Cert Ultramat23 GB Metrol Sira Mcerts Mc040033 08

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PRODUCT CONFORMITY CERTIFICATE

This is to certify that the

ULTRAMAT 23 Multi-component gas analyser


Manufactured by:

Siemens AG
DE-76181
Karlsruhe
Germany

has been assessed by Sira Certification Service


And for the conditions stated on this certificate complies with:

MCERTS Performance Standards for Continuous Emission


Monitoring Systems (CEMS) and T-CEMS, Version 4 dated July 2018
EN15267-3:2007,
& QAL 1 as defined in EN 14181: 2014

Certification Ranges :

SO2 0 to 400 mg/m3


NO 0 to 100 mg/m3 to 0 to 750 mg/m3
NO 0 to 250 mg/m3 to 0 to 400 mg/m3
CO 0 to 150 mg/m3 to 0 to 250 mg/m3
O2 0 to 10 % vol. to 0 to 25 % vol.

Project No. : 674/0374 & 70211412


Certificate No : Sira MC040033/08
Initial Certification : 25 February 2004
This Certificate issued : 24 February 2019 Emily Alexander
Renewal Date : 24 February 2024 Environmental Project Engineer

MCERTS is operated on behalf of the Environment Agency by


Sira Certification Service
Unit 6, Hawarden Industrial Park
Hawarden, Deeside, CH5 3US
Tel: +44 (0)1244 670 900

The MCERTS certificate consists of this document in its entirety.


For conditions of use, please consider all the information within.
This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 1 of 9
Form 1335
Issue 5
Certificate Contents
Approved Site Application ........................................................................................................ 2
Basis of Certification ............................................................................................................... 2
Product Certified..................................................................................................................... 2
Certified Performance ............................................................................................................. 4
Description............................................................................................................................. 9
General Notes ........................................................................................................................ 9

Approved Site Application

Any potential user should ensure, in consultation with the manufacturer, that the monitoring system
is suitable for the intended application. For general guidance on stack emission monitoring
techniques refer to Environment Agency Technical Guidance Note M2: Monitoring of stack emissions
to air. Operators with installations falling under the Large Combustion Plant Directive or Waste
Incineration Directive must refer to Technical Guidance Note M20: Quality Assurance of Continuous
Emission Monitoring Systems, for guidance on the suitability of CEMS for their installations. M2 and
M20 are available on the Agency’s website at www.mcerts.net

On the basis of the assessment and the ranges required for compliance with EU Directives this
instrument is considered suitable for use on waste incineration and large coal-fired combustion plant
applications (See Note 1). This CEM has been proven suitable for its measuring task (parameter
and composition of the flue gas) by use of the QAL 1 procedure specified in EN14181, for LCPD and
WID applications for the ranges specified. The lowest certified range for each determinand shall not
be more than 1.5X the emission limit value (ELV) for WID applications, and not more than 2.5X the
ELV for LCPD and other types of application.

The field trial was conducted over 3 months with the Ultramat 23 installed on a coal fired power
station. It was conducted for an additional 3 months on a waste incinerator, for the NO range 0-100
mg/m3.

Basis of Certification

This certification is based on the following Test Report(s) and on Sira’s assessment and ongoing
surveillance of the product and the manufacturing process:

TÜV Süddeutschland Report Number 24012833 dated August 1997


TÜV Süddeutschland Report Number 427899 dated February 2005
TÜV Süddeutschland Report Number 1321306 dated April 2009
TÜV Süddeutschland Report Number 1701476a dated April 2009
TÜV Süddeutschland Report Number 2435071 dated September 2015

Product Certified

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 2 of 9
Form 1335
Issue 5
The ULTRAMAT 23 measuring system consists of the following parts:

1. Sample Probe 2. Heated Filter 3. Heated 4. Gas 5. Analyser


Sample Line Conditioning
Model: Model: Model: Model: Model:
M&C SP 2000 HR Integrated in H-SO 2615 M&C/Siemens Ultramat 23
Sample Probe: Length: 16m 7MB1993
S-2K-150

This certificate applies to all instruments fitted with software version 2 onwards (serial number
V0_001) onwards.

