certification of the personnel 3 Minor
on the rig.
7 Check how responsibility is controlled and what 3 Minor
the review process is.
Alarm and Public Address System.
8 The general alarm should be capable of giving a 3 Minor
bell or klaxon or visual alarm.
9 Check that flashing light alarms in high noise 3 Minor
areas are visible from all parts of that space.
10 Check that the general alarm and public address 3 Minor
system be operated from the drill floor,
toolpusher and company man office.
11 Check the general alarm system in the camp. Can i 3 Minor
be activated easily.
12 Check that the general alarm and P.A. systems are 3 Minor
supplied by normal and emergency power.
13 Instructions should be clearly displayed at the 3 Minor
driller's console, toolpushers and company man
office for general alarm and for the P.A. system.
14 Check that emergency telephone numbers are posted. 3 Minor
15 Check that these numbers are regular checked and 3 Minor
tested.
of the system.
to the system.
11.8 LIFTING AND HANDLING
1 Check that all lifting appliance wire lines are 3 Minor
examined and tested at 7 day intervals.
2 Check that lifting appliance safety load 3 Minor
indicators (cranes) and alarms are examined/tested
every 7 days. (if applicable)
Independent Lifting Gear Inspections.
3 Check that a competent inspection company is used. 3 Minor
4 Check all certification, concerning the most 3 Minor

recent lifting gear inspection. Inspections
should be at 6 months intervals.
5 Check that the lifting gear equipment register 3 Minor
include drilling equipment lifting gear. (links,
elevators, down hole tools.)
6 Check that all pad-eyes are regularly tested color 3 Minor
coded and marked with the SWL.
7 Are all multiple slings (bridles) marked with the 3 Minor
approved symbol. SWL x TONNES 0 - 90 Degre
Lifting and Handling Appliances.
8 Check that no modification to any lifting 3 Minor
equipment has been carried out without
consultation with, and approval of the Certifying
Authority.
9 Check that there is an adequate system in use to 3 Minor
ensure that no uncertified lifting equipment can
be taken in use.
10 Check that all certificates of all lifting 3 Minor
appliances, including wires, kept on file on the
rig.
of the system.
to the system.
11.9 ACCOMMODATION
1 Is the accommodation protected from the 3 Minor
environment, properly heated and cooled, located
outside hazardous areas and not seriously
affected by noise or vibration.
2 There should be 1 lockable drawer per person. 3 Minor
3 Separate sleeping accommodation should be 3 Minor
provided for women.
4 There should be one basin with hot and cold water 3 Minor
per 6 persons and a WC and bath or shower for eve
8 persons.
5 The mess room should be capable of seating at lea 3 Minor
half the total complement at one time.
6 The recreation room should be large enough to sea 3 Minor
at least half the complement at one time.
7 Check that the accommodation is clean, tidy, well- 3 Minor
maintained and orderly.
8 Check that the accommodation is properly grounde 3 Minor
and check when this was measured and verified.
9 Check that all electrical wiring and outlets are 3 Minor

in good order.
10 Are there two means of exit provided. 3 Minor
11 Are exits clearly marked. 3 Minor
12 Are smoke detector provided in the accommodatio 3 Minor
If so, when was the last function test.
13 Check that sufficient fire extinguishers are 3 Minor

