KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : CNC MACHINING - LATHE

COURSE CODE : MPI 2023

YEAR / SEMESTER : YEAR 1 / SEMESTER 2

CREDIT UNIT : 3.0

CONTACT HOUR FACE TO FACE : 7.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PRE-REQUISITE : -

CORE REQUISITE :-

COURSE OUTCOMES

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At the end of the course, the students should be able to provide excellent in CNC lathe machine operation to ensure the product requirement
accepted in accordance to drawing specification. Upon completion of this course, students will be able to:-

1. Interpret detail drawing.

2. Select raw material to be machined.
3. Select type of cutting tool.
4. Select CNC Lathe machine requirement.
5. Setup workpiece.
6. Setup cutting tools.
7. Execute CNC Turning operation.
8. Inspect finished product.
9. Submit finished product with recording data to superior.

COURSE DESCRIPTION

The course title describes the competency in CNC lathe machine operation.

He or she is the person at the work area to perform CNC lathe machine operation.

The person who is competent in this course shall be able to interpret detail drawing, select raw material to be machined, select type of cutting
tool, select CNC Lathe machine requirement, setup workpiece, setup cutting tools, execute CNC turning operation, inspect finish product and
submit with recording data to superior.

The outcome of this course is to provide excellent CNC lathe machine process according to drawing requirement as per company’s policy, rules
and regulation.

CONTENT AND LEARNING STANDARDS

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PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : CNC MACHINING - LATHE

COURSE CODE : MPI 2023

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 1.0 INTERPRET DETAIL RELATED KNOWLEDGE ASSESSMENT CRITERIA

DRAWING
2 HOURS 1.1 Detail Drawing 1.1 Drawing symbol identified in
(2H x 1 Weeks)  Drawing symbols accordance with drawing
 Dimensions specifications.
 Tolerances 1.2 Critical dimension identified in
 Orthographic projection view accordance with drawing
 Type of machining process specifications.
1.3 Machining process identified
in accordance with drawing
APPLIED SKILLS specifications.
PRACTICAL 1.4 Orthographic projection
1.1 Interpret detail drawing determined
5 HOURS  Drawing symbols 1.5 Dimensions and tolerances
(5H x 1 Weeks)  Dimensions determined
 Tolerances
 Orthographic projection view
 Type of machining process

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

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ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
1.1 Resourceful in interpreting drawing
1.2 Observe cleanliness during handling drawing
document

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

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LECTURE 2.0 SELECT RAW RELATED KNOWLEDGE ASSESSMENT CRITERIA

MATERIAL TO BE
2 HOURS MACHINED 2.1 Type of material 2.1 Size of material identified in
(2H x 1 Weeks) 2.2 Quantity of workpiece material accordance with drawing
2.3 Material specification specifications.
2.2 Size of material
determined in accordance
PRACTICAL APPLIED SKILLS with drawing specifications.
2.3 Type of workpiece material
5 HOURS 2.1 Identify type of workpiece material confirmed
(5H x 1 Weeks) 2.2 Identify quantity of workpiece material 2.4 Quantity of workpiece
2.3 Determine material specification material confirmed
2.4 Decide workpiece material to be used 2.5 Specification of workpiece
material determined
2.6 Workpiece material to be
ATTITUDE / SAFETY / ENVIRONMENTAL
used decided
Attitude:
2.1 Handling carefully during selection of raw
material

Safety:
2.1 Handle material with care
2.2 Beware of sharp edges
2.3 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

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LECTURE 3.0 PREPARE TYPE OF RELATED KNOWLEDGE ASSESSMENT CRITERIA

CUTTING TOOLS
2 HOURS 3.1 Type of cutting tools 3.1 Type of cutting tool listed in
(2H x 1 Weeks) 3.2 Size of cutting tools accordance with drawing
3.3 Type of cutting tools materials specifications.
3.4 Type of cutting tools holder 3.2 Cutting tool selected in
accordance with drawing
specifications.
PRACTICAL APPLIED SKILLS 3.3 Types of cutting tool holder
selected.
5 HOURS 3.1 Identify cutting tools
(5H x 1 Weeks) 3.2 Identify size of cutting tools.
3.3 Identify types of cutting tool material
3.4 Identify types of cutting holder

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
3.1 Handling carefully during selection of cutting
tools

