Unit-1 / Part-1
Unit-1 / Part-1
Unit-1 / Part-1
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MOS & Related VLSI Technology
Although CMOS is the dominant technology, some of the examples used to illustrate the design
process will be presented in NMOS form. The reasons for this are as follows:
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Baisc MOS Transistors:
2. An oxide layer is grown all over the surface. This is called as thick-oxide, having
about 1um thickness. This acts as a protective layer to the for the subsequent
processes.
3. The surface is now covered with the photo resist which is deposited onto the
wafer
4. The photo resist layer is then exposed to ultraviolet light through masking which
defines those regions into which diffusion is to take place together with transistor
channels.
5.These regions are etched together so that wafer exposed in window defined by
mask.
window in oxide
6. The remaining photo resist is removed and a thin layer of SiO2 (0.1 micro m
typical) is grown over the entire chip surface and then poly silicon is deposited on
the top of this to form the gate structure. The polysilicon layer consists of heavily
doped polysilicon deposited by chemical vapour deposition (CVD).
7.The thin oxide is removed to expose areas into which n-type impurities are to be
diffused form the source and drain. Diffusion is achieved by heating the wafer to
high temperature and passing gas containing the desired n-type impurity over the
surface.
8. Thick oxide (SiO2) is grown over all again and is then masked with photo resist
and etched to expose selected areas of the poly silicon gate and the drain and
source areas where connections are to be made. (contacts cut)
9. The whole chip then has metal (aluminium) deposited over its surface to a
thickness typically of 1 micro m.
10. This metal layer is then masked and etched to form the required
interconnection pattern.
Note: PMOS Fabrication process is same as NMOS, but instead of p-substrate replace by n-substrate,
instead of n-diffusion replace by p-diffusion.
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Step 5: These regions are etched together so that wafer exposed in window defined by mask.
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Vin
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Note: CMOS Fabrication using n-well process is same as above, but instead of p-well replace n-well,
instead of n-substrate replace p-substrate. n-well place may change.
As evident from the figure, NMOS is a lower temperature process when compared to
CMOS. Hence, NMOS has the advantage of ease of fabrication. Additionally, it has
higher density per unit area. In contrast, CMOS has the advantages of lower power
consumption and ease of circuit design.
In this process, separate optimization of the n-type and p-type transistors will be provided.
The independent optimization of Vt, body effect and gain of the P-devices, N-devices can
be made possible with this process.The epitaxy layer is utilized here to prevent the short
circuit of the device. The epitaxial layer is lightly doped & hence, it has higher resitivity.
This is used for the prevention of Latch-up.The electrical properties for this layer are
determined by the dopant and its concentration in the silicon.
Different steps of the fabrication of the CMOS using the twintub process are as follows:
Twin well Process Steps
Step1:
N or p type substrate is taken Initially
Step2:
Epitaxial Layer Deposition, Lightly Doped Epitaxial Layer is Deposited
above n+ or p+ Substrate.
Electrical Properties of Layer is Fixed by Dopant and its Concentration.
The Aim of This Step is to Deposite High-Purity Silicon Layer.
Concentration of Dopant Distributed Throught the Layer
Step3:
Tub Formation
n -well-Formation
• Protect certain region in this by using an oxide nitride mask
• Phosphorus implantation
• Form n-well
• Entire substrate to an oxidation process
• The oxide is going to be formed only over the n-well
• The rest of the portions are protected by the oxide nitride mask
• This n-well will also be driven deeper
Step4:
p -well-Formation
• Protect certain region in this by using an oxide nitride mask
• Boron implantation
• Form p-well
• Entire substrate to an oxidation process
• Implant The p-well
Step 5:
Polysilicon Layer is Formed The Overall Surface
Step 6:
Polysilicon gates Are Formed for n-well and p-well by Using Photo-Etching
Process
Step 7:
Using Blanket Implantation(Auto Aligning The Wells)
Step 8:
n+ Diffusion is Formed in n-well
p+ Diffusion is Formed in p-well
These Are Used For VDD and VSS Contacts(Substrate Formation)
Step9:
Contact Cuts Are Defined In Both The Wells
Step10:
Metalization Process (Metal Contacts Are Created)
After masking and etching process,
formation of the tubs for p-well and n-well
n-well p-well
n-well p-well
After masking and etching, form the gates of pmos and nmos.