available.
14 Check camp and rig alarm system. 3 Minor
15 Check that this alarm can be heard in all areas. 3 Minor
16 Check when they were last function tested. 3 Minor
17 Check that heating and air conditioning has been 3 Minor
provided in the accommodation. Are they working
and in satisfactory condition.
18 Check if there is a fire fighting plan displayed in 3 Minor
the camp and rig site.
19 Check if there is a dedicated muster station area 3 Minor
at the camp and the rig site.
Fire Protection for Accommodation.
20 All materials used must be non-combustible and be 3 Minor
approved by a relevant code/standard.
Galley
21 Check if all furnaces, deep fat fryers etc. have 3 Minor
been covered by extraction hoods.
22 Check the condition of the filters which are 3 Minor
installed on the air extraction hoods above the
furnaces.
23 Check the condition of the fire blanket which 3 Minor
should be installed in a suitable container.
24 Check if there is a fixed CO2 fire-fighting 3 Minor
installation installed in the galley. At least a
fire extinguisher should be available.
of the system.
to the system.
11.10 POLLUTION CONTROL
1 Check if there is a waste oil storage tank 3 Minor
available and is the capacity sufficient.
2 The use of HALON fire fighting equipment should b SHELL Compani 3 Criti
discouraged for environmental reasons. need to be cal
informed if such
equipment is on
the rig.
The following questions if OBM is used.
3 Check that drilling cuttings are being cleaned 3 Criti
before being disposed off. (if applicable) cal
4 Are the dump valves of the mud pits secured 3 Criti
properly to avoid accidental dumping of oil base cal
mud. (if applicable)
5 Check if the drainage of the drill floor being 3 Criti
collected and pumped back into the system. cal
6 Is the mud lost during a mouse hole connection or 3 Criti
is that collected and returned to a wast tank or cal
mud returns tank?
7 Check that the drains (gates) of the mud tanks are 3 Criti
in good condition. cal
of the system.
to the system.
11.11 HOUSEKEEPING
Check the following for poor housekeeping:
1 Damaged, unsafe, unpainted, obsolete equipment 3 Minor
machines and fixtures lying around.
2 Congested portable equipment: air guns, drill 3 Minor
motors.
3 Air, gas, oil, water or coolant leaks. (Ignition 3 Criti
hazards.) cal
4 Overloaded or improperly loaded: racks, 3 Minor
structures, frames, shelves and skids.
5 Unstable or unbraced piles, toppling boxes. 3 Minor
6 Makeshift equipment. 3 Minor
7 Dirty floors and walls; dirt and oil on work 3 Minor
benches, on floor, in aisles, on machines, racks,
desks, etc.
8 Unclean equipment: dirty benches, racks, dust 3 Minor
filings, chips, scrap of work and rubbish.
9 Unclean wash and rest rooms, fountain unclean, lac 3 Minor
of disinfectants, lack of soap, towels, paper, etc.
10 Personal items lying around: clothing, lunch boxes, 3 Minor

or packages.
11 Rubbish: cigarette butts, papers, bottles are on 3 Minor
floors, work benches, aisles, etc.
12 Hazards: Nails, rough jagged corners, broken glass 3 Minor
hanging wires, broken flooring or paving, and the
like.
Walkways and Railings.
13 Make complete inspection by walking every walkwa 3 Minor
both in daylight and at night time. Watch and
document all tripping hazards, holes and worn
walkways.
14 Check for missing and condition of all handrails. 3 Minor
15 Check for signs indicating possible bump hazards 3 Minor
and possible slippery areas.
16 Check for proper lighting in all work areas, 3 Minor
walkways and equipment storage areas.
17 Ensure all derrick lights are working. 3 Minor
18 Check the access to and from the rig floor and pipe 3 Minor
racking area and the position of the following:
Standpipe manifold.
Choke manifold.
19 Check the condition of the grating on mud tanks, 3 Minor
mud processing areas, etc.
20 Check that the grating is not overloaded. 3 Minor
21 Grating should not be bent and become a tripping 3 Minor
hazard.
Walkways and Stairs.
22 Walkways should have a non skid surface 3 Criti
cal
23 All walkways above 2m. should have a 150 mm toe- 3 Criti
board and have 3 handrails to at least 1m. above the cal
walkway.
24 All ladders over 6M. high should have safety cages 3 Criti
fitted or have safety harness devices. cal
25 Check that the safety cages extend from 2.5 metres 3 Criti
above the bottom of the ladder. cal
26 Check that rest platforms are fitted on long 3 Minor
ladders, where practical at intervals of 9 metres.

of the system.
to the system.
11.12 GENERAL SAFETY ITEMS
1 Check if there is a separate, suitable store for 3 Minor
paint and other flammable materials available.
2 Check that there are signs available to post, 3 Minor
indicating high pressure testing is in progress.
3 Are high pressure lines secured/anchored and 3 Minor
identified (including vent lines of high pressure
relief valves of for instance the mud pumps)?
4 Check that there are eye guards installed on 3 Minor