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 3 of 9
Form 1335
Issue 5
Certified Performance

The instrument was evaluated for use under the following conditions:

Ambient Temperature Range: +50°C to +40°C


Instrument IP rating: IP20 (can be supplied with an IP40 enclosure)

Note: For outdoor installations the analyser needs to be mounted into an IP65 environment. If the instrument is supplied
with an enclosure, then the ambient temperature shall be monitored inside the enclosure to ensure that it stays within the
above ambient temperature range.

Unless otherwise stated the evaluation was carried out on the certification range SO2 0 to 400mg/m3, NO 0 to 250mg/m3,
CO 0 to 150mg/m3, O2 0 to 10%vol

Test Results expressed as % of the Other results MCERTS


certification range specification
<0.5 <1 <2 <5
Response time

SO2 98s <200s

NO 68s <200s

CO 68s <200s

O2 76s <200s

Repeatability standard deviation at zero


point

SO2 0.5 <2.0%

NO 0.8 <2.0%

CO 0.4 <2.0%

O2 0.03 <0.2%

Repeatability standard deviation at span


point

SO2 0.3 <2.0%

NO 0.8 <2.0%

CO 1.1 <2.0%

O2 0.12 <0.2%

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 4 of 9
Form 1335
Issue 5
Test Results expressed as % of the Other results MCERTS
certification range specification
<0.5 <1 <2 <5
Lack-of-fit

SO2 0-400mg/m3 0.15 <2.0%

NO 0-100 mg/m3 -0.04 <2.0%

NO 0-250 mg/m3 -0.25 <2.0%

NO 0-400 mg/m3 0.21 <2.0%

CO 0-150 mg/m3 -0.28 <2.0%

CO 0-250 mg/m3 -0.18 <2.0%

O2 0-10 % vol -0.08 <0.2%

O2 0-25 % vol -0.04 <0.2%

Influence of ambient temperature zero


point

SO2 -2.0 <5.0%

NO -1.05 <5.0%

CO -0.56 <5.0%

O2 0.07 <0.50%

Influence of ambient temperature span


point

SO2 -2.9 <5.0%

NO 0.84 <5.0%

CO -0.70 <5.0%

O2 -0.12 <0.50%

Influence of sample gas flow for


extractive CEMS

SO2 <1.0 <2.0%

NO <1.0 <2.0%

CO <1.0 <2.0%

O2 <0.2 <0.2%

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 5 of 9
Form 1335
Issue 5
Test Results expressed as % of the Other results MCERTS
certification range specification
<0.5 <1 <2 <5
Influence of voltage variations 190 to
<2.0%
250V

SO2 <2.0 <2.0%

NO -0.44 <2.0%

CO -0.31 <2.0%

O2 0.02 <0.2%

Influence of vibration (10 to 60Hz


Not tested To be reported
(±0.3mm), 60 to 150Hz at 19.6m/s2)

Cross-sensitivity at zero Note 1

SO2 2.2 <4.0%

NO 3.8 <4.0%

CO 3.3 <4.0%

O2 -0.07 <0.40%

Cross-sensitivity at span Note 1

SO2 3.9 <4.0%

NO 3.4 <4.0%

CO 3.9 <4.0%

O2 -0.20 <0.40%
Measurement uncertainty Guidance - at least 25% below max
permissible uncertainty
SO2 (for an ELV of 200mg/m3) 7.86% 15%

NO (for an ELV of 32.6mg/m3) 10.4% 15%

CO (for an ELV of 80mg/m3) 7.9% 7.5%


Note 2

O2 (for a range 25 %vol) 0.58 % vol -

Calibration function (field)

SO2 0.99 >0.90

NO 0.97 >0.90

CO 0.98 >0.90

O2 1.00 >0.90

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 6 of 9
Form 1335
Issue 5
Test Results expressed as % of the Other results MCERTS
certification range specification
<0.5 <1 <2 <5
Response time (field) Note 3

SO2 98s <200s

NO 68s <200s

CO 62s <200s

O2 81s <200s

Lack of fit (field) Note 4

SO2 <2.0 <2.0%

NO <2.0 <2.0%

CO <2.0 <2.0%

O2 <0.2 <0.2%

Maintenance interval Note 5

6 months >8 days

Zero and Span drift requirement Statement from manufacturer:


The zero point is created by purging the measuring
cell with an IR-inactive gas (e.g. N2). The resulting
spectrum corresponds to measurement on a gas free
measurement path. The detector then generates the
largest signal U0 (no pre-absorption in the sample
chamber). This signal is used as the reference signal
for zero point calibration. The relevant measured Clause
concentration values are determined by means of the 6.13 & 10.13
instrument's calibration function.
Manufacturer
The zero point signal also serves as the initial value shall provide a
for calculating the full-scale span value in the manner description of
shown below: the technique to
determine and
As the concentration of measured component compensate for
increases, so too does absorption in the sample zero and span
chamber. As a result of this pre-absorption, the drift.
detectable radiation energy in the detector decreases,
and thus also the signal voltage. For the single-beam
procedure of the ULTRAMAT 23, the mathematical
relationship between the concentration of the
measured component and the measured voltage can
be approximately expressed as the following
exponential function:

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 7 of 9
Form 1335
Issue 5
Test Results expressed as % of the Other results MCERTS
certification range specification
<0.5 <1 <2 <5
Change in zero point over maintenance
interval

SO2 1.8 <3.0%

NO -0.7 <3.0%

CO 0.0 <3.0%

O2 -0.06 <0.2%

Change in reference point over


maintenance interval

SO2 2.2 <3.0%

NO -1.5 <3.0%

CO -0.8 <3.0%

O2 -0.02 <0.2%

Availability >95%
98%
(>98% for O2)

Reproducibility

SO2 0.6 <3.3%

NO 1.6 <3.3%

CO 2.2 <3.3%

O2 0.2 <0.20%

Note 1: Cross sensitivity test has been conducted with the following interferents:
O2, H2O, CO, CO2, CH4, N2O, NO, NO2, NH3, SO2 and HCl.

Note 2: The measurement uncertainty for CO passes the requirements of EN14181 (10%) but does not meet the
requirements of EN15267-3 – which is 25% below the maximum permissible uncertainty (7.5%).

Note 3: Results stated from laboratory test

Note 4: Test data derived from calibration function test

Note 5: The maintenance interval for the Ultramat 23-7MB2358 is 6 months. The maintenance interval for the Ultramat 23-
7MB2355 and 23-7MB2357 is 8 months.

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 8 of 9
Form 1335
Issue 5
Description

The ULTRAMAT 23 gas analyser is based on the absorption of non-dispersive infrared radiation
(NDIR). The attenuation in the radiation that depends on the wavelength is a measure of the
respective concentration of the gas. The analyser measures O2 with an electrochemical measuring
cell.

The ULTRAMAT 23 gas analyser can measure up to 4 gas components simultaneously, three being
infrared sensitive gases such as CO, NO, or SO2 and the other O2. The ULTRAMAT 23 is a 19-inch
rack mounted system.

The manufacturer states that as the oxygen sensor is an acetic acid cell this should minimise the
effect of acid from the flue gas.

This instrument is MCERTS certified for calibration using autocal with ambient air only, every 6 hours
and a full calibration check with test gases required only once per year. The Autocal system uses
ambient air (or N2 for analysers without an oxygen sensor); both the zero and the span are calibrated
in the process.

Auto or manual range changing between two ranges is available over a maximum ratio of 5:1
between maximum and minimum ranges. Two alarm limits can be freely configured for each
component, for upward or downward violation. There is also a maintenance request alert.

Up to four electrically isolated analogue outputs are available as standard. A PROFIBUS version is
available as an option.

General Notes

1. This certificate is based upon the equipment tested. The Manufacturer is responsible for
ensuring that on-going production complies with the standard(s) and performance criteria
defined in this Certificate. The Manufacturer is required to maintain an approved quality
management system controlling the manufacture of the certified product. Both the product
and the quality management system shall be subject to regular surveillance according to
‘Regulations Applicable to the Holders of Sira Certificates’. The design of the product certified
is defined in the Sira Design Schedule for certificate No. Sira MC040033/07

2. If certified product is found not to comply, Sira Certification Service should be notified
immediately at the address shown on this certificate.

3. The Certification Marks that can be applied to the product or used in publicity material are
defined in ‘Regulations Applicable to the Holders of Sira Certificates’.

4. This document remains the property of Sira and shall be returned when requested by the
company.

Certificate No : Sira MC040032/08


This Certificate issued : 24 February 2019

This certificate may only be reproduced in its entirety and without change
To authenticate the validity of this certificate please visit www.csagroupuk.org/mcerts

Page 9 of 9
Form 1335
Issue 5

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