air conditioning & chiller

FE-OK
Air Handling Unit
Hygenic Air Conditioning

Every Cooling S olut io n W e H a ve It

When hygiene is crucial The operating room is the most critical zone in the hospital and as such the
operating theatre must be a clean room in order to protect the patient. The ventilation and the filtration
system must ensure an ultra clean air environment so as to not endanger the health of the patient.
Infections are caused by various contaminants with the main sources of risk arising from the staff and
the equipment either by means of direct contamination or from the indoor air (indirect contamination).
The air is the greatest source of contamination and as such it must be controlled in order to limit the risk

The main tasks of air handling systems include supplying a sufficient amount of oxygen, removing
carbon dioxide and maintaining a comfortable room climate that is unobjectionable from the viewpoint
of climate-physiology. In rooms having to meet special requirements, such as operating theatres, the
supply air has further functions. The air handling system must also act as a barrier screening the speci-
fied protected area, reduce the concentration of microorganisms, provide temperature and humidity
control and remove odors and contaminants.

Air cleanliness is of particular importance in hygiene applications. Air filters here fulfil a combination of
several tasks: They protect patients and staff from infections, and air handling units (AHUs) and the
ductwork from contamination. Scrupulous checking of filters for clogging prevents the ingress of dust
and cuts the operating cost of the system as the pressure drop across filters is reduced.

Operation times Depending on the medical facility, the operating hours of air handling systems may
vary considerably: In hospitals, for instance, they range between 5,000 h/a and 8,760 h/a (non-stop
operation). From the viewpoint of hygiene and energy consumption, but also for reasons of operational
reliability, plug fans combined with frequency converters and energy-efficient motors are particularly
convenient here. This combination offers highest efficiencies along with low operating costs.

Integrated chillers air conditioning by means of air handling units (AHUs) is required to create a
comfortable room climate and a safe work environment. Ideally, the necessary refrigeration equipment is
integrated directly into the AHU, which helps to save space in the engineering room. No further external
devices are required, and considerably less sound is emitted to adjacent buildings. Also, the coefficient
of performance (COP) of the refrigeration system is more favorable as the condensation temperature of
exhaust-air-cooled condensers is lower than that of axial condensers installed outdoors. Moreover, the
entire equipment is accessible for maintenance in one place, and its operation is more reliable com-
pared to central external chilling
Standard Features

Construction
The base frame is constructed from galvanized steel section or cast iron beam (for bigger size) with
welded, the frame incorporates lifting points.
The frame is a pentapost rigid aluminum alloy assembled by means of insertion joint sturdy nylon corner
pieces. With thermal break construction make better at high different temperature application. The
framework provides a lightweight structure with high frame strength and stability.
25mm double walls (skins) panels as a standard, with high density (45 kg/m3) manufactured by injecting
polyurethane foam between two metal sheet. Exterior wall shall be fabricated from 0.5mm prepainted
galvanized sheet and factory applied protection film layers.
Access door are completed constructed with the same material as casing panels shall permit a complete
180o swing or opening out because of special nylon reinforced door hinge.

Fans
This section incorporates a fan and motor assembly to meet the specific air volume and pressure
requirements for the application. A comprehensive range of fan types are available including centrifugal
forward and backward curved fans as a standard, or plug fan with variable speed drive as optional.
The fan and motor asembly is mounted onto an independent sub-frame with anti vibration mount (rubber
or spring) isolation from the main unit frame and a flexible connection on the fan discharge preventing
noise and vibration transmission.

Motor
Factory furnished and installed 3-phase asynchronous motor with steel frame construction and will comply
with current Indonesia or International standards.
Motor shall have Class F insulation shall be provided as standard with an IP54 degree of protection, and
Totally Enclosed Fan Cooled (TEFC) enclosure. Nominal voltage as standard 380-400 Volt, 3 Phase with 50
Hz, other specification motors are available on request.
Motor sizes up to and including 5.5 kW shall be suitable for D.O.L starting, above 7.5 kW motors shall be
suitable for Star-Delta starting. Various methods of speed control are available as an option.
The fan motor drive will be a pulley belt drive with pulleys used on motor ratings up to and including 30
kW.