grinding wheels in the workshops.
5 Check materials and equipment for cleaning spills. 3 Criti
cal
6 Check that sufficient eye protection, goggles etc. 3 Minor
is available.
7 Personnel: Check familiarity with general safety 3 Minor
requirements, frequency of safety meetings,
emergency response requirements etc. by
discussions with a representative sampleof the rig
crew.
8 Are all employees made aware of safety policies, 3 Minor
orientation given to all new employees. Define
what method is used: booklets, videos, letters,
posters.
9 Are there regular safety inspections by 3 Minor
contractor, corrections made and records
available on site.
10 Is there an accident prevention program in 3 Minor
effect; are records kept/followed up.
11 Check that all the pressure relief valves are 3 Minor
regularly tested/certified.
12 Check that the maximum working pressures are 3 Minor
clearly marked on all pressure vessels.(SWP)
13 Have all sight glasses of tanks been properly 3 Minor
protected for accidental damage?
14 Have all sight glasses been equipped with self- 3 Minor
closing valves?
15 Is a policy enforced to wear safety glasses at the 3 Criti
rig site. cal
Fuel oil system:
16 Check that the fuel tank is fitted with grounding wire which 3 Critic
can be connected to the loading truck during unloading al
17 Are proper instructions displayed in local and English 3 Minor

language
18 Check that the fuel supply to the engines can be 3 Minor
closed from a safe area and that this valve is
marked as such.
Gas Bottles:
19 Have all oxygen and acetylene bottles been stored 3 Minor
in the properly designated locations?
20 Check that "DANGER" and "NO SMOKING" signs a 3 Minor
clearly displayed.
21 Have they been secured with chains or purpose 3 Minor
designed clamps instead of rope?
22 Check that the proper hose clamps have been used 3 Minor
the gas hoses instead of jubilee clamps.
23 Freon bottles near compressors should be raised 3 Minor
off of the ground to minimize corrosion of their
base.
24 Check the gas bottles for excessive corrosion. 3 Criti
cal
25 Check that there is an absolute minimum in the ope 3 Minor
air of 10 ft. between oxygen cylinders and
flammable gas cylinders.
26 Check that the acetylene and oxygen bottles are 3 Criti
fitted with flash-back protection of an approved cal
type.
of the system.
to the system.
11.13 WORK PERMITS
1 Check that a permit to work system is used. 3 Minor
2 Check that it covers the following: 3 Minor
a) hot work
b) electrical work
c) high pressure testing
d) mechanical isolation
3 Are the permits properly completed and work 3 Minor
checked by a responsible person.
4 Are the lock-out/tag-out procedures in effect. 3 Criti
cal
5 Are work permits signed off and returned to the 3 Minor
toolpusher on completion of all work. Records
should be maintained for at least one year.
6 Check that the system is in use as an effective 3 Minor
tool, instead of simply to satisfy the legislation.

of the system.
to the system.
INDEX: SPARE PARTS

13.1 DRILLING
13.1.1 Drawworks Serial No.:
13.1.2 Rotary Table
13.1.3 Top Drive Revision
date:
13.1.4 Swivel
13.1.5 Kelly Spinner
13.1.6 Kelly and Kelly Drive Bushing
13.1.7 Crown Block
13.1.8 Travelling Block
13.1.9 Hook
13.1.10 Drilling Instrumentation
13.1.11 Derrick
13.1.12 Casing stabbing Board
13.1.13 Tuggers and Sheaves
13.1.14 Survey line
13.1.15 Pipe Spinning Wrench
13.1.16 Ezy-Torq
13.1.17 Pipe Handling Equipment
13.1.18 Iron Roughneck
13.1.19 Pipe Racking System
13.1.20 Power Tong
13.2 MUD SYSTEM
13.2.1 Mud Pumps
13.2.2 Shale Shakers
13.2.3 Mud Cleaner
13.2.4 Desilter
13.2.5 Desander
13.2.6 Degasser
13.2.7 Centrifuge Serial No.:
13.2.8 Mud Agitators
13.2.9 Standpipe Manifold Revision
date:
13.2.10 Bulk Air System and Tanks
13.3 WELL CONTROL EQUIPMENT
13.3.1 Ram Type Preventers
13.3.2 Annular Preventers
13.3.3 Gate Valves
13.3.4 Choke and Kill Manifold
13.3.5 Remotely Operated Choke
13.3.6 BOP Handling System
13.3.7 BOP Control Unit
13.3.9 Diverter System
13.5 POWER PLANT
13.5.1 Main Engines
13.5.2 Emergency Generator Set
13.5.4 Air Compressors
13.5.6 Cranes/Forklift
13.5.7 Refrigerating and Air-Conditioning
13.6 ELECTRICAL
13.6.1 Elmagco Brake
13.6.2 Generators
13.6.3 Transformers
13.6.4 DC Motors
13.6.5 AC Motors
13.6.6 General Items
13.7 SAFETY
13.7.1 Automatic Fire Detection System
13.7.2 CO2 Systems
13.7.3 Main Fire Water Extinguishing System
13.7.4 Portable Extinguishers
13.7.5 Fire Fighting Equipment
13.7.9 BA Sets
13.7.10 Gas Detection System
13.7.12 Drilling Safety equipment Serial No.:
13.7.13 First Aid and Sick Bay
13.7.14 Lifting and Handling Revision
date:
13.7.15 Pollution Control
13.7.16 General Safety Items
1 Satisfactory
2 Unsatisfactory
3 Not inspected
4 Not applicable
SN. 008-2003-0019-LR-L Revision September 20