n-well p-well
n-well p-well
CMOS TWIN TUB PROCESS,YOU CAN WRITE IN FLOW CHART FORM LIKE FOLLOWING FIG..
collector Emitter Base
p+
p+ n+ p+
n+
n+ n+
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n+ n+
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Metal layer
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Silicon On Insulator (SOI):
Rather than using silicon as the substrate, technologies such as SOI have been developed that
use an insulating substrate to improve process characteristics such as latch-up and speed.
Need for SOI Technology:
Allow continuous miniaturization of MOSFET device.
Improves bulk technology by Low parasitic capacitance and Resistance to Latch-up.
Compatible with existing fabrication process without any special equipment or retooling
of an existing factory.
Capable of higher current densities than obtained in equivalent bulk devices.
Figure shows a CMOS inverter fabricated using the SOI approach.
Advantages of SOI
Due to the absence of wells, transistor structures denser than bulk silicon are
feasible.
Lower substrate capacitance.
No field-inversion problems (the existence of a parasitic transistor between two
normal transistors).
No latch-up is possible because of the isolation of transistors by insulating
substrate.
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IC Fabrication
• Wafer Preparation
• Oxidation
• Photolithography
• Etching
• Diffusion
• Ion Implantation
• CVD (Chemical Vapor Deposition)
• Metallization
• Packaging
Wafer Preparation:
Oxidation:
we use high temperature ultra clean furnace. Silicon dioxide layers are used as high-
quality insulators or masks for ion implantation.
Photolithography:
The pattern defined by the mask is either removed or remained after development.
Etching:
Selectively removing unwanted material from the surface of the wafer. The pattern of the
photo-resist is transferred to the wafer by means of etching agents.
The pattern is defined by the etching mask, because the parts of the material, which
should remain, are protected by the mask.
The unmasked material can be removed either by wet (chemical) or dry (physical)
etching.
Diffusion:
The process of junction formation, that is transition from p to n type or vice versa, is
typically accomplished by the process of diffusing the appropriate dopant impurities in a
high temperature furnace.
Diffusion is the process by which atoms move from high concentration to low
concentration region through the semiconductor crystal.
Diffusion is used to form the source, drain, and channel regions in a MOS
transistor.
Ion Implantation:
Metallization:
The purpose of this process is to produce a thin metal film layer that will serve to make
interconnections of the various components on the chip.
Metallization involves the initial deposition of a metal over the entire surface of the
silicon.
The thickness of the metal film can be controlled by the length of time for sputtering.
Packaging:
A finished silicon wafer may contain several hundred or more finished chips.
Fine gold wires are normally used to connect the pins of the package to the
metallization pattern on the die.
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ASPECTS OF MOS TRANSISTOR THRESHOLD VOLTAGE Vt :
The voltage at which the surface of the semiconductor gets inverted to the opposite polarity is
known as Threshold voltage. In nMOS transistor, the surface will be inverted to n-type and for
pMOS transistor the surface will be inverted to p-type . At the threshold voltage condition, the
concentration of electrons (holes) accumulated near the surface in a nMOS (pMOS) is equal
to the doping concentration of the bulk doping concentration. Threshold voltage for nMOS is
always positive and threshold voltage for pMOS is always negative.
An nMOS (pMOS) transistor has a conducting channel when the gate-source voltage is
greater than threshold voltage, i.e., VGS > Vtn for nmos, and for pmos less than threshod voltage V GS
< Vtp.