Coils
Coils are designed, manufactured and tested by AICOOL, fabricated by expanding copper tube to
alumunium collar spaced fins at a suitable pitch to meet design performance requirements.
The fins are mechanically bonded providing excellent heat transfer characteristics with staggered tubes in
the direction of airflow. Special fin materials and finishes can be provided such as copper fins and electro
tinning to meet particular specification requirements.
The coil framework is a rigid galvanized formed section and the coil tubes are brazed to copper headers
with inlet and outlet screwed or flanged connections (options).
All coils tested to minimum 450 psig air pressure under water. All chilled water coils are fitted with an air
vent, and for direct expansion cooling coils shall have capability to be used in a refrigerant circuit in
conjunction with a field supplied and match condensing unit.

Air Filter
The filter section will incorporate panel and/or bag filters suitable for side withdrawal. The panel type filters
will be disposable or washable in accordance with specification requirements.
Pre filter panels will be held in rigid frames, Medium, Activated carbon filters, HEPA filters and other
special filter types can be fitted into the range of air handling units. Manometer gauge can be provided if
required. Each filter section will be provided with a full access section to allow ease of filter replacement.

Optional

Puradigm Air and Surface Purifier. Solutions for cleaner healthcare and
medical environments, provide 24/7 protection of both the air and
surfaces indoor
 Classification Operating Room by Volume and Air Circulation
Dimension AirCirculationSystem1 AirCirculationSystem2
Room Area Volume FreshAir Total FullFreshAir
2
m m3 ACH(times/hour)
A(MINOR) 36 108 5 25 15
B(GENERAL) 42 126 5 25 15
C(MAYOR) 50 150 5 25 15
D(CARDIAC) 60 180 5 25 15

MODEL A B C D
AirCirculationSystem 20%FreshAirͲ80%ReturnAir
AHUModel FE01D.A1ͲOK FE01D.B1ͲOK FE02D.C1ͲOK FE02D.D1ͲOK
CondensingUnitModel CU77 CU102 CU102 CU127
VolumeRoom m3 108 126 150 180
ApplicationRoom R.OK Minor General Mayor Cardiac
Btu/h 80000 100000 100000 125000
NominalCoolingCapacity TR 6.67 8.33 8.33 10.42
kW 23.43 29.29 29.29 36.61
Operation Room AHU - Specification Data

Type ElectricalHeater
HeatingCoil
Capacity kW 10.70 12.50 14.90 17.80
Refrigerant R407C
RefrigrantControl ThermostaticExpansionValve
PowerSupply V/Ph/Hz 380/3/50
PowerConsumptionTotal kW 19.26 23.00 26.10 31.31
RatedAmpereTotal A 18.35 21.26 22.68 25.61
Liquid inchi 5/8 5/8 5/8 5/8
PipeConnection
Suction inchi 11/8 11/8 11/8 13/8
RefrigerantCircuit 1
AirHandlingUnit
EvaporatorType Finned&TubesCoil(AluminumFinsonInnerGrooveCopperTubes)
FanType BeltDriveͲBackwardCurvedCentrifugalFan
m3/h 2,700 3,150 3,750 4,500
TotalAirflow(25xACH) litre/sec 750 875 1042 1250
ft3/min 1,588 1,853 2,206 2,647
Pa 1,500
TotalStaticPressure
inWg 6
FanPowerInput kW 1.7 1.8 2.5 2.6
RatedLoadAmpere A 4.98 4.98 6.4 6.4
Type F8ͲVBank
Thickness inch 12
MediumFilter
Efficiency % 95Ͳ97
Dimension(Qty) Inch 24x24(1) 24x24(1) 24x24(1),12x24(1) 24x24(1),12x24(1)
Type G4
Thickness inch 2
Prefilter
Efficiency % 30Ͳ35
Dimension(Qty) Inch 24x24(1) 24x24(1) 24x24(1),12x24(1) 24x24(1),12x24(1)
SectionArrangement PreFilterͲMediumFilterͲCoolingCoilͲElectricalHeaterͲFanBlower