date:
No. Instructions Comments Standards Res. Crit.
and and
recorded instructions
values
13.1 DRILLING
13.1.1 Drawworks
1 High clutch diaphragm 3 Major
2 Low clutch diaphragm 3 Major
3 Weight indicator load sensor diaphragm 3 Major
4 Diaphragms for catheads 3 Major
5 Set brake bands 3 Major
6 Pads for two brake bands 3 Major
7 Part for control air and air dump valves 3 Major
8 Drive chains 3 Major
9 Coupling DC motor/drawworks 3 Major
10 Drill line kick back rollers 3 Minor
11 Recommended parts 4 Major
13.1.2 Rotary Table
12 Coupling between table and transmission 3 Major
13 Rpm meter 3 Major
13.1.3 Top Drive
15 IBOP valve 3 Major
16 Repair kit IBOP valve 3 Major
17 Service loop on the rig or available within 24 hours. 3 Major
18 Spare motor or available within 24 hours 3 Major
19 General parts for electronics 3 Major
20 Pressure gauges 3 Major
21 Spare main shaft or available within 24 hours 3 Major
22 Dies for pipe handler 3 Major
23 Hydraulic cylinder for pipe handler 3 Major
24 General parts for hydraulics 3 Major
25 Back-up hydraulic pump 3 Major
13.1.4 Swivel
27 Wash pipe assembly 3 Major
28 Kits for wash pipe 3 Major
29 Shims 3 Major
13.1.5 Kelly Spinner
31 Air or hydraulic motor 3 Major
32 Air or hydraulic hoses 3 Major
33 Control valve 3 Major
13.1.6 Kelly and Kelly Drive Bushing
35 Kelly 3 Major
36 Drive bushing rollers 3 Major
37 Roller bearings 3 Major
38 Seals 3 Major
13.1.7 Crown Block
40 Sheave 3 Major
41 Bearings 3 Major
42 Seals 3 Major
13.1.8 Travelling Block
44 Bearings 3 Major
45 Seals 3 Major
13.1.9 Hook
13.1.10 Drilling Instrumentation
48 Deadline anchor diaphragm and pins 3 Major
49 Pressure gauges 3 Major
50 Load cell tongs 3 Major
51 Fluid for load cell 3 Major
13.1.11 Derrick
53 Pins 3 Major
54 Bolts 3 Major
13.1.12 Casing stabbing Board
56 Wire rope for platform 3 Major
57 Winch or block 3 Major
58 Hydraulic controls and hose (if hydraulic operated) 3 Major
13.1.13 Tuggers and Sheaves
60 Wire ropes 3 Major
61 Operator handle 3 Major
62 Spring for handle 3 Major
63 General parts 3 Major
13.1.14 Survey line
13.1.15 Pipe Spinning Wrench
66 Spare pipe spinner (On rigs without an Iron Roughneck) 3 Major
67 Rollers 3 Major
68 Hydraulic hoses 3 Major
13.1.16 Ezy-Torq
71 Pulling cable 3 Major
13.1.17 Pipe Handling Equipment
73 Tong dies 3 Major
74 Tong parts 3 Major
75 Pins 3 Major
13.1.18 Iron Roughneck
77 Jaws 3 Major
78 Drive rollers pipe spinner 3 Major
80 Clamping cylinder 3 Major
13.1.19 Pipe Racking System
82 Spare hydraulic pump 3 Major
83 Hydraulic hose 3 Major
84 Rotatings heads and fingers 3 Major
13.1.20 Power Tong
86 General parts 3 Major
13.2 MUD SYSTEM
13.2.1 Mud Pumps
1 Liners and pistons to operators specified sizes 3 Major
2 Piston seals 3 Major
3 Valves, seats,springs and seals 3 Major
4 Liner wear plate including "O" ring 3 Major
5 Crosshead extension rod (pony rod) 3 Major
6 Piston rods 3 Major
7 Intermediate rod 3 Major
8 Clamps (sets) 3 Major
9 Drive chains or belts 3 Major
10 Bladder pulsation damper 3 Major
11 Fluid end modules 3 Major
12 Parts for safety relief valves 3 Major
13 Valve Caps 3 Major
13.2.2 Shale Shakers
15 Screens 3 Major
16 Tension bolts 3 Major
17 Rubber goods 3 Major
18 Vibrator motor 3 Major
13.2.3 Mud Cleaner