Body effect : The change in the threshold voltage of a Mos transistor, because of the voltage
difference between body and source is called body effect.
The expression for the threshold voltage is given by the following expression.
Vt Vt (0) [ Vsb 2 F 2 F ]
2qN A si
Where Cox
Where
If Vsb is zero, then Vt = Vt(0) that means the value of the threshold voltage will not be changed.
Therefore, we short circuit the source and substrate so that, Vsb will be zero.
Basic Electrical Properties of MOS, BiCMOS Devices 57
Help Desk
► When the channel is pinched off near the drain end, there is no physical
channel between the pinch off point and drain end. But the current remains
constant. How does it happen?
Although there are no inversion charges at the drain end of the channel at the
pinch off point, the drain region is electrically active. Carriers drift from the source
and move under the effect of the horizontal electric field. Once they arrive at the
pinch off point of the channel they travel from that point to the drain driven by the
high electric field of the depletion region. This is drift current in the device which is
almost constant.
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NMOS Inverter
The basic inverter circuit has a depletion mode MOSFET (coupled in series with the enhancement mode
MOSFET). The depletion mode MOSFET acts as a pull up transistor as it pulls the output logic from 0
to 1 and enhancement MOSFET acts like a pull down transistor as it pulls the output voltage from logic
1 to logic 0. The gate of the depletion mode MOSFET is shorted to its source, i.e., VGS = 0 to make it
a continuous ON device. The depletion mode MOSFET acts like a resistive load. The output is taken
from the drain and the input applied between the gate and the ground. Figure gives the circuit for nMOS
inverter.
The points of intersection of the curves gives points on the transfer characteristics and is shown in the
Fig (c).
Fig(b): Graphical derivation of dc characteristics (superimposing nmos and pmos current characteristics)
The nature and the form of the voltage-transfer characteristic (VTC) can be graphically deduced by
superimposing the current characteristics of the nMOS and the pMOS devices is shown in fig(c)
Region A:
The output in this region is high because the Pmos device is OFF and n device is ON. In region A,NMOS is
cutoff region and PMOS is on, therefore output is logic high (VDD).
Region B:
The input voltage has increased to a level which just exceeds the threshold voltage of the nmos
transistor. In this PMOS Transistor is in linear and NMOS Transistor is in saturation. The output voltage is in
between 0.5VDD and VDD.
Region D:
It is is similar to region B but with the roles of the p- and n-transistors reversed. In this PMOS Transistor
is in saturation and NMOS Transistor is in linear. The output voltages is in between 0.5V DD and gnd.
Region E:
Vin = logic 1, the n-transistor is fully on while the p-transistor is fully off. No current flows and a good
logic ‘0’ appears at the output. In this . In this PMOS Transistor is in cut-off and NMOS Transistor is in linear.
Region C:
Both n and p transistors are in saturation region, at this region Vin=Vout=0.5VDD. and both currents are equal
I dsn I dsp (1)
we can equate both the currents and we can obtain the expression for the midpoint voltage or switching
point voltage of a inverter. In saturation region the current equation is
I ds V gs Vt ( 2)
2
2
PMOS NMOS
Vt Vtp Vt Vt n
I dsp
p
2
V in 2
VDD Vt p (3) I dsn
n
2
V in Vt n
2
(4)
p
2
V in VDD Vtp 2
n
2
V in Vtn
2
(5)
It consists of two bipolar transistors T1 and T2 with one nMOS transistor T3, and one pMOS
transistor T4, both being enhancement mode devices.
With Vin = 0 volts (GND) T3 is off so that T1 will be non-conducting. But T4 is on and
supplies current to the base of T2 which will conduct and act as a current source to charge the load
CL toward +5 volts(VDD). The output of the inverter will rise to +5 volts less the · base to
emitter voltage VBE of T2. i.e VDD-vBE=logic ‘1’.