Operating Condition :
Evaporating Temp : 7.2 Deg C, Superheat 10 K
Condensing Temp : 50 Deg C, Subcool 5 K
Target Room Condition : 22 Deg C / 50% RH, 8.22 g/kg dry air
Entering Air Condition : Ambient @35 Deg C / 75% RH, Return @22 Deg C / 50% RH and Mixing Air @ 24.5 Deg / 61% RH

FE 01 20% Fresh Air FE 02 20% Fresh Air

Vertical Unit Part Numbers :

1. Hepa Filter
2. Blank Section
3. Blower & Motor
4. Blank Section
5. Electric Heater
Vertical

6. Pre Cooling
7. Pre Medium Filter
8. Blank Section

Horizontal Unit Part Numbers :

1. Hepa Filter
2. Blank Section
3. Blower & Motor
4. Electrick Heater
5. Cooling Coil
6. Pre Medium Filter
7. Blank Section

Dimension: Dimension:
Depth: 2030 mm Height : 1908 mm Width : 925 mm Weight : 662 kg Depth: 2030 mm Height : 1908 mm Width : 1185 mm Weight : 869 kg
Horizontal

Dimension: Dimension:
Depth (std) : 2400 mm Depth (with hepa filter) : 3485 mm Height : 1004 mm Depth (std) : 2500 mm Depth (with hepa filter) : 3585 mm Height : 1004 mm
Width : 925 mm Weight : 624 kg Width : 1185 mm Weight : 828 kg
 Classification Operating Room by Volume and Air Circulation
Dimension AirCirculationSystem1 AirCirculationSystem2
Room Area Volume FreshAir Total FullFreshAir
2
m m3 ACH(times/hour)
A(MINOR) 36 108 5 25 15
B(GENERAL) 42 126 5 25 15
C(MAYOR) 50 150 5 25 15
D(CARDIAC) 60 180 5 25 15

MODEL A B C D
AirCirculationSystem 100%FreshAir
AHUModel FE01D.A2ͲOK FE01D.B2ͲOK FE01D.C2ͲOK FE01D.D2ͲOK
CondensingUnitModel CU77&CU62 2xCU77 CU102&CU77 CU127&CU102
VolumeRoom m3 108 126 150 180
ApplicationRoom R.OK Minor General Mayor Cardiac
Btu/h 140000 160000 180000 225000
TotalCoolingCapacity TR 11.67 13.33 15.00 18.75
kW 41.01 46.87 52.72 65.91
Operation Room AHU - Specification Data

Type ElectricalHeater
HeatingCoil
Capacity kW 6.00 7.00 8.40 10.10
Refrigerant R407C
RefrigrantControl ThermostaticExpansionValve
PowerSupply V/Ph/Hz 380/3/50
PowerConsumptionTotal kW 19.99 22.22 25.46 31.41
RatedAmpereTotal A 27.60 30.22 34.63 40.47
PipeConnection(Pre Liquid inchi 5/8 5/8 5/8 5/8
Cooling) Suction inchi 11/8 11/8 11/8 13/8
PipeConnection Liquid inchi 1/2 5/8 5/8 5/8
(MainCooling) Suction inchi 7/8 11/8 11/8 11/8
RefrigerantCircuit 2
AirHandlingUnit
EvaporatorType Finned&TubesCoil(AluminumFinsonInnerGrooveCopperTubes)
FanType BeltDriveͲBackwardCurvedCentrifugalFan
m3/h 1,620 1,890 2,250 2,700
TotalAirflow(25xACH) litre/sec 450 525 625 750
ft3/min 953 1,112 1,324 1,588
Pa 1,500
TotalStaticPressure
inWg 6
FanPowerInput kW 1.2 1.5 1.5 1.7
RatedLoadAmpere A 3.48 3.48 4.98 4.98
Type F8ͲVBank
Thickness inch 12
MediumFilter
Efficiency % 95Ͳ97
Dimension(Qty) Inch 24x24(1) 24x24(1) 24x24(1) 24x24(1)
Type G4
Thickness inch 2
Prefilter
Efficiency % 30Ͳ35
Dimension(Qty) Inch 24x24(1) 24x24(1) 24x24(1) 24x24(1)
SectionArrangement PreFilterͲMediumFilterͲPreCoolingCoilͲMainCoolingCoilͲElectricalHeaterͲFanBlower