20 Cones 3 Major
21 Clamps 3 Major
13.2.4 Desilter
23 Cones 3 Major
24 Clamps 3 Major
13.2.5 Desander
26 Cones 3 Major
27 Clamps 3 Major
13.2.6 Degasser
29 Vacuum compressor 3 Major
30 Parts for compressor 3 Major
31 Three way valve 3 Major
13.2.7 Centrifuge
13.2.8 Centrifugal pumps
34 Impellers 3 Major
35 Shafts 3 Major
36 Wear plates 3 Major
37 Bearings 3 Major
38 Shaft packing 3 Major
39 Housing or complete pump 3 Major
40 Pedestal 3 Major
41 Coupling pump/electric motor 3 Major
42 Butterfly valves complete 3 Major
43 Seats for butterfly valves 3 Major
44 Spades for butterfly valves 3 Major
13.2.8 Mud Agitators
46 Bearings for gear box 3 Major
47 Coupling gear box electric motor 3 Major
48 Shaft seals 3 Major
49 Paddle 3 Major
13.2.9 Standpipe Manifold
51 Valve overhaul kits 3 Major
52 Complete valve of each type 3 Major
53 Pressure gauge 3 Major
13.2.10 Bulk Air System and Tanks
55 Butterfly valves complete 3 Major
56 Parts for butterfly valves 3 Major
57 Pressure gauge 3 Major
58 Safety relief valve 3 Major
59 Weight sensor 3 Major
60 Gasket for manhole 3 Major
61 Fluffers 3 Major
62 Spare reducing valve 3 Major
63 Parts for remote operation of the valves 3 Minor
13.3 WELL CONTROL
13.3.1 Ram Type Preventers
1 Complete set of ram rubber for each size and type of ram API RP 53 3 Major
BOP being used (1997)
section 6.4.a-
d
2 Complete set of bonnet seals for each size and type of API RP 53 3 Major
ram BOP being used (1997)
section 6.4.a-
d
3 Set rubber seals for operators 3 Major
4 Ram blocks reguired by operators specification 3 Major
5 Ring gaskets 3 Major
6 Control hoses 3 Major
7 Operator 3 Major
8 Plastic packing for BOP secondary seals API RP 53 4 Major
(1997)
9 Ring gaskets to fit end connection. API RP 53 4 Major
13.3.2 Annular Preventers
11 Element API RP 53 3 Major
(1997)
section 6.4.e
12 Set rubber seals API RP 53 3 Major
(1997)
section 6.4.e
13.3.3 Gate Valves
14 Overhaul kit for each type of gate valve API RP 53 3 Major
15 Complete valve (1997) 3 Major
16 Seals kit for hydraulic operated valves API RP 53 3 Major
(1997)
17 BX-rings API RP 53 4 Major
(1997)
18 A flexible choke or kill line (if in use) API RP 53 4 Major
should be carefully stored, maintained and (1997)
section 6.4.f
readily available as a recommended spare
part for the service intended.
13.3.4 Choke and Kill Manifold
20 Overhaul kit for each valve size and type installed. API RP 53 3 Major
(1997)
section
8.5.b
21 Valve of each type installed API RP 53 3 Major
(1997)
section
8.5.a
22 Choke or kill hose API RP 53 4 Major
(1997)
section
6.4.f
23 Parts for manually adjustable chokes such as flow tips, API RP 53 4 Major
inserts,packing, gaskets, o-rings, disc assemblies and (1997)
wear sleeves.
section
8.5.c
24 Parts for the remote controlled chokes. API RP 53 4 Major
(1997)
section
8.5.d
25 Miscellaneaous such as hoses, gauges, tubing,etc. API RP 53 4 Major
(1997)
section
8.5.e
13.3.5 Remotely Operated Choke
27 Seat 3 Major
28 Disc 3 Major
29 Seal kit 3 Major
30 Position indicator 3 Major
31 Parts for remote panel 3 Major
13.3.6 BOP Handling System
33 Hoses 3 Major
34 Wire rope 3 Major
13.3.7 BOP Control Unit
36 Overhaul kit triplex pump 3 Major
37 Overhaul kit air pump 3 Major