With Vin = +5 volts· CVDD) T4 is off so that T2 will be non-conducting. But T3 will now be
on and will supply current to the base of T1 which will conduct and act as a current sink to the'
load CL discharging it toward 0 volts (GND). The output of the inverter will fall to 0 volts plus
the saturation voltage VCEsat from the collector to the emitter of T1. i.e 0V+VCE sat= logic ‘0’.
T1and T2 will present low impedances when turned on into saturation and the load C L will be
charged or discharged rapidly.
The output logic levels will be good and will be close to the rail voltages since V CEsat quite small
and VBE is approximately + 0.7 volts.
Due to presence of DC path from VDD to gnd through T3 & T1, this is not a good arrangement to
implement since there will be significant static current flow whenever V in=logic ‘1’.
Drawback: There is no discharge path for current from the base of either bipolar transistor when it is
being turned off. This will slow down the action of this circuit.
To avoid this improved version of the circuit is used.
An improved inverter arrangement is shown in fig(c).Two additional enhancement-type nMOS devices have
been added (T5 and T6) to the existing design. These transistors provide discharge paths for transistor base
currents during turn-off. Without T5, the output low voltage cannot fall below the base to emitter voltage V BE
of T3.
Fig(c): An Improved BICMOS Inverter using MOS transistors for base current dlschange.
1. When Vin = 0
T3 is OFF, therefore T1 is non-conducting. T4 is ON and supplies current to base of T2. T2 base
voltage is set to VDD. T6 is turned ON and clamps base of T1 to GND. T1 is turned OFF. T2
conducts and acts as current source to charge load CL towards VDD. Vout rises to VDD – VBE (of T2).
2. Vin = VDD
T4 is OFF. T3 is ON and supplies current to the base of T1. T5 is turned ON and clamps the base of
T2 to GND. T2 is turned off. T1 conducts acts as a current sink to discharge load C L towards 0V.
Vout falls to 0 V + VCEsat (of T1)
Latch-up in CMOS Circuits:
The basic limitation with CMOS process is that, during the fabrication of n-well & p-well,
there is a formation of parasitic bipolar transistors. These transistors give rise to a condition
called “Latch-up”, A by-product of the Bulk CMOS structure is a pair of parasitic bipolar
transistors. The collector of each BJT is connected to the base of the other transistor in a
positive feedback structure . A phenomenon called latch-up can occur when
a) Both BJT’s conduct, in which VDD & VSS get shorted (i.e creating a low resistance
path between VDD and GND) and
b) The product of the gains of the two transistors in the feedback loop
β1 × β2, is >1.
The result of latch-up is at the minimum a circuit malfunction, and in the worst case,
the destruction of the device.
If sufficient substrate current flows to generate enough voltage across R-sub to turn on
transistor Q2(voltage drop across R-sub >0.7V(VBE of transistor Q2). This will then draw
current through R-well and, if the voltage drop across R-well is high enough, Q1 will also
turn on, establishing a self-sustaining low-resistance path between the supply rails. If the
current gains of the two transistors are such that β1 x β2 > 1, latch-up may occur.
Fig(b): Equivalent circuit of latch-up. Fig(c): Latch-up current vs Voltage
Once latched-up, this condition will be maintained until the latch-up current drops
below Il. Once latch-up has begun, the only way to stop it is to reduce the current below a
critical level, usually by removing power from the circuit.
One benefit of the BiCMOS process is that it produces circuits which are less likely to
suffer from latch-up problems. This is due to several factors :
• A reduction of substrate resistance R-sub
• A reduction of n-well resistance R-well.
• A reduction of R-sub and R-well means that a larger lateral current is necessary
to invite latch-up and a higher value of holding current is also required.
• The parasitic (vertical) pnp transistor which is part of the n-well latch-up circuit
has its reduce the gain product β1 x β2 by presence of the buried n+ layer. This
has the effect of reducing carrier lifetime in the n-base region and this
contributes the reduction in beta.