Operating Condition :
Evaporating Temp : 7.2 Deg C, Superheat 10 K
Condensing Temp : 50 Deg C, Subcool 5 K
Target Room Condition : 22 Deg C / 50% RH, 8.22 g/kg dry air
Entering Air Condition : Ambient @35 Deg C / 75% RH

FE 01 100% Fresh Air

Vertical Unit Part Numbers :

Vertical

1. Hepa Filter
2. Blank Section
3. Blower & Motor
4. Blank Section
5. Electric Heater
6. Main Cooling
7. Blank Section
8. Pre Cooling
9. Pre Medium Filter
10. Blank Section
Dimension:
Depth: 2802 mm Height : 1908 mm Width : 925 mm Weight : 753 kg Horizontal Unit Part Numbers :
1. Hepa Filter
2. Blank Section
3. Blower & Motor
4. Electrick Heater
5. Main Cooling
6. Blank Section
Horizontal

7. Pre Cooling
8. Pre Medium Filter
9. Blank Section

Dimension:
Depth (std) : 3172 mm Depth (with hepa filter) : 4257 mm Height : 1004 mm
Width : 925 mm Weight : 732 kg
 CONDESING UNIT

Standard unit

CONDENSINGUNIT(CU) CU062 CU077 CU102 CU127

CompressorType HermeticScroll
ProtectionDevice PhaseProtector,ThermalOverloadRelay,High&LowPressureControl,InternalTemperatureProtection
CompressorQuantity 1 1 1 1
CompressorPowerInput kW 5.33 6.24 8.06 9.13
RatedLoadAmpere A 9.50 11.96 14.83 16.28
CondenserType AirCooledCondenser,Finned&TubesCoil(AluminumFinsonInnerGrooveCopperTubes)
FanType ExternalRotorMotorͲAxialFan
m3/h 8,931 11,433 10,844 15,958
TotalAirflow litre/sec 2,481 3,176 3,012 4,433
ft3/min 5,254 6,726 6,379 9,387
PowerSupply V/Ph/Hz 380/3/50
FanPowerInput kW 0.60 0.62 0.64 1.78
RatedLoadAmpere A 1.25 1.41 1.45 2.93
Width 1,050 1,200 1,200 1,200
Dimension Depth mm 400 600 600 600
Height 800 950 950 950
Weight kg 155 170 190 235
SoundPressureLevel**) dB(A) 66 70 70 82

AIR HANDLING UNIT DIMENSIONAL

VERTICAL
Height(H) Width(W) DepthStandard(D) Depth+HEPA(DH) Weight
Type
mm mm mm mm kg
VFE01D.A1ͲOK 1908 925 2030 2030 662
1
VFE01D.B1ͲOK 1908 925 2030 2030 662
20%FAͲ80%RA
VFE02D.C1ͲOK 1908 1185 2030 2030 869
2
VFE02D.D1ͲOK 1908 1185 2030 2030 869
VFE01D.A2ͲOK 1908 925 2802 2802 753
VFE01D.B2ͲOK 1908 925 2802 2802 753
100%FA 3
VFE01D.C2ͲOK 1908 925 2802 2802 763
VFE01D.D2ͲOK 1908 925 2802 2802 763

HORIZONTAL
Height(H) Width(W) DepthStandard(D) Depth+HEPA(DH) Weight
Type
mm mm mm mm kg
FE01D.A1ͲOK 1004 925 2400 3485 624
1
FE01D.B1ͲOK 1004 925 2400 3485 624
20%FAͲ80%RA
FE02D.C1ͲOK 1004 1185 2500 3585 828
2
FE02D.D1ͲOK 1004 1185 2500 3585 828
FE01D.A2ͲOK 1004 925 3172 4257 732
FE01D.B2ͲOK 1004 925 3172 4257 732
100%FA 3
FE01D.C2ͲOK 1004 925 3172 4257 742
FE01D.D2ͲOK 1004 925 3172 4257 742
Contact Us :

PT Gelora Mandiri Tehnik

Jl. Danau Sunter Utara,
Rukan Sunter Permai B1,
Jakarta Utara - Indonesia
Phone : +62 21 6530 7798
Fax : +62 21 6530 7795
Mail : info@aicoolonline.com

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