Safety:
3.1 Handle cutting tool with care
3.2 Beware of sharp edges
3.3 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

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LECTURE 4.0 SELECT CNC LATHE RELATED KNOWLEDGE ASSESSMENT CRITERIA

MACHINE 4.1 Type of CNC lathe machine
4 HOURS REQUIREMENT 4.1 Type of CNC Lathe machine requirement determined in
(2H x 2 Weeks) 4.2 Machine specification accordance with machining
4.3 CNC machine controller process.
4.4 CNC Lathe machine accessories 4.2 Lathe machine selected in
accordance with machining
process.
PRACTICAL APPLIED SKILLS 4.3 Lathe machine specification
determined
10 HOURS 4.1 Identify type of CNC Lathe machine 4.4 Type of machine controller
(5H x 2 Weeks) 4.2 Identify machine specification determined.
4.3 Determine type of machine controller 4.5 Machine accessories
4.4 Identify machine accessories determined.
4.5 Confirm CNC Lathe machine and accessories

ATTITUDE / SAFETY / ENVIRONMENTAL

Safety:
4.1 Adhere to safety requirement

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

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LECTURE 5.0 SET UP WORKPIECE RELATED KNOWLEDGE ASSESSMENT CRITERIA

2 HOURS 5.1 Hand tools 5.1 Work holding device identified

(2H x 1 Weeks) 5.2 Work clamping device in accordance with machining
5.3 Workpiece alignment process.
 Concentricity 5.2 Hand tools identified in
 Straightness accordance with machining
5.4 Workpiece ready to be machined process.
5.3 Work piece holding
secured in accordance with
PRACTICAL APPLIED SKILLS machining process

5 HOURS 5.1 Identify hand tools

(5H x 1 Weeks) 5.2 Identify work clamping device
5.3 Carryout workpiece alignment
 Concentricity
 Straightness
5.4 Confirm workpiece ready to be machine

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
5.1 Careful when handling hand tools

Safety:
5.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
5.2 Beware of sharp edges

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 6.0 SET UP CUTTING RELATED KNOWLEDGE ASSESSMENT CRITERIA

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TOOLS
4 HOURS 6.1 Workpiece reference point (datum) 6.1 Cutting tool fixed secured in
(2H x 2 Weeks) 6.2 Checking instruments such as: accordance with machining
 Dial indicator process.
 Tool pre-setter 6.2 Cutting tool length
6.3 Type of cutting tools determined in accordance
6.4 Type of tool holder with machining process
6.5 Mount of cutting tools secure 6.3 Reference point
determined in accordance
with drawing specifications.
PRACTICAL APPLIED SKILLS 6.4 Work piece reference point
(datum) confirmed
10 HOURS 6.1 Set workpiece reference point (datum) 6.5 Checking instruments applied
(5H x 2 Weeks) 6.2 Apply checking instruments such as: 6.6 Type of cutting tools listed
 Dial indicator 6.7 Type of tool holder listed
 Tool pre-setter
6.3 Identify type of cutting tools
6.4 Identify type of tool holder
6.5 Fix cutting tools secure

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
6.1 Careful when handling cutting tools

Safety:
6.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
6.2 Beware of sharp edges
LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 7.0 EXECUTE CNC RELATED KNOWLEDGE ASSESSMENT CRITERIA

TURNING

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20 HOURS OPERATION 7.1 Material stock allowance 7.1 Material stock allowance
(2H x 10 Weeks) 7.2 CNC Lathe Program determined
 Simulation 7.2 Input NC data confirmed in
 Dry run accordance with drawing
7.3 Machine parameters specifications.
 Depth of cut 7.3 Program simulation confirmed
 Feed rate in accordance with machine
 Spindle speed requirements
7.4 Coolant media 7.4 Machine parameter set up in
7.5 CNC Lathe machining process: accordance with drawing
 Straight specifications.
7.5 CNC turning operation
 Step
performed in accordance with
 Taper
drawing specifications
 Grooving 7.6 Safety precaution applied in
 Threading accordance with safety
 Profiling regulation.
 Knurling
 Drilling
 Boring & Reaming
7.6 In-process CNC Lathe operation checking