38 Overhaul kit for each type of regulator 3 Major
39 Parts for Ashcroft pneumatic hydraulic transmitters 3 Major
40 Bladders for accumulator bottles 3 Major
41 Gauges 3 Major
42 Relief valve 3 Major
43 Parts for remote panel 3 Major
13.3.9 Diverter System
13.5 ENGINE ROOM
13.5.1 Main Engines
1 Governor 3 Major
2 Fuel injectors 3 Major
3 Turbo charger 3 Major
4 Start motor 3 Major
5 Overhaul kit start motor 3 Major
6 Air filter elements 3 Major
7 Fuel filter elements 3 Major
8 Lubrication filter elements 3 Major
9 Heads 3 Major
10 Liners 3 Major
11 Pistons 3 Major
12 Water pump 3 Major
13 Lubricating pump 3 Major
14 Fuel pump 3 Major
15 Gauges 3 Major
16 V-belts 3 Major
17 Radiator 3 Major
13.5.2 Emergency Generator Set
19 Governor 3 Major
20 Fuel injectors 3 Major
21 Turbo charger 3 Major
22 Start motor 3 Major
23 Overhaul kit start motor 3 Major
24 Air filter elements 3 Major
25 Fuel filter elements 3 Major
26 Lubrication filter elements 3 Major
27 Heads 3 Major
28 Liners 3 Major
29 Pistons 3 Major
30 Water pump 3 Major
31 Lubricating pump 3 Major
32 Fuel pump 3 Major
33 Gauges 3 Major
34 V-belts 3 Major
13.5.4 Air Compressors
36 Valve overhaul kit 3 Major
37 Set bearings 3 Major
38 Pistons 3 Major
39 Liners 3 Major
40 Air supply valve 3 Major
41 Air filters 3 Major
42 V-belts 3 Major
13.5.6 Cranes/Fork lift
45 Air filter 3 Major
46 Lubrication filters 3 Major
47 Fuel filters 3 Major
48 Wire rope 3 Major
49 Battery 3 Major
50 Controls 3 Major
13.5.7 Refrigerating and Air-Conditioning
52 Compressor for AC 3 Major
53 Compressor for refrigerating plant 3 Major
54 AC units for camp 3 Major
55 Freon 3 Major
56 Ventilator/motors 3 Major
13.6 ELECTRICAL
13.6.1 Elmagco Brake
1 Flow switch 3 Major
2 Breather 3 Major
3 Parts for control panel 3 Major
13.6.2 Generators
5 Brushes 3 Major
6 Diodes 3 Major
7 Controls 3 Major
8 Meters 3 Major
9 Breaker 3 Major
10 Slip ring 3 Major
13.6.3 Transformers
12 Breaker 3 Major
13.6.4 DC Motors
14 Brushes 3 Major
15 Heater 3 Major
16 Safety (lock out) switch 3 Major
13.6.5 AC Motors
18 Motor of each type used 3 Major
13.6.6 General Items
20 AC/DC modules 3 Major
21 Main circuit breaker 3 Major
22 SCR spares 3 Major
23 Meters 3 Major
24 Batteries 3 Major
25 Fuses 3 Major
13.7 SAFETY
13.7.1 Automatic Fire Detection System
1 Control cards 3 Major
2 Detector heads (smoke, heat) 3 Major
3 Sirene 3 Major
4 Fuses 3 Major
13.7.2 CO2 Systems
6 Nozzles 3 Major
7 Sirene 3 Major
13.7.3 Main Fire Water Extinguishing System
9 Hoses 3 Major
10 Nozzles 3 Major
11 Sprinkler heads 3 Major
13.7.4 Portable Extinguishers
13 Extinguishers 3 Major
14 CO2 cartridges 3 Major
15 Powder 3 Minor
13.7.9 BA Sets
17 Bottles 3 Major
18 Masks 3 Major
19 Regulator 3 Major
13.7.10 Gas Detection System
21 Control cards 3 Major
22 Detector heads 3 Major
23 Test gas 3 Minor
13.7.12 Drilling Safety equipment
25 Safety equipment 3 Major
26 Gloves 3 Major
27 Eye protection 3 Major
28 Ear protection 3 Major
29 Boots 3 Major
30 Coveralls 3 Major
13.7.13 Hospital
32 Medicines 3 Minor
13.7.14 Lifting and Handling
34 Slings/ shackles 3 Major
35 Crane wires 3 Major
36 Drill line 3 Major
13.7.15 Pollution Control
38 Dispersant 3 Major
13.7.16 General Safety Items
40 Recommended parts 4 Minor

Rig Inspection & Survey

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Rig Inspection & Survey

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*Rig Name:

Name surveyor and section(s) inspected.

Name surveyor and section(s) inspected.

No.: DESCRIPTION: PAGE No.:

SN. Revision date:

14 Recommendations to be made regardingthe general 4 Minor

5 Recommendations to be made regardingthe general 4 Minor

INDEX-WELL CONTROL EQUIPMENT

No.: DESCRIPTION: PAGE No.:

SN. Revision date:

1 Have any conversions been applied? (Cameron FC valves). 3 Minor

No.: DESCRIPTION: PAGE No.:

No.: DESCRIPTION: PAGE No.:

No.: DESCRIPTION: PAGE No.:

3 Is personnel familiar with their function and job descriptions? 3 Minor

2 Are Machine History Reports regularly made out as required? 3 Minor

1 Are all Heads of departments trained in the maintenance 3 Minor

2 Does maintenance personnel receives training (training-on-the-job) 3 Minor

15 Recommendations to be made regarding the general 4 Minor

11 Are regular maintenance checks conducted on electrical equipment 3 Minor

FIXED FIRE EXTINGUISHER SYSTEMS (WATER AND FOAM)

10 Check when the various fire extinguishers were 3 Critic

No. DESCRIPTION: PAGE No.:

SN. Revision date:

4 Check the monitoring device of the cooling water system. 3 Major

10.4 CONVERTERS (SCR and Variable frequency Drives)

11 If the cooling air of a DC motor is venting to a hazardous area, the 3 Major

10.9 MOTOR CONTROL (MCC's and Motor Starters)

2 Recommendations to be made regardingthe general condition of the 4 Minor

2 Check if the bonding straps have an adequate cross section. 3 Major

No.: DESCRIPTION: PAGE No.:

SN. Revision date:

13 Adequate provision for system testing should be 3 Major

6 Check if ventilation stops when Halon/CO2 is 3 Major

6 Check for proper storage, near or connected to fire 3 Minor

5 No extinguishers should exceed 23 kg. fully 3 Minor

63 A detailed plan of the layout of all fire-fighting 3 Minor

8 Every set should have spare air storage of 2400 3 Major

9 Are there appropriate warning and safety signs 3 Minor

7 It should have the following equipment: 3 Minor

4 Check all certification, concerning the most 3 Minor

9 Check that all electrical wiring and outlets are 3 Minor

13 Check that sufficient fire extinguishers are 3 Minor

10 Personal items lying around: clothing, lunch boxes, 3 Minor

27 the general condition

4 Check that there are eye guards installed on 3 Minor

17 Are proper instructions displayed in local and English 3 Minor

7 the general condition

INDEX: SPARE PARTS

No.: DESCRIPTION: PAGE No.:

SN. 008-2003-0019-LR-L Revision September 20

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