PRACTICAL APPLIED SKILLS

50 HOURS 7.1 Identify material stock allowance

(5H x 10 Weeks) 7.2 Create CNC Lathe Program
7.3 Check CNC program
 Simulation
 Dry run

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

7.4 Adjust machine parameters

 Depth of cut

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 Feed rate
 Spindle speed
7.5 Apply coolant media
7.6 Carry out CNC Lathe machining process:
 Straight
 Step
 Taper
 Grooving
 Threading
 Profiling
 Knurling & Drilling
 Boring & Reaming
7.6 Carry out in-process CNC Lathe operation
checking

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
7.1 Meticulous in interpreting drawing
7.2 Exacting when using measuring instrument
7.3 Alert to electrical supply
7.4 Attentive in handling workpiece and tools
7.5 Follow Standard Operating Procedure (SOP)
7.6 Adhere to safe handling technique

Safety:
7.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
7.2 Beware of sharp edges
LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 8.0 INSPECT FINISHED RELATED KNOWLEDGE ASSESSMENT CRITERIA

PRODUCT
2 HOURS 8.1 Product dimension 8.1 Surface finish identified in

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(2H x 1 Weeks) 8.2 Product surface finish accordance with product

8.3 Product appearance drawing specifications.
8.4 Measuring instrument 8.2 Perpendicular checked in
accordance with product
drawing specifications.
PRACTICAL APPLIED SKILLS 8.3 Dimensions finished work
piece checked in accordance
5 HOURS 8.1 Check product dimension with product drawing
(5H x 1 Weeks) 8.2 Check product surface finish specifications.
8.3 Check product appearance 8.4 Inspection sheet recorded in
8.4 Use measuring instrument accordance with company’s
requirement.

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
8.1 Resourceful in interpreting drawing
8.2 Observe cleanliness during handling drawing
document

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 9.0 SUBMIT FINISHED RELATED KNOWLEDGE ASSESSMENT CRITERIA

PRODUCT WITH
2 HOURS RECORDING DATA 9.1 Company’s organization chart. 9.1 Superior identified in

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(2H x 1 Weeks) TO SUPERIOR 9.2 Product inspection check sheet accordance with company’s
organization chart.
9.2 Finished product with
PRACTICAL APPLIED SKILLS recording data submission
confirmed in accordance with
5 HOURS 9.1 Identify responsible personnel company’s requirement.
(5H x 1 Weeks) 9.2 Update product inspection check sheet
9.3 Forward finished product with recording data
to superior

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
9.1 Resourceful in interpreting drawing
9.2 Observe cleanliness during handling drawing
document

EMPLOYABILITY SKILLS

EMPLOYABILITY SKILLS

1. Rujuk Lampiran A: Jadual Pemetaan NOSS dan KSKV.

2. Rujuk Lampiran B: Jadual Pemetaan NOSS dan CORE ABILITY.

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TOOLS, EQUIPMENT AND MATERIALS (TEM)

ITEMS RATIO (TEM : Trainees)

1. Measuring instruments 1:10

2. Measuring instruments cabinet 1:25
3. Hand tools sets 1:1
4. Tool box 1:1
5. Measuring instrument accessories 1:5
6. Detail drawing 1:1
7. Workpiece 1:1
8. Check sheet 1:1
9. Flipchart 1:25
10. Surface table 1:25
11. CNC Lathe machine 1:10
12. Cutting tools 1:1
13. Surface roughness tester 1:25
14. Personal Protective Equipment (PPE) 1:1

REFERENCES

1. W. Chapman (1972), Workshop Technology Part 2, Fourth Edition, Butterworth-Heinemann, ISBN: 978-0-71-313272-4
2. Karl Moltrecht (1981), Machine Shop Practice, Industrial Press, Inc., ISBN: 978-0-83-111126-7
3. David L. Goetsch, John Nelson(2004), Technical Drawing, Cengage Learning, ISBN: 978-1-40-185760-8
4. Peter Smid(2003), CNC Programming Handbook, Industrial Press, Inc., ISBN:978-0-83-11358-6
5. Peter Smid (2010), CNC Setup and Operation Milling-Turning, Industrial Press, Inc., ISBN: 978-0-83-113350-4
6. Ibrahim Zeid (1991), CAD/CAM Theory and Practice, McGraw-Hill, ISBN:0-07-112901-4

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